180031898-thread-gauge-ISO1502-pdf

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    SO1502

    Ref. ISO 1502 ISO general-purpose metric screw threads

    - Gauges and gauging

    Int rodu ct ion :  

    The purpose of this information is to explain possible causes of the problems which can arise when onthread plug and ring gauges

    are used for manufacturing and inspecting threads - especially if the finished product (thread) is close the max. or min. tolerance limits.

    he ideal fit between a screw and a nut is probably best obtained with a combination of inspection (usinGO solid gauge) and measurement,

    as the ideal fit should neither be to loose or too tight. Thread pitch diameter tolerances are often muclarger than most realise.

    N.B. It is recommended that ISO 1502 be read as it contains more details and tables.

     

    EXTERNAL

    THREAD

    d = Major

    diameterd2 = Pitch

    diameter

    d1 = Minor

    diameter 

    INTERNAL

    THREAD

    D = Major

    diameter

    D2 = Pitchdiameter

    D1 = Minor

    diameter

    P = Pitch

    a = Thread

    angle 60O

    Tolerance classes for metricthreads

     

    If not specified then the pitch diameter

    tolerancen for a

    standard metric nut is 6H and for a

    standard metric screw is 6g

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    SO1502

    Max d2 

    skrue

     

    Min d2 

    skrue

     

    Max D2 

    møtrik

     

    Min D2 

    møtrik

     

    Td2  is the screw pitch

    diameter tolerance 

    TD2 is the nut pitch diameter

    tolerance

    D2 / D2  is the nominal pitch

    diameter

    es is the distance from

    nominal d2

    El  is the distance fromnominal D2

    ZR  is the distance from the

    middle of the tolerance limit

    area

    TR and the thread's max

    limit

    ZPL  is the distance from the

    middle of the tolerance limit

    TPL and the thread's min

    limit

    TR  is the manufacturing

    tolerance for GO and NG ring

    gauges

    TPL  is the manufacturing

    tolerance for GO and NG plug

    gauges

    Tolerances and values (mm)

     

    Permissable wear on the pitchdiameter of

    plug gauges and rings (mm)

    Td2 / TD2 

    (mm) TR TPL ZR ZPL

    Td2 / TD2 (mm) WGO WNG

    aboveup

    toabove up to

    GO

    ringGO plug

    NG

    ring

    NG

    plug

    -

    50

    80

    50

    80

    125

    8

    10

    14

    6

    7

    9

    -4

    -2

    2

    0

    2

    6

    -

    50 

    80 

    50

    80

    125

    10

    12

    16

    8

    9,5

    12,5

    7

    9

    12

    6

    7,5

    9,5

    125

    200

    200

    315

    18

    23

    11

    14

    8

    12

    12

    16

    125 

    200 

    200

    315

    21

    25,5

    17,5

    21

    15

    19,5

    11,5

    15315

    500

    500

    670

    30

    38

    18

    22

    20

    28

    24

    32

    315 

    500 500

    670

    33

    41

    27

    33

    25

    31

    19

    23

    pitch diameter tolerances for GO and NO-GO thread ring and plug

    gauges

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    SO1502

    Thread rings

    Thread plug

    gauges

    New GO ring d2  – es  – ZR ±

    TR/2

    New NO-GO ring d2  – es  – 

    Td2  - TR/2 ± TR/2

    New GO plug D2 + El + ZPL 

    ± TPL/2

    New NO-GO plug D2 + El +

    TD2  + TPL ± TPL/2

    Used GO ring d2  – es  – ZR 

    + WGO 

    Used NO-GO ring d2  – es

     – ZR + WNG 

    used GO plug D2  – El  – 

    ZPL + WGO 

    Used NO-GO plug D2 + El

     – ZPL + WNG

    The calculation examples are pitch diameter tolerance limits for a standard M36x4-6g screw an

    M36x4-6H nut 

    us a set of GO/NO-GO M36x4-6g thread rings for a screw and a set of GO/NO-GO M36x4-6H thr

    plug gauges for a nut. 

    Nominal pitch diameter (d2 / D2) for a M36x4 thread is 36,000  – 2,598 = 33,402

    M36x4-6g screw

    d2 max = 33,402  – 0,060 =33,342

    d2 min = 33,402  – 0,284 = 33,118

    M36x4-6H nutD2 max = 33,402 + 0,300 = 33,702

    D2 min = 33,402  – 0,000 = 33,402

    d2 tolerance = 33,342  – 33,118 =

    0,224 ( Td2 )

    D2 tolerance = 33,702  – 33,402 =

    0,300 ( TD2 )

    Calculations for thread ring and plug gauge pitch

    diameter tolerances

      Max Min

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    SO1502

    New GO ring d2  – es  – ZR 

    ± TR/2

    Used GO ring d2  – es  – ZR 

    + WGO 

    New NO-GO ring d2  – es  – 

    Td2  - TR/2 ± TR/2

    Used NO-GO ring d2  – es  – 

    ZR + WNG 

    New GO dorn D2 + El + ZPL 

    ± TPL/2

    Used GO dorn D2  – El  – 

    ZPL + WGO 

    New NO-GO dorn D2 + El +

    TD2  + TPL ± TPL/2

    Used NO-GO dorn D2 + El – ZPL + W

    NG

    33,402  – 0,060  – 0,012 ±

    0,0115

    33,402  – 0,060  – 0,012 ±

    0,0255

    33,402  – 0,060  – 0,224  – 

    0,0115 ± 0,0115

    33,402  – 0,060  – 0,224  – 

    0,012 ± 0,0195

    33,402 + 0 + 0,016 ± 0,007

    33,402 + 0 + 0,016 ± 0,021

    33,402 + 0 + 0,300 +

    0,007 ± 0,007

    33,402 + 0 + 0,300 +

    0,007  – 0,015

    33,3415

    33,3555

    33,1180

    33,1255

     33,4250

    33,4250

    33,7160

    33,7160

    33,3185

    33,3185

    33,0950

    33,0950

     33,4110

    33,3970

    33,7020

    33,6940

     

    Tolerances on threaded components and thread gauges

    M36x4-6g

    screw d2 

    tolerances

    M36x4-6g

    thread ring d2 

    tolerances

     

    M36x4-6H

    nut D2 

    tolerances

    M36x4-6H

    thread plug D2 

    tolerances

    max 33,342

    min 33,118

    GO max 33,3555 / min

    33,3185

    NO-GO max 33,1255 /

    min 33,0950

    Max 33,702

    Min 33,402

    NO-GO max 33,7160 / min

    33,6940

    GO max 33,4250 / min

    33,3970

    Tolerances on a GO thread ring is 33,3555

     – 33,3185 = 0,0370

    Tolerances on a NO-GO thread ring is

    33,3555  – 33,3185 = 0,0305

    Tolerances on a GO thread plug gauge is 33,7160

     – 33,6940 = 0,0220

    Tolerances on a NO-GO thread pluggauge is

    33,4250  – 33,0970 = 0,0328

    Thread manufacturing close to either the max or min tolerance limit will, when two different sets of gauges for

    manufacturing and inspection are used

    ven if these two sets of gauges are within tolerance) as well as machine repeatability, probably give situations where

    components could be rejected as defect.Many operators regard a "tight" fit between gauge and component as desirable. 

    This approach gives increased wear on the gauge and the need for frequent callibration. 

    By combining thread measurement (for example with FMS accessories and thread inserts for external and internal p

    diameter measurement) with

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    SO1502

    read inspection (using GO thread plug and ring gauges) will the conditions for manufacturing a correct fit between s

    and nut be met.

    r example a M36x4-6H/6g fit should have a miimumn pitch diameter fit of 33,402  – 33,342 = 0,060 and a maximum

    diameterfit of 33,702  – 33,118 = 0,584.

    The ideal fit (slack) between the screw and nut is 0,584  – 0,060 / 2 = 0,262 mm

    There are several possibilities for thread measurement 

    and inspection. The most advangeous 

    (and inexpensive) is probably the combination of a "GO" thread plug or ring gauge for correct profile and 

    pitch and measurement of the thread pitch diameter for  

    correct positioning within tolerance limits.

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