180031898-thread-gauge-ISO1502-pdf
Transcript of 180031898-thread-gauge-ISO1502-pdf
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Ref. ISO 1502 ISO general-purpose metric screw threads
- Gauges and gauging
Int rodu ct ion :
The purpose of this information is to explain possible causes of the problems which can arise when onthread plug and ring gauges
are used for manufacturing and inspecting threads - especially if the finished product (thread) is close the max. or min. tolerance limits.
he ideal fit between a screw and a nut is probably best obtained with a combination of inspection (usinGO solid gauge) and measurement,
as the ideal fit should neither be to loose or too tight. Thread pitch diameter tolerances are often muclarger than most realise.
N.B. It is recommended that ISO 1502 be read as it contains more details and tables.
EXTERNAL
THREAD
d = Major
diameterd2 = Pitch
diameter
d1 = Minor
diameter
INTERNAL
THREAD
D = Major
diameter
D2 = Pitchdiameter
D1 = Minor
diameter
P = Pitch
a = Thread
angle 60O
Tolerance classes for metricthreads
If not specified then the pitch diameter
tolerancen for a
standard metric nut is 6H and for a
standard metric screw is 6g
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Max d2
skrue
Min d2
skrue
Max D2
møtrik
Min D2
møtrik
Td2 is the screw pitch
diameter tolerance
TD2 is the nut pitch diameter
tolerance
D2 / D2 is the nominal pitch
diameter
es is the distance from
nominal d2
El is the distance fromnominal D2
ZR is the distance from the
middle of the tolerance limit
area
TR and the thread's max
limit
ZPL is the distance from the
middle of the tolerance limit
TPL and the thread's min
limit
TR is the manufacturing
tolerance for GO and NG ring
gauges
TPL is the manufacturing
tolerance for GO and NG plug
gauges
Tolerances and values (mm)
Permissable wear on the pitchdiameter of
plug gauges and rings (mm)
Td2 / TD2
(mm) TR TPL ZR ZPL
Td2 / TD2 (mm) WGO WNG
aboveup
toabove up to
GO
ringGO plug
NG
ring
NG
plug
-
50
80
50
80
125
8
10
14
6
7
9
-4
-2
2
0
2
6
-
50
80
50
80
125
10
12
16
8
9,5
12,5
7
9
12
6
7,5
9,5
125
200
200
315
18
23
11
14
8
12
12
16
125
200
200
315
21
25,5
17,5
21
15
19,5
11,5
15315
500
500
670
30
38
18
22
20
28
24
32
315
500 500
670
33
41
27
33
25
31
19
23
pitch diameter tolerances for GO and NO-GO thread ring and plug
gauges
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Thread rings
Thread plug
gauges
New GO ring d2 – es – ZR ±
TR/2
New NO-GO ring d2 – es –
Td2 - TR/2 ± TR/2
New GO plug D2 + El + ZPL
± TPL/2
New NO-GO plug D2 + El +
TD2 + TPL ± TPL/2
Used GO ring d2 – es – ZR
+ WGO
Used NO-GO ring d2 – es
– ZR + WNG
used GO plug D2 – El –
ZPL + WGO
Used NO-GO plug D2 + El
– ZPL + WNG
The calculation examples are pitch diameter tolerance limits for a standard M36x4-6g screw an
M36x4-6H nut
us a set of GO/NO-GO M36x4-6g thread rings for a screw and a set of GO/NO-GO M36x4-6H thr
plug gauges for a nut.
Nominal pitch diameter (d2 / D2) for a M36x4 thread is 36,000 – 2,598 = 33,402
M36x4-6g screw
d2 max = 33,402 – 0,060 =33,342
d2 min = 33,402 – 0,284 = 33,118
M36x4-6H nutD2 max = 33,402 + 0,300 = 33,702
D2 min = 33,402 – 0,000 = 33,402
d2 tolerance = 33,342 – 33,118 =
0,224 ( Td2 )
D2 tolerance = 33,702 – 33,402 =
0,300 ( TD2 )
Calculations for thread ring and plug gauge pitch
diameter tolerances
Max Min
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New GO ring d2 – es – ZR
± TR/2
Used GO ring d2 – es – ZR
+ WGO
New NO-GO ring d2 – es –
Td2 - TR/2 ± TR/2
Used NO-GO ring d2 – es –
ZR + WNG
New GO dorn D2 + El + ZPL
± TPL/2
Used GO dorn D2 – El –
ZPL + WGO
New NO-GO dorn D2 + El +
TD2 + TPL ± TPL/2
Used NO-GO dorn D2 + El – ZPL + W
NG
33,402 – 0,060 – 0,012 ±
0,0115
33,402 – 0,060 – 0,012 ±
0,0255
33,402 – 0,060 – 0,224 –
0,0115 ± 0,0115
33,402 – 0,060 – 0,224 –
0,012 ± 0,0195
33,402 + 0 + 0,016 ± 0,007
33,402 + 0 + 0,016 ± 0,021
33,402 + 0 + 0,300 +
0,007 ± 0,007
33,402 + 0 + 0,300 +
0,007 – 0,015
33,3415
33,3555
33,1180
33,1255
33,4250
33,4250
33,7160
33,7160
33,3185
33,3185
33,0950
33,0950
33,4110
33,3970
33,7020
33,6940
Tolerances on threaded components and thread gauges
M36x4-6g
screw d2
tolerances
M36x4-6g
thread ring d2
tolerances
M36x4-6H
nut D2
tolerances
M36x4-6H
thread plug D2
tolerances
max 33,342
min 33,118
GO max 33,3555 / min
33,3185
NO-GO max 33,1255 /
min 33,0950
Max 33,702
Min 33,402
NO-GO max 33,7160 / min
33,6940
GO max 33,4250 / min
33,3970
Tolerances on a GO thread ring is 33,3555
– 33,3185 = 0,0370
Tolerances on a NO-GO thread ring is
33,3555 – 33,3185 = 0,0305
Tolerances on a GO thread plug gauge is 33,7160
– 33,6940 = 0,0220
Tolerances on a NO-GO thread pluggauge is
33,4250 – 33,0970 = 0,0328
Thread manufacturing close to either the max or min tolerance limit will, when two different sets of gauges for
manufacturing and inspection are used
ven if these two sets of gauges are within tolerance) as well as machine repeatability, probably give situations where
components could be rejected as defect.Many operators regard a "tight" fit between gauge and component as desirable.
This approach gives increased wear on the gauge and the need for frequent callibration.
By combining thread measurement (for example with FMS accessories and thread inserts for external and internal p
diameter measurement) with
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read inspection (using GO thread plug and ring gauges) will the conditions for manufacturing a correct fit between s
and nut be met.
r example a M36x4-6H/6g fit should have a miimumn pitch diameter fit of 33,402 – 33,342 = 0,060 and a maximum
diameterfit of 33,702 – 33,118 = 0,584.
The ideal fit (slack) between the screw and nut is 0,584 – 0,060 / 2 = 0,262 mm
There are several possibilities for thread measurement
and inspection. The most advangeous
(and inexpensive) is probably the combination of a "GO" thread plug or ring gauge for correct profile and
pitch and measurement of the thread pitch diameter for
correct positioning within tolerance limits.
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