19 National Award for Excellence in Energy Management ... · Sr. No. Description Lac kWh Savings...
Transcript of 19 National Award for Excellence in Energy Management ... · Sr. No. Description Lac kWh Savings...
19th National Award
for Excellence in Energy
Management
ICICI Bank, Chandivli Tower, Mumbai
August 29 & 30, 2018
Presenters –
Atul Parkar – Energy Manager
Deepak Tyagi – Tower Manager
ICICI Bank is India’s largest private sector Bank by consolidated
assets. We pride ourselves in continuing to support India’s growth
story with our extensive distribution network, diversified portfolio and
leadership in technology.
` 11242.81 Billion
Total consolidated Assets
21%
Year-on-Year growth in retail loans
>100
Large offices
14,367
ATMs
4867
Branches
Brief Introduction of Chandivli Tower
Operational in 2006
Total Area – 23296 Sq. Mtr.
Wings - 3
Total occupancy – 2800
High density Tower
Back office operations
Training facility
Rooftop Solar 67 kWp
Solar PPA 1.5 MWp
Load Distribution of the Building
56%
HVAC
• 3 x 250 TR
• Air cooled VSD
• MCX coils
• 1.08 iKW/TR
18%
IT
• 350 kVA UPS
• TFT Desktops
• MFM printers
• Hub rooms
16%
Other
• Canteen
• Elevators
• Pumping
• Stand alone AC
10%
Lighting
• LED
• 0.6 W / Sq.ft
• Pull cords
Annual Energy consumption
25.41%
savings
in last 3
years
9.40
Lac
kWh
Savings770 Tons of CO2
emissions avoided
37.00
32.78
28.5627.60
20.00
25.00
30.00
35.00
40.00
FY 2015 FY 2016 FY 2017 FY 2018
Annual Energy Consumption Lac kWh
Specific Energy Consumption
130
115
100 97
81
FY 2015 FY 2016 FY 2017 FY 2018 TCS Kochi
EPI normalized for 11 hrs National
Benchmark
25.41% reduction
in SEC
5 STAR
Warm &
Humid zone
EnCon projects implemented in FY
2016
Equipment based
monitoring & control
• Trimming of AHU & chiller plant operation timings by 30 mins.
• Set point increased to 10 Deg C
• VFD on secondary pumps made operational
• Choking of condenser coils identified
• Savings – 2.30 Lac kWh
UPS optimisation
• Before - 760 kVA
• After – 350 kVA
• Savings – 0.78 Lac kWh
Investment –
Rs. 50 Lacs
Savings –3.08 Lac
kWh
EPI reduced from 130 to
115
EnCon projects implemented in FY
2017
* Individual lighting control
* Savings of 0.28 lac kWh p.a.
* Investment –Rs. 14 Lacs
* Payback – 50 months
* 50% reduced motor capacity
* Savings of 0.42 lac kWh p.a.
* Investment –Rs. 8.00 Lacs
* Payback – 23 months
* 60% reduced motor capacity
* Savings of 0.03 lac kWh p.a.
* Investment –Rs. 0.60 Lacs
* Payback – 19 months
* Dynamic balancing – right flow at all times
* Savings of 0.03 lac kWh p.a.
* Investment –Rs. 0.60 Lacs
* Payback – 19 months
Pull Cords EC Motor DC FansEnergy Valve on
AHU
EnCon projects implemented in FY 2017
BMS Intervention
* Auto operation of plant
* Dynamic set point enabled
* Optimised control & efficiency
* Savings of 2.80 Lac kWh p.a.
Wastage elimination
* No Traffic during Night.
* Operating Temp range of Switches is up to 42oC
* Maintaining Temp. of 28oC in Hub Rooms
* Savings of 0.64 Lac kWh p.a.
No Investment
Total Savings
4.20 lac kWh
Total
Investment
Rs. 23.20 Lac
EPI reduced from
115 to 100
Planned EnCon projects in FY 2018
Sr. Description Remarks Status
1
Separate Standalone AC
system for 24 x 7
Working Areas
Less Chiller
efficiency on
very low
Loads.
Completed
2 HVLS Fans For AtriumEvaluated
& dropped
3VAV & VFD for All Ceiling
Suspended AHU’s
Simultaneous
Control of
Chilled water &
Air
Evaluated
& dropped
Innovative Project implemented in
FY18
Day time
iKw/TR
0.97
Night time iKW/TR
1.37
Night 42% higher iKW/TR
350 kWh
Action taken & savings
23 TR load during night time & full day on holidays. Poor efficacy of chillers on low load
Unitary system provided ( Split AC ) & fans
Investment – Rs. 9.71 Lacs
Total Annual Savings – 60,000 kWh & Rs. 7.20 Lacs
Simple Payback – 16 months
Innovative Project implemented in
FY18Background –
• Training facility on 2nd floor
• Peak Occupancy – 200
• Requests for lowering the temp. set points
• Although AHU set point lowered, cooling was not
achieved hence Chiller outlet set point was reduced
by 1 to1.5 Deg C
• Other floor occupants experiencing chillness
• In case of less occupancy, cooling was wasted
Occupant dis-comfort
& Energy wastage
Innovative solution deployed
• VFD acts as DDC panel with all intelligence stand-alone
• User can set temperature & VAV will modulate
• As VAV operates, AHU speed is controlled by VFD
• VFD also controls Chilled Water valve to control flow
• 90% control on Air & 10% control on chilled water
6% savings achieved
0.10 Lac kWh
Collaboration
with OEM
Projects evaluated in 2018 & dropped
HVLS fan
- Payback was 5.5 years
- Aesthetics
- Safety
- CAPEX & OPEX both were high
VAV & VFD for all AHU
- Duct layout demanded more than 1 VAV
- Variation in speed of Fan was low
- Payback was 5 years
Summary of EnCon projects
Sr.
No.Description
Lac kWh
Savings
Investment
Lac Rs.
Year of
action
1 Equipment based monitoring & control 2.30 Nil FY 2016
2 UPS optimisation 0.78 Nil FY 2016
3 EC Blower for AHU – 8 nos. 0.42 8.00 FY 2017
4 Pull chords for lighting control 0.28 14.00 FY 2017
5 DC fans in Canteen 0.03 0.60 FY 2017
7 Energy valve for AHU 0.03 0.60 FY 2017
8 Chiller sequencing 2.80 Nil FY 2017
9 Hub room AC switched OFF 0.64 Nil FY 2017
10 Stand-alone AC for night operations 0.60 9.73 FY 2018
11 VAV/VFD for Training rooms 0.10 2.25 FY 2018
Grand Total 7.98 34.58
EPI reduced from 130 to 97
Plans for reduction in SEC i.e.EPI
Sr. No. Activity
1 UPS replacement
2 Hot desk concept for extended & holiday working hrs
3 Replacement of AHU blowers with PM motors in AHU
Target to achieve savings of 1.25 Lac kWh & reduction
in EPI by 5 points
Utilisation of renewable energy
sources
• Open Access
PPA
• 1.5MWp Solar
power contract
• 16.44 Lac kWh
in FY 2018
• 67 kWp Roof
top Solar
• OPEX based
• 0.81 Lac kWh in
FY 2018
• Solar water
heating 750
LPD capacity
• Utensil washing
• 0.05 Lac kWh
Total
17.3 Lac kWh
63% energy from Solar
1418 Tons CO2 saved
GHG emission quantification &
certification
As a responsible
Corporate, we have
quantified, verified &
certified the GHG
emissions due to
Chandivli operations.
These emissions were
reported in public portal.
Financial Year CO2 emission (Tons)
FY 2015 3034
FY 2016 2666
FY 2017 2285
FY 2018 2206
Monitoring, control & resources
Equipment based monitoring & control – Chiller plant, AHU, UPS, DG, 125 Energy meters
Daily consumption & efficiency reporting
Monthly Energy review – Chaired by Group Head
EnCon Budget – Rs. 50 Mn p.a. ( Central )
Training & certification of Tower Manager for IGBC AP, representation in Awards like CII, NECA & MEDA
KAIZEN projects by team
• Symphony air cooler for fresh air system
• Thermostat Setting of Kitchen Equipment
• Segregation of Workstations
• Electrical Room Free Cooling
• Return Air Sensor Relocation for AHUs
Initiative in Green Supply Chain
5000
Branches
& offices
5 Critical
Elements
DG, UPS,
AC,
Stabiliser,
CCTV
CAMC
Min. 4
services
yearly
>1 Lac
service
reports
500 Kg
of Paper
Non -productive
Payment TAT
45 days
Both parties i.e. ICICI Bank &
Service partner were suffering
Electronic Field Service Report
Digital Push
• Smart Tablet or phone
• User friendly front end
• Real time data
Improved productivity
• Convenience of handling large data
• Elimination of re-work
• Transparency
Cost Savings
• Savings in Paper
• Savings in courier charges
• Payment TAT @ 10 days
• Storage space
Thanks to ICICI
Because of ICICI we could bring in eFSR & could
achieve
• Integrated eFSR system with Pulse (KOEL CRM)
• eFSR Go Live for 7.5 Lakhs KOEL Assets – Covering
all customers
• 3.5 Lakhs Service Requests closure through eFSR
since Nov 2017
• Saving of 180 trees since Nov 2017
• Improvement in Service Quality, Visibility and
Productivity of Service Engineers
Awards won by Chandivli Tower
CII Energy Management & Excellence Awards
- Excellent Energy Efficient Unit 2015
- Energy Efficient Unit 2016
- Excellent Energy Efficient Unit 2017
- Most Useful Presentation 2017
CII Western Region EHS Excellence Awards
- 3rd Rank 2017
National Energy Conservation Awards ( NECA )
- First Rank ( Building Sector ) 2015
- Certificate of Merit 2017
Maharashtra Energy Development Agency ( MEDA )
- 2nd Rank 2016
Other Initiatives & certifications
Rain Water Harvesting
Recharge pits
Paperless
zone
Green Cover
IGBC AP certification
OHSAS 18001-2007
BEE STAR Rating for Building