1561695

QTY ITEM NO. DESCRIPTION REF WGT(#) EACH PART NO.1 1 PL,2T 756.0 15616961 2 PL,2T 132.0 15616971 3 PL,2T 338 15616981 4 PL,2T 338 15616993 5 QTY 38.0 S000551

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

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COPYRIGHTED-CUSTOMER INFORMATION DRAWINGCOPYRIGHTED-CUSTOMER INFORMATION DRAWINGCOPYRIGHTED-CUSTOMER INFORMATION DRAWINGCOPYRIGHTED-CUSTOMER INFORMATION DRAWING

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COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING

1. DIMENSION MATERIAL THICKNESS TOLERANCE

FABRICATING TOLERANCES-UNLESS OTHERWISE SPECIFIED

MACHINING TOLERANCES-UNLESS OTHERWISE SPECIFIEDALL DIMENSIONS IN INCHES-UNLESS OTHERWISE SPECIFIED

1. MATERIAL THICKNESS DIMENSIONS TOLERANCE

1. 2 PLACE DECIMAL DIMENSIONS .01 FOR EACH 12 MAX .09 2. 3 PLACE DECIMAL DIMENSIONS .005 UP TO 36, .010 OVER 363. CONCENTRICITY OF CYLINDRICAL SURFACES = .010 T.I.R.4. PARALLELISM, SQUARENESS, OR ANGULARITY BETWEEN SURFACES AND/OR HOLE CENTERLINES 0 7' (.002 INCH/INCH)

WELDMENT TOLERANCES-UNLESS OTHERWISE SPECIFIED

.06

.12

.12

.19

.19

.25

.25

UP TO 1"1" AND GREATERUP TO 1"1" AND GREATERUP TO 1"1" AND GREATERALL

A. UP TO 36"

B. 36" TO 10'

C. 10' TO 30'

D. OVER 30'

DA

TEBY

DES

CRI

PTIO

N

REV

DET

ENGCONTACTNO.

MODEL UNIT

DATE

FIN WGT

DESCRIPTION

REF DWGS

THIS DOCUMENT IS PROTECTED UNDER APPLICABLE COPYRIGHT LAWS TO THE EXTENT AVAILABLE.ANY UNAUTHORIZED AND UNLAWFUL REPRODUCTION, DISTRIBUTION OR OTHER USE SHALL BESUBJECT TO LIABILITY. C 2011 Bucyrus International, Inc. ALL RIGHTS RESERVED.

4

5

6

1 2 3

6

5

4

321

A. LESS THAN .12

B. .12 TO .50

C. .50 TO 1.00

D. OVER 1.00

0 TO 36OVER 360 TO 36OVER 360 TO 36OVER 360 TO 36OVER 36

.03

.06

.06

.12

.09

.19

.19

.252. BENT ANGLES 1 (.017 IN/IN) FOR EACH .37 OF MATERIAL THICKNESS (MAX 3 )

MOD,HANDLE END,FLD

GUZZO A.GUZZO A.

1561695

495 5600

02-28-2011

S025630

00.0

1

DWGSIZE E

SHEET

REV

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REVISION DATA

ECN

0

R

BucyrusInternational, Inc.

SOLIDWORKSDRAWING

REISSUE DATE

(LBS)(MM-DD-YYYY)

14.75

1.2521.38

32REF

144REF

148REF

17.51

8.43

55.00

39.21

38REF

15.32

7.58

20.01

142REF

16.90

58.03

38.75

56.53

B

B C

C

D

D

E

E

F2

F2G2

G2

CUT THROUGH BOTTOM PLATESOF THE HANDLE-END & GRINDSEE NOTE 1.2

CUT THROUGH BOTTOM PLATESOF THE HANDLE-END & GRIND

SEE NOTE 1.2

CUT BOTTOM PLATES ALONGEDGE OF PITCH BRACE

VERTICAL LUGS

NOTES:1.1. T-BAR STIFFENER TO BE CUT OFF THE BOTTOM OF THE HANDLE- END. TAKE

CARE NOT TO GOUGE INTO THE HANDLE-END CASTING AND GRIND FLUSH.

1.2. HOLES ARE TO BE CUT OUT THRU THE BOTTOM PLATES OF THE HANDLE-END. THE PLATES ARE TO BE CUT PER THE DIMENSIONS SHOWN IN THE HATCHED AREAS. LOCATE CUT OUTS WITH RESPECT TO THE MACHINED FACE OF THE HANDLE-END EARS. GRIND ALL PARENT PLATE EDGES FLUSH, SEE SECTION E-E.

1.3. AFTER REMOVING THE BOTTOM PLATES FROM THE HANDLE-END, TRIM THE INTERNAL SUPPORT PLATES PER SECTION B-B, SECTION C-C, & SECTION D-D. TAKE CARE NOT TO GOUGE THE PARENT PLATES OF THE HANDLE-END AND GRIND FLUSH. RESPECTIVE FINISH DIMENSIONS ARE SHOWN ON SECTION F2-F2 & SECTION G2-G2.

HANDLE-END BOTTOM PLATE REMOVAL

SYM ABOUTHANDLE CL

W.P.

CUT BOTTOM PLATES ALONGEDGE OF HANDLE-END CASTING

MACHINED FACE OFHANDLE-END EARS

VIEW A

REF

.58

.75REF

1.25REF

SECTION D-D

REMOVE MATERIALFROM PLATE & GRIND

SEE SECTION F2-F2

ROTATED FOR CLARITY

TOP PLATE

X

SECTION E-E

DO NOT GOUGE INTOVERTICAL SUPPORT PLATE

REMOVE EXISTING BOTTOMPLATES & GRIND

REMOVE EXISTINGBOTTOM PLATES & GRIND

TOP PLATE

X X

A AREMOVE T-BAR STIFFENER & GRINDSEE NOTE 1.1

HANDLE-ENDBOTTOM

HANDLE-ENDTOP

X

.88

1.00REF

20.73

SECTION B-B

REMOVE MATERIALFROM PLATE & GRIND

ROTATED FOR CLARITY(2 PLCS)

TOP PLATE

X

1.25REF.79

REF

.61

SECTION C-C

REMOVE MATERIALFROM PLATE & GRINDSEE SECTION G2-G2

ROTATED FOR CLARITY

TOP PLATE

X

HANDLE-END PLATE TRIMMING

REFER TO SECTION C-CVERIFY DIMS AFTER REMOVINGMATERIAL & GRINDING

REISSUE DATE

NO.

DESCRIPTION


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COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWINGCOPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING

3.00

R6.75REF

R50.00

R6.88

R12.00

1.68

18.68 13.29

2.95

GRIND TRANSITIONTANGENT INTOHANDLE-END CASTING

TRIM BOTH HANDLE-END PITCHBRACE PLATES & GRIND

SEE NOTE 2.2

GRIND TRANSITIONTANGENT INTO

BOTTOM PLATES

1.64

76.00

4.20

8.25

R37.72

34.88REF

SYM ABOUTHANDLE CL

TRIM TOP PLATE OF THEHANDLE-END & GRIND

SEE NOTE 2.1

CUT TOP PLATE ALONGEDGE OF VERTICAL PLATE

FOR 4.20 DIM SHOWN

CUT TOP PLATE ALONGDIPPER LUG CASTING

NOTES:2.1. TRIM THE TOP PLATE PER THE DIMENSIONS SHOWN. TAKE CARE

NOT TO GOUGE INTO THE VERTICAL PLATES OF THE HANDLE-END. LOCATE CUT OUT WITH RESPECT TO THE MACHINED FACE OF THE HANDLE-END EARS. GRIND ALL PARENT PLATE EDGES FLUSH.

2.2. TRIM THE PITCH BRACE PLATES (QTY. 2) PER THE DIMENSIONS SHOWN AND GRIND THE TRANSITIONS FLUSH.

REF

26.2220.89

SECTION F2-F2

REFER TO SECTION D-DVERIFY DIMS AFTER REMOVINGMATERIAL & GRINDING

TOP PLATE

x

26.2520.89

SECTION G2-G2 TOP PLATE

X

GRIND JOINT AS REQDTO INSURE SMOOTH

FLAT SURFACE

(2 PLCS)

HANDLE-END WELDMENT& MACHINING REISSUE DATE

NO.

DESCRIPTION


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110.25SEE NOTE 3.1

12.00

10.00

55.13

K

K

M M

LL

N

J

JP

4

2

1

3

SYM ABOUTHANDLE CL

250

250

250

250

.25GAP

.25GAP

45

1.00

SECTION K-K

5

4

AFTER THE TOP PLATE HASBEEN TRIMMED PER SHEET 2,AIR ARC A BEVEL INTO THE

VERTICAL PLATE & WELD

TOP PLATE

ROTATED FOR CLARITY

G

43

1.00G

46

.25GAP

.25GAP

.25GAP

.25GAP

R10.00SEE NOTE 3.9

2.00

1.00

SECTION M-M

2

5

5

1

G

23MT PER WS 1201

G

43

43

.25GAP

1.25

1.50 REFNOM. CASTING

THICKNESS

4.50

SECTION L-L

3

5

(2 PLCS)

TOP PLATE

G

43MT PER WS 1201

G

ADD WELD BUILD UPAS SHOWN & GRIND FLATBEFORE MOUNTINGBACK-UP BAR

24.98(3 PLCS)

65.00.19SEE NOTES 3.1 & 3.9

5.00 - .25+.15

SEE NOTE 3.9

.25GAP

.25GAP

.25GAP

32.50.13

SECTION H-H

5

41

3

55

SYM ABOUTHANDLE CL

500500

.50 G

23G

43

.50 G

23

DETAIL N

GRIND OFF RUNOUT TABTO SMOOTH TRANSITION

AFTER WELDING

1

.89 X 2.25 G

43

.25GAP

SECTION J-J ROTATED FOR CLARITY

1

5

WELD FOR 10.00 LENGTH ASSHOWN. TRANSITION R1.50WELD TO TAPER.(2 PLCS)

PITCH BRACEPLATE

1.50 G

23

DETAIL P(2 PLCS)

DIPPER LUGCASTING

3.00 GMS PER 1201

27.50

8.964.001SEE NOTE 3.6

8.964.001SEE NOTE 3.6

2.23 MIN

49.00

6.00

H

H

NOTES: 3.1. TEMPORARY BRACING MAY BE NECESSARY TO MAINTAIN

65.00 & 110.25 DIMS DURING WELDING TO MINIMIZE DISTORTION.

3.2. ALL CLOSING PLATES TO BE WELDED FLUSH WITH TOPS OF THE VERTICAL SUPPORT PLATE. NO STEPS ARE PERMITTED.

3.3. BACK-UP BARS ARE TO BE ONE PIECE OR ANY BUTT JOINTS WELDED THRU.

3.4. BACK-UP BARS ARE TO BE WELDED CONTINUOUSLY.

3.5. MAINTAIN ALL CLOSING PLATE GAPS TO ENSURE COMPLETE WELD FUSION TO ALL BACKUP BARS.

3.6. AFTER WELDING ITEMS 1-4 COMPLETE, INSPECT 8.964 ID BORES. BORES MAY NEED TO WELDED UP & LINE BORED IF OUT OF TOLERANCE.

3.7. DO NOT REINSTALL T-BAR STIFFENER.

3.7. SEE SHEET 4 FOR RECOMMENDED WELDING PROCEDURE.

3.8. MACHINED DIMENSIONS SHOWN WHERE REQUIRED.

3.9. PITCH BRACE LUG FACES DO NOT REQUIRE MACHINING IF WITHIN THE TOLERANCES SHOWN. BLACK SPOTS PERMISSABLE IF MACHINED.

HANDLE CL

125

125

REISSUE DATE

NO.

DESCRIPTION


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1561695

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