191644670 0 WD951 EM610 00079 Rev 0 Operation and Maintenance Manuals for Cranes

421
0-WD951-EM620-00079 1 OPERATION AND MAINTENANCE MANUALS TOTAL 421 PAGES (Including Cover) PROJECT CODE : A70003EA PROJECT NAME : ANGAMOS THERMOELECTRIC POWER PLANT DOCUMENT No. : 0-WD951-EM610-00079 TITLE : OPERATION AND MAINTENANCE MANUALS FOR CRANES OWNER: EMPRESA ELÉCTRICA ANGAMOS S.A. Purpose For Review For Approval For Construction For Bid For Information 0 2010/05/24 T.C.MAH ERIC PUA M.W.TUNG For Construction PREP REVIEW APPR REVIEW REVIEW APPR Rev. No. DATE EXCELLIFT DESCRIPTION POSCO E&C Owner Contractor: Subcontractor: SDN BHD

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Transcript of 191644670 0 WD951 EM610 00079 Rev 0 Operation and Maintenance Manuals for Cranes

  • 0-WD951-EM620-00079 1

    OPERATION AND MAINTENANCE

    MANUALS

    TOTAL 421 PAGES

    (Including Cover)

    PROJECT CODE : A70003EA

    PROJECT NAME : ANGAMOS THERMOELECTRIC POWER PLANT

    DOCUMENT No. : 0-WD951-EM610-00079

    TITLE : OPERATION AND MAINTENANCE MANUALS FOR CRANES

    OWNER: EMPRESA ELCTRICA ANGAMOS S.A.

    Purpose

    For Review

    For Approval

    For Construction

    For Bid

    For Information

    0 2010/05/24 T.C.MAH ERIC PUA M.W.TUNG For Construction

    PREP REVIEW APPR REVIEW REVIEW APPR Rev.

    No. DATE

    EXCELLIFT

    DESCRIPTION

    POSCO E&C

    Owner

    Contractor: Subcontractor:

    SDN BHD

  • SDN BHD

    MAIN INDEX

    1.0 EQUIPMENT INFORMATION SHEET

    2.0 OPERATION AND MAINTENANCE INSTRUCTION

    3.0 GANTRY CRANE FOR STEAM TURBINE

    3.1 OUTLINE AND ASSEMBLY DRAWING

    3.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS

    3.3 BILL OF MATERIAL

    3.4 LUBRICANT LIST

    3.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING

    3.6 ELECTRICAL AND CONTROL WIRING DIAGRAM

    3.7 TECHNICAL DATA

    4.0 GANTRY CRANE FOR CWP STATION

    4.1 OUTLINE AND ASSEMBLY DRAWING

    4.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS

    4.3 BILL OF MATERIAL

    4.4 LUBRICANT LIST

    4.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING

    4.6 ELECTRICAL AND CONTROL WIRING DIAGRAM

    4.7 TECHNICAL DATA

    5.0 GANTRY CRANE FOR INTAKE FACILITIES

    5.1 OUTLINE AND ASSEMBLY DRAWING

    5.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS

    5.3 BILL OF MATERIAL

    5.4 LUBRICANT LIST

    5.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING

    5.6 ELECTRICAL AND CONTROL WIRING DIAGRAM

    5.7 TECHNICAL DATA

  • SDN BHD

    6.0 EOT CRANE FOR BFP

    6.1 OUTLINE AND ASSEMBLY DRAWING

    6.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS

    6.3 BILL OF MATERIAL

    6.4 LUBRICANT LIST

    6.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING

    6.6 ELECTRICAL AND CONTROL WIRING DIAGRAM

    6.7 TECHNICAL DATA

    7.0 EOT CRANE FOR WORKSHOP

    7.1 OUTLINE AND ASSEMBLY DRAWING

    7.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS

    7.3 BILL OF MATERIAL

    7.4 LUBRICANT LIST

    7.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING

    7.6 ELECTRICAL AND CONTROL WIRING DIAGRAM

    7.7 TECHNICAL DATA

    8.0 EOT CRANE FOR WAREHOUSE

    8.1 OUTLINE AND ASSEMBLY DRAWING

    8.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS

    8.3 BILL OF MATERIAL

    8.4 LUBRICANT LIST

    8.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING

    8.6 ELECTRICAL AND CONTROL WIRING DIAGRAM

    8.7 TECHNICAL DATA

    9.0 APPENDIX

  • SDN BHD

    1.0 EQUIPMENT INFORMATION SHEET

  • SDN BHD

    EQUIPMENT INFORMATION SHEET

    PURCHASE ORDER NO : 2008FS0130 DATE OF PO : 4-SEPTEMBER-2008

    PROJECT : ANGAMOS THERMOELECTRIC POWER PLANT EQUIPMENT : CRANE PACKAGE EQUIPMENT DESCRIPTION EQUIPMENT NO. SERIAL NO. 1234567

    Gantry Crane for Steam Turbine Gantry Crane for CWP Station Gantry Crane for Intake Facilities EOT Crane for BFP (1st unit) EOT Crane for BFP (2nd unit) EOT Crane for Workshop EOT Crane for Warehouse

    02SMA10AW001 02SMP10AW001 02SMP20AW001 12SMA10AW001 22SMA10AW001 00SMB10AW001 00SMB20AW001

    2024/20092025/20092026/20092027/20092028/20092029/20092030/2009

    VENDOR INFORMATION

    Company Name: EXCELLIFT Sdn bhd Company Address: 288, Jalan Pulau Carey, Telok Panglima Garang, 42500, Kuala Langat, Selangor, Malaysia

    Tel/Fax No: +60-3-31222888 / +60-3-31222333

    Contact Person: Eric Pua/ T.C.Mah

    REMARKS:

  • SDN BHD

    2.0 OPERATION AND MAINTENANCE INSTRUCTION

    2.1 Safety instruction

    2.1.1 Symbols

    Symbols Description

    Safety at workThis symbol marks all information on safety at work where risks to life and limb are entailed.

    Warning of electrical voltageCovers such as hoods and caps which are marked with this symbol may only be opened by qualified persons or suitable instructed personnel.

    Warning of suspended loadIt is forbidden for persons to stand under suspended loads. This entails risks to life and limb.

    Safety in operation Information marked with this symbol must be observed to avoid damage to the crane or the goods transported.

    In these operating instructions, these symbols mark particularly important information on risks and safety in operation.

  • SDN BHD

    2.1.2 Operating Instruction

    Read carefully and follow the operating instructions.

    2.1.3 Use for intended purpose

    Crane components are intended for the construction of crane and similar installation. They may only be used in accordance with their design principles.

    Do not carry out any alterations or modifications. Additional fitments must be authorized by the manufacturer. Non-compliance will invalidate the declaration of conformity.

    If the crane is not used for the intended purpose, dangers may arise from:

    Exceeding the safe working load. Continually running into the end stops on the crane and crane

    runway. Manipulating the overload cut-off. Pulling loads at an angle Transporting persons. Pulling loads loose, dragging or towing loads. Operation with slack rope. Unsupervised suspended loads. Moving loads above people Operating a damaged hoist.

    2.1.4 Safety-conscious operation

    The crane components are constructed according to the state of the art and equipped with an overload device or slipping clutch to prevent overloads. In spite of this, we recommend:

    Read the operating instructions before starting to work with the crane.

    The operator is responsible for ensuring that work is carried out with safety in mind and avoiding risks.

    Before starting work, find out where the EMERGENCY STOP facility is. (usually in the control pendant)

  • SDN BHD

    Observe the "Duties of crane operator " Report damage and defects to the crane component (abnormal

    noises, impaired braking function, deformation) to the person responsible immediately. Do not use the component until the faults have been eliminated.

    2.1.5 Maintenance and repairs

    Maintenance Maintenance work may only be carried out when the crane is

    in a no-load condition and has been secured. The main isolator must be switched off and secured against

    being switched on in error or by unauthorized persons. The accident prevention regulations must be observed.

    Repairs Use only original spare parts for repairs, otherwise the

    warranty will expire. Do not carry out any alterations or modifications. Additional fitments must be approved by the manufacturer. Electrical connection and

    Roof is provided to protect the hoist, travel motor and crane control for outdoor crane.

    2.1.6 Warranty

    The warranty will become invalid if these operating instructions are not observed for operation, inspection, and maintenance.

    Repairs and elimination of faults within the scope of the warranty may only formed by qualified personnel.

    The warranty will become invalid if the crane components is modified or original spare parts not used

  • SDN BHD

    2.1.7 Periodic tests

    Crane and hoist must be inspected by a qualified person at least once a year, possibly more frequently if so required by national regulations. The results of the test must be recorded and filled in the test log book

    2.2 General Layout

    Refer to section Outline and assembly drawing, Runway conductor and rail installation details and Bill of material for each crane.

    2.3 Operating Crane

    2.3.1 Duties of crane operator

    When working with cranes, the following must be observed:

    Every day before starting work, check safety facilities and inspect the system for any visible defects.

    Discontinue working with the crane if there are any defects which might prejudice its safety in operation, and inform the person in charge.

    Rope drum and load chain must be free of coarse foreign matter.

    Do not move load above people. Do not leave load unattended, the control switch must be

    within easy reach. Do not load above rated capacity. Pulling load at angles, dragging loads, or towing vehicles with

    the load or load suspension equipment is forbidden. Do not heave up any loads which are jammed. As far as possible, avoid inching operation (briefly switching

    on the motor to achieve small movements). Otherwise switchgear and motors could be damaged.

    At close of work, secure cranes which are exposed to wind with the wind safety device.

  • SDN BHD

    2.3.2 Operating control pendant

    Safety note If the rocker switch is no longer depressed by the operator, it returns to the 0 position, the hoist motion is automatically stopped (dead mans control). If the hoist malfunctions, e.g. the actual motion does not correspond to the motion intended in activating the rocker switch, release the rocker switch immediately. If the motion continues, press the emergency stop button.

    2.3.3 Emergency stop Every crane must have a means of disconnecting the power supply to all drives under load with the emergency stop at the control station. After an emergency stop, the operator must not restart the hoist or crane system until a qualified person has determined that the fault which led to this function being activated has been eliminated and no danger can arise from the continued operation of the system.

    Note: The emergency stop button is on the control pendant Press emergency stop, the system comes to a halt. To release the emergency stop: turn the button in the direction shown.

    2-step rocker switch 1st step: Slow speed motion 2nd step: Fast speed motion

  • SDN BHD

    Caution! The conductor line is still live when the emergency stop function has been activated.

    2.4 Inspecting and servicing crane

    Although the crane components are practically maintenance-free, the components subject to wear must be inspected regularly. This is required by the accident prevention regulations.

    The inspections must be carried out by qualified persons.

    No.

    Insp

    ectio

    n on

    C

    omm

    issi

    onin

    g *1

    Dai

    ly in

    spec

    tion

    on

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    ting

    wor

    k *2

    Perio

    dic

    insp

    ectio

    n ev

    ery

    12 m

    onth

    s *3

    Mai

    nten

    ance

    afte

    r 10

    year

    s or g

    ener

    al o

    verh

    aul

    * 4Inspection and Maintenance table

    1 Brake functionality *6

    2 Brake, measure displacement and adjust if necessary *6 3 Travel limit switches 4 Crane spacing 5 EMERGENCY STOP, crane switch 6 Warning devices 7 Wind safety devices 8 Screw connections *5 9 Buffers, stops 10 Gearing wheel shaft/wheel: wear, lubrication *6 11 Change oil/grease on travel drive *6 12 Power supplies 13 Cable glands 14 Cable trolleys 15 Connection terminals 16 Control pendant, control cable

  • SDN BHD

    *1 By a fitter engaged by the manufacturer *2 By the operator *3 Periodic maintenance every 12 months, possibly earlier if so prescribed by national regulations, to be performed by a fitter engaged by the manufacturer. *4 In manufacturers works. *5 If screws are replaced, use only those of the same quality. *6 See operating instructions for travel drives

    Note: Refer appendix for operating and maintenance instruction for AS hoist, SH hoist and travel drives.

    2.5 Technical Data

    Refer to technical data for each crane.

  • SDN BHD

    3.0 GANTRY CRANE FOR STEAM TURBINE

  • SDN BHD

    3.1 OUTLINE AND ASSEMBLY DRAWING

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  • SDN BHD

    3.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS

  • FOR APPROVAL

  • FOR APPROVAL

  • SDN BHD

    3.3 BILL OF MATERIAL

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  • SDN BHD

    3.4 LUBRICANT LIST

  • JOB NO. : 10933

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 1 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g 12 months

    KPF1K 100g 100g 12 months6 HoistCross Travel

    ShaftShell Retinax AM

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    3L

    5L

    600-2500g

    During overhaul

    During overhaul

    During overhaul

    12 months

    Mobil Gear 634 CLP460 16L 16L2 18T Hoist Motor GearboxShell Omala Oil

    460

    15L 15L During overhaulLifetime oil

    lubrication1 70T Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    Hoist

    Gearbox

    Gearbox

    Wire Rope

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    3L

    5L

    600-2500g

    MARKER'S BRAND

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Shell Omala Oil

    460Mobil Gear 634 CLP460

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    LUBRICANT LIST

    ITEM

    NO.02SMA10AW001 EQUIP. NAME

    Gantry crane for steam

    turbine

    (For Erection, Commissioning, Performance Test)

  • SDN BHD

    3.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING

  • SDN BHD

    3.6 ELECTRICAL AND CONTROL WIRING DIAGRAM

  • 0-WD951-EE165-00023 1

    ELECTRICAL AND CONTROL

    WIRING DIAGRAM (GANTRY

    CRANE FOR STEAM TURBINE)

    TOTAL 17 PAGE

    (Including Cover)

    PROJECT CODE : A70003EA

    PROJECT NAME : ANGAMOS THERMOELECTRIC POWER PLANT

    DOCUMENT No. : 0-WD951-EE165-00023

    TITLE : ELECTRICAL AND CONTROL WIRING DIAGRAM (GANTRY

    CRANE FOR STEAM TURBINE)

    OWNER: EMPRESA ELCTRICA ANGAMOS S.A.

    Purpose

    For Review

    For Approval

    For Construction

    For Bid

    For Information

    B 2009/08/21 H.W.YOW ERIC PUA M.W.TUNG Revised As Built

    A 2009/01/12 H.W.YOW ERIC PUA M.W.TUNG For Approval

    PREP REVIEW APPR REVIEW REVIEW APPR Rev.

    No.DATE

    EXCELLIFT

    DESCRIPTION

    POSCO E&C

    Owner

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  • SDN BHD

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  • 1 of 19

    REV.0

    MOTOR BELOW 200kW

    Gantry crane for steam turbine

    UNIT DATA

    Siemens

    02SMA10AW001

    70T Hoisting Motor

    2

    4. Mounting (Vert.,Hor) Horizontal

    3 Phase Induction

    KW 24/3.8

    380/3/50

    RPM 2850/450

    Volt 380

    F or B F

    1.0

    12. Temp Rise by Resistance at Service Factor B B

    IP IP55

    Outdoor

    240/120

    Bi-directional

    M40

    LHS RHS

    Bottom

    -

    160L

    s 5

    s 2

    -

    A 46/21

    A 243/44

    182/150

    261/168

    178/143

    83/47

    -

    -

    0.91/0.55

    -

    -

    Shell Omala Oil 46036. Recommended Lubricant Type

    32. Eff - 1/2 Load %

    33. Pf Full Load

    34. Pf - 3/4 Load

    35. Pf - 1/2 Load

    29. Pull Up Torque %

    30. Eff - Full Load %

    31. Eff - 3/4 Load %

    24. Outline Drawing No.

    25. Full Load Amps

    26. Locked Rotor Amps

    27. Starting Torque %

    28. Breakdown Torque %

    11. Service Factor

    13. Enclosure protection class

    14. Indoor or Outdoor

    19. Cable Entrance( bottom, side, top )

    15. Permissible number of start (cold/warm)/hour

    16. Rotation

    17. Cable hole size (main box/ aux.box)

    18. Terminal box location (seen from pump/fan side)

    3. Quantity

    22. Permissible Locked Rotor Time

    5. Motor Type :

    6. Rated kw / Horsepower (Nameplate)

    20. Space Heater (Watts @ 220V)

    21. Manufacturer Frame Designation

    7. Rated Volts/ Phase/ Hz

    8. Synchronous Speed

    9. Rated Voltage

    10. Insulation Class

    Angamos Thermoelectric Power PlantTechnical Specification for Cranes

    23. Acceleration Time

    GENERAL ELECTRICAL REQUIREMENTS

    Motor Data Sheet(s), one for each motor supplied, shall be in

    accordance with the following format. Supplier shall provided all

    fill in data as required for Purchaser's review and/ or records.

    I. Manufacturer

    1. Item No.

    2. Driven Equipment

  • 2 of 19

    REV.0

    MOTOR BELOW 200kW

    Gantry crane for steam turbine

    UNIT DATA

    Siemens

    02SMA10AW001

    18T Hoisting Motor

    1

    4. Mounting (Vert.,Hor) Horizontal

    3 Phase Induction

    KW 15.5/2.4

    380/3/50

    RPM 2860/450

    Volt 380

    F or B F

    1.0

    12. Temp Rise by Resistance at Service Factor B B

    IP IP55

    Outdoor

    240/120

    Bi-directional

    M40

    LHS RHS

    Bottom

    -

    160L

    s 5

    s 2

    -

    A 32/13.1

    A 175/26

    212/146

    247/162

    189/142

    80/48

    -

    -

    0.87/0.56

    -

    -

    Shell Omala Oil 460

    Angamos Thermoelectric Power PlantTechnical Specification for Cranes

    23. Acceleration Time

    GENERAL ELECTRICAL REQUIREMENTS

    Motor Data Sheet(s), one for each motor supplied, shall be in

    accordance with the following format. Supplier shall provided all

    fill in data as required for Purchaser's review and/ or records.

    I. Manufacturer

    1. Item No.

    2. Driven Equipment

    3. Quantity

    22. Permissible Locked Rotor Time

    5. Motor Type :

    6. Rated kw / Horsepower (Nameplate)

    20. Space Heater (Watts @ 220V)

    21. Manufacturer Frame Designation

    7. Rated Volts/ Phase/ Hz

    8. Synchronous Speed

    9. Rated Voltage

    10. Insulation Class

    11. Service Factor

    13. Enclosure protection class

    14. Indoor or Outdoor

    19. Cable Entrance( bottom, side, top )

    15. Permissible number of start (cold/warm)/hour

    16. Rotation

    17. Cable hole size (main box/ aux.box)

    18. Terminal box location (seen from pump/fan side)

    29. Pull Up Torque %

    30. Eff - Full Load %

    31. Eff - 3/4 Load %

    24. Outline Drawing No.

    25. Full Load Amps

    26. Locked Rotor Amps

    27. Starting Torque %

    28. Breakdown Torque %

    36. Recommended Lubricant Type

    32. Eff - 1/2 Load %

    33. Pf Full Load

    34. Pf - 3/4 Load

    35. Pf - 1/2 Load

  • 3 of 19

    REV.0

    MOTOR BELOW 200kW

    Gantry crane for steam turbine

    UNIT DATA

    Stahl CraneSystems

    02SMA10AW001

    Cross Travel Motor

    2

    4. Mounting (Vert.,Hor) Horizontal

    3 Phase Induction

    KW 2.0/0.5

    380/3/50

    RPM 2680/665

    Volt 380

    F or B F

    1.0

    12. Temp Rise by Resistance at Service Factor B B

    IP IP55

    Outdoor

    300/150

    Bi-directional

    M25

    LHS RHS

    Bottom

    -

    100

    s 5

    s 2

    -

    A 4.0/1.8

    A 16/4.4

    244/168

    215/189

    145/129

    76/54

    -

    -

    0.95/0.74

    -

    -

    Shell Omala Oil 46036. Recommended Lubricant Type

    32. Eff - 1/2 Load %

    33. Pf Full Load

    34. Pf - 3/4 Load

    35. Pf - 1/2 Load

    29. Pull Up Torque %

    30. Eff - Full Load %

    31. Eff - 3/4 Load %

    24. Outline Drawing No.

    25. Full Load Amps

    26. Locked Rotor Amps

    27. Starting Torque %

    28. Breakdown Torque %

    11. Service Factor

    13. Enclosure protection class

    14. Indoor or Outdoor

    19. Cable Entrance( bottom, side, top )

    15. Permissible number of start (cold/warm)/hour

    16. Rotation

    17. Cable hole size (main box/ aux.box)

    18. Terminal box location (seen from pump/fan side)

    3. Quantity

    22. Permissible Locked Rotor Time

    5. Motor Type :

    6. Rated kw / Horsepower (Nameplate)

    20. Space Heater (Watts @ 220V)

    21. Manufacturer Frame Designation

    7. Rated Volts/ Phase/ Hz

    8. Synchronous Speed

    9. Rated Voltage

    10. Insulation Class

    Angamos Thermoelectric Power PlantTechnical Specification for Cranes

    23. Acceleration Time

    GENERAL ELECTRICAL REQUIREMENTS

    Motor Data Sheet(s), one for each motor supplied, shall be in

    accordance with the following format. Supplier shall provided all

    fill in data as required for Purchaser's review and/ or records.

    I. Manufacturer

    1. Item No.

    2. Driven Equipment

  • 4 of 19

    REV.0

    MOTOR BELOW 200kW

    Gantry crane for steam turbine

    UNIT DATA

    SEW

    02SMA10AW001

    Long Travel Motor

    4

    4. Mounting (Vert.,Hor) Horizontal

    3 Phase Induction

    KW 3.0

    380/3/50

    RPM 1400

    Volt 380

    F or B F

    1.0

    12. Temp Rise by Resistance at Service Factor B B

    IP IP55

    Outdoor

    300/150

    Bi-directional

    M25

    LHS RHS

    Bottom

    -

    100

    s 5

    s 2

    -

    A 6.5

    A 36.4

    270

    220

    220

    83

    -

    -

    0.83

    -

    -

    Shell Omala Oil 460

    Angamos Thermoelectric Power PlantTechnical Specification for Cranes

    23. Acceleration Time

    GENERAL ELECTRICAL REQUIREMENTS

    Motor Data Sheet(s), one for each motor supplied, shall be in

    accordance with the following format. Supplier shall provided all

    fill in data as required for Purchaser's review and/ or records.

    I. Manufacturer

    1. Item No.

    2. Driven Equipment

    3. Quantity

    22. Permissible Locked Rotor Time

    5. Motor Type :

    6. Rated kw / Horsepower (Nameplate)

    20. Space Heater (Watts @ 220V)

    21. Manufacturer Frame Designation

    7. Rated Volts/ Phase/ Hz

    8. Synchronous Speed

    9. Rated Voltage

    10. Insulation Class

    11. Service Factor

    13. Enclosure protection class

    14. Indoor or Outdoor

    19. Cable Entrance( bottom, side, top )

    15. Permissible number of start (cold/warm)/hour

    16. Rotation

    17. Cable hole size (main box/ aux.box)

    18. Terminal box location (seen from pump/fan side)

    29. Pull Up Torque %

    30. Eff - Full Load %

    31. Eff - 3/4 Load %

    24. Outline Drawing No.

    25. Full Load Amps

    26. Locked Rotor Amps

    27. Starting Torque %

    28. Breakdown Torque %

    36. Recommended Lubricant Type

    32. Eff - 1/2 Load %

    33. Pf Full Load

    34. Pf - 3/4 Load

    35. Pf - 1/2 Load

  • SDN BHD

    4.0 GANTRY CRANE FOR CWP STATION

  • SDN BHD

    4.1 OUTLINE AND ASSEMBLY DRAWING

  • FOR APPROVAL

  • FOR APPROVAL

  • SDN BHD

    4.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS

  • FOR APPROVAL

  • SDN BHD

    4.3 BILL OF MATERIAL

  • FOR

    APPR

    OVAL

    Cs

    Sem

    sra

    ne

    721

    6512

    6:/

    (48,312603$:

  • FOR

    APPR

    OVAL

  • FOR

    APPR

    OVAL

    Cs

    Sem

    sra

    ne

    721

    6512

    6:/

    (48,312603$:

  • FOR

    APPR

    OVAL

  • FOR

    APPR

    OVAL

  • FOR

    APPR

    OVAL

    Cs

    Sem

    sra

    ne

    721

    6512

    6:/

    (48,312603$:

  • FOR

    APPR

    OVAL

  • FOR

    APPR

    OVAL

    Cs

    Sem

    sra

    ne

    721

    6512

    6:/

    (48,312603$:

  • FOR

    APPR

    OVAL

  • FOR APPROVAL

  • SDN BHD

    4.4 LUBRICANT LIST

  • JOB NO. : 10934

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 2 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g 12 months

    KPF1K 100g 100g 12 months

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    1.5L

    5L

    600-2500g

    During overhaul

    During overhaul

    12 months

    16L 16L During overhaul

    1.5L

    5L

    600-2500g

    Lifetime oil

    lubrication1 Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    Hoist

    Gearbox

    Gearbox

    Wire Rope

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Shell Omala Oil

    460CLP460

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    MARKER'S BRAND

    Mobil Gear 634

    LUBRICANT LIST

    ITEM

    NO.

    02SMP10AW001

    02SMP10AW002EQUIP. NAME

    Gantry crane for CWP

    station

    (For Erection, Commissioning, Performance Test)

  • SDN BHD

    4.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING

  • SDN BHD

    4.6 ELECTRICAL AND CONTROL WIRING DIAGRAM

  • 0-WD951-EE165-00123 1

    ELECTRICAL AND CONTROL

    WIRING DIAGRAM (GANTRY

    CRANE FOR CWP STATION)

    TOTAL 11 PAGE

    (Including Cover)

    PROJECT CODE : A70003EA

    PROJECT NAME : ANGAMOS THERMOELECTRIC POWER PLANT

    DOCUMENT No. : 0-WD951-EE165-00123

    TITLE : ELECTRICAL AND CONTROL WIRING DIAGRAM (GANTRY

    CRANE FOR CWP STATION)

    OWNER: EMPRESA ELCTRICA ANGAMOS S.A.

    Purpose

    For Review

    For Approval

    For Construction

    For Bid

    For Information

    B 2009/08/21 H.W.YOW ERIC PUA M.W.TUNG Revised As Built

    A 2009/01/12 H.W.YOW ERIC PUA M.W.TUNG For Approval

    PREP REVIEW APPR REVIEW REVIEW APPR Rev.

    No.DATE

    EXCELLIFT

    DESCRIPTION

    POSCO E&C

    Owner

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  • SDN BHD

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  • 5 of 19

    REV.0

    MOTOR BELOW 200kW

    Gantry crane for CWP station

    UNIT DATA

    Siemens

    02SMP10AW001

    Hoisting Motor

    1

    4. Mounting (Vert.,Hor) Horizontal

    3 Phase Induction

    KW 15.5/2.4

    380/3/50

    RPM 2860/450

    Volt 380

    F or B F

    1.0

    12. Temp Rise by Resistance at Service Factor B B

    IP IP55

    Outdoor

    240/120

    Bi-directional

    M40

    LHS RHS

    Bottom

    -

    160L

    s 5

    s 2

    -

    A 32/13.1

    A 175/26

    212/146

    247/162

    189/142

    80/48

    -

    -

    0.87/0.56

    -

    -

    Shell Omala Oil 46036. Recommended Lubricant Type

    32. Eff - 1/2 Load %

    33. Pf Full Load

    34. Pf - 3/4 Load

    35. Pf - 1/2 Load

    29. Pull Up Torque %

    30. Eff - Full Load %

    31. Eff - 3/4 Load %

    24. Outline Drawing No.

    25. Full Load Amps

    26. Locked Rotor Amps

    27. Starting Torque %

    28. Breakdown Torque %

    11. Service Factor

    13. Enclosure protection class

    14. Indoor or Outdoor

    19. Cable Entrance( bottom, side, top )

    15. Permissible number of start (cold/warm)/hour

    16. Rotation

    17. Cable hole size (main box/ aux.box)

    18. Terminal box location (seen from pump/fan side)

    3. Quantity

    22. Permissible Locked Rotor Time

    5. Motor Type :

    6. Rated kw / Horsepower (Nameplate)

    20. Space Heater (Watts @ 220V)

    21. Manufacturer Frame Designation

    7. Rated Volts/ Phase/ Hz

    8. Synchronous Speed

    9. Rated Voltage

    10. Insulation Class

    Angamos Thermoelectric Power PlantTechnical Specification for Cranes

    23. Acceleration Time

    GENERAL ELECTRICAL REQUIREMENTS

    Motor Data Sheet(s), one for each motor supplied, shall be in

    accordance with the following format. Supplier shall provided all

    fill in data as required for Purchaser's review and/ or records.

    I. Manufacturer

    1. Item No.

    2. Driven Equipment

  • 6 of 19

    REV.0

    MOTOR BELOW 200kW

    Gantry crane for CWP station

    UNIT DATA

    Stahl CraneSystems

    02SMP10AW001

    Cross Travel Motor

    1

    4. Mounting (Vert.,Hor) Horizontal

    3 Phase Induction

    KW 2.0/0.5

    380/3/50

    RPM 2680/665

    Volt 380

    F or B F

    1.0

    12. Temp Rise by Resistance at Service Factor B B

    IP IP55

    Outdoor

    300/150

    Bi-directional

    M25

    LHS RHS

    Bottom

    -

    100

    s 5

    s 2

    -

    A 4.0/1.8

    A 16/4.4

    244/168

    215/189

    145/129

    76/54

    -

    -

    0.95/0.74

    -

    -

    Shell Omala Oil 460

    Angamos Thermoelectric Power PlantTechnical Specification for Cranes

    23. Acceleration Time

    GENERAL ELECTRICAL REQUIREMENTS

    Motor Data Sheet(s), one for each motor supplied, shall be in

    accordance with the following format. Supplier shall provided all

    fill in data as required for Purchaser's review and/ or records.

    I. Manufacturer

    1. Item No.

    2. Driven Equipment

    3. Quantity

    22. Permissible Locked Rotor Time

    5. Motor Type :

    6. Rated kw / Horsepower (Nameplate)

    20. Space Heater (Watts @ 220V)

    21. Manufacturer Frame Designation

    7. Rated Volts/ Phase/ Hz

    8. Synchronous Speed

    9. Rated Voltage

    10. Insulation Class

    11. Service Factor

    13. Enclosure protection class

    14. Indoor or Outdoor

    19. Cable Entrance( bottom, side, top )

    15. Permissible number of start (cold/warm)/hour

    16. Rotation

    17. Cable hole size (main box/ aux.box)

    18. Terminal box location (seen from pump/fan side)

    29. Pull Up Torque %

    30. Eff - Full Load %

    31. Eff - 3/4 Load %

    24. Outline Drawing No.

    25. Full Load Amps

    26. Locked Rotor Amps

    27. Starting Torque %

    28. Breakdown Torque %

    36. Recommended Lubricant Type

    32. Eff - 1/2 Load %

    33. Pf Full Load

    34. Pf - 3/4 Load

    35. Pf - 1/2 Load

  • 7 of 19

    REV.0

    MOTOR BELOW 200kW

    Gantry crane for CWP station

    UNIT DATA

    SEW

    02SMP10AW001

    Long Travel Motor

    2

    4. Mounting (Vert.,Hor) Horizontal

    3 Phase Induction

    KW 1.5

    380/3/50

    RPM 1410

    Volt 380

    F or B F

    1.0

    12. Temp Rise by Resistance at Service Factor B B

    IP IP55

    Outdoor

    300/150

    Bi-directional

    M25

    LHS RHS

    Bottom

    -

    90

    s 5

    s 2

    -

    A 3.7

    A 19.6

    260

    230

    230

    79

    -

    -

    0.78

    -

    -

    Shell Omala Oil 46036. Recommended Lubricant Type

    32. Eff - 1/2 Load %

    33. Pf Full Load

    34. Pf - 3/4 Load

    35. Pf - 1/2 Load

    29. Pull Up Torque %

    30. Eff - Full Load %

    31. Eff - 3/4 Load %

    24. Outline Drawing No.

    25. Full Load Amps

    26. Locked Rotor Amps

    27. Starting Torque %

    28. Breakdown Torque %

    11. Service Factor

    13. Enclosure protection class

    14. Indoor or Outdoor

    19. Cable Entrance( bottom, side, top )

    15. Permissible number of start (cold/warm)/hour

    16. Rotation

    17. Cable hole size (main box/ aux.box)

    18. Terminal box location (seen from pump/fan side)

    3. Quantity

    22. Permissible Locked Rotor Time

    5. Motor Type :

    6. Rated kw / Horsepower (Nameplate)

    20. Space Heater (Watts @ 220V)

    21. Manufacturer Frame Designation

    7. Rated Volts/ Phase/ Hz

    8. Synchronous Speed

    9. Rated Voltage

    10. Insulation Class

    Angamos Thermoelectric Power PlantTechnical Specification for Cranes

    23. Acceleration Time

    GENERAL ELECTRICAL REQUIREMENTS

    Motor Data Sheet(s), one for each motor supplied, shall be in

    accordance with the following format. Supplier shall provided all

    fill in data as required for Purchaser's review and/ or records.

    I. Manufacturer

    1. Item No.

    2. Driven Equipment

  • SDN BHD

    5.0 GANTRY CRANE FOR INTAKE FACILITIES

  • SDN BHD

    5.1 OUTLINE AND ASSEMBLY DRAWING

  • FOR APPROVAL

  • FOR APPROVAL

  • SDN BHD

    5.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS

  • FOR

    APPR

    OVAL

  • SDN BHD

    5.3 BILL OF MATERIAL

  • FOR

    APPR

    OVAL

    Cs

    Sem

    sra

    ne

    721

    6512

    6:/

    (48,312603$:

  • FOR

    APPR

    OVAL

  • FOR

    APPR

    OVAL

    Cs

    Sem

    sra

    ne

    721

    6512

    6:/

    (48,312603$:

  • FOR

    APPR

    OVAL

  • FOR

    APPR

    OVAL

  • FOR

    APPR

    OVAL

    Cs

    Sem

    sra

    ne

    721

    6512

    6:/

    (48,312603$:

  • FOR

    APPR

    OVAL

  • FOR

    APPR

    OVAL

    Cs

    Sem

    sra

    ne

    721

    6512

    6:/

    (48,312603$:

  • FOR

    APPR

    OVAL

  • FOR APPROVAL

  • SDN BHD

    5.4 LUBRICANT LIST

  • JOB NO. : 10933

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 1 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    LUBRICANT LIST

    ITEM

    NO.02SMA10AW001 EQUIP. NAME

    Gantry crane for steam

    turbine

    (For Erection, Commissioning, Performance Test)

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    3L

    5L

    600-2500g

    MARKER'S BRAND

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    Gearbox

    Gearbox

    Wire Rope

    1 70T Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    Hoist

    Shell Omala Oil

    460Mobil Gear 634 CLP460 15L 15L During overhaul

    Lifetime oil

    lubrication

    2 18T Hoist Motor GearboxShell Omala Oil

    460Mobil Gear 634 CLP460 16L 16L

    3L

    5L

    600-2500g

    During overhaul

    During overhaul

    During overhaul

    12 months

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    12 months

    KPF1K 100g 100g 12 months

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g

  • JOB NO. : 10934

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 2 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g 12 months

    KPF1K 100g 100g 12 months

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    1.5L

    5L

    600-2500g

    During overhaul

    During overhaul

    12 months

    16L 16L During overhaulLifetime oil

    lubrication1 Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    Hoist

    Gearbox

    Gearbox

    Wire Rope

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    1.5L

    5L

    600-2500g

    MARKER'S BRAND

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Shell Omala Oil

    460Mobil Gear 634 CLP460

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    LUBRICANT LIST

    ITEM

    NO.02SMP10AW001 EQUIP. NAME

    Gantry crane for CWP

    station

    (For Erection, Commissioning, Performance Test)

  • JOB NO. : 10935

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 3 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    LUBRICANT LIST

    ITEM

    NO.02SMP20AW001 EQUIP. NAME

    Gantry crane for intake

    facilities

    (For Erection, Commissioning, Performance Test)

    CLP460

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    MARKER'S BRAND

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Shell Omala Oil

    460Mobil Gear 634

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    Gearbox

    Gearbox

    Wire RopeHoist

    Lifetime oil

    lubrication1 Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    During overhaul

    During overhaul

    12 months

    16L 16L During overhaul

    1.5L

    5L

    600-2500g

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    1.5L

    5L

    600-2500g

    12 months

    KPF1K 100g 100g 12 months

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g

  • JOB NO. : 10936

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 4 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g 12 months

    KPF1K 100g 100g 12 months

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    1.5L

    1.5L

    600-2500g

    During overhaul

    During overhaul

    12 months

    16L 16L During overhaul

    1.5L

    1.5L

    600-2500g

    Lifetime oil

    lubrication1 Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    Hoist

    Gearbox

    Gearbox

    Wire Rope

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Shell Omala Oil

    460CLP460

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    MARKER'S BRAND

    Mobil Gear 634

    LUBRICANT LIST

    ITEM

    NO.

    02SMA20AW001

    02SMA20AW002EQUIP. NAME EOT crane for BFP

    (For Erection, Commissioning, Performance Test)

  • JOB NO. : 10937

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 5 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    LUBRICANT LIST

    ITEM

    NO.00SMB10AW001 EQUIP. NAME EOT crane for workshop

    (For Erection, Commissioning, Performance Test)

    CLP460

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    MARKER'S BRAND

    Mobil Gear 634

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Shell Omala Oil

    460

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    Gearbox

    Gearbox

    Wire RopeHoist

    Lifetime oil

    lubrication1 Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    During overhaul

    During overhaul

    12 months

    16L 16L During overhaul

    1.5L

    1.5L

    600-2500g

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    1.5L

    1.5L

    600-2500g

    12 months

    KPF1K 100g 100g 12 months

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g

  • JOB NO. : 10938

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 6 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g 12 months

    KPF1K 100g 100g 12 months

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    1.5L

    3L

    600-2500g

    During overhaul

    During overhaul

    12 months

    16L 16L During overhaul

    1.5L

    3L

    600-2500g

    Lifetime oil

    lubrication1 Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    Hoist

    Gearbox

    Gearbox

    Wire Rope

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Shell Omala Oil

    460CLP460

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    MARKER'S BRAND

    Mobil Gear 634

    LUBRICANT LIST

    ITEM

    NO.00SMB20AW001 EQUIP. NAME EOT crane for warehouse

    (For Erection, Commissioning, Performance Test)

  • SDN BHD

    5.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING

  • SDN BHD

    5.6 ELECTRICAL AND CONTROL WIRING DIAGRAM

  • 0-WD951-EE165-00223 1

    ELECTRICAL AND CONTROL

    WIRING DIAGRAM (GANTRY

    CRANE FOR INTAKE FACILITIES)

    TOTAL 11 PAGE

    (Including Cover)

    PROJECT CODE : A70003EA

    PROJECT NAME : ANGAMOS THERMOELECTRIC POWER PLANT

    DOCUMENT No. : 0-WD951-EE165-00223

    TITLE : ELECTRICAL AND CONTROL WIRING DIAGRAM (GANTRY

    CRANE FOR INTAKE FACILITIES)

    OWNER: EMPRESA ELCTRICA ANGAMOS S.A.

    Purpose

    For Review

    For Approval

    For Construction

    For Bid

    For Information

    B 2009/08/21 H.W.YOW ERIC PUA M.W.TUNG Revised As Built

    A 2009/01/12 H.W.YOW ERIC PUA M.W.TUNG For Approval

    PREP REVIEW APPR REVIEW REVIEW APPR Rev.

    No.DATE

    EXCELLIFT

    DESCRIPTION

    POSCO E&C

    Owner

    &RQWUDFWRU 6XEFRQWUDFWRU

    SDN BHD

  • SDN BHD

    5.7 TECHNICAL DATA

  • ,QGRRU2XWGRRU

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    ( 1200 %DFNZDUG 4800

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  • 8 of 19

    REV.0

    MOTOR BELOW 200kW

    Gantry crane for intake facilities

    UNIT DATA

    Siemens

    02SMP10AW001

    Hoisting Motor

    1

    4. Mounting (Vert.,Hor) Horizontal

    3 Phase Induction

    KW 15.5/2.4

    380/3/50

    RPM 2860/450

    Volt 380

    F or B F

    1.0

    12. Temp Rise by Resistance at Service Factor B B

    IP IP55

    Outdoor

    240/120

    Bi-directional

    M40

    LHS RHS

    Bottom

    -

    160L

    s 5

    s 2

    -

    A 32/13.1

    A 175/26

    212/146

    247/162

    189/142

    80/48

    -

    -

    0.87/0.56

    -

    -

    Shell Omala Oil 460

    Angamos Thermoelectric Power PlantTechnical Specification for Cranes

    23. Acceleration Time

    GENERAL ELECTRICAL REQUIREMENTS

    Motor Data Sheet(s), one for each motor supplied, shall be in

    accordance with the following format. Supplier shall provided all

    fill in data as required for Purchaser's review and/ or records.

    I. Manufacturer

    1. Item No.

    2. Driven Equipment

    3. Quantity

    22. Permissible Locked Rotor Time

    5. Motor Type :

    6. Rated kw / Horsepower (Nameplate)

    20. Space Heater (Watts @ 220V)

    21. Manufacturer Frame Designation

    7. Rated Volts/ Phase/ Hz

    8. Synchronous Speed

    9. Rated Voltage

    10. Insulation Class

    11. Service Factor

    13. Enclosure protection class

    14. Indoor or Outdoor

    19. Cable Entrance( bottom, side, top )

    15. Permissible number of start (cold/warm)/hour

    16. Rotation

    17. Cable hole size (main box/ aux.box)

    18. Terminal box location (seen from pump/fan side)

    29. Pull Up Torque %

    30. Eff - Full Load %

    31. Eff - 3/4 Load %

    24. Outline Drawing No.

    25. Full Load Amps

    26. Locked Rotor Amps

    27. Starting Torque %

    28. Breakdown Torque %

    36. Recommended Lubricant Type

    32. Eff - 1/2 Load %

    33. Pf Full Load

    34. Pf - 3/4 Load

    35. Pf - 1/2 Load

  • 9 of 19

    REV.0

    MOTOR BELOW 200kW

    Gantry crane for intake facilities

    UNIT DATA

    Stahl CraneSystems

    02SMP10AW001

    Cross Travel Motor

    1

    4. Mounting (Vert.,Hor) Horizontal

    3 Phase Induction

    KW 2.0/0.5

    380/3/50

    RPM 2680/665

    Volt 380

    F or B F

    1.0

    12. Temp Rise by Resistance at Service Factor B B

    IP IP55

    Outdoor

    300/150

    Bi-directional

    M25

    LHS RHS

    Bottom

    -

    100

    s 5

    s 2

    -

    A 4.0/1.8

    A 16/4.4

    244/168

    215/189

    145/129

    76/54

    -

    -

    0.95/0.74

    -

    -

    Shell Omala Oil 46036. Recommended Lubricant Type

    32. Eff - 1/2 Load %

    33. Pf Full Load

    34. Pf - 3/4 Load

    35. Pf - 1/2 Load

    29. Pull Up Torque %

    30. Eff - Full Load %

    31. Eff - 3/4 Load %

    24. Outline Drawing No.

    25. Full Load Amps

    26. Locked Rotor Amps

    27. Starting Torque %

    28. Breakdown Torque %

    11. Service Factor

    13. Enclosure protection class

    14. Indoor or Outdoor

    19. Cable Entrance( bottom, side, top )

    15. Permissible number of start (cold/warm)/hour

    16. Rotation

    17. Cable hole size (main box/ aux.box)

    18. Terminal box location (seen from pump/fan side)

    3. Quantity

    22. Permissible Locked Rotor Time

    5. Motor Type :

    6. Rated kw / Horsepower (Nameplate)

    20. Space Heater (Watts @ 220V)

    21. Manufacturer Frame Designation

    7. Rated Volts/ Phase/ Hz

    8. Synchronous Speed

    9. Rated Voltage

    10. Insulation Class

    Angamos Thermoelectric Power PlantTechnical Specification for Cranes

    23. Acceleration Time

    GENERAL ELECTRICAL REQUIREMENTS

    Motor Data Sheet(s), one for each motor supplied, shall be in

    accordance with the following format. Supplier shall provided all

    fill in data as required for Purchaser's review and/ or records.

    I. Manufacturer

    1. Item No.

    2. Driven Equipment

  • 10 of 19

    REV.0

    MOTOR BELOW 200kW

    Gantry crane for intake facilities

    UNIT DATA

    SEW

    02SMP20AW001

    Long Travel Motor

    2

    4. Mounting (Vert.,Hor) Horizontal

    3 Phase Induction

    KW 2.2

    380/3/50

    RPM 1410

    Volt 380

    F or B F

    1.0

    12. Temp Rise by Resistance at Service Factor B B

    IP IP55

    Outdoor

    300/150

    Bi-directional

    M25

    LHS RHS

    Bottom

    -

    100

    s 5

    s 2

    -

    A 4.9

    A 28.9

    270

    230

    230

    82

    -

    -

    0.83

    -

    -

    Shell Omala Oil 460

    Angamos Thermoelectric Power PlantTechnical Specification for Cranes

    23. Acceleration Time

    GENERAL ELECTRICAL REQUIREMENTS

    Motor Data Sheet(s), one for each motor supplied, shall be in

    accordance with the following format. Supplier shall provided all

    fill in data as required for Purchaser's review and/ or records.

    I. Manufacturer

    1. Item No.

    2. Driven Equipment

    3. Quantity

    22. Permissible Locked Rotor Time

    5. Motor Type :

    6. Rated kw / Horsepower (Nameplate)

    20. Space Heater (Watts @ 220V)

    21. Manufacturer Frame Designation

    7. Rated Volts/ Phase/ Hz

    8. Synchronous Speed

    9. Rated Voltage

    10. Insulation Class

    11. Service Factor

    13. Enclosure protection class

    14. Indoor or Outdoor

    19. Cable Entrance( bottom, side, top )

    15. Permissible number of start (cold/warm)/hour

    16. Rotation

    17. Cable hole size (main box/ aux.box)

    18. Terminal box location (seen from pump/fan side)

    29. Pull Up Torque %

    30. Eff - Full Load %

    31. Eff - 3/4 Load %

    24. Outline Drawing No.

    25. Full Load Amps

    26. Locked Rotor Amps

    27. Starting Torque %

    28. Breakdown Torque %

    36. Recommended Lubricant Type

    32. Eff - 1/2 Load %

    33. Pf Full Load

    34. Pf - 3/4 Load

    35. Pf - 1/2 Load

  • SDN BHD

    6.0 EOT CRANE FOR BFP

  • SDN BHD

    6.1 OUTLINE AND ASSEMBLY DRAWING

  • FOR CONSTRUCTION

  • SDN BHD

    6.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS

  • FOR APPROVAL

  • SDN BHD

    6.3 BILL OF MATERIAL

  • FOR INFORMATION

    721

    6512

    6:/

    (48,31260$$:

  • FOR INFORMATION

  • FOR INFORMATION

    721

    6512

    6:/

    (48,31260$$:

  • FOR INFORMATION

  • FOR INFORMATION

  • FOR INFORMATION

    721

    6512

    6:/

    (48,31260$$:

  • FOR INFORMATION

  • FOR INFORMATION

    721

    6512

    6:/

    (48,31260$$:

  • FOR INFORMATION

  • FOR INFORMATION

  • FOR INFORMATION

  • SDN BHD

    6.4 LUBRICANT LIST

  • JOB NO. : 10933

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 1 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    LUBRICANT LIST

    ITEM

    NO.02SMA10AW001 EQUIP. NAME

    Gantry crane for steam

    turbine

    (For Erection, Commissioning, Performance Test)

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    3L

    5L

    600-2500g

    MARKER'S BRAND

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    Gearbox

    Gearbox

    Wire Rope

    1 70T Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    Hoist

    Shell Omala Oil

    460Mobil Gear 634 CLP460 15L 15L During overhaul

    Lifetime oil

    lubrication

    2 18T Hoist Motor GearboxShell Omala Oil

    460Mobil Gear 634 CLP460 16L 16L

    3L

    5L

    600-2500g

    During overhaul

    During overhaul

    During overhaul

    12 months

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    12 months

    KPF1K 100g 100g 12 months

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g

  • JOB NO. : 10934

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 2 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g 12 months

    KPF1K 100g 100g 12 months

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    1.5L

    5L

    600-2500g

    During overhaul

    During overhaul

    12 months

    16L 16L During overhaulLifetime oil

    lubrication1 Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    Hoist

    Gearbox

    Gearbox

    Wire Rope

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    1.5L

    5L

    600-2500g

    MARKER'S BRAND

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Shell Omala Oil

    460Mobil Gear 634 CLP460

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    LUBRICANT LIST

    ITEM

    NO.02SMP10AW001 EQUIP. NAME

    Gantry crane for CWP

    station

    (For Erection, Commissioning, Performance Test)

  • JOB NO. : 10935

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 3 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    LUBRICANT LIST

    ITEM

    NO.02SMP20AW001 EQUIP. NAME

    Gantry crane for intake

    facilities

    (For Erection, Commissioning, Performance Test)

    CLP460

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    MARKER'S BRAND

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Shell Omala Oil

    460Mobil Gear 634

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    Gearbox

    Gearbox

    Wire RopeHoist

    Lifetime oil

    lubrication1 Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    During overhaul

    During overhaul

    12 months

    16L 16L During overhaul

    1.5L

    5L

    600-2500g

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    1.5L

    5L

    600-2500g

    12 months

    KPF1K 100g 100g 12 months

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g

  • JOB NO. : 10936

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 4 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g 12 months

    KPF1K 100g 100g 12 months

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    1.5L

    1.5L

    600-2500g

    During overhaul

    During overhaul

    12 months

    16L 16L During overhaul

    1.5L

    1.5L

    600-2500g

    Lifetime oil

    lubrication1 Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    Hoist

    Gearbox

    Gearbox

    Wire Rope

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Shell Omala Oil

    460CLP460

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    MARKER'S BRAND

    Mobil Gear 634

    LUBRICANT LIST

    ITEM

    NO.

    02SMA20AW001

    02SMA20AW002EQUIP. NAME EOT crane for BFP

    (For Erection, Commissioning, Performance Test)

  • JOB NO. : 10937

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 5 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    LUBRICANT LIST

    ITEM

    NO.00SMB10AW001 EQUIP. NAME EOT crane for workshop

    (For Erection, Commissioning, Performance Test)

    CLP460

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    MARKER'S BRAND

    Mobil Gear 634

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Shell Omala Oil

    460

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    Gearbox

    Gearbox

    Wire RopeHoist

    Lifetime oil

    lubrication1 Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    During overhaul

    During overhaul

    12 months

    16L 16L During overhaul

    1.5L

    1.5L

    600-2500g

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    1.5L

    1.5L

    600-2500g

    12 months

    KPF1K 100g 100g 12 months

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g

  • JOB NO. : 10938

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 6 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g 12 months

    KPF1K 100g 100g 12 months

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    1.5L

    3L

    600-2500g

    During overhaul

    During overhaul

    12 months

    16L 16L During overhaul

    1.5L

    3L

    600-2500g

    Lifetime oil

    lubrication1 Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    Hoist

    Gearbox

    Gearbox

    Wire Rope

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Shell Omala Oil

    460CLP460

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    MARKER'S BRAND

    Mobil Gear 634

    LUBRICANT LIST

    ITEM

    NO.00SMB20AW001 EQUIP. NAME EOT crane for warehouse

    (For Erection, Commissioning, Performance Test)

  • SDN BHD

    6.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING

  • SDN BHD

    6.6 ELECTRICAL AND CONTROL WIRING DIAGRAM

  • 0-WD951-EE165-00323 1

    ELECTRICAL AND CONTROL

    WIRING DIAGRAM (EOT CRANE

    FOR BFP)

    TOTAL 10 PAGE

    (Including Cover)

    PROJECT CODE : A70003EA

    PROJECT NAME : ANGAMOS THERMOELECTRIC POWER PLANT

    DOCUMENT No. : 0-WD951-EE165-00323

    TITLE : ELECTRICAL AND CONTROL WIRING DIAGRAM (EOT CRANE

    FOR BFP)

    OWNER: EMPRESA ELCTRICA ANGAMOS S.A.

    Purpose

    For Review

    For Approval

    For Construction

    For Bid

    For Information

    B 2009/08/21 H.W.YOW ERIC PUA M.W.TUNG Revised As Built

    A 2009/01/12 H.W.YOW ERIC PUA M.W.TUNG For Approval

    PREP REVIEW APPR REVIEW REVIEW APPR Rev.

    No.DATE

    EXCELLIFT

    DESCRIPTION

    POSCO E&C

    Owner

    &RQWUDFWRU 6XEFRQWUDFWRU

    SDN BHD

  • SDN BHD

    6.7 TECHNICAL DATA

  • ,QGRRU2XWGRRU

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    ( 1200 %DFNZDUG 2200

    +RRNPP ) 690 * + 41005 36004 4300

    :KHHO/RDGWRQ 39 9.85 3+ 3/ 1.79

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    Excellift - Stahl

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    5DLO7\SH

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    2.6

    1.8

  • 11 of 19

    REV.0

    MOTOR BELOW 200kW

    EOT crane for BFP

    UNIT DATA

    Siemens

    02SMA20AW001

    02SMA20AW002

    Hoisting Motor

    per crane 1

    4. Mounting (Vert.,Hor) Horizontal

    3 Phase Induction

    KW 15.5/2.4

    380/3/50

    RPM 2860/450

    Volt 380

    F or B F

    1.0

    12. Temp Rise by Resistance at Service Factor B B

    IP IP55

    Indoor

    240/120

    Bi-directional

    M40

    LHS RHS

    Bottom

    -

    160L

    s 5

    s 2

    -

    A 32/13.1

    A 175/26

    212/146

    247/162

    189/142

    80/48

    -

    -

    0.87/0.56

    -

    -

    Shell Omala Oil 460

    Angamos Thermoelectric Power PlantTechnical Specification for Cranes

    23. Acceleration Time

    GENERAL ELECTRICAL REQUIREMENTS

    Motor Data Sheet(s), one for each motor supplied, shall be in

    accordance with the following format. Supplier shall provided all

    fill in data as required for Purchaser's review and/ or records.

    I. Manufacturer

    1. Item No.

    2. Driven Equipment

    3. Quantity

    22. Permissible Locked Rotor Time

    5. Motor Type :

    6. Rated kw / Horsepower (Nameplate)

    20. Space Heater (Watts @ 220V)

    21. Manufacturer Frame Designation

    7. Rated Volts/ Phase/ Hz

    8. Synchronous Speed

    9. Rated Voltage

    10. Insulation Class

    11. Service Factor

    13. Enclosure protection class

    14. Indoor or Outdoor

    19. Cable Entrance( bottom, side, top )

    15. Permissible number of start (cold/warm)/hour

    16. Rotation

    17. Cable hole size (main box/ aux.box)

    18. Terminal box location (seen from pump/fan side)

    29. Pull Up Torque %

    30. Eff - Full Load %

    31. Eff - 3/4 Load %

    24. Outline Drawing No.

    25. Full Load Amps

    26. Locked Rotor Amps

    27. Starting Torque %

    28. Breakdown Torque %

    36. Recommended Lubricant Type

    32. Eff - 1/2 Load %

    33. Pf Full Load

    34. Pf - 3/4 Load

    35. Pf - 1/2 Load

  • 12 of 19

    REV.0

    MOTOR BELOW 200kW

    EOT crane for BFP

    UNIT DATA

    Stahl CraneSystems

    02SMA20AW001

    02SMA20AW002

    Cross Travel Motor

    per crane 1

    4. Mounting (Vert.,Hor) Horizontal

    3 Phase Induction

    KW 2.0/0.5

    380/3/50

    RPM 2680/665

    Volt 380

    F or B F

    1.0

    12. Temp Rise by Resistance at Service Factor B B

    IP IP55

    Outdoor

    300/150

    Bi-directional

    M25

    LHS RHS

    Bottom

    -

    100

    s 5

    s 2

    -

    A 4.0/1.8

    A 16/4.4

    244/168

    215/189

    145/129

    76/54

    -

    -

    0.95/0.74

    -

    -

    Shell Omala Oil 46036. Recommended Lubricant Type

    32. Eff - 1/2 Load %

    33. Pf Full Load

    34. Pf - 3/4 Load

    35. Pf - 1/2 Load

    29. Pull Up Torque %

    30. Eff - Full Load %

    31. Eff - 3/4 Load %

    24. Outline Drawing No.

    25. Full Load Amps

    26. Locked Rotor Amps

    27. Starting Torque %

    28. Breakdown Torque %

    11. Service Factor

    13. Enclosure protection class

    14. Indoor or Outdoor

    19. Cable Entrance( bottom, side, top )

    15. Permissible number of start (cold/warm)/hour

    16. Rotation

    17. Cable hole size (main box/ aux.box)

    18. Terminal box location (seen from pump/fan side)

    3. Quantity

    22. Permissible Locked Rotor Time

    5. Motor Type :

    6. Rated kw / Horsepower (Nameplate)

    20. Space Heater (Watts @ 220V)

    21. Manufacturer Frame Designation

    7. Rated Volts/ Phase/ Hz

    8. Synchronous Speed

    9. Rated Voltage

    10. Insulation Class

    Angamos Thermoelectric Power PlantTechnical Specification for Cranes

    23. Acceleration Time

    GENERAL ELECTRICAL REQUIREMENTS

    Motor Data Sheet(s), one for each motor supplied, shall be in

    accordance with the following format. Supplier shall provided all

    fill in data as required for Purchaser's review and/ or records.

    I. Manufacturer

    1. Item No.

    2. Driven Equipment

  • 13 of 19

    REV.0

    MOTOR BELOW 200kW

    EOT crane for BFP

    UNIT DATA

    Stahl CraneSystems

    02SMA20AW001

    02SMA20AW002

    Long Travel Motor

    per crane 2

    4. Mounting (Vert.,Hor) Horizontal

    3 Phase Induction

    KW 1.25/0.32

    380/3/50

    RPM 2550/660

    Volt 380

    F or B F

    1.0

    12. Temp Rise by Resistance at Service Factor B B

    IP IP55

    Outdoor

    300/150

    Bi-directional

    M25

    LHS RHS

    Bottom

    -

    100

    s 5

    s 2

    -

    A 3.0/1.4

    A 9.2/2.9

    224/162

    241/185

    145/136

    68/48

    -

    -

    0.88/0.69

    -

    -

    Shell Omala Oil 460

    Angamos Thermoelectric Power PlantTechnical Specification for Cranes

    23. Acceleration Time

    GENERAL ELECTRICAL REQUIREMENTS

    Motor Data Sheet(s), one for each motor supplied, shall be in

    accordance with the following format. Supplier shall provided all

    fill in data as required for Purchaser's review and/ or records.

    I. Manufacturer

    1. Item No.

    2. Driven Equipment

    3. Quantity

    22. Permissible Locked Rotor Time

    5. Motor Type :

    6. Rated kw / Horsepower (Nameplate)

    20. Space Heater (Watts @ 220V)

    21. Manufacturer Frame Designation

    7. Rated Volts/ Phase/ Hz

    8. Synchronous Speed

    9. Rated Voltage

    10. Insulation Class

    11. Service Factor

    13. Enclosure protection class

    14. Indoor or Outdoor

    19. Cable Entrance( bottom, side, top )

    15. Permissible number of start (cold/warm)/hour

    16. Rotation

    17. Cable hole size (main box/ aux.box)

    18. Terminal box location (seen from pump/fan side)

    29. Pull Up Torque %

    30. Eff - Full Load %

    31. Eff - 3/4 Load %

    24. Outline Drawing No.

    25. Full Load Amps

    26. Locked Rotor Amps

    27. Starting Torque %

    28. Breakdown Torque %

    36. Recommended Lubricant Type

    32. Eff - 1/2 Load %

    33. Pf Full Load

    34. Pf - 3/4 Load

    35. Pf - 1/2 Load

  • SDN BHD

    7.0 EOT CRANE FOR WORKSHOP

  • SDN BHD

    7.1 OUTLINE AND ASSEMBLY DRAWING

  • FOR APPROVAL

  • SDN BHD

    7.2 RUNWAY CONDUCTOR AND RAIL INSTALLATION DETAILS

  • FOR

    APPR

    OVAL

  • SDN BHD

    7.3 BILL OF MATERIAL

  • FOR INFORMATION

    721

    6512

    6:/

    (48,31260%$:

  • FOR INFORMATION

  • FOR INFORMATION

    721

    6512

    6:/

    (48,31260%$:

  • FOR INFORMATION

  • FOR

    INFO

    RMAT

    ION

  • FOR INFORMATION

  • FOR INFORMATION

    721

    6512

    6:/

    (48,31260%$:

  • FOR INFORMATION

  • FOR

    INFO

    RMAT

    ION

  • SDN BHD

    7.4 LUBRICANT LIST

  • JOB NO. : 10933

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 1 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    LUBRICANT LIST

    ITEM

    NO.02SMA10AW001 EQUIP. NAME

    Gantry crane for steam

    turbine

    (For Erection, Commissioning, Performance Test)

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    3L

    5L

    600-2500g

    MARKER'S BRAND

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    Gearbox

    Gearbox

    Wire Rope

    1 70T Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    Hoist

    Shell Omala Oil

    460Mobil Gear 634 CLP460 15L 15L During overhaul

    Lifetime oil

    lubrication

    2 18T Hoist Motor GearboxShell Omala Oil

    460Mobil Gear 634 CLP460 16L 16L

    3L

    5L

    600-2500g

    During overhaul

    During overhaul

    During overhaul

    12 months

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    12 months

    KPF1K 100g 100g 12 months

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g

  • JOB NO. : 10934

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 2 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g 12 months

    KPF1K 100g 100g 12 months

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    1.5L

    5L

    600-2500g

    During overhaul

    During overhaul

    12 months

    16L 16L During overhaulLifetime oil

    lubrication1 Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    Hoist

    Gearbox

    Gearbox

    Wire Rope

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    1.5L

    5L

    600-2500g

    MARKER'S BRAND

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Shell Omala Oil

    460Mobil Gear 634 CLP460

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    LUBRICANT LIST

    ITEM

    NO.02SMP10AW001 EQUIP. NAME

    Gantry crane for CWP

    station

    (For Erection, Commissioning, Performance Test)

  • JOB NO. : 10935

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 3 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    LUBRICANT LIST

    ITEM

    NO.02SMP20AW001 EQUIP. NAME

    Gantry crane for intake

    facilities

    (For Erection, Commissioning, Performance Test)

    CLP460

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    MARKER'S BRAND

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Shell Omala Oil

    460Mobil Gear 634

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    Gearbox

    Gearbox

    Wire RopeHoist

    Lifetime oil

    lubrication1 Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    During overhaul

    During overhaul

    12 months

    16L 16L During overhaul

    1.5L

    5L

    600-2500g

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    1.5L

    5L

    600-2500g

    12 months

    KPF1K 100g 100g 12 months

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g

  • JOB NO. : 10936

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 4 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g 12 months

    KPF1K 100g 100g 12 months

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    1.5L

    1.5L

    600-2500g

    During overhaul

    During overhaul

    12 months

    16L 16L During overhaul

    1.5L

    1.5L

    600-2500g

    Lifetime oil

    lubrication1 Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    Hoist

    Gearbox

    Gearbox

    Wire Rope

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Shell Omala Oil

    460CLP460

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    MARKER'S BRAND

    Mobil Gear 634

    LUBRICANT LIST

    ITEM

    NO.

    02SMA20AW001

    02SMA20AW002EQUIP. NAME EOT crane for BFP

    (For Erection, Commissioning, Performance Test)

  • JOB NO. : 10937

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 5 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    LUBRICANT LIST

    ITEM

    NO.00SMB10AW001 EQUIP. NAME EOT crane for workshop

    (For Erection, Commissioning, Performance Test)

    CLP460

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    MARKER'S BRAND

    Mobil Gear 634

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Shell Omala Oil

    460

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    Gearbox

    Gearbox

    Wire RopeHoist

    Lifetime oil

    lubrication1 Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    During overhaul

    During overhaul

    12 months

    16L 16L During overhaul

    1.5L

    1.5L

    600-2500g

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    1.5L

    1.5L

    600-2500g

    12 months

    KPF1K 100g 100g 12 months

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g

  • JOB NO. : 10938

    PROJECT NAME : ANGAMOS PROJECT

    SHEET NO. : 6 OF 6

    INITIAL

    GRADE CHARGE QUANTITY INTERVAL REMARK

    RECOMMEND EQUIVALENT (LITERS) (LITERS) (MONTHS)

    7 End carriage Wheel Shell Retinax AMMobil Special

    GreaseKPF1K 50g 50g 12 months

    KPF1K 100g 100g 12 months

    Lifetime oil

    lubrication

    Lifetime oil

    lubrication

    6 HoistCross Travel

    ShaftShell Retinax AM

    1.5L

    3L

    600-2500g

    During overhaul

    During overhaul

    12 months

    16L 16L During overhaul

    1.5L

    3L

    600-2500g

    Lifetime oil

    lubrication1 Hoist Motor Gearbox

    3

    4

    5

    Cross Travel Motor

    Long Travel Motor

    Hoist

    Gearbox

    Gearbox

    Wire Rope

    Mobilith SHC460

    CLP460

    CLP460

    GOOF

    Mobil Gear 634

    Mobil Gear 634

    Mobilux Liquid

    Grease EP004

    Shell Omala Oil

    460

    Shell Omala Oil

    460

    Shell Special

    Gear Grease H

    Shell Omala Oil

    460CLP460

    REPLACEMENT CHARGEITEM

    NOEQUIPMENT LUBRICATED

    PART TO BE

    MARKER'S BRAND

    Mobil Gear 634

    LUBRICANT LIST

    ITEM

    NO.00SMB20AW001 EQUIP. NAME EOT crane for warehouse

    (For Erection, Commissioning, Performance Test)

  • SDN BHD

    7.5 ELECTRICAL GENERAL ARRANGEMENT DRAWING

  • SDN BHD

    7.6 ELECTRICAL AND CONTROL WIRING DIAGRAM

  • 0-WD951-EE165-00423 1

    ELECTRICAL AND CONTROL

    WIRING DIAGRAM (EOT CRANE

    FOR WORKSHOP)

    TOTAL 10 PAGE

    (Including Cover)

    PROJECT CODE : A70003EA

    PROJECT NAME : ANGAMOS THERMOELECTRIC POWER PLANT

    DOCUMENT No. : 0-WD951-EE165-00423

    TITLE : ELECTRICAL AND CONTROL WIRING DIAGRAM (EOT CRANE

    FOR WORKSHOP)

    OWNER: EMPRESA ELCTRICA ANGAMOS S.A.

    Purpose

    For Review

    For Approval

    For Construction

    For Bid

    For Information

    B 2009/08/21 H.W.YOW ERIC PUA M.W.TUNG Revised As Built

    A 2009/01/12 H.W.YOW ERIC PUA M.W.TUNG For Approval

    PREP REVIEW APPR REVIEW REVIEW APPR Rev.

    No.DATE

    EXCELLIFT

    DESCRIPTION

    POSCO E&C

    Owner

    &RQWUDFWRU 6XEFRQWUDFWRU

    SDN BHD

  • SDN BHD

    7.7 TECHNICAL DATA

  • ,QGRRU2XWGRRU

    0DQXIDFWXUH

    0DLQ 0DLQ -

    $X[ $X[ -

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    0DLQ

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    :LUH5RSH5HHYLQJ 0DLQ 7UXH9HUWLFDO 0DLQ 5DPVKRUQ

    $X[ $X[

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    )DVW &URVV7UDYHO 6TXDUH5DLO

    3UHFLVLRQ /RQJ7UDYHO 6TXDUH5DLO

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    7UROOH\:HLJKWWRQ %ULGJH:HLJKWWRQ

    7RWDO&UDQH:HLJKWWRQ

    &RQWURO0HWKRG

    %OGJ&OHDUDQFHPP $ 1930 % 0LQ & 1730' 1200 )RUZDUG 2600

    ( 1000 %DFNZDUG 2600

    +RRNPP ) 967 * + 60005 38004 4450

    :KHHO/RDGWRQ 39 13.1 3+ 3/ 2.4

    &UDQH7\SH

    &URVV7UDYHO6SHHGPPLQ

    +RRN7\SH

    6HUYLFH&ODVV

    5XQZD\/HQJWKP

    5.5

    5DLO7\SH

    'LVN&RQLFDOEUDNHLVQRWDFFHSWDEOH

    3HQGDQW&RQWURO

    6.9

    1.8

    &ORVH&DELQ

    &URVV7UDYHO+RRN$SSURDFKPP

    (QG&DUULDJHPP 4

    50&UDQH5DLO+HLJKWPP

    1XPEHURI:KHHOHD

    /RQJ7UDYHO+RRN$SSURDFKPP

    2SHQ&DELQ

    (27FUDQHIRUZRUNVKRS (TXLSPHQW1R 60%$:

    *DQWU\:RUNVKRSEXLOGLQJ/RFDWLRQ

    +RLVWLQJ6SHHGPPLQ

    /RQJ7UDYHO6SHHGPPLQ

    Excellift - Stahl

    /LIWLQJ+HLJKWP 'RXEOH*LUGHU*LUGHU7\SH

    Malaysia / Germany

    5DWHG/RDGWRQ

    3ODFHRI0DQXIDFWXUH

  • 14 of 19

    REV.0

    MOTOR BELOW 200kW

    EOT crane for workshop

    UNIT DATA

    Siemens

    00SMB10AW001

    Hoisting Motor

    per crane 1

    4. Mounting (Vert.,Hor) Horizontal

    3 Phase Induction

    KW 15.5/2.4

    380/3/50

    RPM 2860/450

    Volt 380

    F or B F

    1.0

    12. Temp Rise by Resistance at Service Factor B B

    IP IP55

    Indoor

    240/120

    Bi-directional

    M40

    LHS RHS

    Bottom

    -

    160L

    s 5

    s 2

    -

    A 32/13.1

    A 175/26

    212/146

    247/162

    189/142

    80/48

    -

    -

    0.87/0.56

    -

    -

    Shell Omala Oil 46036. Recommended Lubricant Type

    32. Eff - 1/2 Load %

    33. Pf Full Load

    34. Pf - 3/4 Load

    35. Pf - 1/2 Load

    29. Pull Up Torque %

    30. Eff - Full Load %

    31. Eff - 3/4 Load %

    24. Outline Drawing No.

    25. Full Load Amps

    26. Locked Rotor Amps

    27. Starting Torque %

    28. Breakdown Torque %

    11. Service Factor

    13. Enclosure protection class

    14. Indoor or Outdoor

    19. Cable Entrance( bottom, side, top )

    15. Permissible number of start (cold/warm)/hour

    16. Rotation

    17. Cable hole size (main box/ aux.box)

    18. Terminal box location (seen from pump/fan side)

    3. Quantity

    22. Permissible Locked Rotor Time

    5. Motor Type :

    6. Rated kw / Horsepower (Nameplate)

    20. Space Heater (Watts @ 220V)

    21. Manufacturer Frame Designation

    7. Rated Volts/ Phase/ Hz

    8. Synchronous Speed

    9. Rated Voltage

    10. Insulation Class

    Angamos Thermoelectric Power PlantTechnical Specification for Cranes

    23. Acceleration Time

    GENERAL ELECTRICAL REQUIREMENTS

    Motor Data Sheet(s), one for each motor supplied, shall be in

    accordance with the following format. Supplier shall provided all

    fill in data as required for Purchaser's review and/ or records.

    I. Manufacturer

    1. Item No.

    2. Driven Equipment

  • 15 of 19

    REV.0

    MOTOR BELOW 200kW

    EOT crane for workshop

    UNIT DATA

    Stahl CraneSystems

    00SMB10AW001

    Cross Travel Motor

    1

    4. Mounting (Vert.,Hor) Horizontal

    3 Phase Induction

    KW 2.0/0.5

    380/3/50

    RPM 2680/665

    Volt 380

    F or B F

    1.0

    12. Temp Rise by Resistance at Service Factor B B

    IP IP55

    Outdoor

    300/150

    Bi-directional

    M25

    LHS RHS

    Bottom

    -

    100

    s 5

    s 2

    -

    A 4.0/1.8

    A 16/4.4

    244/168

    215/189

    145/129

    76/54

    -

    -

    0.95/0.74

    -

    -

    Shell Omala Oil 46036. Recommended Lubricant Type

    32. Eff - 1/2 Load %

    33. Pf Full Load

    34. Pf - 3/4 Load

    35. Pf - 1/2 Load

    29. Pull Up Torque %

    30. Eff - Full Load %

    31. Eff - 3/4 Load %

    24. Outline Drawing No.

    25. Full Load Amps

    26. Locked Rotor Amps

    27. Starting Torque %

    28. Breakdown Torque %

    11. Service Factor

    13. Enclosure protection class

    14. Indoor or Outdoor

    19. Cable Entrance( bottom, side, top )

    15. Permissible number of start (cold/warm)/hour

    16. Rotation

    17. Cable hole size (main box/ aux.box)

    18. Terminal box location (seen from pump/fan side)

    3. Quantity

    22. Permissible Locked Rotor Time

    5. Motor Type :

    6. Rated kw / Horsepower (Nameplate)

    20. Space Heater (Watts @ 220V)

    21. Manufacturer Frame Designation

    7. Rated Volts/ Phase/ Hz

    8. Synchronous Speed

    9. Rated Voltage