1.6 HDi PSA Engine DV6TED4 build up in a 1.6 HDi PSA · PDF fileCase Study Engine Type: 1.6...
Transcript of 1.6 HDi PSA Engine DV6TED4 build up in a 1.6 HDi PSA · PDF fileCase Study Engine Type: 1.6...
![Page 1: 1.6 HDi PSA Engine DV6TED4 build up in a 1.6 HDi PSA · PDF fileCase Study Engine Type: 1.6 HDi PSA Group Engine tDV6TED4 Engine Year: 20 07 Vehicle Year: 2007 Miles on Engine: 109,087](https://reader034.fdocuments.us/reader034/viewer/2022052119/5a751f3e7f8b9aea3e8c41c8/html5/thumbnails/1.jpg)
1.6 HDi PSA Engine
DV6TED4
Evidence of carbon
build up in a 1.6 HDi
PSA Group engine
leading to total
turbocharger failure
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Case Study
Engine Type: 1.6 HDi PSA Group Engine DV6TED4
Engine Year: 2007
Vehicle Year: 2007
Miles on Engine: 109,087
Miles on Original
Turbocharger before
replacement: 107,800 Miles approx
Miles on 2nd Turbocharger
before replacement: 937
Miles on 3nd Turbocharger
before failure: 350
Service history: Serviced by a main franchised dealer 2 times from new, at
every 30,000 miles approx , and 3 times by an independent
garage 3 times in total, every 15,000 miles.
Oil used at
service:
Notes: Oil feed pipe changed during turbocharger replacement
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Case Study
Notes: The following pictures detail an engine that has caused the
failure of 2 new turbochargers in a short period of time.
In an attempt to remove carbon particles that have caused the
an engine flush 2 times prior to strip down.
The following information applies to both the:
Garrett turbo
&
Mitsubishi turbo
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Overview of oil
contamination,
particle build up
and oil path
restrictions in the
engine leading to
turbocharger
failure
![Page 5: 1.6 HDi PSA Engine DV6TED4 build up in a 1.6 HDi PSA · PDF fileCase Study Engine Type: 1.6 HDi PSA Group Engine tDV6TED4 Engine Year: 20 07 Vehicle Year: 2007 Miles on Engine: 109,087](https://reader034.fdocuments.us/reader034/viewer/2022052119/5a751f3e7f8b9aea3e8c41c8/html5/thumbnails/5.jpg)
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Overview:
Engine
![Page 15: 1.6 HDi PSA Engine DV6TED4 build up in a 1.6 HDi PSA · PDF fileCase Study Engine Type: 1.6 HDi PSA Group Engine tDV6TED4 Engine Year: 20 07 Vehicle Year: 2007 Miles on Engine: 109,087](https://reader034.fdocuments.us/reader034/viewer/2022052119/5a751f3e7f8b9aea3e8c41c8/html5/thumbnails/15.jpg)
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Overview:
Oil Paths
REMEMBER:In an attempt to remove carbon particles that have
caused the failure of the first turbo, this engine has
been with an engine flush 2 times prior
to strip down!!
It is clear that the carbon remains even after 2
flushing procedures.....
![Page 17: 1.6 HDi PSA Engine DV6TED4 build up in a 1.6 HDi PSA · PDF fileCase Study Engine Type: 1.6 HDi PSA Group Engine tDV6TED4 Engine Year: 20 07 Vehicle Year: 2007 Miles on Engine: 109,087](https://reader034.fdocuments.us/reader034/viewer/2022052119/5a751f3e7f8b9aea3e8c41c8/html5/thumbnails/17.jpg)
![Page 18: 1.6 HDi PSA Engine DV6TED4 build up in a 1.6 HDi PSA · PDF fileCase Study Engine Type: 1.6 HDi PSA Group Engine tDV6TED4 Engine Year: 20 07 Vehicle Year: 2007 Miles on Engine: 109,087](https://reader034.fdocuments.us/reader034/viewer/2022052119/5a751f3e7f8b9aea3e8c41c8/html5/thumbnails/18.jpg)
Overview:
Engine
Block,
Piston
Cylinder
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Overview:
Engine
Block,
Piston
Cylinder
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Overview:
Engine
Breather
System
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Overview:
Engine
Breather
System
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Overview:
Engine
Breather
System
![Page 24: 1.6 HDi PSA Engine DV6TED4 build up in a 1.6 HDi PSA · PDF fileCase Study Engine Type: 1.6 HDi PSA Group Engine tDV6TED4 Engine Year: 20 07 Vehicle Year: 2007 Miles on Engine: 109,087](https://reader034.fdocuments.us/reader034/viewer/2022052119/5a751f3e7f8b9aea3e8c41c8/html5/thumbnails/24.jpg)
Overview:
Engine
Breather
System
![Page 25: 1.6 HDi PSA Engine DV6TED4 build up in a 1.6 HDi PSA · PDF fileCase Study Engine Type: 1.6 HDi PSA Group Engine tDV6TED4 Engine Year: 20 07 Vehicle Year: 2007 Miles on Engine: 109,087](https://reader034.fdocuments.us/reader034/viewer/2022052119/5a751f3e7f8b9aea3e8c41c8/html5/thumbnails/25.jpg)
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Overview:
Engine
Breather
System
![Page 27: 1.6 HDi PSA Engine DV6TED4 build up in a 1.6 HDi PSA · PDF fileCase Study Engine Type: 1.6 HDi PSA Group Engine tDV6TED4 Engine Year: 20 07 Vehicle Year: 2007 Miles on Engine: 109,087](https://reader034.fdocuments.us/reader034/viewer/2022052119/5a751f3e7f8b9aea3e8c41c8/html5/thumbnails/27.jpg)
Overview:
Engine
Breather
System
![Page 28: 1.6 HDi PSA Engine DV6TED4 build up in a 1.6 HDi PSA · PDF fileCase Study Engine Type: 1.6 HDi PSA Group Engine tDV6TED4 Engine Year: 20 07 Vehicle Year: 2007 Miles on Engine: 109,087](https://reader034.fdocuments.us/reader034/viewer/2022052119/5a751f3e7f8b9aea3e8c41c8/html5/thumbnails/28.jpg)
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Overview:
Engine
Breather
System
![Page 30: 1.6 HDi PSA Engine DV6TED4 build up in a 1.6 HDi PSA · PDF fileCase Study Engine Type: 1.6 HDi PSA Group Engine tDV6TED4 Engine Year: 20 07 Vehicle Year: 2007 Miles on Engine: 109,087](https://reader034.fdocuments.us/reader034/viewer/2022052119/5a751f3e7f8b9aea3e8c41c8/html5/thumbnails/30.jpg)
Overview of oil
contamination,
particle build up and
oil path restrictions in
the turbocharger
leading to total failure
of the turbocharger
bearing system
![Page 31: 1.6 HDi PSA Engine DV6TED4 build up in a 1.6 HDi PSA · PDF fileCase Study Engine Type: 1.6 HDi PSA Group Engine tDV6TED4 Engine Year: 20 07 Vehicle Year: 2007 Miles on Engine: 109,087](https://reader034.fdocuments.us/reader034/viewer/2022052119/5a751f3e7f8b9aea3e8c41c8/html5/thumbnails/31.jpg)
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Overview:
Compressor
and turbine
wheels
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Checklist for correct
turbocharger
installation
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