191644670 0 WD951 EM610 00079 Rev 0 Operation and Maintenance Manuals for Cranes
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Transcript of 191644670 0 WD951 EM610 00079 Rev 0 Operation and Maintenance Manuals for Cranes
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0-WD951-EM620-00079 1
OPERATION AND MAINTENANCE
MANUALS
TOTAL 421 PAGES
(Including Cover)
PROJECT CODE : A70003EA
PROJECT NAME : ANGAMOS THERMOELECTRIC POWER PLANT
DOCUMENT No. : 0-WD951-EM610-00079
TITLE : OPERATION AND MAINTENANCE MANUALS FOR CRANES
OWNER: EMPRESA ELCTRICA ANGAMOS S.A.
Purpose
For Review
For Approval
For Construction
For Bid
For Information
0 2010/05/24 T.C.MAH ERIC PUA M.W.TUNG For Construction
PREP REVIEW APPR REVIEW REVIEW APPR Rev.
No. DATE
EXCELLIFT
DESCRIPTION
POSCO E&C
Owner
Contractor: Subcontractor:
SDN BHD
-
SDN BHD
MAIN INDEX
1.0 EQUIPMENT INFORMATION SHEET
2.0 OPERATION AND MAINTENANCE INSTRUCTION
3.0 GANTRY CRANE FOR STEAM TURBINE
3.1 OUTLINE AND ASSEMBLY DRAWING
3.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS
3.3 BILL OF MATERIAL
3.4 LUBRICANT LIST
3.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING
3.6 ELECTRICAL AND CONTROL WIRING DIAGRAM
3.7 TECHNICAL DATA
4.0 GANTRY CRANE FOR CWP STATION
4.1 OUTLINE AND ASSEMBLY DRAWING
4.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS
4.3 BILL OF MATERIAL
4.4 LUBRICANT LIST
4.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING
4.6 ELECTRICAL AND CONTROL WIRING DIAGRAM
4.7 TECHNICAL DATA
5.0 GANTRY CRANE FOR INTAKE FACILITIES
5.1 OUTLINE AND ASSEMBLY DRAWING
5.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS
5.3 BILL OF MATERIAL
5.4 LUBRICANT LIST
5.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING
5.6 ELECTRICAL AND CONTROL WIRING DIAGRAM
5.7 TECHNICAL DATA
-
SDN BHD
6.0 EOT CRANE FOR BFP
6.1 OUTLINE AND ASSEMBLY DRAWING
6.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS
6.3 BILL OF MATERIAL
6.4 LUBRICANT LIST
6.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING
6.6 ELECTRICAL AND CONTROL WIRING DIAGRAM
6.7 TECHNICAL DATA
7.0 EOT CRANE FOR WORKSHOP
7.1 OUTLINE AND ASSEMBLY DRAWING
7.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS
7.3 BILL OF MATERIAL
7.4 LUBRICANT LIST
7.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING
7.6 ELECTRICAL AND CONTROL WIRING DIAGRAM
7.7 TECHNICAL DATA
8.0 EOT CRANE FOR WAREHOUSE
8.1 OUTLINE AND ASSEMBLY DRAWING
8.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS
8.3 BILL OF MATERIAL
8.4 LUBRICANT LIST
8.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING
8.6 ELECTRICAL AND CONTROL WIRING DIAGRAM
8.7 TECHNICAL DATA
9.0 APPENDIX
-
SDN BHD
1.0 EQUIPMENT INFORMATION SHEET
-
SDN BHD
EQUIPMENT INFORMATION SHEET
PURCHASE ORDER NO : 2008FS0130 DATE OF PO : 4-SEPTEMBER-2008
PROJECT : ANGAMOS THERMOELECTRIC POWER PLANT EQUIPMENT : CRANE PACKAGE EQUIPMENT DESCRIPTION EQUIPMENT NO. SERIAL NO. 1234567
Gantry Crane for Steam Turbine Gantry Crane for CWP Station Gantry Crane for Intake Facilities EOT Crane for BFP (1st unit) EOT Crane for BFP (2nd unit) EOT Crane for Workshop EOT Crane for Warehouse
02SMA10AW001 02SMP10AW001 02SMP20AW001 12SMA10AW001 22SMA10AW001 00SMB10AW001 00SMB20AW001
2024/20092025/20092026/20092027/20092028/20092029/20092030/2009
VENDOR INFORMATION
Company Name: EXCELLIFT Sdn bhd Company Address: 288, Jalan Pulau Carey, Telok Panglima Garang, 42500, Kuala Langat, Selangor, Malaysia
Tel/Fax No: +60-3-31222888 / +60-3-31222333
Contact Person: Eric Pua/ T.C.Mah
REMARKS:
-
SDN BHD
2.0 OPERATION AND MAINTENANCE INSTRUCTION
2.1 Safety instruction
2.1.1 Symbols
Symbols Description
Safety at workThis symbol marks all information on safety at work where risks to life and limb are entailed.
Warning of electrical voltageCovers such as hoods and caps which are marked with this symbol may only be opened by qualified persons or suitable instructed personnel.
Warning of suspended loadIt is forbidden for persons to stand under suspended loads. This entails risks to life and limb.
Safety in operation Information marked with this symbol must be observed to avoid damage to the crane or the goods transported.
In these operating instructions, these symbols mark particularly important information on risks and safety in operation.
-
SDN BHD
2.1.2 Operating Instruction
Read carefully and follow the operating instructions.
2.1.3 Use for intended purpose
Crane components are intended for the construction of crane and similar installation. They may only be used in accordance with their design principles.
Do not carry out any alterations or modifications. Additional fitments must be authorized by the manufacturer. Non-compliance will invalidate the declaration of conformity.
If the crane is not used for the intended purpose, dangers may arise from:
Exceeding the safe working load. Continually running into the end stops on the crane and crane
runway. Manipulating the overload cut-off. Pulling loads at an angle Transporting persons. Pulling loads loose, dragging or towing loads. Operation with slack rope. Unsupervised suspended loads. Moving loads above people Operating a damaged hoist.
2.1.4 Safety-conscious operation
The crane components are constructed according to the state of the art and equipped with an overload device or slipping clutch to prevent overloads. In spite of this, we recommend:
Read the operating instructions before starting to work with the crane.
The operator is responsible for ensuring that work is carried out with safety in mind and avoiding risks.
Before starting work, find out where the EMERGENCY STOP facility is. (usually in the control pendant)
-
SDN BHD
Observe the "Duties of crane operator " Report damage and defects to the crane component (abnormal
noises, impaired braking function, deformation) to the person responsible immediately. Do not use the component until the faults have been eliminated.
2.1.5 Maintenance and repairs
Maintenance Maintenance work may only be carried out when the crane is
in a no-load condition and has been secured. The main isolator must be switched off and secured against
being switched on in error or by unauthorized persons. The accident prevention regulations must be observed.
Repairs Use only original spare parts for repairs, otherwise the
warranty will expire. Do not carry out any alterations or modifications. Additional fitments must be approved by the manufacturer. Electrical connection and
Roof is provided to protect the hoist, travel motor and crane control for outdoor crane.
2.1.6 Warranty
The warranty will become invalid if these operating instructions are not observed for operation, inspection, and maintenance.
Repairs and elimination of faults within the scope of the warranty may only formed by qualified personnel.
The warranty will become invalid if the crane components is modified or original spare parts not used
-
SDN BHD
2.1.7 Periodic tests
Crane and hoist must be inspected by a qualified person at least once a year, possibly more frequently if so required by national regulations. The results of the test must be recorded and filled in the test log book
2.2 General Layout
Refer to section Outline and assembly drawing, Runway conductor and rail installation details and Bill of material for each crane.
2.3 Operating Crane
2.3.1 Duties of crane operator
When working with cranes, the following must be observed:
Every day before starting work, check safety facilities and inspect the system for any visible defects.
Discontinue working with the crane if there are any defects which might prejudice its safety in operation, and inform the person in charge.
Rope drum and load chain must be free of coarse foreign matter.
Do not move load above people. Do not leave load unattended, the control switch must be
within easy reach. Do not load above rated capacity. Pulling load at angles, dragging loads, or towing vehicles with
the load or load suspension equipment is forbidden. Do not heave up any loads which are jammed. As far as possible, avoid inching operation (briefly switching
on the motor to achieve small movements). Otherwise switchgear and motors could be damaged.
At close of work, secure cranes which are exposed to wind with the wind safety device.
-
SDN BHD
2.3.2 Operating control pendant
Safety note If the rocker switch is no longer depressed by the operator, it returns to the 0 position, the hoist motion is automatically stopped (dead mans control). If the hoist malfunctions, e.g. the actual motion does not correspond to the motion intended in activating the rocker switch, release the rocker switch immediately. If the motion continues, press the emergency stop button.
2.3.3 Emergency stop Every crane must have a means of disconnecting the power supply to all drives under load with the emergency stop at the control station. After an emergency stop, the operator must not restart the hoist or crane system until a qualified person has determined that the fault which led to this function being activated has been eliminated and no danger can arise from the continued operation of the system.
Note: The emergency stop button is on the control pendant Press emergency stop, the system comes to a halt. To release the emergency stop: turn the button in the direction shown.
2-step rocker switch 1st step: Slow speed motion 2nd step: Fast speed motion
-
SDN BHD
Caution! The conductor line is still live when the emergency stop function has been activated.
2.4 Inspecting and servicing crane
Although the crane components are practically maintenance-free, the components subject to wear must be inspected regularly. This is required by the accident prevention regulations.
The inspections must be carried out by qualified persons.
No.
Insp
ectio
n on
C
omm
issi
onin
g *1
Dai
ly in
spec
tion
on
star
ting
wor
k *2
Perio
dic
insp
ectio
n ev
ery
12 m
onth
s *3
Mai
nten
ance
afte
r 10
year
s or g
ener
al o
verh
aul
* 4Inspection and Maintenance table
1 Brake functionality *6
2 Brake, measure displacement and adjust if necessary *6 3 Travel limit switches 4 Crane spacing 5 EMERGENCY STOP, crane switch 6 Warning devices 7 Wind safety devices 8 Screw connections *5 9 Buffers, stops 10 Gearing wheel shaft/wheel: wear, lubrication *6 11 Change oil/grease on travel drive *6 12 Power supplies 13 Cable glands 14 Cable trolleys 15 Connection terminals 16 Control pendant, control cable
-
SDN BHD
*1 By a fitter engaged by the manufacturer *2 By the operator *3 Periodic maintenance every 12 months, possibly earlier if so prescribed by national regulations, to be performed by a fitter engaged by the manufacturer. *4 In manufacturers works. *5 If screws are replaced, use only those of the same quality. *6 See operating instructions for travel drives
Note: Refer appendix for operating and maintenance instruction for AS hoist, SH hoist and travel drives.
2.5 Technical Data
Refer to technical data for each crane.
-
SDN BHD
3.0 GANTRY CRANE FOR STEAM TURBINE
-
SDN BHD
3.1 OUTLINE AND ASSEMBLY DRAWING
-
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-
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3.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS
-
FOR APPROVAL
-
FOR APPROVAL
-
SDN BHD
3.3 BILL OF MATERIAL
-
FOR
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3.4 LUBRICANT LIST
-
JOB NO. : 10933
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 1 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g 12 months
KPF1K 100g 100g 12 months6 HoistCross Travel
ShaftShell Retinax AM
Lifetime oil
lubrication
Lifetime oil
lubrication
Lifetime oil
lubrication
3L
5L
600-2500g
During overhaul
During overhaul
During overhaul
12 months
Mobil Gear 634 CLP460 16L 16L2 18T Hoist Motor GearboxShell Omala Oil
460
15L 15L During overhaulLifetime oil
lubrication1 70T Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
Hoist
Gearbox
Gearbox
Wire Rope
Mobilith SHC460
CLP460
CLP460
GOOF
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
3L
5L
600-2500g
MARKER'S BRAND
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Shell Omala Oil
460Mobil Gear 634 CLP460
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
LUBRICANT LIST
ITEM
NO.02SMA10AW001 EQUIP. NAME
Gantry crane for steam
turbine
(For Erection, Commissioning, Performance Test)
-
SDN BHD
3.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING
-
SDN BHD
3.6 ELECTRICAL AND CONTROL WIRING DIAGRAM
-
0-WD951-EE165-00023 1
ELECTRICAL AND CONTROL
WIRING DIAGRAM (GANTRY
CRANE FOR STEAM TURBINE)
TOTAL 17 PAGE
(Including Cover)
PROJECT CODE : A70003EA
PROJECT NAME : ANGAMOS THERMOELECTRIC POWER PLANT
DOCUMENT No. : 0-WD951-EE165-00023
TITLE : ELECTRICAL AND CONTROL WIRING DIAGRAM (GANTRY
CRANE FOR STEAM TURBINE)
OWNER: EMPRESA ELCTRICA ANGAMOS S.A.
Purpose
For Review
For Approval
For Construction
For Bid
For Information
B 2009/08/21 H.W.YOW ERIC PUA M.W.TUNG Revised As Built
A 2009/01/12 H.W.YOW ERIC PUA M.W.TUNG For Approval
PREP REVIEW APPR REVIEW REVIEW APPR Rev.
No.DATE
EXCELLIFT
DESCRIPTION
POSCO E&C
Owner
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1 of 19
REV.0
MOTOR BELOW 200kW
Gantry crane for steam turbine
UNIT DATA
Siemens
02SMA10AW001
70T Hoisting Motor
2
4. Mounting (Vert.,Hor) Horizontal
3 Phase Induction
KW 24/3.8
380/3/50
RPM 2850/450
Volt 380
F or B F
1.0
12. Temp Rise by Resistance at Service Factor B B
IP IP55
Outdoor
240/120
Bi-directional
M40
LHS RHS
Bottom
-
160L
s 5
s 2
-
A 46/21
A 243/44
182/150
261/168
178/143
83/47
-
-
0.91/0.55
-
-
Shell Omala Oil 46036. Recommended Lubricant Type
32. Eff - 1/2 Load %
33. Pf Full Load
34. Pf - 3/4 Load
35. Pf - 1/2 Load
29. Pull Up Torque %
30. Eff - Full Load %
31. Eff - 3/4 Load %
24. Outline Drawing No.
25. Full Load Amps
26. Locked Rotor Amps
27. Starting Torque %
28. Breakdown Torque %
11. Service Factor
13. Enclosure protection class
14. Indoor or Outdoor
19. Cable Entrance( bottom, side, top )
15. Permissible number of start (cold/warm)/hour
16. Rotation
17. Cable hole size (main box/ aux.box)
18. Terminal box location (seen from pump/fan side)
3. Quantity
22. Permissible Locked Rotor Time
5. Motor Type :
6. Rated kw / Horsepower (Nameplate)
20. Space Heater (Watts @ 220V)
21. Manufacturer Frame Designation
7. Rated Volts/ Phase/ Hz
8. Synchronous Speed
9. Rated Voltage
10. Insulation Class
Angamos Thermoelectric Power PlantTechnical Specification for Cranes
23. Acceleration Time
GENERAL ELECTRICAL REQUIREMENTS
Motor Data Sheet(s), one for each motor supplied, shall be in
accordance with the following format. Supplier shall provided all
fill in data as required for Purchaser's review and/ or records.
I. Manufacturer
1. Item No.
2. Driven Equipment
-
2 of 19
REV.0
MOTOR BELOW 200kW
Gantry crane for steam turbine
UNIT DATA
Siemens
02SMA10AW001
18T Hoisting Motor
1
4. Mounting (Vert.,Hor) Horizontal
3 Phase Induction
KW 15.5/2.4
380/3/50
RPM 2860/450
Volt 380
F or B F
1.0
12. Temp Rise by Resistance at Service Factor B B
IP IP55
Outdoor
240/120
Bi-directional
M40
LHS RHS
Bottom
-
160L
s 5
s 2
-
A 32/13.1
A 175/26
212/146
247/162
189/142
80/48
-
-
0.87/0.56
-
-
Shell Omala Oil 460
Angamos Thermoelectric Power PlantTechnical Specification for Cranes
23. Acceleration Time
GENERAL ELECTRICAL REQUIREMENTS
Motor Data Sheet(s), one for each motor supplied, shall be in
accordance with the following format. Supplier shall provided all
fill in data as required for Purchaser's review and/ or records.
I. Manufacturer
1. Item No.
2. Driven Equipment
3. Quantity
22. Permissible Locked Rotor Time
5. Motor Type :
6. Rated kw / Horsepower (Nameplate)
20. Space Heater (Watts @ 220V)
21. Manufacturer Frame Designation
7. Rated Volts/ Phase/ Hz
8. Synchronous Speed
9. Rated Voltage
10. Insulation Class
11. Service Factor
13. Enclosure protection class
14. Indoor or Outdoor
19. Cable Entrance( bottom, side, top )
15. Permissible number of start (cold/warm)/hour
16. Rotation
17. Cable hole size (main box/ aux.box)
18. Terminal box location (seen from pump/fan side)
29. Pull Up Torque %
30. Eff - Full Load %
31. Eff - 3/4 Load %
24. Outline Drawing No.
25. Full Load Amps
26. Locked Rotor Amps
27. Starting Torque %
28. Breakdown Torque %
36. Recommended Lubricant Type
32. Eff - 1/2 Load %
33. Pf Full Load
34. Pf - 3/4 Load
35. Pf - 1/2 Load
-
3 of 19
REV.0
MOTOR BELOW 200kW
Gantry crane for steam turbine
UNIT DATA
Stahl CraneSystems
02SMA10AW001
Cross Travel Motor
2
4. Mounting (Vert.,Hor) Horizontal
3 Phase Induction
KW 2.0/0.5
380/3/50
RPM 2680/665
Volt 380
F or B F
1.0
12. Temp Rise by Resistance at Service Factor B B
IP IP55
Outdoor
300/150
Bi-directional
M25
LHS RHS
Bottom
-
100
s 5
s 2
-
A 4.0/1.8
A 16/4.4
244/168
215/189
145/129
76/54
-
-
0.95/0.74
-
-
Shell Omala Oil 46036. Recommended Lubricant Type
32. Eff - 1/2 Load %
33. Pf Full Load
34. Pf - 3/4 Load
35. Pf - 1/2 Load
29. Pull Up Torque %
30. Eff - Full Load %
31. Eff - 3/4 Load %
24. Outline Drawing No.
25. Full Load Amps
26. Locked Rotor Amps
27. Starting Torque %
28. Breakdown Torque %
11. Service Factor
13. Enclosure protection class
14. Indoor or Outdoor
19. Cable Entrance( bottom, side, top )
15. Permissible number of start (cold/warm)/hour
16. Rotation
17. Cable hole size (main box/ aux.box)
18. Terminal box location (seen from pump/fan side)
3. Quantity
22. Permissible Locked Rotor Time
5. Motor Type :
6. Rated kw / Horsepower (Nameplate)
20. Space Heater (Watts @ 220V)
21. Manufacturer Frame Designation
7. Rated Volts/ Phase/ Hz
8. Synchronous Speed
9. Rated Voltage
10. Insulation Class
Angamos Thermoelectric Power PlantTechnical Specification for Cranes
23. Acceleration Time
GENERAL ELECTRICAL REQUIREMENTS
Motor Data Sheet(s), one for each motor supplied, shall be in
accordance with the following format. Supplier shall provided all
fill in data as required for Purchaser's review and/ or records.
I. Manufacturer
1. Item No.
2. Driven Equipment
-
4 of 19
REV.0
MOTOR BELOW 200kW
Gantry crane for steam turbine
UNIT DATA
SEW
02SMA10AW001
Long Travel Motor
4
4. Mounting (Vert.,Hor) Horizontal
3 Phase Induction
KW 3.0
380/3/50
RPM 1400
Volt 380
F or B F
1.0
12. Temp Rise by Resistance at Service Factor B B
IP IP55
Outdoor
300/150
Bi-directional
M25
LHS RHS
Bottom
-
100
s 5
s 2
-
A 6.5
A 36.4
270
220
220
83
-
-
0.83
-
-
Shell Omala Oil 460
Angamos Thermoelectric Power PlantTechnical Specification for Cranes
23. Acceleration Time
GENERAL ELECTRICAL REQUIREMENTS
Motor Data Sheet(s), one for each motor supplied, shall be in
accordance with the following format. Supplier shall provided all
fill in data as required for Purchaser's review and/ or records.
I. Manufacturer
1. Item No.
2. Driven Equipment
3. Quantity
22. Permissible Locked Rotor Time
5. Motor Type :
6. Rated kw / Horsepower (Nameplate)
20. Space Heater (Watts @ 220V)
21. Manufacturer Frame Designation
7. Rated Volts/ Phase/ Hz
8. Synchronous Speed
9. Rated Voltage
10. Insulation Class
11. Service Factor
13. Enclosure protection class
14. Indoor or Outdoor
19. Cable Entrance( bottom, side, top )
15. Permissible number of start (cold/warm)/hour
16. Rotation
17. Cable hole size (main box/ aux.box)
18. Terminal box location (seen from pump/fan side)
29. Pull Up Torque %
30. Eff - Full Load %
31. Eff - 3/4 Load %
24. Outline Drawing No.
25. Full Load Amps
26. Locked Rotor Amps
27. Starting Torque %
28. Breakdown Torque %
36. Recommended Lubricant Type
32. Eff - 1/2 Load %
33. Pf Full Load
34. Pf - 3/4 Load
35. Pf - 1/2 Load
-
SDN BHD
4.0 GANTRY CRANE FOR CWP STATION
-
SDN BHD
4.1 OUTLINE AND ASSEMBLY DRAWING
-
FOR APPROVAL
-
FOR APPROVAL
-
SDN BHD
4.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS
-
FOR APPROVAL
-
SDN BHD
4.3 BILL OF MATERIAL
-
FOR
APPR
OVAL
Cs
Sem
sra
ne
721
6512
6:/
(48,312603$:
-
FOR
APPR
OVAL
-
FOR
APPR
OVAL
Cs
Sem
sra
ne
721
6512
6:/
(48,312603$:
-
FOR
APPR
OVAL
-
FOR
APPR
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-
FOR
APPR
OVAL
Cs
Sem
sra
ne
721
6512
6:/
(48,312603$:
-
FOR
APPR
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-
FOR
APPR
OVAL
Cs
Sem
sra
ne
721
6512
6:/
(48,312603$:
-
FOR
APPR
OVAL
-
FOR APPROVAL
-
SDN BHD
4.4 LUBRICANT LIST
-
JOB NO. : 10934
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 2 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g 12 months
KPF1K 100g 100g 12 months
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
1.5L
5L
600-2500g
During overhaul
During overhaul
12 months
16L 16L During overhaul
1.5L
5L
600-2500g
Lifetime oil
lubrication1 Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
Hoist
Gearbox
Gearbox
Wire Rope
Mobilith SHC460
CLP460
CLP460
GOOF
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Shell Omala Oil
460CLP460
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
MARKER'S BRAND
Mobil Gear 634
LUBRICANT LIST
ITEM
NO.
02SMP10AW001
02SMP10AW002EQUIP. NAME
Gantry crane for CWP
station
(For Erection, Commissioning, Performance Test)
-
SDN BHD
4.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING
-
SDN BHD
4.6 ELECTRICAL AND CONTROL WIRING DIAGRAM
-
0-WD951-EE165-00123 1
ELECTRICAL AND CONTROL
WIRING DIAGRAM (GANTRY
CRANE FOR CWP STATION)
TOTAL 11 PAGE
(Including Cover)
PROJECT CODE : A70003EA
PROJECT NAME : ANGAMOS THERMOELECTRIC POWER PLANT
DOCUMENT No. : 0-WD951-EE165-00123
TITLE : ELECTRICAL AND CONTROL WIRING DIAGRAM (GANTRY
CRANE FOR CWP STATION)
OWNER: EMPRESA ELCTRICA ANGAMOS S.A.
Purpose
For Review
For Approval
For Construction
For Bid
For Information
B 2009/08/21 H.W.YOW ERIC PUA M.W.TUNG Revised As Built
A 2009/01/12 H.W.YOW ERIC PUA M.W.TUNG For Approval
PREP REVIEW APPR REVIEW REVIEW APPR Rev.
No.DATE
EXCELLIFT
DESCRIPTION
POSCO E&C
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-
5 of 19
REV.0
MOTOR BELOW 200kW
Gantry crane for CWP station
UNIT DATA
Siemens
02SMP10AW001
Hoisting Motor
1
4. Mounting (Vert.,Hor) Horizontal
3 Phase Induction
KW 15.5/2.4
380/3/50
RPM 2860/450
Volt 380
F or B F
1.0
12. Temp Rise by Resistance at Service Factor B B
IP IP55
Outdoor
240/120
Bi-directional
M40
LHS RHS
Bottom
-
160L
s 5
s 2
-
A 32/13.1
A 175/26
212/146
247/162
189/142
80/48
-
-
0.87/0.56
-
-
Shell Omala Oil 46036. Recommended Lubricant Type
32. Eff - 1/2 Load %
33. Pf Full Load
34. Pf - 3/4 Load
35. Pf - 1/2 Load
29. Pull Up Torque %
30. Eff - Full Load %
31. Eff - 3/4 Load %
24. Outline Drawing No.
25. Full Load Amps
26. Locked Rotor Amps
27. Starting Torque %
28. Breakdown Torque %
11. Service Factor
13. Enclosure protection class
14. Indoor or Outdoor
19. Cable Entrance( bottom, side, top )
15. Permissible number of start (cold/warm)/hour
16. Rotation
17. Cable hole size (main box/ aux.box)
18. Terminal box location (seen from pump/fan side)
3. Quantity
22. Permissible Locked Rotor Time
5. Motor Type :
6. Rated kw / Horsepower (Nameplate)
20. Space Heater (Watts @ 220V)
21. Manufacturer Frame Designation
7. Rated Volts/ Phase/ Hz
8. Synchronous Speed
9. Rated Voltage
10. Insulation Class
Angamos Thermoelectric Power PlantTechnical Specification for Cranes
23. Acceleration Time
GENERAL ELECTRICAL REQUIREMENTS
Motor Data Sheet(s), one for each motor supplied, shall be in
accordance with the following format. Supplier shall provided all
fill in data as required for Purchaser's review and/ or records.
I. Manufacturer
1. Item No.
2. Driven Equipment
-
6 of 19
REV.0
MOTOR BELOW 200kW
Gantry crane for CWP station
UNIT DATA
Stahl CraneSystems
02SMP10AW001
Cross Travel Motor
1
4. Mounting (Vert.,Hor) Horizontal
3 Phase Induction
KW 2.0/0.5
380/3/50
RPM 2680/665
Volt 380
F or B F
1.0
12. Temp Rise by Resistance at Service Factor B B
IP IP55
Outdoor
300/150
Bi-directional
M25
LHS RHS
Bottom
-
100
s 5
s 2
-
A 4.0/1.8
A 16/4.4
244/168
215/189
145/129
76/54
-
-
0.95/0.74
-
-
Shell Omala Oil 460
Angamos Thermoelectric Power PlantTechnical Specification for Cranes
23. Acceleration Time
GENERAL ELECTRICAL REQUIREMENTS
Motor Data Sheet(s), one for each motor supplied, shall be in
accordance with the following format. Supplier shall provided all
fill in data as required for Purchaser's review and/ or records.
I. Manufacturer
1. Item No.
2. Driven Equipment
3. Quantity
22. Permissible Locked Rotor Time
5. Motor Type :
6. Rated kw / Horsepower (Nameplate)
20. Space Heater (Watts @ 220V)
21. Manufacturer Frame Designation
7. Rated Volts/ Phase/ Hz
8. Synchronous Speed
9. Rated Voltage
10. Insulation Class
11. Service Factor
13. Enclosure protection class
14. Indoor or Outdoor
19. Cable Entrance( bottom, side, top )
15. Permissible number of start (cold/warm)/hour
16. Rotation
17. Cable hole size (main box/ aux.box)
18. Terminal box location (seen from pump/fan side)
29. Pull Up Torque %
30. Eff - Full Load %
31. Eff - 3/4 Load %
24. Outline Drawing No.
25. Full Load Amps
26. Locked Rotor Amps
27. Starting Torque %
28. Breakdown Torque %
36. Recommended Lubricant Type
32. Eff - 1/2 Load %
33. Pf Full Load
34. Pf - 3/4 Load
35. Pf - 1/2 Load
-
7 of 19
REV.0
MOTOR BELOW 200kW
Gantry crane for CWP station
UNIT DATA
SEW
02SMP10AW001
Long Travel Motor
2
4. Mounting (Vert.,Hor) Horizontal
3 Phase Induction
KW 1.5
380/3/50
RPM 1410
Volt 380
F or B F
1.0
12. Temp Rise by Resistance at Service Factor B B
IP IP55
Outdoor
300/150
Bi-directional
M25
LHS RHS
Bottom
-
90
s 5
s 2
-
A 3.7
A 19.6
260
230
230
79
-
-
0.78
-
-
Shell Omala Oil 46036. Recommended Lubricant Type
32. Eff - 1/2 Load %
33. Pf Full Load
34. Pf - 3/4 Load
35. Pf - 1/2 Load
29. Pull Up Torque %
30. Eff - Full Load %
31. Eff - 3/4 Load %
24. Outline Drawing No.
25. Full Load Amps
26. Locked Rotor Amps
27. Starting Torque %
28. Breakdown Torque %
11. Service Factor
13. Enclosure protection class
14. Indoor or Outdoor
19. Cable Entrance( bottom, side, top )
15. Permissible number of start (cold/warm)/hour
16. Rotation
17. Cable hole size (main box/ aux.box)
18. Terminal box location (seen from pump/fan side)
3. Quantity
22. Permissible Locked Rotor Time
5. Motor Type :
6. Rated kw / Horsepower (Nameplate)
20. Space Heater (Watts @ 220V)
21. Manufacturer Frame Designation
7. Rated Volts/ Phase/ Hz
8. Synchronous Speed
9. Rated Voltage
10. Insulation Class
Angamos Thermoelectric Power PlantTechnical Specification for Cranes
23. Acceleration Time
GENERAL ELECTRICAL REQUIREMENTS
Motor Data Sheet(s), one for each motor supplied, shall be in
accordance with the following format. Supplier shall provided all
fill in data as required for Purchaser's review and/ or records.
I. Manufacturer
1. Item No.
2. Driven Equipment
-
SDN BHD
5.0 GANTRY CRANE FOR INTAKE FACILITIES
-
SDN BHD
5.1 OUTLINE AND ASSEMBLY DRAWING
-
FOR APPROVAL
-
FOR APPROVAL
-
SDN BHD
5.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS
-
FOR
APPR
OVAL
-
SDN BHD
5.3 BILL OF MATERIAL
-
FOR
APPR
OVAL
Cs
Sem
sra
ne
721
6512
6:/
(48,312603$:
-
FOR
APPR
OVAL
-
FOR
APPR
OVAL
Cs
Sem
sra
ne
721
6512
6:/
(48,312603$:
-
FOR
APPR
OVAL
-
FOR
APPR
OVAL
-
FOR
APPR
OVAL
Cs
Sem
sra
ne
721
6512
6:/
(48,312603$:
-
FOR
APPR
OVAL
-
FOR
APPR
OVAL
Cs
Sem
sra
ne
721
6512
6:/
(48,312603$:
-
FOR
APPR
OVAL
-
FOR APPROVAL
-
SDN BHD
5.4 LUBRICANT LIST
-
JOB NO. : 10933
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 1 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
LUBRICANT LIST
ITEM
NO.02SMA10AW001 EQUIP. NAME
Gantry crane for steam
turbine
(For Erection, Commissioning, Performance Test)
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
3L
5L
600-2500g
MARKER'S BRAND
Mobilith SHC460
CLP460
CLP460
GOOF
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
Gearbox
Gearbox
Wire Rope
1 70T Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
Hoist
Shell Omala Oil
460Mobil Gear 634 CLP460 15L 15L During overhaul
Lifetime oil
lubrication
2 18T Hoist Motor GearboxShell Omala Oil
460Mobil Gear 634 CLP460 16L 16L
3L
5L
600-2500g
During overhaul
During overhaul
During overhaul
12 months
Lifetime oil
lubrication
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
12 months
KPF1K 100g 100g 12 months
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g
-
JOB NO. : 10934
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 2 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g 12 months
KPF1K 100g 100g 12 months
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
1.5L
5L
600-2500g
During overhaul
During overhaul
12 months
16L 16L During overhaulLifetime oil
lubrication1 Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
Hoist
Gearbox
Gearbox
Wire Rope
Mobilith SHC460
CLP460
CLP460
GOOF
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
1.5L
5L
600-2500g
MARKER'S BRAND
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Shell Omala Oil
460Mobil Gear 634 CLP460
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
LUBRICANT LIST
ITEM
NO.02SMP10AW001 EQUIP. NAME
Gantry crane for CWP
station
(For Erection, Commissioning, Performance Test)
-
JOB NO. : 10935
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 3 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
LUBRICANT LIST
ITEM
NO.02SMP20AW001 EQUIP. NAME
Gantry crane for intake
facilities
(For Erection, Commissioning, Performance Test)
CLP460
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
MARKER'S BRAND
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Shell Omala Oil
460Mobil Gear 634
Mobilith SHC460
CLP460
CLP460
GOOF
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
Gearbox
Gearbox
Wire RopeHoist
Lifetime oil
lubrication1 Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
During overhaul
During overhaul
12 months
16L 16L During overhaul
1.5L
5L
600-2500g
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
1.5L
5L
600-2500g
12 months
KPF1K 100g 100g 12 months
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g
-
JOB NO. : 10936
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 4 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g 12 months
KPF1K 100g 100g 12 months
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
1.5L
1.5L
600-2500g
During overhaul
During overhaul
12 months
16L 16L During overhaul
1.5L
1.5L
600-2500g
Lifetime oil
lubrication1 Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
Hoist
Gearbox
Gearbox
Wire Rope
Mobilith SHC460
CLP460
CLP460
GOOF
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Shell Omala Oil
460CLP460
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
MARKER'S BRAND
Mobil Gear 634
LUBRICANT LIST
ITEM
NO.
02SMA20AW001
02SMA20AW002EQUIP. NAME EOT crane for BFP
(For Erection, Commissioning, Performance Test)
-
JOB NO. : 10937
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 5 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
LUBRICANT LIST
ITEM
NO.00SMB10AW001 EQUIP. NAME EOT crane for workshop
(For Erection, Commissioning, Performance Test)
CLP460
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
MARKER'S BRAND
Mobil Gear 634
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Shell Omala Oil
460
Mobilith SHC460
CLP460
CLP460
GOOF
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
Gearbox
Gearbox
Wire RopeHoist
Lifetime oil
lubrication1 Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
During overhaul
During overhaul
12 months
16L 16L During overhaul
1.5L
1.5L
600-2500g
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
1.5L
1.5L
600-2500g
12 months
KPF1K 100g 100g 12 months
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g
-
JOB NO. : 10938
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 6 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g 12 months
KPF1K 100g 100g 12 months
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
1.5L
3L
600-2500g
During overhaul
During overhaul
12 months
16L 16L During overhaul
1.5L
3L
600-2500g
Lifetime oil
lubrication1 Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
Hoist
Gearbox
Gearbox
Wire Rope
Mobilith SHC460
CLP460
CLP460
GOOF
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Shell Omala Oil
460CLP460
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
MARKER'S BRAND
Mobil Gear 634
LUBRICANT LIST
ITEM
NO.00SMB20AW001 EQUIP. NAME EOT crane for warehouse
(For Erection, Commissioning, Performance Test)
-
SDN BHD
5.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING
-
SDN BHD
5.6 ELECTRICAL AND CONTROL WIRING DIAGRAM
-
0-WD951-EE165-00223 1
ELECTRICAL AND CONTROL
WIRING DIAGRAM (GANTRY
CRANE FOR INTAKE FACILITIES)
TOTAL 11 PAGE
(Including Cover)
PROJECT CODE : A70003EA
PROJECT NAME : ANGAMOS THERMOELECTRIC POWER PLANT
DOCUMENT No. : 0-WD951-EE165-00223
TITLE : ELECTRICAL AND CONTROL WIRING DIAGRAM (GANTRY
CRANE FOR INTAKE FACILITIES)
OWNER: EMPRESA ELCTRICA ANGAMOS S.A.
Purpose
For Review
For Approval
For Construction
For Bid
For Information
B 2009/08/21 H.W.YOW ERIC PUA M.W.TUNG Revised As Built
A 2009/01/12 H.W.YOW ERIC PUA M.W.TUNG For Approval
PREP REVIEW APPR REVIEW REVIEW APPR Rev.
No.DATE
EXCELLIFT
DESCRIPTION
POSCO E&C
Owner
&RQWUDFWRU 6XEFRQWUDFWRU
SDN BHD
-
SDN BHD
5.7 TECHNICAL DATA
-
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Excellift - Stahl
*DQWU\*LUGHU7\SH
Malaysia / Germany
5DWHG/RDGWRQ
IURP(/
3ODFHRI0DQXIDFWXUH
-
8 of 19
REV.0
MOTOR BELOW 200kW
Gantry crane for intake facilities
UNIT DATA
Siemens
02SMP10AW001
Hoisting Motor
1
4. Mounting (Vert.,Hor) Horizontal
3 Phase Induction
KW 15.5/2.4
380/3/50
RPM 2860/450
Volt 380
F or B F
1.0
12. Temp Rise by Resistance at Service Factor B B
IP IP55
Outdoor
240/120
Bi-directional
M40
LHS RHS
Bottom
-
160L
s 5
s 2
-
A 32/13.1
A 175/26
212/146
247/162
189/142
80/48
-
-
0.87/0.56
-
-
Shell Omala Oil 460
Angamos Thermoelectric Power PlantTechnical Specification for Cranes
23. Acceleration Time
GENERAL ELECTRICAL REQUIREMENTS
Motor Data Sheet(s), one for each motor supplied, shall be in
accordance with the following format. Supplier shall provided all
fill in data as required for Purchaser's review and/ or records.
I. Manufacturer
1. Item No.
2. Driven Equipment
3. Quantity
22. Permissible Locked Rotor Time
5. Motor Type :
6. Rated kw / Horsepower (Nameplate)
20. Space Heater (Watts @ 220V)
21. Manufacturer Frame Designation
7. Rated Volts/ Phase/ Hz
8. Synchronous Speed
9. Rated Voltage
10. Insulation Class
11. Service Factor
13. Enclosure protection class
14. Indoor or Outdoor
19. Cable Entrance( bottom, side, top )
15. Permissible number of start (cold/warm)/hour
16. Rotation
17. Cable hole size (main box/ aux.box)
18. Terminal box location (seen from pump/fan side)
29. Pull Up Torque %
30. Eff - Full Load %
31. Eff - 3/4 Load %
24. Outline Drawing No.
25. Full Load Amps
26. Locked Rotor Amps
27. Starting Torque %
28. Breakdown Torque %
36. Recommended Lubricant Type
32. Eff - 1/2 Load %
33. Pf Full Load
34. Pf - 3/4 Load
35. Pf - 1/2 Load
-
9 of 19
REV.0
MOTOR BELOW 200kW
Gantry crane for intake facilities
UNIT DATA
Stahl CraneSystems
02SMP10AW001
Cross Travel Motor
1
4. Mounting (Vert.,Hor) Horizontal
3 Phase Induction
KW 2.0/0.5
380/3/50
RPM 2680/665
Volt 380
F or B F
1.0
12. Temp Rise by Resistance at Service Factor B B
IP IP55
Outdoor
300/150
Bi-directional
M25
LHS RHS
Bottom
-
100
s 5
s 2
-
A 4.0/1.8
A 16/4.4
244/168
215/189
145/129
76/54
-
-
0.95/0.74
-
-
Shell Omala Oil 46036. Recommended Lubricant Type
32. Eff - 1/2 Load %
33. Pf Full Load
34. Pf - 3/4 Load
35. Pf - 1/2 Load
29. Pull Up Torque %
30. Eff - Full Load %
31. Eff - 3/4 Load %
24. Outline Drawing No.
25. Full Load Amps
26. Locked Rotor Amps
27. Starting Torque %
28. Breakdown Torque %
11. Service Factor
13. Enclosure protection class
14. Indoor or Outdoor
19. Cable Entrance( bottom, side, top )
15. Permissible number of start (cold/warm)/hour
16. Rotation
17. Cable hole size (main box/ aux.box)
18. Terminal box location (seen from pump/fan side)
3. Quantity
22. Permissible Locked Rotor Time
5. Motor Type :
6. Rated kw / Horsepower (Nameplate)
20. Space Heater (Watts @ 220V)
21. Manufacturer Frame Designation
7. Rated Volts/ Phase/ Hz
8. Synchronous Speed
9. Rated Voltage
10. Insulation Class
Angamos Thermoelectric Power PlantTechnical Specification for Cranes
23. Acceleration Time
GENERAL ELECTRICAL REQUIREMENTS
Motor Data Sheet(s), one for each motor supplied, shall be in
accordance with the following format. Supplier shall provided all
fill in data as required for Purchaser's review and/ or records.
I. Manufacturer
1. Item No.
2. Driven Equipment
-
10 of 19
REV.0
MOTOR BELOW 200kW
Gantry crane for intake facilities
UNIT DATA
SEW
02SMP20AW001
Long Travel Motor
2
4. Mounting (Vert.,Hor) Horizontal
3 Phase Induction
KW 2.2
380/3/50
RPM 1410
Volt 380
F or B F
1.0
12. Temp Rise by Resistance at Service Factor B B
IP IP55
Outdoor
300/150
Bi-directional
M25
LHS RHS
Bottom
-
100
s 5
s 2
-
A 4.9
A 28.9
270
230
230
82
-
-
0.83
-
-
Shell Omala Oil 460
Angamos Thermoelectric Power PlantTechnical Specification for Cranes
23. Acceleration Time
GENERAL ELECTRICAL REQUIREMENTS
Motor Data Sheet(s), one for each motor supplied, shall be in
accordance with the following format. Supplier shall provided all
fill in data as required for Purchaser's review and/ or records.
I. Manufacturer
1. Item No.
2. Driven Equipment
3. Quantity
22. Permissible Locked Rotor Time
5. Motor Type :
6. Rated kw / Horsepower (Nameplate)
20. Space Heater (Watts @ 220V)
21. Manufacturer Frame Designation
7. Rated Volts/ Phase/ Hz
8. Synchronous Speed
9. Rated Voltage
10. Insulation Class
11. Service Factor
13. Enclosure protection class
14. Indoor or Outdoor
19. Cable Entrance( bottom, side, top )
15. Permissible number of start (cold/warm)/hour
16. Rotation
17. Cable hole size (main box/ aux.box)
18. Terminal box location (seen from pump/fan side)
29. Pull Up Torque %
30. Eff - Full Load %
31. Eff - 3/4 Load %
24. Outline Drawing No.
25. Full Load Amps
26. Locked Rotor Amps
27. Starting Torque %
28. Breakdown Torque %
36. Recommended Lubricant Type
32. Eff - 1/2 Load %
33. Pf Full Load
34. Pf - 3/4 Load
35. Pf - 1/2 Load
-
SDN BHD
6.0 EOT CRANE FOR BFP
-
SDN BHD
6.1 OUTLINE AND ASSEMBLY DRAWING
-
FOR CONSTRUCTION
-
SDN BHD
6.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS
-
FOR APPROVAL
-
SDN BHD
6.3 BILL OF MATERIAL
-
FOR INFORMATION
721
6512
6:/
(48,31260$$:
-
FOR INFORMATION
-
FOR INFORMATION
721
6512
6:/
(48,31260$$:
-
FOR INFORMATION
-
FOR INFORMATION
-
FOR INFORMATION
721
6512
6:/
(48,31260$$:
-
FOR INFORMATION
-
FOR INFORMATION
721
6512
6:/
(48,31260$$:
-
FOR INFORMATION
-
FOR INFORMATION
-
FOR INFORMATION
-
SDN BHD
6.4 LUBRICANT LIST
-
JOB NO. : 10933
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 1 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
LUBRICANT LIST
ITEM
NO.02SMA10AW001 EQUIP. NAME
Gantry crane for steam
turbine
(For Erection, Commissioning, Performance Test)
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
3L
5L
600-2500g
MARKER'S BRAND
Mobilith SHC460
CLP460
CLP460
GOOF
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
Gearbox
Gearbox
Wire Rope
1 70T Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
Hoist
Shell Omala Oil
460Mobil Gear 634 CLP460 15L 15L During overhaul
Lifetime oil
lubrication
2 18T Hoist Motor GearboxShell Omala Oil
460Mobil Gear 634 CLP460 16L 16L
3L
5L
600-2500g
During overhaul
During overhaul
During overhaul
12 months
Lifetime oil
lubrication
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
12 months
KPF1K 100g 100g 12 months
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g
-
JOB NO. : 10934
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 2 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g 12 months
KPF1K 100g 100g 12 months
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
1.5L
5L
600-2500g
During overhaul
During overhaul
12 months
16L 16L During overhaulLifetime oil
lubrication1 Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
Hoist
Gearbox
Gearbox
Wire Rope
Mobilith SHC460
CLP460
CLP460
GOOF
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
1.5L
5L
600-2500g
MARKER'S BRAND
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Shell Omala Oil
460Mobil Gear 634 CLP460
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
LUBRICANT LIST
ITEM
NO.02SMP10AW001 EQUIP. NAME
Gantry crane for CWP
station
(For Erection, Commissioning, Performance Test)
-
JOB NO. : 10935
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 3 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
LUBRICANT LIST
ITEM
NO.02SMP20AW001 EQUIP. NAME
Gantry crane for intake
facilities
(For Erection, Commissioning, Performance Test)
CLP460
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
MARKER'S BRAND
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Shell Omala Oil
460Mobil Gear 634
Mobilith SHC460
CLP460
CLP460
GOOF
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
Gearbox
Gearbox
Wire RopeHoist
Lifetime oil
lubrication1 Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
During overhaul
During overhaul
12 months
16L 16L During overhaul
1.5L
5L
600-2500g
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
1.5L
5L
600-2500g
12 months
KPF1K 100g 100g 12 months
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g
-
JOB NO. : 10936
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 4 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g 12 months
KPF1K 100g 100g 12 months
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
1.5L
1.5L
600-2500g
During overhaul
During overhaul
12 months
16L 16L During overhaul
1.5L
1.5L
600-2500g
Lifetime oil
lubrication1 Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
Hoist
Gearbox
Gearbox
Wire Rope
Mobilith SHC460
CLP460
CLP460
GOOF
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Shell Omala Oil
460CLP460
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
MARKER'S BRAND
Mobil Gear 634
LUBRICANT LIST
ITEM
NO.
02SMA20AW001
02SMA20AW002EQUIP. NAME EOT crane for BFP
(For Erection, Commissioning, Performance Test)
-
JOB NO. : 10937
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 5 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
LUBRICANT LIST
ITEM
NO.00SMB10AW001 EQUIP. NAME EOT crane for workshop
(For Erection, Commissioning, Performance Test)
CLP460
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
MARKER'S BRAND
Mobil Gear 634
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Shell Omala Oil
460
Mobilith SHC460
CLP460
CLP460
GOOF
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
Gearbox
Gearbox
Wire RopeHoist
Lifetime oil
lubrication1 Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
During overhaul
During overhaul
12 months
16L 16L During overhaul
1.5L
1.5L
600-2500g
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
1.5L
1.5L
600-2500g
12 months
KPF1K 100g 100g 12 months
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g
-
JOB NO. : 10938
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 6 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g 12 months
KPF1K 100g 100g 12 months
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
1.5L
3L
600-2500g
During overhaul
During overhaul
12 months
16L 16L During overhaul
1.5L
3L
600-2500g
Lifetime oil
lubrication1 Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
Hoist
Gearbox
Gearbox
Wire Rope
Mobilith SHC460
CLP460
CLP460
GOOF
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Shell Omala Oil
460CLP460
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
MARKER'S BRAND
Mobil Gear 634
LUBRICANT LIST
ITEM
NO.00SMB20AW001 EQUIP. NAME EOT crane for warehouse
(For Erection, Commissioning, Performance Test)
-
SDN BHD
6.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING
-
SDN BHD
6.6 ELECTRICAL AND CONTROL WIRING DIAGRAM
-
0-WD951-EE165-00323 1
ELECTRICAL AND CONTROL
WIRING DIAGRAM (EOT CRANE
FOR BFP)
TOTAL 10 PAGE
(Including Cover)
PROJECT CODE : A70003EA
PROJECT NAME : ANGAMOS THERMOELECTRIC POWER PLANT
DOCUMENT No. : 0-WD951-EE165-00323
TITLE : ELECTRICAL AND CONTROL WIRING DIAGRAM (EOT CRANE
FOR BFP)
OWNER: EMPRESA ELCTRICA ANGAMOS S.A.
Purpose
For Review
For Approval
For Construction
For Bid
For Information
B 2009/08/21 H.W.YOW ERIC PUA M.W.TUNG Revised As Built
A 2009/01/12 H.W.YOW ERIC PUA M.W.TUNG For Approval
PREP REVIEW APPR REVIEW REVIEW APPR Rev.
No.DATE
EXCELLIFT
DESCRIPTION
POSCO E&C
Owner
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SDN BHD
-
SDN BHD
6.7 TECHNICAL DATA
-
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2.6
1.8
-
11 of 19
REV.0
MOTOR BELOW 200kW
EOT crane for BFP
UNIT DATA
Siemens
02SMA20AW001
02SMA20AW002
Hoisting Motor
per crane 1
4. Mounting (Vert.,Hor) Horizontal
3 Phase Induction
KW 15.5/2.4
380/3/50
RPM 2860/450
Volt 380
F or B F
1.0
12. Temp Rise by Resistance at Service Factor B B
IP IP55
Indoor
240/120
Bi-directional
M40
LHS RHS
Bottom
-
160L
s 5
s 2
-
A 32/13.1
A 175/26
212/146
247/162
189/142
80/48
-
-
0.87/0.56
-
-
Shell Omala Oil 460
Angamos Thermoelectric Power PlantTechnical Specification for Cranes
23. Acceleration Time
GENERAL ELECTRICAL REQUIREMENTS
Motor Data Sheet(s), one for each motor supplied, shall be in
accordance with the following format. Supplier shall provided all
fill in data as required for Purchaser's review and/ or records.
I. Manufacturer
1. Item No.
2. Driven Equipment
3. Quantity
22. Permissible Locked Rotor Time
5. Motor Type :
6. Rated kw / Horsepower (Nameplate)
20. Space Heater (Watts @ 220V)
21. Manufacturer Frame Designation
7. Rated Volts/ Phase/ Hz
8. Synchronous Speed
9. Rated Voltage
10. Insulation Class
11. Service Factor
13. Enclosure protection class
14. Indoor or Outdoor
19. Cable Entrance( bottom, side, top )
15. Permissible number of start (cold/warm)/hour
16. Rotation
17. Cable hole size (main box/ aux.box)
18. Terminal box location (seen from pump/fan side)
29. Pull Up Torque %
30. Eff - Full Load %
31. Eff - 3/4 Load %
24. Outline Drawing No.
25. Full Load Amps
26. Locked Rotor Amps
27. Starting Torque %
28. Breakdown Torque %
36. Recommended Lubricant Type
32. Eff - 1/2 Load %
33. Pf Full Load
34. Pf - 3/4 Load
35. Pf - 1/2 Load
-
12 of 19
REV.0
MOTOR BELOW 200kW
EOT crane for BFP
UNIT DATA
Stahl CraneSystems
02SMA20AW001
02SMA20AW002
Cross Travel Motor
per crane 1
4. Mounting (Vert.,Hor) Horizontal
3 Phase Induction
KW 2.0/0.5
380/3/50
RPM 2680/665
Volt 380
F or B F
1.0
12. Temp Rise by Resistance at Service Factor B B
IP IP55
Outdoor
300/150
Bi-directional
M25
LHS RHS
Bottom
-
100
s 5
s 2
-
A 4.0/1.8
A 16/4.4
244/168
215/189
145/129
76/54
-
-
0.95/0.74
-
-
Shell Omala Oil 46036. Recommended Lubricant Type
32. Eff - 1/2 Load %
33. Pf Full Load
34. Pf - 3/4 Load
35. Pf - 1/2 Load
29. Pull Up Torque %
30. Eff - Full Load %
31. Eff - 3/4 Load %
24. Outline Drawing No.
25. Full Load Amps
26. Locked Rotor Amps
27. Starting Torque %
28. Breakdown Torque %
11. Service Factor
13. Enclosure protection class
14. Indoor or Outdoor
19. Cable Entrance( bottom, side, top )
15. Permissible number of start (cold/warm)/hour
16. Rotation
17. Cable hole size (main box/ aux.box)
18. Terminal box location (seen from pump/fan side)
3. Quantity
22. Permissible Locked Rotor Time
5. Motor Type :
6. Rated kw / Horsepower (Nameplate)
20. Space Heater (Watts @ 220V)
21. Manufacturer Frame Designation
7. Rated Volts/ Phase/ Hz
8. Synchronous Speed
9. Rated Voltage
10. Insulation Class
Angamos Thermoelectric Power PlantTechnical Specification for Cranes
23. Acceleration Time
GENERAL ELECTRICAL REQUIREMENTS
Motor Data Sheet(s), one for each motor supplied, shall be in
accordance with the following format. Supplier shall provided all
fill in data as required for Purchaser's review and/ or records.
I. Manufacturer
1. Item No.
2. Driven Equipment
-
13 of 19
REV.0
MOTOR BELOW 200kW
EOT crane for BFP
UNIT DATA
Stahl CraneSystems
02SMA20AW001
02SMA20AW002
Long Travel Motor
per crane 2
4. Mounting (Vert.,Hor) Horizontal
3 Phase Induction
KW 1.25/0.32
380/3/50
RPM 2550/660
Volt 380
F or B F
1.0
12. Temp Rise by Resistance at Service Factor B B
IP IP55
Outdoor
300/150
Bi-directional
M25
LHS RHS
Bottom
-
100
s 5
s 2
-
A 3.0/1.4
A 9.2/2.9
224/162
241/185
145/136
68/48
-
-
0.88/0.69
-
-
Shell Omala Oil 460
Angamos Thermoelectric Power PlantTechnical Specification for Cranes
23. Acceleration Time
GENERAL ELECTRICAL REQUIREMENTS
Motor Data Sheet(s), one for each motor supplied, shall be in
accordance with the following format. Supplier shall provided all
fill in data as required for Purchaser's review and/ or records.
I. Manufacturer
1. Item No.
2. Driven Equipment
3. Quantity
22. Permissible Locked Rotor Time
5. Motor Type :
6. Rated kw / Horsepower (Nameplate)
20. Space Heater (Watts @ 220V)
21. Manufacturer Frame Designation
7. Rated Volts/ Phase/ Hz
8. Synchronous Speed
9. Rated Voltage
10. Insulation Class
11. Service Factor
13. Enclosure protection class
14. Indoor or Outdoor
19. Cable Entrance( bottom, side, top )
15. Permissible number of start (cold/warm)/hour
16. Rotation
17. Cable hole size (main box/ aux.box)
18. Terminal box location (seen from pump/fan side)
29. Pull Up Torque %
30. Eff - Full Load %
31. Eff - 3/4 Load %
24. Outline Drawing No.
25. Full Load Amps
26. Locked Rotor Amps
27. Starting Torque %
28. Breakdown Torque %
36. Recommended Lubricant Type
32. Eff - 1/2 Load %
33. Pf Full Load
34. Pf - 3/4 Load
35. Pf - 1/2 Load
-
SDN BHD
7.0 EOT CRANE FOR WORKSHOP
-
SDN BHD
7.1 OUTLINE AND ASSEMBLY DRAWING
-
FOR APPROVAL
-
SDN BHD
7.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS
-
FOR
APPR
OVAL
-
SDN BHD
7.3 BILL OF MATERIAL
-
FOR INFORMATION
721
6512
6:/
(48,31260%$:
-
FOR INFORMATION
-
FOR INFORMATION
721
6512
6:/
(48,31260%$:
-
FOR INFORMATION
-
FOR
INFO
RMAT
ION
-
FOR INFORMATION
-
FOR INFORMATION
721
6512
6:/
(48,31260%$:
-
FOR INFORMATION
-
FOR
INFO
RMAT
ION
-
SDN BHD
7.4 LUBRICANT LIST
-
JOB NO. : 10933
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 1 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
LUBRICANT LIST
ITEM
NO.02SMA10AW001 EQUIP. NAME
Gantry crane for steam
turbine
(For Erection, Commissioning, Performance Test)
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
3L
5L
600-2500g
MARKER'S BRAND
Mobilith SHC460
CLP460
CLP460
GOOF
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
Gearbox
Gearbox
Wire Rope
1 70T Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
Hoist
Shell Omala Oil
460Mobil Gear 634 CLP460 15L 15L During overhaul
Lifetime oil
lubrication
2 18T Hoist Motor GearboxShell Omala Oil
460Mobil Gear 634 CLP460 16L 16L
3L
5L
600-2500g
During overhaul
During overhaul
During overhaul
12 months
Lifetime oil
lubrication
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
12 months
KPF1K 100g 100g 12 months
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g
-
JOB NO. : 10934
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 2 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g 12 months
KPF1K 100g 100g 12 months
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
1.5L
5L
600-2500g
During overhaul
During overhaul
12 months
16L 16L During overhaulLifetime oil
lubrication1 Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
Hoist
Gearbox
Gearbox
Wire Rope
Mobilith SHC460
CLP460
CLP460
GOOF
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
1.5L
5L
600-2500g
MARKER'S BRAND
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Shell Omala Oil
460Mobil Gear 634 CLP460
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
LUBRICANT LIST
ITEM
NO.02SMP10AW001 EQUIP. NAME
Gantry crane for CWP
station
(For Erection, Commissioning, Performance Test)
-
JOB NO. : 10935
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 3 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
LUBRICANT LIST
ITEM
NO.02SMP20AW001 EQUIP. NAME
Gantry crane for intake
facilities
(For Erection, Commissioning, Performance Test)
CLP460
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
MARKER'S BRAND
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Shell Omala Oil
460Mobil Gear 634
Mobilith SHC460
CLP460
CLP460
GOOF
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
Gearbox
Gearbox
Wire RopeHoist
Lifetime oil
lubrication1 Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
During overhaul
During overhaul
12 months
16L 16L During overhaul
1.5L
5L
600-2500g
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
1.5L
5L
600-2500g
12 months
KPF1K 100g 100g 12 months
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g
-
JOB NO. : 10936
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 4 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g 12 months
KPF1K 100g 100g 12 months
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
1.5L
1.5L
600-2500g
During overhaul
During overhaul
12 months
16L 16L During overhaul
1.5L
1.5L
600-2500g
Lifetime oil
lubrication1 Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
Hoist
Gearbox
Gearbox
Wire Rope
Mobilith SHC460
CLP460
CLP460
GOOF
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Shell Omala Oil
460CLP460
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
MARKER'S BRAND
Mobil Gear 634
LUBRICANT LIST
ITEM
NO.
02SMA20AW001
02SMA20AW002EQUIP. NAME EOT crane for BFP
(For Erection, Commissioning, Performance Test)
-
JOB NO. : 10937
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 5 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
LUBRICANT LIST
ITEM
NO.00SMB10AW001 EQUIP. NAME EOT crane for workshop
(For Erection, Commissioning, Performance Test)
CLP460
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
MARKER'S BRAND
Mobil Gear 634
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Shell Omala Oil
460
Mobilith SHC460
CLP460
CLP460
GOOF
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
Gearbox
Gearbox
Wire RopeHoist
Lifetime oil
lubrication1 Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
During overhaul
During overhaul
12 months
16L 16L During overhaul
1.5L
1.5L
600-2500g
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
1.5L
1.5L
600-2500g
12 months
KPF1K 100g 100g 12 months
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g
-
JOB NO. : 10938
PROJECT NAME : ANGAMOS PROJECT
SHEET NO. : 6 OF 6
INITIAL
GRADE CHARGE QUANTITY INTERVAL REMARK
RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)
7 End carriage Wheel Shell Retinax AMMobil Special
GreaseKPF1K 50g 50g 12 months
KPF1K 100g 100g 12 months
Lifetime oil
lubrication
Lifetime oil
lubrication
6 HoistCross Travel
ShaftShell Retinax AM
1.5L
3L
600-2500g
During overhaul
During overhaul
12 months
16L 16L During overhaul
1.5L
3L
600-2500g
Lifetime oil
lubrication1 Hoist Motor Gearbox
3
4
5
Cross Travel Motor
Long Travel Motor
Hoist
Gearbox
Gearbox
Wire Rope
Mobilith SHC460
CLP460
CLP460
GOOF
Mobil Gear 634
Mobil Gear 634
Mobilux Liquid
Grease EP004
Shell Omala Oil
460
Shell Omala Oil
460
Shell Special
Gear Grease H
Shell Omala Oil
460CLP460
REPLACEMENT CHARGEITEM
NOEQUIPMENT LUBRICATED
PART TO BE
MARKER'S BRAND
Mobil Gear 634
LUBRICANT LIST
ITEM
NO.00SMB20AW001 EQUIP. NAME EOT crane for warehouse
(For Erection, Commissioning, Performance Test)
-
SDN BHD
7.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING
-
SDN BHD
7.6 ELECTRICAL AND CONTROL WIRING DIAGRAM
-
0-WD951-EE165-00423 1
ELECTRICAL AND CONTROL
WIRING DIAGRAM (EOT CRANE
FOR WORKSHOP)
TOTAL 10 PAGE
(Including Cover)
PROJECT CODE : A70003EA
PROJECT NAME : ANGAMOS THERMOELECTRIC POWER PLANT
DOCUMENT No. : 0-WD951-EE165-00423
TITLE : ELECTRICAL AND CONTROL WIRING DIAGRAM (EOT CRANE
FOR WORKSHOP)
OWNER: EMPRESA ELCTRICA ANGAMOS S.A.
Purpose
For Review
For Approval
For Construction
For Bid
For Information
B 2009/08/21 H.W.YOW ERIC PUA M.W.TUNG Revised As Built
A 2009/01/12 H.W.YOW ERIC PUA M.W.TUNG For Approval
PREP REVIEW APPR REVIEW REVIEW APPR Rev.
No.DATE
EXCELLIFT
DESCRIPTION
POSCO E&C
Owner
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SDN BHD
-
SDN BHD
7.7 TECHNICAL DATA
-
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-
14 of 19
REV.0
MOTOR BELOW 200kW
EOT crane for workshop
UNIT DATA
Siemens
00SMB10AW001
Hoisting Motor
per crane 1
4. Mounting (Vert.,Hor) Horizontal
3 Phase Induction
KW 15.5/2.4
380/3/50
RPM 2860/450
Volt 380
F or B F
1.0
12. Temp Rise by Resistance at Service Factor B B
IP IP55
Indoor
240/120
Bi-directional
M40
LHS RHS
Bottom
-
160L
s 5
s 2
-
A 32/13.1
A 175/26
212/146
247/162
189/142
80/48
-
-
0.87/0.56
-
-
Shell Omala Oil 46036. Recommended Lubricant Type
32. Eff - 1/2 Load %
33. Pf Full Load
34. Pf - 3/4 Load
35. Pf - 1/2 Load
29. Pull Up Torque %
30. Eff - Full Load %
31. Eff - 3/4 Load %
24. Outline Drawing No.
25. Full Load Amps
26. Locked Rotor Amps
27. Starting Torque %
28. Breakdown Torque %
11. Service Factor
13. Enclosure protection class
14. Indoor or Outdoor
19. Cable Entrance( bottom, side, top )
15. Permissible number of start (cold/warm)/hour
16. Rotation
17. Cable hole size (main box/ aux.box)
18. Terminal box location (seen from pump/fan side)
3. Quantity
22. Permissible Locked Rotor Time
5. Motor Type :
6. Rated kw / Horsepower (Nameplate)
20. Space Heater (Watts @ 220V)
21. Manufacturer Frame Designation
7. Rated Volts/ Phase/ Hz
8. Synchronous Speed
9. Rated Voltage
10. Insulation Class
Angamos Thermoelectric Power PlantTechnical Specification for Cranes
23. Acceleration Time
GENERAL ELECTRICAL REQUIREMENTS
Motor Data Sheet(s), one for each motor supplied, shall be in
accordance with the following format. Supplier shall provided all
fill in data as required for Purchaser's review and/ or records.
I. Manufacturer
1. Item No.
2. Driven Equipment
-
15 of 19
REV.0
MOTOR BELOW 200kW
EOT crane for workshop
UNIT DATA
Stahl CraneSystems
00SMB10AW001
Cross Travel Motor
1
4. Mounting (Vert.,Hor) Horizontal
3 Phase Induction
KW 2.0/0.5
380/3/50
RPM 2680/665
Volt 380
F or B F
1.0
12. Temp Rise by Resistance at Service Factor B B
IP IP55
Outdoor
300/150
Bi-directional
M25
LHS RHS
Bottom
-
100
s 5
s 2
-
A 4.0/1.8
A 16/4.4
244/168
215/189
145/129
76/54
-
-
0.95/0.74
-
-
Shell Omala Oil 46036. Recommended Lubricant Type
32. Eff - 1/2 Load %
33. Pf Full Load
34. Pf - 3/4 Load
35. Pf - 1/2 Load
29. Pull Up Torque %
30. Eff - Full Load %
31. Eff - 3/4 Load %
24. Outline Drawing No.
25. Full Load Amps
26. Locked Rotor Amps
27. Starting Torque %
28. Breakdown Torque %
11. Service Factor
13. Enclosure protection class
14. Indoor or Outdoor
19. Cable Entrance( bottom, side, top )
15. Permissible number of start (cold/warm)/hour
16. Rotation
17. Cable hole size (main box/ aux.box)
18. Terminal box location (seen from pump/fan side)
3. Quantity
22. Permissible Locked Rotor Time
5. Motor Type :
6. Rated kw / Horsepower (Nameplate)
20. Space Heater (Watts @ 220V)
21. Manufacturer Frame Designation
7. Rated Volts/ Phase/ Hz
8. Synchronous Speed
9. Rated Voltage