1.6-121-r0 LCLS NEH Hutch 1 Fill-out · Hutch 1 East wall 110 22 1 quad #23 flex line off wall...

_______________________________________________________________________________________________________ESD 1.6-121 r0 Check the LCLS Project website to verify 2 of 13 that this is the correct version prior to use.

SLAC National Accelerator Laboratory

Table of Contents Table of Contents ..............................................................................................................................................2 1. Overview.........................................................................................................................................................2 2. Hutch 1 Specific Requirements ...................................................................................................................2 3. Hutch 2 Specific Requirements ...................................................................................................................3

1. Overview NEH Hutch 1 and Hutch 2 have been turned over to LCLS project for beneficial occupancy. Plans for science instrument installation are being finalized. To support the science instruments, additional mechanical and electrical support utilities are needed in the hutch. Mechanical systems include: Vacuum pump exhaust lines, process chilled water distribution manifold, compressed air accumulator and distribution manifold, and additional support for the laser safety system including AC power at specific points and a sliding laser operations door. Electrical systems include cable tray installation, instrumentation rack installation, electrical power distribution to instrumentation racks, convenience outlets along instrument beam lines, and support to the laser safety system and Hutch Protection System.

2. Hutch 1 Specific Requirements

2.1. Electrical • Instrumentation Racks. Racks B950S-10, B950S-11, B950S-12, B950S-13, B950S-14,

B950S-15, and B950S-16 are being installed by a separate SLAC Cable Shop contract. o For each rack, run two 3 phase 208VAC 20A service from Power Panels

2CBP02-950 and 2DBP02-950 (on north-east wall), terminate in Furman power distribution center in each rack. Update panel schedule. Notes: Rack B950S-10 has been connected to AC under a previous contract and is not included in this scope; routing for power to racks B950S-11, B950S-12, and B950S-13 has already been installed under the previous contract to power rack B950S-10.

• Beam line Instrument convenience outlets o Install 120VAC 20A service in quad boxes and 208 three phase outlets at 25

locations marked BEAMLINE ELECTRICAL. Circuits are specified in the AC Power table. Electrical service to be run from panels 2CBP02-950 and 2DBP02-950 inside the hutch. Note, three 208 single phase circuits at location #28 come from panel 2DBP05-950 outside hutch.

• Pump Power o Install three 208VAC 20A service on east wall at south side. Separate circuits for

each 208VAC outlet. Route conduit along east wall just above cable trays and drop to outlet locations. Route from panel 2DBP05-950 located outside hutch.

• Laser Table



o Install two 120VAC 20A circuits to laser table. Circuits will later be attached to molded plug strips on laser table enclosure under a separate contract. Route from panels 2CBP02-950 and 2DBP02-950.

• Hutch Protection System o Install one 120VAC 20A circuit with Hubble receptacle at Hutch entry panel.

Panel for service to be approved by PPS group.

2.2. Mechanical • Process Cooling Water (PCW)

o Install PCW supply and return manifolds with 20 connections each on east wall between AMO and SXR beamlines, see PCW and Compressed Air Drawing. Remove PCW piping to south wall. Install “ball valve type” mechanical valves for controlling water flow to individual devices.

o Install PCW piping from Racks B950S-10, through B950S-16 to PCW manifold. • Compressed Air

o Install 5 gal. Compressed Air accumulator on east wall as shown in drawing PCW and Compressed Air. Remove piping and service location at south wall. Install compressed air line to XTOD accumulator location on west wall

• Exhaust Ducting o Install exhaust ducting, nominal 6 inch diameter, from exhaust pump location in

south east corner to exhaust vent in north west corner of room. Provide port locations along exhaust duct as shown in the drawing and provide support for exhaust from three roughing pumps at south east corner as shown in Exhaust drawing.

• Concrete Drilling o Installation of stands and will require special mounting holes to be drilled into

the floor and anchors installed. Approximately 80 holes. Hole template to be provided by SLAC. Holes will be an approx. 50/50 mix of 3/8 inch and ½ inch flush mount Hilti HIS-N drop-in steel anchors with Hilti HIT-RE 500-SD epoxy adhesive capsules.

• Hoist/Crane o REMOVED FROM SCOPE OF THIS WORK

• Laser Safety Door o Install rolling laser safety door on inside of Hutch 1 Access door. Use Chase

Doors Saino Service Door with pass door. See figure 1 below. Door system supplied by SLAC.

3. Hutch 2 Specific Requirements

3.1. Electrical • Instrumentation Racks. Racks B950S-20, B950S-21, B950S-22, B950S-23, B950S-24,

and B950S-25 are being installed by a separate SLAC Cable Shop contract.



o For each rack, run two 3 phase 208VAC 20A service from Power Panels 2CBP03-950 and 2DBP03-950 (on north-east wall), terminate in Furman power distribution center in each rack. Update panel schedule.

• Beam line Instrument convenience outlets o Clean power: Install 120VAC 20A service in quad boxes at 24 locations marked

in drawing BEAMLINE ELECTRICAL. Circuit definitions are listed in the AC Power Table. Routing is indicated in the drawing, some routing sections are to be flex-conduit type to allow for terminal quad box to be relocated as needed. Route from Panels 2CBP03-950 and 2DBP03-950.

• Laser Safety System Displays o Install 120VAC 20A service to Laser Safety System Display locations (two inside

hutch and one outside above hutch access door) and at Laser System Control Panel location. Locations to be field marked. Route from Panels 2CBP03-950 and 2DBP03-950.

• Laser Table o Install two 120VAC 20A circuits to laser table. Circuits will later be attached to

molded plug strips on laser table enclosure under a separate contract. Route from Panels 2CBP03-950 and 2DBP03-950.

• Hutch Protection System o Install one 120VAC 20A circuit with Hubble receptacle at Hutch entry panel.

Panel for service to be approved by PPS group.

3.2. Mechanical • Process Cooling Water (PCW)

o Install PCW supply and return manifolds with 20 connections each on south wall in southeast corner of the hutch as shown in drawing PCW and Compressed Air. Remove PCW piping to south wall. Install “ball valve type” mechanical valves for controlling water flow to individual devices.

o Install PCW piping from Racks B950S-20, through B950S-25 to PCW manifold location.

• Compressed Air o Install 5 gal. Compressed Air accumulator on south wall as shown in drawing

PCW and Compressed Air. Remove piping and service location at south wall. • Exhaust Ducting

o Install exhaust ducting, nominal 6 inch diameter from exhaust vent in north west corner of room. Provide port locations as shown in Exhaust drawing.

• Concrete Drilling o Installation of stands and laser tables will require special mounting holes to be

drilled into the floor and anchors installed. Approximately 80 holes. Hole template to be provided by SLAC. Holes will be an approx. 50/50 mix of 3/8 inch and ½ inch flush mount Hilti HIS-N drop-in steel anchors with Hilti HIT-RE 500-SD epoxy adhesive capsules, specified in template.

o Core drill approx. 6 inch hole in west wall at field marked location. Note, scope includes relocation of near by ground wires to accommodate location of hole.



• Laser Safety Door o Install rolling laser safety door on inside of Hutch 2 Access door. Use Chase

Doors Saino Service Door with pass door. See figure 1 below. Door system supplied by SLAC.

4. Figures

Figure 1: Example of Chase Door System



Figure 2: Beamline Electrical

Figure 3: PCW and Compressed Air



Figure 4: Exhaust

5. Tables

5.1. AC Power Table

Electrical Modifications - 1st Hutch:

Instrument Hutch Location Voltage Circuit Outlets Reference Routing Feed from

Panels

SXR Hutch 1

Single pulse shutter 110 1 1 Quad #1

conduit on floor

2CBP02-950 2DBP02-950

SXR Hutch 1

Transmission chamber 110 2 2 Quad #2 & #3

conduit on cable tray supports

2CBP02-950 2DBP02-950

SXR Hutch 1

Transmission chamber 208 3-4-5

1 Outlet #4


2CBP02-950 2DBP02-950

SXR Hutch 1

Monochromator tank - D.S. end 110 6 2 Quad #5 & #6

flex line floor/conduit floor

2CBP02-950 2DBP02-950

SXR Hutch 1

Monochromator tank - D.S. end 208 7-8-9

1 Outlet #7


2CBP02-950 2DBP02-950



AMO Hutch 1

Single Pulse Shutter 110 10 1 Quad #11

conduit on floor

2CBP02-950 2DBP02-950

AMO Hutch 1

KB mirror tank - U.S. end 110 11 2 Quad

#12 & #13


2CBP02-950 2DBP02-950

AMO Hutch 1

KB mirror tank - U.S. end 208

12-13-14

1 Outlet #14


2CBP02-950 2DBP02-950

AMO Hutch 1

HFP U.S. and D.S sides 110 15 2 quad

#15 & #17


2CBP02-950 2DBP02-950

AMO Hutch 1

HFP north end 110 16 1 Quad #16

flex line floor/conduit floor (extend from #15 location)

2CBP02-950 2DBP02-950

AMO Hutch 1

Diag. Cham. U.S. end 110 17 2 Quad

#18 & #19


2CBP02-950 2DBP02-950

AMO Hutch 1

Diag. Cham. D.S. end 110 18 2 Quad

# 20 & #21


2CBP02-950 2DBP02-950

AMO Hutch 1 East wall 208

19, 20, 21

1 Outlet #22 outlet on wall

2CBP02-950 2DBP02-950

AMO Hutch 1 East wall 110 22 1 quad #23

flex line off wall

2CBP02-950 2DBP02-950

AMO Hutch 1

East Wall, S. corner 208

23, 24,25

1 Outlet #24 outlet on wall 2DBP05-950

AMO Hutch 1


26, 27, 28


AMO Hutch 1


29, 30, 31


AMO Hutch 1 Laser table 110 32, 33

2 power strips #27

power strips on table

2CBP02-950 2DBP02-950

AMO Hutch 1

Between HFC and Diag. Cham. 208

76, 77, 78, 79,

80, 81

3 separate 208 single phase outlets #28

208 single phase for pump controllers 2DBP05-950

AMO Hutch 1

Laser Safety System 110 NA various NA

from outside panel, installed in separate contract

2CBP02-950 2DBP02-950

AMO addtl. Rack

Hutch 1

NW hutch floor 208

34, 35, 36, 37,

38, 39

2 furman distribu

tion NA

conduit, note, routing installed in separate contract

2CBP02-950 2DBP02-950



AMO Laser Rack

Hutch 1

NW Hutch floor 208

40, 41, 42, 43,

44, 45

2 furman distribu

tion NA


2CBP02-950 2DBP02-950

SXR Rack

Hutch 1

NW hutch floor 208

46, 47, 48, 49,

50, 51

2 furman distribu

tion NA


2CBP02-950 2DBP02-950

XTOD/MPS Rack

Hutch 1

NW Hutch floor 208

52, 53, 54, 55,

56, 57

2 furman distribu

tion NA

conduit, note fully installed in separate contract

2CBP02-950 2DBP02-950

AMO Rack

Hutch 1

South Wall West End 208

58, 59, 60, 61,

62, 63

2 furman distribu

tion NA conduit 2CBP02-950 2DBP02-950

AMO Rack

Hutch 1

South Wall West End 208

64, 65, 66, 67,

68, 69

2 furman distribu


AMO Rack

Hutch 1

Sout Wall Middle 208

70, 71, 72, 73,

74, 75

2 furman distribu


Electrical Modifications - 2nd Hutch:

SXR Hutch 2

Exit slit - on wall 110 1 2 Quad #1 & #2 conduit wall

2CBP03-950 2DBP03-950

SXR Hutch 2

K-B mirrors - U.S. end 110 2 2 Quad #3 & #4

flex line from end tray/conduit floor

2CBP03-950 2DBP03-950

SXR Hutch 2

Diff. Pump/laser mirror 110 3 2 Quad #5 & #6


2CBP03-950 2DBP03-950

SXR Hutch 2

Diff. Pump/laser mirror 208 4-5-6

1 Outlet #7


2CBP03-950 2DBP03-950

SXR Hutch 2

U.S. End station between SXR & XTOD 110 7 2 Quad #8 & #9


2CBP03-950 2DBP03-950



SXR Hutch 2

U.S. End station between SXR & XTOD 208 8-9-10

1 Outlet #10


2CBP03-950 2DBP03-950

SXR Hutch 2

D.S. End station, edge walkway or on wall 110 11 2 Quad

#11 & #12

flex line from wall

2CBP03-950 2DBP03-950

SXR Hutch 2

D.S. End station, edge walkway or on wall 208

12-13-14

1 Outlet #13

flex line from wall

2CBP03-950 2DBP03-950

SXR Hutch 2

User racks - north end station 110

15, 16, 17 3 Quad

#14, 15 & 16

conduit on support over walkway

2CBP03-950 2DBP03-950

SXR Hutch 2

User racks - north end station 208

18-19-20

1 Outlet #17

conduit on support over walkway

2CBP03-950 2DBP03-950

SXR/Laser

Hutch 2

Laser table - terminate end cable tray 110 21 1 box #18


2CBP03-950 2DBP03-950

SXR/Laser

Hutch 2

Laser table - terminate end cable tray 110 22 1 box #19


2CBP03-950 2DBP03-950

SXR/Laser

Hutch 2

Laser safety- various locations in room 110 23

1 Quad? #20

conduit wall/tbd

2CBP03-950 2DBP03-950

AMO Hutch 2

Future end station - on wall 110 24 2 Quad

#21 & #22 conduit wall

2CBP03-950 2DBP03-950

AMO Hutch 2

Future end station - on wall 208

25-26-27

1 Outlet #23 conduit wall

2CBP03-950 2DBP03-950

XPP Hutch 2 XPP Slits 110 28 1 Quad #24


2CBP03-950 2DBP03-950

SXR Laser Rack

Hutch 2

NW Hutch floor 208

29, 30, 31, 32,

33, 34

2 furman distribu


Future AMO Rack

Hutch 2

NW hutch floor 208

35, 36, 37, 38,

39, 40

2 furman distribu


XTOD/MPS Rack

Hutch 2

South Wall West side 208

41, 42, 43, 44,

2 furman distribu




45, 46

SXR Rack

Hutch 2

South Wall Middle 208

47, 48, 49, 50,

51, 52

2 furman distribu


SXR Rack

Hutch 2

South Wall Middle 208

53, 54, 55, 56,

57, 58

2 furman distribu


SXR Rack

Hutch 2

South Wall East Side 208

59, 60, 61, 62,

63, 64

2 furman distribu


5.2. PCW Expected Usage Table

Location Total PCW Available

(gpm) Area Budgetd

PCW Device Heat Load (KW)

PCW Needed (gpm)

NEH 73 Hutch 1 10 B950S-10 XTOD/MPS Rack 0.5 0.34

B950S-11 SXR Rack 0.5 0.34

B950S-12 AMO Laser Controls 1.5 1

B950S-13 AMO Rack 0.5 0.34

B950S-14 AMO Rack 1 0.68

B950S-15 AMO Rack 1 0.68

B950S-16 AMO Rack 1.5 1

9ea. 80L/s turbos in series

1.17

2000 L/s turbo 1.54

2ea. 1300 L/s turbos in parallel

1.06

400 L/s turbo 0.26 300 L/s turbo 0.26



2ea. spectometer turbos in series

0.68

Primary Pump 1 0.26 Primary Pump 2 0.26 Primary Pump 3 0.26

Hutch 1

Total Expecte

d 10.13

Hutch 2 10 B950S-20 AMO Rack (future) 0 0

B950S-21 SXR Laser Controls 1.5 1

B950S-22

XTOD/MPS/XPP Rack

0.5 0.34

B950S-23 SXR Rack 0.5 0.34

B950S-24 SXR Rack 1 0.68

B950S-25 AMO Rack 1 0.68

Turbo Pump circuit 1 0.68



Primary Pump 1 0.34 Primary Pump 2 0.34 Primary Pump 3 0.34

Hutch 2

Total Expecte

d 6.1

Hutch 3 10 B950S-30 XPP 0.5 0.34 B950S-31 XPP 0.5 0.34 B950S-32 XPP 1 0.68 B950S-33 XPP 1 0.68 P950S-34 XPP 0.5 0.34



Hutch 3

Total Expecte

d 2.38

Laser Room 15 Laser Chiller 3

Laser Room Total

Expected

3 Will

increase to 15

Laser Room 2 0 Laser Chiller 6.8

Laser Room 2

Total Expecte

d

6.8

Server Racks 0 B950S-40 Switch 0.5 0.34

B950S-41 Patch 0 0 B950S-42 Server 1.5 1.02 B950S-43 Server 1.5 1.02

Server Racks Total

Expected

2.38 Will

increase to 24

NEH Total

Expected

27.79 NEH to

supply FEE as well

FEE 0 0 5 FEE Total

Expected

5 Take from NEH Source

1.6-121-r0 LCLS NEH Hutch 1 Fill-out · Hutch 1 East wall 110 22 1 quad #23 flex line off wall...

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Transcript of 1.6-121-r0 LCLS NEH Hutch 1 Fill-out · Hutch 1 East wall 110 22 1 quad #23 flex line off wall...