Lindsay Forcino: Transforming Intra “Mess” into Intra “Success”
16. INTRA Present
-
Upload
marshall-minggat-ampi -
Category
Documents
-
view
220 -
download
2
Transcript of 16. INTRA Present
![Page 1: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/1.jpg)
PRESENTATION IN PARTIAL FULFILMENT FOR THE BET NAVAL ARCHITECTURE AND
SHIPBUILDING
NAME: MARSHALL MINGGAT ANAK ANTAK @ AMPIID. NO.: 56267111063
![Page 2: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/2.jpg)
CHAPTER I: INTRODUCTION1.1 INTRA ObjectiveTo expose student to a working environmentAble to enhance their knowledge and abilitiesTo practice the knowledge and skills learned
while studyingLearn how to inculcate and foster the team
spirit among the workers
![Page 3: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/3.jpg)
1.2 INTRA LocationLabuan Shipyard & Engineering Sdn Bhd
(710954-H) KM 9, Jalan Ranca-Ranca P.O Box 81210, 87031 F.T. Labuan.
![Page 4: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/4.jpg)
1.3 Position Given• Assigned in the commercial marine shipbuilding
department as a trainee• Student was rotated to other sections for learning
purposes• List of sections:
– naval architect – quality control – hull– piping – mechanical– electrical and instrumentation– test and commissioning
![Page 5: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/5.jpg)
1.4 To Whom Trainee Did The Report50% of assessment which will be evaluated
by the company supervisor30% of the assessment which will be
evaluated by the university supervisor20% of the assessment which will be
evaluated during the presentation
![Page 6: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/6.jpg)
1.5 Major Task/Job/Project Given• Major task:To assist engineers and supervisorsTo observe work and progress of 77 meter
DP2 DEP PSV belong to Icon Offshore Berhad.• Minor Task:To draft proposed block construction
sequence for 82 meter offshore work / accommodation vessel OSV
To observe shipyard activity.
![Page 7: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/7.jpg)
GA of 77m & 82m vessel
![Page 8: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/8.jpg)
CHAPTER II: GENERAL PRESENTATION OF THE COMPANY 2.1 Company Profile
One of the largest and well equipped shipyard in South-East Asia
Main yard sited on 30-hectare of land, with deep water access, shelter from prevailing monsoons, strategic geographical location and free port status
LSE are easily accessible through:By air via Kuala Lumpur, Kota Kinabalu and MiriBy ferry services from Sabah, Sarawak and
Brunei
![Page 9: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/9.jpg)
2.2 History Of The Company• Establish in 1972, known as Sabah Shipyard
Sdn. Bhd.• On 26th September 2005, Labuan Shipyard &
Engineering Sdn. Bhd. (LSE) was incorporated and took over the facilities, operations and all business activities of former Sabah Shipyard Sdn. Bhd.
• LSE is a subsidiary company of Realmild (M) Sdn Bhd
![Page 10: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/10.jpg)
2.3 Vision“To be a premier global integrated solution
provider for the oil and gas and marine industries”
![Page 11: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/11.jpg)
2.4 MissionAttract & retain the best human capitalContinuously improve & maintain the highest
levels of safety & qualityMaintain all best practices expected of the
industry at all times
![Page 12: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/12.jpg)
2.5 Corporate Logo
![Page 13: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/13.jpg)
2.6 Main Product or Services Provided to ClientOil & GasShip RepairShipbuildingNaval Craft MaintenancePower Barge Construction
![Page 14: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/14.jpg)
A module frames built by the yard
![Page 15: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/15.jpg)
An example of ship repair at the yard
![Page 16: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/16.jpg)
A courtesy picture of MV Kedah Cement III.
![Page 17: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/17.jpg)
A courtesy picture of one of offshore patrol vessel
![Page 18: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/18.jpg)
A courtesy picture of one of the power barge
![Page 19: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/19.jpg)
2.7 Health, Safety, Security and Environment• Accredited OHSAS 18001:2007 on 24 November
2011• legal compliance is effectively managed• to conduct its operations in a manner designed to:health safety and security of its employees and the public to avoid and mitigate adverse impacts on the
environment result from its operations• supported by their own industrial clinics and own
ambulance• promoting LSE policy through awareness,
campaign, and training
![Page 20: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/20.jpg)
2.8 QualityAccredited ISO 9001:2008 on 24 November
2011Operates a quality system in line with, but
not limited to, the requirements of ISO 9002Governed by the Project Quality Plan (PQP)
![Page 21: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/21.jpg)
2.9 FacilitiesWharf and Loadout FacilitiesCovered Fabrication SpaceOpen Fabrication SpaceWarehouse* Details of facilities, refer to report
![Page 22: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/22.jpg)
2.10 EquipmentsMajor EquipmentCranesElectrical and Auxiliary Support*Details of equipments, refer to report
![Page 23: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/23.jpg)
CHAPTER III: 77M DP2 DEP PSV SHIP CONSTRUCTION AND MINOR TASK 3.1 Role of The Department Trainee Were Attached ToAs a traineeInvolve in the technical site regarding the construction of
the vessel by assisting person in charge in each of every section
Minor task was to draft block strategy constructionTrainee need to research: Previous similar project for reference on construction
method Estimate blocks weight Block arrangement Erection sequenceSecond minor task was to re-model a hull of vessel using
computer aided design software
![Page 24: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/24.jpg)
3.2 Expectation of The Company To The DepartmentComplete the project given according to the
construction planComplete the project according to scheduleConstructing the vessel according to class and
owner requirementsExpose trainee to working environmentEnhance the knowledge and abilities of traineeInculcate and foster the team spirit among the
workers
![Page 25: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/25.jpg)
3.3 Student Role/Responsibility/Project GivenExpose trainee to working environmentEnhance the knowledge and abilities of traineeInculcate and foster the team spirit among the
workersEnhance trainee public relation (PR) skills
between staffs, client, vendor and sub-contractor.Enhance creativity of trainee to solve task givenExpose trainee to current modern technology
used in shipbuildingExpose trainee to modern sophisticated
technology used in the new build vessel.
![Page 26: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/26.jpg)
3.4 Task Description3.4.1 Hull Section and Quality Control (QC) SectionInspection for status of completion:Dispersant tankWater ballast tank Forecastle and navigation deck Drain plug arrangement / installationManholes installationPortholes and windowsTugger winch support beamTo ensure stiffeners, brackets, dimension,
grinding and welding work, etc. are in place and correct
![Page 27: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/27.jpg)
An example; Support beam for tugger winch on starboard side
![Page 28: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/28.jpg)
3.4.2 Piping SectionNot much work left for piping, as the work
was on trackTrainee does revision drawing for piping
drawing
![Page 29: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/29.jpg)
Example of drawing piping revision
![Page 30: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/30.jpg)
3.4.3 Mechanical SectionMechanical equipments status of installation
checking:Items seating measurementCheck motors and pumps specificationChecking the dimension of the tugger winch
support beam and anchor windlass support beam
Crane, tugger winch, rescue boat, external fire pump c/w gearbox, sewage treatment plant and electro hydraulic power packs, etc. for their serial number and specification
![Page 31: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/31.jpg)
3.4.4 Electrical and Instrumentation SectionListing down for electrical equipments install
onboard. Example is shown below
![Page 32: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/32.jpg)
Goes onboard the vessel named Perdana Adventurer to study their electrical and instrumentation consoles location & installation
Studying the Bureau Veritas(BV) class on electrical topic. Part refer was Part C – Machinery, System and Fire Protection, Chapter 2 – Electrical Installation, From Section 1 till Section 15.
![Page 33: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/33.jpg)
The mentioned vessel. Perdana Adventurer
![Page 34: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/34.jpg)
E&I equipments status of installation checking:Uninterruptible Power Supply (UPS) systemPublic Address (PA) systemonboard telephone systemelectrical selector switchair compressor equipment for the mud tank
systemUV water sterilizerInstrumentation system such as Icom, Cyscan,
HiPAP, Kongsberg DP2 & Azimuth thruster, magnetic compass, etc.
![Page 35: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/35.jpg)
3.4.5 Testing and Commisioning SectionPrepare test document in compliance with class
rule.Test documents that were being prepared by
trainee:Cable insulation resistance testElectrical secondary powerInsulation test for lightning systemAlternate current lighting Emergency lighting Switches and sockets Direct current lighting DC sockets
![Page 36: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/36.jpg)
3.4.6 Naval Architect SectionMostly drafting work for equipments seating
were given.Drafting work done by trainee:Steering unit equipment sittingMud brine starter unit equipment sittingCyScan sittingBattery rack sitting Guardrail in engine room
![Page 37: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/37.jpg)
3.4.7 Minor TaskPrepare block construction strategy and
erection sequence for 82m offshore work / accommodation vessel using AutoCAD software
![Page 38: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/38.jpg)
Site preparation work for two new built vessels, H102 and H103. Frame marking on site
![Page 39: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/39.jpg)
During trainee spare time at the yard, he managed to observe blasting process for Belait Barakah vessel
![Page 40: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/40.jpg)
Studying the table of offset data given by naval architect for the purpose of trainee mini project assessment. Given task by naval architect to re-model a vessel using Maxsurf software.
![Page 41: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/41.jpg)
CHAPTER IV: CONCLUSION AND RECOMMENDATION 4.1 ConclusionTargeted time is very importantGood cooperation and coordination between
every team – way to achieve goalShips constructed must meet the
requirement from classification society & meet the objective of the task to be performed by the ship
Facilities upgrading
![Page 42: 16. INTRA Present](https://reader035.fdocuments.us/reader035/viewer/2022062316/577ccd081a28ab9e788b516b/html5/thumbnails/42.jpg)
The end. TQ