190309080001_00 Manual for ODU With HEX

OUTDOOR ENCLOSURE FOR TELECOM Installation and User Manual

Installation and User Manual

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Dear Customer,

Please accept our thanks for giving us the privilege to serve you by choosing a Emerson make Outdoor Enclosure For Telecom

If this is your first Emerson product, we hope it is the beginning of a long relationship which delivers value to your organisation. If you already own and use a Emerson Product, we are doubly honored by your decision of continuing this relationship.

It is our constant endeavor to partner you for the growth and success of your Business. This philosophy is reflected in our Mission statement To deliver value through Air & Power Quality solutions to achieve customer delight. Please do give us feedback to help us realize our Mission.

Emerson Network Power (India) Private Limited


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IMPORTANT This manual contains information concerning the installation, operation and Maintenance of the Outdoor Enclosure For Telecom

All relevant parts of the manual should be read prior to commencing installation.

The Outdoor Enclosure For Telecom has been designed for Commercial / Industrial use only.

Emerson Network Power (India) Pvt. Ltd has full rights to make the changes in the product without prior notice.

The Outdoor Enclosure For Telecom has not been designed for direct use in any life support application. If you encounter any problem with the procedures contained in this manual you should seek immediate assistance from Emerson Network Power (India) Pvt. Ltd. Sales Office from whom the equipment was purchased. Alternatively contact the Emerson Network Power (India) Pvt. Ltd Customer Service & Support department at the address shown below:

EMERSON NETWORK POWER (INDIA) PRIVATE LIMITED

Plot No. C-20, Road No. 19,

Wagle Industrial Estate

Thane 400 604, Maharashtra, INDIA

Phone: (00 91 22) 67208000

Fax: (00 91 22) 25800829 / 25828358

DC Power Outdoor Enclosure

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Revision Date

00 18.02.2015

Emerson Network Power provides customers with technical support. Users may contact the nearest Emerson local sales office or service center.

Copyright 2009 by Emerson Network Power India Pvt. Ltd. All rights reserved. The contents in this document are subject to change without notice. Homepage: www.emersonnetworkpower.com

Head Office : EMERSON NETWORK POWER (INDIA) PRIVATE LIMITED

Plot No. C-20, Road No. 19,

Wagle Industrial Estate

Thane 400 604, Maharashtra, INDIA

Phone: (00 91 22) 67208000

Fax: (00 91 22) 25800829 / 25828358


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Branch Office Address:

SOUTH ZONE

Bangalore No. 412, Jindal Center, Opp Sukhsagar Hotel, 3rd Flr, 100 Fleet Road, Koramangalam, Bangalore - 560 095.

Tel: 91- 80- 40571300, 080-51135670/5770, 080-51135870, 080-563 5401/2/3/5/6

Fax: 080-51135570

Chennai Oms Court, No.1, Nathamuni Street, T.Nagar, Chennai - 600 017.

Tel: 044-28151063, 044-28152596

Fax: 044-28151442

Cochin No. 40 / 9338, (New No. 59 / 4517), 4th Floor, Chakos Towers, Padma Pullepady Road, Cochin 682035

Tel: 91-484-2381 985/86, 9895140183

Fax: 0484-2341986

Secunderabad 1-1-40/1, 2nd floor, Vasavi Towers, S. D. Road, Secunderabad - 500 003.

Tel: 040-27806774, 040-27806775, 040-27806776

Fax: 040-27806777

Coimbatore 343/ B-17, SVP Complex, 2nd floor, Avaram Palayam Road, Sidha Pudur, Coimbatore- 641044

Tel: 0422-25387625

Fax:

Mangalore Raj Business Centre , 3rd Floor Balmatta Road, Mangalore - 575001

Tel: 9901055188


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Hyderabad 405/406 First Floor, No. 62, Navketan Complex, S D Road ,

Hyderabad -500003

Tel: 91-40-27806771 / 2 / 5/ 6

Fax: 91-40-2780 6777

Cochin No.40/9338 (New No. 59/4517) 4th Floor,Chakos Tower,Padma Pullepady Road, Cochin - 682 035

Tel: 91-484-2381 985/86

Fax: 91-484-2341 986

Coimbatore 343 / B - 17,SVP Complex,2nd Floor, Avarampalayam Road,Sidha Pudur, Coimbatore - 641 044

Tel: 0422 438 7625

Fax:

Vishakhapatanam No.7,Vishakha Executiva Centre, 47-11-1/5,1st Floor Eshwar Arcade, Dwarkanagar,1st Lane, Vishakhapatnam - 530 016.

Tel: 9908400029

Trivandrum 2nd Floor, Megabyte, Business Centre , Capital Tower Statue Junction , Trivandram-695001

Tel: 0471-6450388

Fax:

NORTH ZONE

Delhi Plot No.2, Udyog Vihar Phase-IV, Gurgaon, Haryana,

India 122016.

Tel: 0124-4213020-29

Fax: 0124-4213030

Lucknow NO.-05, 3rd floor, Raja Ramkumar Plaza, On Top Of City Mart, 75, Hazratganj, Lucknow - 226001.

Tel: 0522 3013174, 0522 - 3013175 / 176, 9838074281

Fax: 0522-2239877


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Chandigarh SCO 58, 2 ND Floor, Sector 47 C, Chandigarh - 160047

Tel: 0172-5077531, 0172 5047531

Fax: 0172-5016153

Guwahati INSTITUTE OF ENGINEERS BUILDING, 3RD FLOOR,PAN BAZAR, GUWAHATI 781 001, ASSAM

Tel: (0361) 273 4486 / 9954009998 / 9831301797

Fax: 03612734486

Jaipur 209, Shalimar Complex, 1st Floor, Church Road , MI Road ,Jaipur 302001

Tel: 1414024774

Gurgaon SCO/F -5,6,7 ,HUDA Part 2 , Sector 15, Near Fab India, Gurgaon-122 001, Haryana

Tel: 0124 - 4270016/17

Fax: 0124-4270015

Jabalpur Emerson Network Power, Plot No. 18, Second floor, Liberty chamber, Near Batra Hospital, Zone 1, Maharana Pratap Nagar, Bhopal, MP - 462011

Tel: 9993547300

Ludhiyana Tata Teleservices Ltd, C - 125, Industrial Area, Phase - 8, Mohali,

Punjab - 160071

Tel: 9216479830

Allahbad Emerson Network Power , 18/4, Tagore town, Bhansi Bhavan, In front of old LIC building, Allahabad

Tel: 9838074007

Varanasi Ananat Complex, D-64/132 KA, SIGRA, Varanasi- 221010


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Tel: 9838074007

Kanpur 117/H-2/185 , Shree Dayal Building, Near Ram Kali Nurshing Home, Pandu Nagar , Kanpur-208025

Tel:

Karnal SCO 213, i st Floor, Opp: Bajaj Allianz office, Sector 12, URBAN Estate, KARNAL- 132001

Tel: 9991097500

EAST ZONE

Kolkata Advantage Tower, EN- 27, 7th Floor, Sector-V, Salt Lake, Kolkata- 700 091.

Tel: 91-33-40023113 / 00 / 9831301797

Fax: 033-400423100

Jamshedpur Ground Floor, Contractors Area, Kashi Kanj, Road no.2, Bistupur, Jamshedpur-831001

Tel: 0657- 222 7678 / 6546636 / 9934011801 / 9831301797

Fax: 0657-2227678

Bhubaneswar Plot No, C/11, 2nd Floor, Factory-A, Zone- A, Mancheshwar Industrial Estate, Bhubaneshwar - 751 010

Tel: 0674-2586003 / 99374 27244 / 9831301797

Fax: 0674-2520778 / 0674 258 6003

Patana Emerson Network Power C/O Alok kumar, L-1/26, GD Floor, Sri krishna puri, Patna, Bihar- 800 001

Tel: 06572227678 / 9934011802 / 9831301797

WEST ZONE

Mumbai 414-424, 'b' wing, "Bhaveshwar arcade", opp. Shreyas cinema, LBS Marg, Ghatkopar (west), Mumbai-400086.


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Tel: 91-22-67208800

Fax: 91-22-67208805

Pune Office No. 7, 2 nd Floor, Pratibha Towers, Opp. Jog Center, Pune - Mumbai Road, Wakdewadi, Shivaji Nagar, Pune - 411 016

Tel: 9520 66235000/ 5050

Fax: 9520-24004020

Baroda 39/2, Arunodaya Society, Alkapuri, Baroda - 390 005.

Tel: 91-265- 2330383

Fax: 91-265- 2343937

Ahmedabad 205, Sukhsagar complex, beside Fortune Landmark Hotel, Usmanpura, Ashram Road, Ahmedabad. Gujarat 380 013

Tel: 079 27560230, 27560240

Fax:

Nagpur 203, Ganga Apartment, 13, Giripeth, Nagpur - 440 010.

Tel: 0712-2540423

Fax: 0712-2540423

Vikroli Dheeraj Kawal, 1st floor, Near Vikroli Station, LBS Road, Vikroli(w)

Tel 022-40780303, 40780308

Fax 022-40110481, 022-40110182/83

Chattisgarh SCO 58 , 2nd Floor ,Sector 47-C, Chandigarh

Tel: 0172-5077531 / 5047531

Indore 109, Ratnamani Complex, 7/1 New Palasra, Indore - 452 001

Tel: 0731-220 3806


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I N D E X

1 General Description................................................................................................................ 1-1 1.1 Introduction ........................................................................................................................ 1-1 1.2 Features ............................................................................................................................. 1-1 1.3 Design Concept ................................................................................................................... 1-2

2 Installation Procedure ........................................................................................................... 2-1 2.1 Introduction ........................................................................................................................ 2-1 2.2 Environmental considerations................................................................................................ 2-2

2.2.1 Telecom Outdoor Enclosure For location ........................................................................ 2-2 2.2.2 Extra Roof Protaction ................................................................................................... 2-2

2.3 Mechanical Considerations .................................................................................................... 2-2 2.3.1 Moving the cabinet ...................................................................................................... 2-2 2.3.2 Clearances ................................................................................................................. 2-2 2.3.3 Fixing the cabinet ........................................................................................................ 2-2 2.3.4 Cable entry ................................................................................................................ 2-2 2.3.5 Preliminary Checks ...................................................................................................... 2-3 2.3.6 Roof fittment at site .................................................................................................... 2-3

2.4 Installation Drawings ........................................................................................................... 2-4 3 Installation (Electrical) .......................................................................................................... 3-1

3.1 Power Cabling .............................................................................Error! Bookmark not defined. 3.2 Cabling Procedure .......................................................................Error! Bookmark not defined.

4 Specifications ......................................................................................................................... 4-1 4.1 Environmental ..................................................................................................................... 4-1 4.2 Mechanical Characteristics .................................................................................................... 4-1


1-1

1 General Description

1.1 Introduction Outdoor Enclosure for Telecom is a power pack unit for BTS and Transmission equipment. The whole power pack unit is housed inside a protected environment, a cabinet suitable for outdoor application.

Following are the main features of Outdoor Enclosure for Telecom.

1.2 Features Provision for housing BTS and or transmission equipment.

Controlled environment against dust and rain.

Controlled rise in internal temperature due to heat dissipation from internal Telecom Equipments.

Safety device like, smoke detector, door sensor, fan controller, temperature sensor, lock with key arrangement.

Ease of installation and accessibility to internal parts.

Extra roofs for direct rain protection.


1-2

1.3 Design Concept This is sophisticated type of cooling, suitable for very sensitive telecom equipments. This gives full protection against dust and water. The principle of operation is shown below. It has two different air circuits, internal and external. The internal air circuit extracts the heat from internal equipments from top section (Hot air in) and pass on to aluminium core. This core is then cooled by external air circuit. There is only transfer of heat through core, and external air does not enter into the system. Again, in this type of cooling, the internal temperature of Enclosure will be higher than ambient. External air circuit fan unit and internal air circuit fan unit is controlled through PCB control board based on the ambient and return temperature. Power to the PCB controller is provided through MCB and in normal running condition of the system, this MCB shall always be ON.

Unit is also provided with following accessories;

Tube Light : To lighten the enclosure internally

Smoke Detector: For indicating any smoke / fire due to short circuit etc.

Door Switch: To ensure enclosure is protected in remote location

Fan controller: to indicate the fans (heat exchanger) fail alarm.

Temperature sensor: to sense the inside temperature of the system.


2-1

2 Installation Procedure

2.1 Introduction

WARNING

Do not apply electrical power to the Outdoor Enclosure For Telecom before the arrival of the commissioning engineer.

WARNING

This equipment should be installed by a qualified engineer in accordance with the information contained in this chapter and all equipment not referred to this manual is shipped with the details its own mechanical and electrical installation.

This chapter describes the Outdoor Enclosure For Telecom systems environmental requirements and mechanical considerations that must be taken into account when planning the positioning and cabling of the Enclosure

Because every site has its peculiarities, it is not the aim of this chapter to provide step-by-step installation instructions, but to act as a guide as to the general procedures and practices that should be observed by the installing engineer.


2-2

2.2 Environmental considerations

2.2.1 TELECOM OUTDOOR ENCLOSURE LOCATION The Enclosure should be located in a cool, dry, clean-air environment with adequate ventilation to keep the ambient temperature within the specified operating range

The enclosure is cooled with the aid of Heat exchanger.

2.2.2 EXTRA ROOF PROTECTION Roofs are provided at FRONT, REAR, & BOTH SIDES for direct rain.

2.3 Mechanical Considerations

2.3.1 MOVING THE CABINET

WARNING

Ensure that any lifting equipment that used in moving the cabinet has sufficient lifting capacity.

Ensure that the cabinet weight is within the designated surface weight loading (Kg/sq.cm.) of any handling equipment. See the specification sheet for weight details.

The cabinet can be moved by fork lift or crane. To enable the cabinet to be lifted by a crane, use eyebolts, which are fitted to the top of the cabinet.

In the eventuality that the equipment cannot be moved by fork lift or crane, then rollers should be used.

2.3.2 CLEARANCES As Outdoor Enclosure For Telecom has no ventilation grills on the sides, no side clearances are required. Back access is an essential requirement for maintenance; a clearance of approximately 1000mm will ease access to internal components. In case back access is not possible, clearance of 500 mm is still necessary for hot air exhaust from rear. Clearance around 1200-1500 mm on the front of the equipment should be sufficient to enable free passage of personnel with the doors fully opened.

2.3.3 FIXING THE CABINET Cabinet is to be fixed on foundation using foundation bolt. (Refer section 2.4 for center distance)

2.3.4 CABLE ENTRY Following are the details of Cable glands used:

PG21: Qty 4 Nos at bottom RHS (can be interchange at LHS as per requirement)

Roxtec at Top RHS (can be interchange at LHS as per requirement)


2-3

2.3.5 PRELIMINARY CHECKS Before you install the Outdoor Enclosure For Telecom you should carry out the following preliminary checks:

1. Verify that the location satisfies the environmental conditions stipulated in the equipment specification, paying particular attention to the ambient temperature and air exchange system.

2. Remove any packaging debris, then visually examine the cabinet and battery equipment for transit damage, both internally and externally. Report any such damage to the shipper immediately.

2.3.6 ROOF FITTMENT AT SITE Extra roof will be fitted at site using appropriate hardware provided in hardware kit as shown in Fig.2.2.

Figure 2.1 Cable entry details for Outdoor Enclosure

Figure 2.2 Extra roof assembly


2-4

2.4 Installation Drawings

The following diagrams illustrate the key mechanical characteristics of Outdoor Enclosure For Telecom

Fig 2-3: Foundation details for Outdoor Enclosure for Telecom

Fig 2-4: Overall General Arrangement for Outdoor Enclosure for Telecom

Fig 2-5: Internal General Arrangement for Outdoor Enclosure for Telecom

Figure 2.3 Foundation details for Outdoor Enclosure


2-5

Figure 2.4 Overall General Arrangement for Outdoor Enclosure


2-6

Figure 2.5 Internal General Arrangement for Outdoor Enclosure


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3 Installation (Electrical) The Outdoor Enclosure For Telecom requires both Power and Control cabling once it has been mechanically installed. All Control cables, whether screened or not, should be run separate from the Power cables in metal conduits or metal ducts which are electrically bonded to the metalwork of the cabinets to which they are connected.

WARNING

Before cabling-up the Outdoor Enclosure For Telecom, ensure that you are aware of the location and operation of the external isolators / breakers that connect the Outdoor Enclosure For Telecom input supply to the mains distribution panel.

Check that these supplies are electrically isolated, and post any necessary warning signs to prevent their inadvertent operation.

Below diagram is just for reference. Internal Cabling is factory fitted and wiring diagram is pasted on the door of unit.

Please note that PCB Controller MCB should always be keep ON for efficient working of unit


3-2

3.1 Canopy Installation

Step-1-View from bottom side Canopy will be supplied with ODU from factory. Canopy to be fit with their supporting screw M4 size and screw should be tighten from bottom side. Total screws - 15no.

Step-2-View from Top side

Silicon (Sikka) to be applied on joining surface between canopy and ODU

Roxtec Installation Roxtec is pre-installed from factory. However in case of changing of Roxtec position on other side of cabinet, please follow below instructions;

1. Open pre-installed Roxtec from inside.

2. Open blanking cover plate mounted at other side for Roxtec position.

Screw M4

Screw M4

Silicon sealant Silicon sealant


3-3

3. Fix the Roxtec at intended position with the help of nut & bolt. Now apply silicon sealant on periphery of the Roxtec.

4. Now close the cutout on side panel with blanking plate where Roxtec was pre-installed by tightening screws inside. Now apply silicon sealant on periphery of the blanking plate.

Silicon sealant

to be apply once gland cover fixed on position by tightening screws.

Open condition

Roxtec to be tight from inside.

For more detail, read the instruction provided by Roxtec (Pasted on side wall of cabinet)


3-4

Cable Gland Installation Cable gland is pre-installed from factory. However in case of changing of cable gland position on other side of cabinet, please follow below instructions;

1. Open pre-installed cable gland plate from inside.

2. Open blanking cover plate mounted at other side for cable gland position.

3. Fix the cable gland plate at intended position with the help of nut & bolt. Now apply silicon sealant on periphery of the cable gland plate.

4. Now close the cutout on side panel with blanking plate where cable gland plate was pre-installed by tightening screws inside. Now apply silicon sealant on periphery of the blanking plate.

Silicon sealant


Silicon sealant



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Spare Part List

Item Description UOM Quantity 100204122001 PCA Dual Fan Fail with PFC BoardII, ODU EA 1 124500000008 Krone Module, 10 Pair, for Outdoor Unit EA 1

140702590480 Lamp, LED, 48 V DC, 2.5 W, with Plastic Holder, for Outdoor Unit EA 2

170800000127 Cable Entry, Comseal, 12/18 EA 1

181003880050

Fan, Axial, 4 Inch, 48 Vdc, (3660VDC), 254 CFM, 8800 RPM, 120 X 120 X 38 mm, (4 wire), (RD Signal), IP55 EA 8

241117041400 Gasket, IP M 5

280200106111

Circuit Breaker, Miniature, 10 Amp, 230 / 400 Vac, 60 Vdc, 1 Pole, C Curve, 6 kA, DIN Mounting EA 4

280200166110


280200066110


280200406110


280200636110

Circuit Breaker, Miniature, 63 Amp, 230 / 400 Vac, 60 Vdc, 1 Pole, C Curve, 4.5 kA, DIN Mounting EA 1

280300806200


134330000901 Hinge, Stainless Steel, Concealed, Length 90 mm, Opening Angle 120 Deg EA 3

325026060001

Set, Locking, with 3 Point Lock Rod Type, with Pad Lock, H 1500 mm, ODU 80 X 80 X 150 cm, with Heat Exchanger, TTSL EA 1

325045060016 Wire Harness, Outdoor Unit 80 X 80 X 150 cm, with Heat Exchanger, TTSL EA 1

325051000002 Smoke Detector, Photoelectric, 120 uA Standby Current, 4060 V DC, 48 mA Alarm Current EA 1

325052000001 Heat Exchanger Core, Counterflow, 3.0 mm Pitch, 500 X 140 X 500 mm EA 1

950000000028 Assembly, Door Switch, RMD 955 010/13 EA 1

122310000574 Controller, Temperature Display, For Heat Exchanger EA 1


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4 Specifications

4.1 Environmental The Outdoor Enclosure for Telecom shall be able to operate under the following environmental conditions without damage or degradation in electrical operating characteristics:

Environmental Characteristics Units

Recommended Operating Temp. C -5 to 45 C

Relative Humidity % 90% RH, non-condensing

Altitude of operation m 1000m above sea level

Storage/ transport temperature C -25 to 70 C

Internal Temperature rise C Max +8 C than ambient

4.2 Mechanical Characteristics

Mechanical Characteristics

Units

Height mm 1500

Width mm 800

Depth mm 800

Ventilation - By internal air circulation from Heat Exchanger

Cable entry - Through Roxtec and PG Gland

Protection Suitable for Outdoor Application

Weight Kg 190 Kg.

Air Return Through Heat Exchanger at top side

Air supply Through Heat Exchanger at bottom side

Lifting arrangement

Using Fork lift at base or

4 lifting bracket on top frame

190309080001_00 Manual for ODU With HEX

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Transcript of 190309080001_00 Manual for ODU With HEX