15087933 001 TR - · PDF fileLab. A 1. EMI test ... ESD generator NSG 437 392 06.08.2016 8....

TÜV Rheinland LGA Products GmbH � Tillystrasse 2 � D-90431 Nürnberg � Tel.: +49 911 655 5225 � Fax +49 911 655 5226 Mail: [email protected] � Web: www.tuv.com

Produkte Products

Prüfbericht-Nr.: Test Report No.: 15087933 001 Auftrags-Nr.:

Order No.: 154100215 Seite 1 von 40

of 40

Kunden-Referenz-Nr.: Client Reference No.: 353258 Auftragsdatum:

Order date.: 30.04.2015

Auftraggeber: Client:

Estun Automation Technology Co., Ltd 16, Shuige Road, Jiangning Development Zone, Nanjing 211106, P.R. China

Prüfgegenstand: Test item:

Servo Drive

Bezeichnung / Typ-Nr.: Identification / Type No.:

Refer to next page

Auftrags-Inhalt: Order content:

EMC test

Prüfgrundlage: Test specification:

EN 61800-3:2004+A1

Wareneingangsdatum: Date of receipt:

06.08.2015

Prüfmuster-Nr.: Test sample No.: 154100215-3-3

Prüfzeitraum: Testing period:

Refer to test report

Ort der Prüfung: Place of testing: Refer to Section 1.1

Prüflaboratorium: Testing laboratory:

TÜV Rheinland (Shanghai) Co., Ltd.

Prüfergebnis*: Test result*: Pass

geprüft von / tested by:

28.10.2015 Hexiong Liu/Senior project manager

kontrolliert von / reviewed by:

28.10.2015 Xiaobao Yang/Section manager

Datum Date

Name/Stellung Name/Position

Unterschrift Signature

Datum Date

Name/Stellung Name/Position

Unterschrift Signature

Sonstiges / Other:

Refer to next page.

Zustand des Prüfgegenstandes bei Anlieferung: Condition of the test item at delivery:

Prüfmuster vollst ändig und unbesch ädigt Test item complete and undamaged

* Legende: 1 = sehr gut 2 = gut 3 = befriedigend 4 = ausreichend 5 = mangelhalt P(ass) = entspricht o.g. Prüfgrundlage(n) F(ail) = entspricht nicht o.g. Prüfgrundlage(n) N/A = nicht anwendbar N/T = nicht getestet

Legend: 1 = very good 2 = good 3 = satisfactory 4 = sufficient 5 = poor P(ass) = passed a.m. test specifications(s) F(ail) = failed a.m. test specifications(s) N/A = not applicable N/T = not tested

Dieser Prüfbericht bezieht sich nur auf das o.g. Prüf muster und darf ohne Genehmigung der Prüfstelle nich t auszugsweise vervielfältigt werden. Dieser Bericht berechtigt nicht zur Verwendung eines Prüfzeichens.

This test report only relates to the a. m. test sample. Without permission of the test center this test report is not permitted to be duplicated in extracts. This test report does not entitle to carry any test mark.

Produkte Products

Prüfbericht - Nr.: Test Report No.:

15087933 001 Seite 2 von 40 of 40

No. Type designation Rated input

voltage

Rated input

current

Rated output voltage

Rated output current

Rated auxiliary input

1. ETS-1010APC-CAN-xy AC 200-230V,

3~, 50/60Hz

8.8A AC 0-200V, 3~, 0-300Hz

6.0A×2/2.0kW AC 200-230V, 1~, 50/60Hz

2. ETS-101010APC-CAN-xy

13.2A 6.0A×3/3.0kW

(x or y stands for null to indicate general manufacture; x or y stands for 0-9 or A-Z to indicate client number)

Identities and differences: 1. The above models have the same electrical principle and circuit diagrams. They are

mainly composed of two boards, i.e. control board and drive board. In the following table, the digital 14 is the control board’s code name and the letter P is the drive board’s code name. The differences among them are the input and output current.

No. Type designation Encoder

type Combination of control

and drive boards The relations between main

input and auxiliary input

1. ETS-1010APC-CAN-xy 2500

line

14+P Auxiliary input L1C+L2C come from main input’s two phases

L1+L2 2. ETS-101010APC-CAN-xy

14+P

2. The xy in the model name stands for client number which has no effect on EMC

performance. The other differences among them are model name and mechanical aspects. Therefore, with the consideration of the above differences, the EMC tests were performed on the model ETS-101010APC-CAN as representative.

Produkte Products


15087933 001 Seite 3 von 40 of 40

TEST SUMMARY

4.1.1 COMMUTATION NOTCHES

Result: Passed

4.1.2 HARMONICS AND INTERHARMONICS

Result: N/A

4.1.3 VOLTAGE FLUCTUATIONS ON AC MAINS

Result: N/A

4.1.4 LOW-FREQUENCY COMMON-MODE VOLTAGE

Result: Passed

4.1.5 MAIN POWER PORT CONTINUOUS DISTURBANCE VOLTAGE

Result: Passed

4.1.6 AUXILIARY POWER PORT CONTINUOUS DISTURBANCE VOLTAGE

Result: Passed

4.2.1 RADIATED EMISSION

Result: Passed

5.1.1 TOTAL HARMONIC DISTORTION (THD) AND INDIVIDUAL HARMONIC ORDERS

Result: Passed

5.1.2 COMMUTATION NOTCHES

Result: Passed

5.1.3 VOLTAGE DEVIATIONS, VOLTAGE DIPS AND SHORT INTERRUPTIONS

Result: Passed

5.1.4 VOLTAGE UNBALANCE, FREQUENCY VARIATION AND RATE OF CHANGE

Result: Passed

5.1.5 SUPPLY INFLUENCES – MAGNETIC FIELDS

Result: N/A

5.2.1 ELECTROSTATIC DISCHARGE

Result: Passed

5.2.2 RF ELECTROMAGNETIC FIELD IMMUNITY TEST

Result: Passed

5.2.3 ELECTRICAL FAST TRANSIENTS AND BURSTS

Result: Passed

5.2.4 CONDUCTED DISTURBANCES, INDUCED BY RF FIELDS

Result: Passed

5.2.5 SURGES

Result: Passed

Produkte Products


15087933 001 Seite 4 von 40 of 40

Contents 1 TEST SITES ...................................................................................................................................................... 5

1.1 TEST FACILITIES ............................................................................................................................................ 5

1.2 LIST OF TEST AND MEASUREMENT INSTRUMENTS ......................................................................................... 5

2 GENERAL PRODUCT INFORMATION ...................................................................................................... 7

2.1 PRODUCT FUNCTION AND INTENDED USE ...................................................................................................... 7

2.2 RATINGS AND SYSTEM DETAILS .................................................................................................................... 7 2.3 INDEPENDENT OPERATION MODES ................................................................................................................ 7 2.4 NOISE GENERATING AND NOISE SUPPRESSING PARTS ................................................................................... 7

2.5 SUBMITTED DOCUMENTS ............................................................................................................................... 7

3 TEST SET-UP AND OPERATION MODES ................................................................................................. 8

3.1 PRINCIPLE OF CONFIGURATION SELECTION ................................................................................................... 8

3.2 PHYSICAL CONFIGURATION FOR TESTING ...................................................................................................... 8

3.3 TEST OPERATION AND TEST SOFTWARE ........................................................................................................ 8

3.4 SPECIAL ACCESSORIES AND AUXILIARY EQUIPMENT .................................................................................... 8

3.5 COUNTERMEASURES TO ACHIEVE EMC COMPLIANCE ................................................................................... 9

4 TEST RESULTS E M I S S I O N ............................................................................................................... 10

4.1 EMISSION IN THE FREQUENCY RANGE UP TO 30 MHZ .................................................................................. 10

4.1.1 Commutation notches .......................................................................................................................... 10

4.1.2 Harmonics and interharmonics ........................................................................................................... 10

4.1.3 Voltage fluctuations on AC mains ....................................................................................................... 10

4.1.4 Low-frequency common-mode voltage ................................................................................................ 10 4.1.5 Main power port continuous disturbance voltage ............................................................................... 11 4.1.6 Auxiliary power port continuous disturbance voltage ........................................................................ 15

4.2 EMISSION IN THE FREQUENCY RANGE ABOVE 30 MHZ ................................................................................ 18

4.2.1 Radiated emission ............................................................................................................................... 18

5 TEST RESULTS IMMUNITY ....................................................................................................................... 21

5.1 BASIC IMMUNITY REQUIREMENTS – LOW-FREQUENCY DISTURBANCES ...................................................... 22 5.1.1 Total harmonic distortion (THD) and individual harmonic orders .................................................... 22 5.1.2 Commutation notches .......................................................................................................................... 23

5.1.3 Voltage deviations, Voltage dips and short interruptions ................................................................... 24 5.1.4 Voltage unbalance, Frequency variation and rate of change ............................................................. 25 5.1.5 Supply influences – Magnetic fields .................................................................................................... 26

5.2 BASIC IMMUNITY REQUIREMENTS – HIGH-FREQUENCY DISTURBANCES ..................................................... 27 5.2.1 Electrostatic discharge ........................................................................................................................ 27

5.2.2 RF electromagnetic field immunity test ............................................................................................... 28

5.2.3 Electrical fast transients and bursts .................................................................................................... 29

5.2.4 Conducted disturbances, induced by RF fields ................................................................................... 30 5.2.5 Surges .................................................................................................................................................. 31

6 PHOTOGRAPHS OF THE SAMPLE AND TEST SET-UP ....................................................................... 32

7 LIST OF TABLES ........................................................................................................................................... 40

8 LIST OF FIGURES ......................................................................................................................................... 40

9 LIST OF PHOTOGRAPHS ........................................................................................................................... 40

Produkte Products


15087933 001 Seite 5 von 40 of 40

1 Test Sites

1.1 Test Facilities Laboratory A: TÜV Rheinland (Shanghai) Co., Ltd. Address: B1-13/F No. 177, Lane 777, West Guangzhong Road, Zhabei District, Shanghai 200072, P.R. China Laboratory B: Shanghai Institute of Process Automation Instrumentation Address: No. 103 Caobao Road, Xuhui District, Shanghai 200233, P.R. China The used test equipment is in accordance with CISPR 16-1 series standards for measurement of radio interference. Some tests were conducted by “Shanghai Institute of Process Automation Instrumentation under supervision of TÜV Rheinland’s engineer.

1.2 List of Test and Measurement Instruments

Table 1: List of test and measurement equipment

No. Equipment Model Serial no. Cal. due date Lab. A 1. EMI test receiver ESIB26 100227 11.06.2016 2. Artificial mains network ENV216 101199 21.09.2015 3. Artificial mains network NNB 42 04/10048 20.05.2016

4. 3m modified semi-anechoic chamber

SAC3 FJ129002 04.02.2016

5. EMI test receiver ESCI 100280 03.11.2015 6. Broadband antenna BTA-H 040004H 05.11.2016 7. ESD generator NSG 437 392 06.08.2016 8. Barometer DYM3 08102717 06.04.2018 9. Electric field probe 2244/90.21 AV-0017 22.04.2017

10. EM probe’s optical interface EMC-300

BN-2137/01 C-0019 22.04.2017

11. Signal generator SML 02 101162 20.05.2016 12. Power meter PMS_1081 1081A3123 24.02.2016 13. Power meter PMS_1081 1081A3122 24.02.2016 14. Broadband horn antenna BBHA 9120 E BBHA 9120 E 224 N/A 15. EMS antenna HL 046 100039 N/A 16. Power amplifier AS0102-55 1007954 03.11.2015 17. Signal generator SMR20 101393 03.11.2017 18. Power meter NRVS 836333/067 14.05.2016

Produkte Products


15087933 001 Seite 6 von 40 of 40

19. Power sensor NRV-Z1 100091 14.05.2016 20. Power amplifier AS0206-50 1035578 03.11.2015 21. Single channel power E4418B MY50000152 24.02.2016 22. Power sensor E9300H MY41495960 24.02.2016 23. Power amplifier 250W1000A 0320145 03.03.2016 24. Fully anechonic chamber FAC3plus FJ139001 24.07.2016 25. EMC test system NSG 3040 1705 02.12.2015 26. EMC test system NSG 3060 087 24.06.2016 27. Capacitive coupling clamp CDN 8014 31008 03.11.2016 28. RF generator NSG 2070 1122 25.02.2016

29. Coupling/decoupling network

CDN M016 20810 23.10.2015

30. Coupling/decoupling network

CDN M525 22360 02.03.2017

31. EM clamp KEMZ 801 19231 N/A

32. Three-phase voltage dips/interruption simulator

VDS-1132D VDS113201001 24.10.2016

33. Power Source NSG 1007-5-400-413-LNS

55907 03.03.2016

Lab. B

34. Three-phase programmable AC/DC power source

NETWAVE 20 SIPAI/T-G05048 30.03.2017

Produkte Products


15087933 001 Seite 7 von 40 of 40

2 General Product Information

2.1 Product Function and Intended Use The EUT (equipment under test) is a servo drive used in industrial environment. For the further information, refer to the user’s manual.

2.2 Ratings and System Details Rated input : Refer to Page 2 Rated output : Refer to Page 2 PDS category : C3 The wiring diagrams for the EUT are listed below:

2.3 Independent Operation Modes The basic operation mode is continuous operation mode with different output power level.

Refer to operation manual for further information.

2.4 Noise Generating and Noise Suppressing Parts Refer to circuit diagram for further information.

2.5 Submitted Documents Wiring diagrams, user’s manual and rating labels.

Produkte Products


15087933 001 Seite 8 von 40 of 40

3 Test Set-up and Operation Modes

3.1 Principle of Configuration Selection

Emission: The equipment under test (EUT) was configured to measure its highest possible emission level. The test conditions were adapted accordingly in reference to the instructions for use. Refer to the related paragraph of this report. Immunity: The equipment under test (EUT) was configured to have its highest possible susceptibility against the tested phenomena. The test conditions were adapted accordingly in reference to the instructions for use. Refer to the related paragraph of this report.

3.2 Physical Configuration for Testing Refer to the related paragraph of this report.

3.3 Test Operation and Test Software Refer to the related paragraph of this report. No software was used.

3.4 Special Accessories and Auxiliary Equipment During the tests, the auxiliary equipments were listed as following:

Auxiliary equipment

Port Manufacturer Model and rated parameters

Servo drive CN3 Nanjing Estun PRONET-E-20D Short-current B2, B3 --- ---

Motor UA, VA, WA and CN2A

Nanjing Estun EMJ-10APB22, AC 200V, 3~, 5.3A

Motor UB, VB, WB and CN2B


Motor UC, VC, WC and CN2C


PLC CN4 Nanjing Estun EP1121, DC 8×24VDC

Switch CN1A, CN1B, CN1C

Nanjing Estun ---

Produkte Products


15087933 001 Seite 9 von 40 of 40

3.5 Countermeasures to achieve EMC Compliance During the EMIT tests, the following modification measures were used.

Place Modification equipment

Manufacturer Model and rated parameters

Main power port EMI filter (1pcs) Changzhou Jianli Electronic Co., Ltd.

DL-16EBK5/40, AC 480V, 50/60Hz, 16A

Auxiliary power port

EMI filter (1pcs) Schaffner FN2080-3-06, Input: AC 110/250V, 50/60Hz, 3A

Produkte Products


15087933 001 Seite 10 von 40 of 40

4 Test Results E M I S S I O N

4.1 Emission in the Frequency Range up to 30 MHz

4.1.1 Commutation notches

Result: Passed

Reference clause : EN 61800-3:2004+A1, clause 6.2.2 Test procedure : EN 61800-3:2004+A1, clause 6.2.2

The main power port of the EUT incorporates a diode rectifier. For other circuits, switching power supplies are used which also incorporate diode rectifiers; the commutation notch produced is also negligible. Therefore, the EUTs are deemed to pass without practical testing.

4.1.2 Harmonics and interharmonics

Result: N/A

Reference clause : EN 61800-3:2004+A1, clause 6.2.3 Test procedure : IEC 61000-3-2:2000 or IEC 61000-3-12:2011

The EUT is to be used only in second environment, and is not connected to public low-voltage supply network. Therefore, the EUTs are out of the scope of IEC 61000-3-2 or IEC 61000-3-12, and this test is not applicable.

4.1.3 Voltage fluctuations on AC mains

Result: N/A

Reference clause : EN 61800-3:2004+A1, clause 6.2.4 Test procedure : IEC 61000-3-3:1994 or IEC 61000-3-11:2000

The EUT is to be used only in second environment, and is not connected to public low-voltage supply network. Therefore, the EUTs are out of the scope of IEC 61000-3-3 or IEC 61000-3-11, and this test is not applicable.

4.1.4 Low-frequency common-mode voltage

Result: Passed

Reference clause : EN 61800-3:2004+A1, clause 6.2.5 Installation manual will give recommendations for installation to avoid the risk of crosstalk to signal cables.

Produkte Products


15087933 001 Seite 11 von 40 of 40

4.1.5 Main power port continuous disturbance voltage

Result: Passed

Date of testing : 11.08.2015 Test procedure : EN 61800-3:2004+A1 clause 6.3, clause 6.4.2.2 and CISPR

11:2003 Product category : PDS of category C3 Frequency range : 0.15 - 30MHz Limits : For main power port:

Table 17 of EN 61800-3:2004+A1 (I≤100A) Quasi-peak: 0.15-0.5MHz, 100dBµV; 0.5-5MHz, 86dBµV; 5-30MHz, 90dBµV decreases with log of frequency down to 70dBµV Average: 0.15-0.5MHz, 90dBµV; 0.5-5MHz, 76dBµV; 5-30MHz, 80dBµV decreases with log of frequency down to 60dBµV

Operation modes : Continuous operation with light load Test voltage : AC 230V 3~, 50Hz (for main input)

AC 230V 1~, 50Hz (for auxiliary input) Kind of test site : EMC lab. Ambient conditions : Temperature: 24.2ºC; Relative humidity: 40% Expanded measurement uncertainty (k=2) : 3.58dB

The measurement equipment like test receivers, quasi-peak detector and average detector are in compliance with CISPR 16-1 series standards. The tested object was operated under its rated voltage and its rated frequency. Furthermore an internal calibration with the test receiver was conducted prior to each measurement. The tested object was set-up on a wooden table. The EUT was set 0.8m away from the AMN. The cord longer than necessary to be connected to the AMN was folded forth and back parallel so as to form a bundle with a length between 0.3m and 0.4m. The following figures and tables were those measured by test software. Both Quasi-Peak and Average Value were measured. Quasi-Peak and Average Value were measured and listed respectively where they had a maximum in previous scanning survey. In the Figures, “×” means Quasi-Peak Value and “+” means Average Value which was measured in final measurement.

Produkte Products


15087933 001 Seite 12 von 40 of 40

Figure 1: Spectral diagram and measurement results, conducted emission, 150kHz - 30MHz, L1

Final quasi-peak measurement results:

Frequency Level Transd Limit Margin Lin e MHz dBµV dB dBµV dB

2.090000 67.00 10.3 86.0 19.0 L1 2.130000 66.30 10.3 86.0 19.7 L1 12.745000 50.10 10.6 79.6 29.5 L1 22.105000 42.20 11.1 73.4 31.2 L1 26.005000 42.20 11.2 71.6 29.4 L1 28.425000 40.30 11.3 70.6 30.3 L1

Final average measurement results:


2.090000 60.50 10.3 76.0 15.5 L1 2.130000 60.50 10.3 76.0 15.5 L1 12.380000 42.50 10.6 69.9 27.4 L1 12.745000 43.70 10.6 69.6 25.8 L1 21.940000 37.60 11.1 63.5 25.9 L1 25.870000 36.60 11.2 61.7 25.1 L1

Produkte Products


15087933 001 Seite 13 von 40 of 40




2.080000 60.90 10.3 86.0 25.1 L2 2.140000 60.20 10.3 86.0 25.8 L2 12.560000 51.40 10.6 79.7 28.3 L2 21.820000 46.40 11.1 73.6 27.1 L2 25.965000 47.00 11.2 71.6 24.6 L2 28.150000 45.10 11.3 70.7 25.7 L2



2.110000 54.60 10.3 76.0 21.4 L2 2.130000 54.60 10.3 76.0 21.4 L2 12.710000 47.60 10.6 69.6 22.0 L2 15.685000 45.70 10.7 67.2 21.6 L2 22.035000 40.60 11.1 63.4 22.9 L2 25.890000 40.60 11.2 61.6 21.0 L2

Produkte Products


15087933 001 Seite 14 von 40 of 40




2.100000 64.80 10.3 86.0 21.2 L3 2.130000 65.00 10.3 86.0 21.0 L3 12.770000 52.30 10.6 79.5 27.3 L3 15.170000 46.60 10.6 77.6 31.0 L3 21.945000 46.40 11.1 73.5 27.1 L3 26.040000 46.70 11.2 71.6 24.9 L3



2.120000 58.70 10.3 76.0 17.3 L3 2.130000 58.60 10.3 76.0 17.4 L3 12.385000 44.10 10.6 69.9 25.7 L3 12.690000 46.70 10.6 69.6 22.9 L3 21.975000 46.20 11.1 63.5 17.3 L3 26.060000 40.20 11.2 61.6 21.3 L3

Produkte Products


15087933 001 Seite 15 von 40 of 40

4.1.6 Auxiliary power port continuous disturbance voltage

Result: Passed


11:2003 Product category : PDS of category C3 Frequency range : 0.15 - 30MHz Limits : For auxiliary power port:

Table 17 of EN 61800-3:2004+A1 (I≤100A) Quasi-peak: 0.15-0.5MHz, 100dBµV; 0.5-5MHz, 86dBµV; 5-30MHz, 90dBµV to 70dBµV (decrease with log of frequency) Average: 0.15-0.5MHz, 90dBµV; 0.5-5MHz, 76dBµV; 5-30MHz, 80dBµV to 60dBµV (decrease with log of frequency)

Operation modes : Continuous operation with light load Test voltage : AC 230V 3~, 50Hz (for main input)

AC 230V 1~, 50Hz (for auxiliary input) Kind of test site : EMC lab. Ambient conditions : Temperature: 24.2ºC; Relative humidity: 40% Expanded measurement uncertainty (k=2) : 3.58dB

The measurement equipment like test receivers, quasi-peak detector and average detector are in compliance with CISPR 16-1 series standards. The tested object was operated under its rated voltage and its rated frequency. Furthermore an internal calibration with the test receiver was conducted prior to each measurement. The tested object was set-up on a wooden table. The EUT was set 0.8m away from the AMN. The cord longer than necessary to be connected to the AMN was folded forth and back parallel so as to form a bundle with a length between 0.3m and 0.4m. The following figures and tables were those measured by an automatic measuring system. Both Quasi-Peak and Average Value were measured. Quasi-Peak and Average Value were measured and listed respectively where they had a maximum in previous scanning survey. In the Figures, “×” means Quasi-Peak Value and “+” means Average Value which was measured in final measurement.

Produkte Products


15087933 001 Seite 16 von 40 of 40

Figure 4: Spectral diagram and measurement results, conducted emission, 150kHz - 30MHz, L of auxiliary input



2.110000 62.00 10.3 86.0 24.0 L1 2.150000 60.20 10.3 86.0 25.8 L1 12.730000 46.10 10.6 79.6 33.4 L1 21.875000 45.10 11.1 73.5 28.4 L1 25.940000 51.80 11.2 71.6 19.8 L1 28.380000 48.80 11.3 70.6 21.8 L1



1.210000 39.40 10.3 76.0 36.6 L1 2.080000 55.30 10.3 76.0 20.7 L1 2.130000 55.20 10.3 76.0 20.8 L1 12.380000 37.70 10.6 69.9 32.2 L1 12.695000 40.10 10.6 69.6 29.5 L1 26.060000 45.30 11.2 61.6 16.3 L1

Produkte Products


15087933 001 Seite 17 von 40 of 40

Figure 5: Spectral diagram and measurement results, conducted emission, 150kHz - 30MHz, N of auxiliary input



2.050000 62.30 10.3 86.0 23.7 N 2.130000 61.40 10.3 86.0 24.6 N 12.390000 42.60 10.8 79.9 37.2 N 12.645000 45.80 10.9 79.6 33.8 N 21.975000 44.80 11.4 73.5 28.7 N 25.840000 51.90 11.6 71.7 19.8 N



1.190000 40.10 10.3 76.0 35.9 N 2.090000 55.70 10.3 76.0 20.3 N 2.130000 55.50 10.3 76.0 20.5 N 12.400000 37.70 10.8 69.9 32.1 N 12.645000 39.90 10.9 69.6 29.7 N 26.115000 45.70 11.7 61.5 15.9 N

Produkte Products


15087933 001 Seite 18 von 40 of 40

4.2 Emission in the Frequency Range above 30 MHz

4.2.1 Radiated emission

Result: Passed


11:2003 Product category : PDS of category C3 Frequency range : 30 – 1000MHz Limits : Table 18 of EN 61800-3:2004+A1, Quasi-peak limits for 3m

test distance: 30-230MHz, 60dBµV/m; 230-1000MHz, 70dBµV/m;

Kind of test site : Semi-anechoic chamber Height of antenna : 1-4m Test distance : 3m

Test voltage : AC 230V 3~, 50Hz (for main input) AC 230V 1~, 50Hz (for auxiliary input)

Operation modes : Continuous operation with light load Ambient conditions : Temperature: 23.8ºC; Relative humidity: 39% Expanded measurement uncertainty (k=2)

: 5.34 dB

The radiated disturbance test was carried out in a semi-anechoic chamber. The test distance from the receiving antenna to the EUT is 3m. The normalized site attenuation of the semi-anechoic chamber is regularly calibrated to ensure the radiated disturbance test results are valid. During the test, the EUT was placed on a wooden table, which is 0.8m high. The wooden table was rotated 360° around and the antenna was varied from 1m to 4m to find the maximum disturbance. The test was performed with the antenna both in its horizontal and vertical polarizations. The following figures and tables were those measured by an automatic measurement system. A preview test was firstly performed with peak detector. The final test was performed with quasi-peak detector at those critical frequencies during the preview test. In the following figure, “+” means measurement results with quasi-peak detector.

Produkte Products


15087933 001 Seite 19 von 40 of 40

Figure 6: Spectral diagram and measurement results, Horizontal polarization

Level [dBµV/m]

Final measurement results:

Frequency (MHz)

QuasiPeak (dBµV/m)

Meas. Time (ms)

Bandwidth (kHz)

Antenna height (cm)

Polarity Turntable position

(deg)

Corr. (dB)

Margin (dB)

Limit (dBµV/m)

37.760000 39.0 1000.000

120.000 150.0 H 90.0 27.8 21.0 60.0 56.553750 33.7 1000.00

0 120.000 100.0 H -90.0 22.0 26.3 60.0

67.830000 29.0 1000.000

120.000 100.0 H 90.0 16.1 31.0 60.0 462.498750 36.2 1000.00

0 120.000 100.0 H -168.0 18.8 33.8 70.0

Produkte Products


15087933 001 Seite 20 von 40 of 40

Figure 7: Spectral diagram and measurement results, Vertical polarization

Level [dBµV/m]

Final measurement results:

Frequency (MHz)

QuasiPeak (dBµV/m)

Meas. Time (ms)

Bandwidth (kHz)

Antenna height (cm)

Polarity Turntable position

(deg)

Corr. (dB)

Margin (dB)

Limit (dBµV/m)

37.760000 47.7 1000.000

120.000 100.0 V 90.0 27.8 12.3 60.0 40.548750 46.8 1000.00

0 120.000 100.0 V 90.0 27.4 13.2 60.0

60.797500 46.5 1000.000

120.000 100.0 V -90.0 19.9 13.5 60.0 62.252500 45.2 1000.00

0 120.000 100.0 V 90.0 19.1 14.8 60.0

Produkte Products


15087933 001 Seite 21 von 40 of 40

5 Test Results IMMUNITY

During the immunity tests, the EUT was operated under conditions specified by clause 3.1 of this report. Particular performance criteria for immunity tests as listed in clause 5 table 1 of EN 61800-3:2004+A1 are listed as below (the “general system performance” item): Performance criterion A: No noticeable changes of the operating characteristic. Operating as intended, within specified tolerance. Performance criterion B: Noticeable changes (visible or audible) of the operating characteristic. Self-recoverable. Performance criterion C: Shutdown, changes in operating characteristics. Triggering of protective devices. Not self-recoverable. Note a: Acceptance A, B, C – False starts are not acceptable. A false start is an unintended change from the logical state “STOPPED” which can make the motor run. Note b: Acceptance C – The function can be restored by operator intervention (manual reset). Opening of fuses is allowed for line-commutated converters operating in inverting mode. The EUT is intended for use in second environment.

Produkte Products


15087933 001 Seite 22 von 40 of 40

5.1 Basic Immunity Requirements – Low-frequency Disturbances

5.1.1 Total harmonic distortion (THD) and individual harm onic orders

Result: Passed Date : 01.09.2015 Basic standard : IEC 61000-4-13:2002 Test level : Table 23, 24 of EN 61800-3:2004+A1

IEC 61000-2-4:2002, Class 3, 12% for THD IEC 61000-4-13:2002, Class 3 for individual harmonic orders, Table 1, Table 2 and Table 3

Input voltage : AC 230V 3~, 50Hz (for main input) AC 230V 1~, 50Hz (for auxiliary input)

Operating mode : Continuously operated with light load Performance criteria : A Ambient condition : Temperature: 20-24.5°C, Relative humidity: 46-50%

Table 2: THD and individual harmonic orders immunity test results

Test port Test item Result Remarks

Main power port

(in lab. B)

Flat curve Class 3 of IEC 61000-4-13 (THD=27%)

Pass During and after the test, the EUT can operate as intended.

Individual harmonic orders n ( n = 2 to 50)

Pass Ditto


(in lab. A)

Flat curve Class 3 of IEC 61000-4-13 (THD=27%)

Pass Ditto

Individual harmonic orders n ( n = 2 to 50)

Pass Ditto

Produkte Products


15087933 001 Seite 23 von 40 of 40

5.1.2 Commutation notches

Result: Passed Reference standard : EN 61800-3:2004+A1 clause 5.2.2.1, table 25 for main power

port and auxiliary power port Amount of commutation notches

: For main power port and auxiliary power port: Depth = 40% ULWM, area = 125 in per cent degrees (class C) as defined on IEC 60146-1-1:1991

Performance criterion : A

A product employing diode rectifiers in principle will not be affected commutation notches. The main power port of the EUT incorporates a diode rectifier. For other circuits connected to auxiliary power port, switching power supplies and UPS are used. They also incorporate diode rectifiers. Therefore, the EUT is deemed to pass without physical testing. Refer to following figures below:

Comparison of Rectified DC from Normal Mains and from Notched Mains

Produkte Products


15087933 001 Seite 24 von 40 of 40

5.1.3 Voltage deviations, Voltage dips and short interruptions

Result: Passed

Date of testing : 01.09.2015 Reference standard : EN 61800-3:2004+A1 clause 5.2.3.1, table 5, IEC 61000-4-

11:2004 and IEC 61000-4-34:2005 Test level (Voltage deviation (>60s))

: IEC 61000-2-4, Class 2, ±10%

Test level (Voltage dips)

: Volts remaining Cycles 0% 1 40% 10/12a 70% 25/30a 0% 250/300a

Test level (Short interruptions)

: Volts remaining Cycles 0% 250/300 a

Performance criterion : A for voltage deviation C for voltage dips and short interruptions

Input voltage : AC 230V 3~, 50Hz (for main input) AC 230V 1~, 50Hz (for auxiliary input)

Operating mode : Continuously operated with light load Ambient condition : Temperature: 24.2°C, Relative humidity: 42% Note a: x/y cycles means “x cycles for 50Hz test” and “y cycles for 60Hz test”

Table 3: Voltage deviations, voltage dips and short interruptions immunity test results

Phenomenon Level (volts remaining)

Performance criteria

Result Remarks

Voltage deviations

(>60s) ±10% A Pass

During and after the test, the EUT can operate as intended.

Voltage dips and short

interruptions

0%, 1 cycle C Pass Ditto 40%, 10 cycle C Pass Ditto 70%, 25 cycle C Pass Ditto 80%, 250 cycle C Pass Ditto

0%, 250 cycle C Pass During the test, the EUT showed error code and

recovered after test.

Produkte Products


15087933 001 Seite 25 von 40 of 40

5.1.4 Voltage unbalance, Frequency variation and rate of change

Result: Passed

Date of testing : 01.09.2015 Reference standard : EN 61800-3:2004+A1 clause 5.2.4.1, table 8, IEC 61000-4-

27:2000+A1 and IEC 61000-4-28:2000+A1+A2 Test level (Voltage unbalance)

: IEC 61000-2-4, Class 3, 3% negative sequence component (see Note c)

Test level (Frequency variations)

: IEC 61000-2-4, ±4%

Test level (Frequency variations)

: 2%/s

Performance criterion : A Input voltage : AC 230V 3~, 50Hz (for main input)

AC 230V 1~, 50Hz (for auxiliary input) Operating mode : Continuously operated with light load Ambient condition : Temperature: 20-24.4°C, Relative humidity: 44-50%

Table 4: Voltage unbalance, Frequency variation and rate of change immunity test results

Test port Phenomenon Level Performance criteria

Result Remarks

Main power

port (in lab. B)

Voltage unbalance

3% negative sequence

component

A Pass

During and after the test, the EUT can operate as

intended. Frequency

variation and rate of change

±4% and 2%/s

A Pass Ditto

Auxiliary power port (in lab. A)

Frequency variation and rate of change

±4% and 2%/s

A Pass Ditto

Note: According to clause 5.2.4.1, the voltage unbalance test is not applicable to single phase. Therefore this test was only performed on the main power port.

Produkte Products


15087933 001 Seite 26 von 40 of 40

5.1.5 Supply influences – Magnetic fields

Result: N/A

According to clause 5.2.5 of EN 61800-3:2004+A1, immunity tests according to EN 61000-4-8 are not required.

Produkte Products


15087933 001 Seite 27 von 40 of 40

5.2 Basic Immunity Requirements – High-frequency Disturbances

5.2.1 Electrostatic discharge

Result: Passed During the test, the EUT was placed on 0.8m high wooden table above the ground plane. The minimum distance between the EUT and all other conductive structures except the ground plane beneath the EUT is more than 0.5m. The size of the reference ground plane is more than 2m by 2m.

A horizontal coupling plane (HCP), 1.6m x 0.8m, placed on the table and isolate the EUT 0.5mm thick. Vertical coupling plane of dimensions 0.5m x 0.5m is placed parallel to and positioned at a distance of 0.1m from the EUT.

Date of testing : 01.09.2015 Test procedure : IEC 61000-4-2:2008 Test level : Table 12 of EN 61800-3:2004+A1

±2.0kV, ±4.0kV contact discharge; ±2.0kV, ±4.0kV, ±8.0kV air discharge

Polarity : Positive / Negative Number of discharges : 10 at each point Performance criteria : B Input voltage : AC 230V 3~, 50Hz (for main input)

AC 230V 1~, 50Hz (for auxiliary input) Operating mode : Continuously operated with light load Ambient condition : Temperature: 23.9°C, Relative humidity: 57%

Table 5: Electrostatic discharge immunity test results

Position Kind of Discharge Result Remarks

Metal enclosure Contact discharge ±2kV,

±4kV Pass


I/O interface, screws

Contact discharge ±2kV, ±4kV

Pass Ditto

Plastic enclosure, seam

Air discharge ±2kV, ±4kV, ±8kV

Pass Ditto

Screen Air discharge ±2kV,

±4kV, ±8kV Pass Ditto

Power lines Air discharge ±2kV,

±4kV, ±8kV Pass Ditto

Coupling plane (Both HCP and VCP)

Contact discharge ±2kV, ±4kV

Pass Ditto

Produkte Products


15087933 001 Seite 28 von 40 of 40

5.2.2 RF electromagnetic field immunity test

Result: Passed

The test was performed inside a fully anechoic chamber for the whole frequency range. The distance between the tip of the antenna and the side of system tested is 3m. The field uniformity of the test sites is regularly calibrated to ensure the 0-6dB field uniformity criterion as specified by IEC 61000-4-3 is met.

Date of testing : 01.09.2015 Basic standard : IEC 61000-4-3:2002 Test level : Table 12 of EN 61800-3:2004+A1,

80-1000MHz, 10V/m; 1.4-2.0GHz, 3V/m; 2.0-2.7GHz, 1V/m

Frequency range : 80MHz-2.7GHz Modulation : 80% 1kHz AM Frequency scan speed : Frequency step: 1%; Dwell time: 3s Input voltage : AC 230V 3~, 50Hz (for main input)

AC 230V 1~, 50Hz (for auxiliary input) Operation mode : Continuously operated with light load Performance criteria : A Ambient condition : Temperature: 24.1°C, Relative humidity: 41%

Table 6: RF electromagnetic field immunity test results

Polarization Position Result Remarks

Horizontal

Front side

Pass During the test, the EUT can operate as intended.

Rear side Left side Right side

Vertical

Front side

Pass Ditto Rear side Left side Right side

Produkte Products


15087933 001 Seite 29 von 40 of 40

5.2.3 Electrical fast transients and bursts

Result: Passed

During the test, the EUT was placed on a 0.1m high wooden support above the reference ground plane. The minimum distance between the EUT and all other conductive structures except the reference ground plane beneath the EUT is more than 0.5m.

The length between the coupling device and the EUT is 0.5m±0.05m. The cord length more than 0.5m, the excess length of this cable shall be folded to avoid a flat coil and situated at a distance of 0.1m above the ground reference plane.

Date of testing : 01.09.2015 Test procedure : IEC 61000-4-4:1995+A1+A2 Test level : Table 12 of EN 61800-3:2004+A1

2kV, 5kHz for power ports 2kV, 5kHz Capacitive clamp for power interface 1kV, 5kHz Capacitive clamp for signal interface

Polarity : +/- Coupling duration : 1min/polarity Performance criteria : B Input voltage : AC 230V 3~, 50Hz (for main input)

AC 230V 1~, 50Hz (for auxiliary input) Operating mode : Continuously operated with light load Ambient condition : Temperature: 23.6°C, Relative humidity: 39-40%

Table 7: EFT/B immunity test results

Tested cable Test level Result Remarks AC main power port

(L1+L2+L3+PE) ±0.5kV, ±1kV, ±2kV, 5kHz

Pass During and after the test, the EUT can operate as intended.

Auxiliary power port (L+N+PE)

Pass Ditto

Power lines between EUT and motor

±0.5kV, ±1kV, ±2kV, 5kHz

Pass Ditto

Encoder line between EUT and motor

±0.5kV, ±1kV, 5kHz

Pass Ditto

Signal lines between EUT and communication

simulator Pass Ditto

Produkte Products


15087933 001 Seite 30 von 40 of 40

5.2.4 Conducted disturbances, induced by RF fields

Result: Passed

During the test, the sample was placed on a 0.1m high wooden support above the reference ground plane. The minimum distance between the sample and all other conductive structures except the reference ground plane beneath the EUT is more than 0.5m.

The distance between the EUT and the injected point is within 0.1-0.3m. The cable between the EUT and current injection point is placed about 50mm above the reference ground plane.

Date of testing : 01.09.2015 Basic standard : IEC 61000-4-6:2003 Test level : Table 12 of EN 61800-3:2004+A1

10V for power ports 10V for signal interface

Frequency range : 0.15 − 80 MHz Modulation : 80%AM, 1kHz Frequency scan speed : Frequency step: 1%; dwell time: 3s Performance criteria : A Input voltage : AC 230V 3~, 50Hz (for main input)

AC 230V 1~, 50Hz (for auxiliary input) Operating mode : Continuously operated with light load Ambient conditions : Temperature: 24.2°C, Relative humidity: 42%

Table 8: Injected current measurement results

Port Result Remarks AC main power port

(L1+L2+L3+PE) Pass


Auxiliary power port (L+N+PE)

Pass Ditto

Encoder line between EUT and motor

Pass Ditto

Signal lines between EUT and communication

simulator Pass Ditto

Produkte Products


15087933 001 Seite 31 von 40 of 40

5.2.5 Surges

Result: Passed

Date of testing : 01.09.2015 Test procedure : IEC 61000-4-5:1995 Test level : Table 12 of EN 61800-3:2004+A1

±0.5kV, ±1kV, ±2kV(Power port, common mode); ±0.5kV, ±1kV (Power port, differential mode)

Tr/Tn : 1.2/50µs (open-circuit voltage) 8/20µs (short-circuit current)

Polarity : Positive / Negative Pulse number : 5 pulses for each polarity Coupling phase : 0°, 90°, 180°, 270° Repetition rate : 1 pulse/min Performance criteria : B Input voltage : AC 230V 3~, 50Hz (for main input)

AC 230V 1~, 50Hz (for auxiliary input) Operating mode : Continuously operated with light load Ambient conditions : Temperature: 24.1°C, Relative humidity: 42%

Table 9: Surge immunity test results

Test port Coupling mode Result Remarks

Main power port

L1-L2, L1-L3, L2-L3 (±0.5kV, ±1kV)

Pass During and after the test, the EUT can operate as intended

L1-PE, L2-PE, L3-PE (±0.5kV, ±1kV, ±2kV)

Pass Ditto


L-N (±0.5kV, ±1kV) Pass Ditto L-PE, N-PE

(±0.5kV, ±1kV, ±2kV) Pass Ditto

Produkte Products


15087933 001 Seite 32 von 40 of 40

6 Photographs of the Sample and Test Set-Up

Photograph 1: Set-up for measurement of power port disturbance voltage

Photograph 2: Set-up for measurement of radiated emission

Produkte Products


15087933 001 Seite 33 von 40 of 40

Photograph 3: Set-up for auxiliary power port’s THD, individual harmonic order, voltage unbalance, frequency variations and frequency rate of change tests

(in lab. A)

Photograph 4: Set-up for main power port’s THD, individual harmonic order, voltage unbalance, frequency variations and frequency rate of change tests

(in lab. B)

Produkte Products


15087933 001 Seite 34 von 40 of 40

Photograph 5: Set-up for ESD

Photograph 6: Set-up for immunity test of RF electromagnetic field

(80-1000MHz)

Produkte Products


15087933 001 Seite 35 von 40 of 40

(1.4-2.7GHz)

Photograph 7: Set-up for EFT and surge on power port

(Main power port)

Produkte Products


15087933 001 Seite 36 von 40 of 40

(Auxiliary power port)

Photograph 8: Set-up for EFT on power interface and signal lines

(power lines and encoder lines between EUT and motor)

Produkte Products


15087933 001 Seite 37 von 40 of 40

(signal lines between EUT and communication simulator)

Photograph 9: Set-up for injected current

(Power port)

Produkte Products


15087933 001 Seite 38 von 40 of 40

(encoder lines between EUT and motor)

(signal lines between EUT and communication simulator)

Produkte Products


15087933 001 Seite 39 von 40 of 40

Photograph 10: Set-up for immunity test of voltage deviations, voltage dips and interruptions

Produkte Products


15087933 001 Seite 40 von 40 of 40

7 List of Tables Table 1: List of test and measurement equipment ......................................................................................................... 5

Table 2: THD and individual harmonic orders immunity test results ......................................................................... 22

Table 3: Voltage deviations, voltage dips and short interruptions immunity test results ............................................ 24

Table 4: Voltage unbalance, Frequency variation and rate of change immunity test results ...................................... 25 Table 5: Electrostatic discharge immunity test results ................................................................................................ 27

Table 6: RF electromagnetic field immunity test results............................................................................................. 28

Table 7: EFT/B immunity test results ......................................................................................................................... 29 Table 8: Injected current measurement results ............................................................................................................ 30 Table 9: Surge immunity test results ........................................................................................................................... 31

8 List of Figures Figure 1: Spectral diagram and measurement results, conducted emission, 150kHz - 30MHz, L1 ............................ 12 Figure 2: Spectral diagram and measurement results, conducted emission, 150kHz - 30MHz, L2 ............................ 13 Figure 3: Spectral diagram and measurement results, conducted emission, 150kHz - 30MHz, L3 ............................ 14 Figure 4: Spectral diagram and measurement results, conducted emission, 150kHz - 30MHz, L of auxiliary input . 16 Figure 5: Spectral diagram and measurement results, conducted emission, 150kHz - 30MHz, N of auxiliary input . 17 Figure 6: Spectral diagram and measurement results, Horizontal polarization ........................................................... 19

Figure 7: Spectral diagram and measurement results, Vertical polarization ............................................................... 20

9 List of Photographs Photograph 1: Set-up for measurement of power port disturbance voltage ................................................................ 32

Photograph 2: Set-up for measurement of radiated emission ...................................................................................... 32

Photograph 3: Set-up for auxiliary power port’s THD, individual harmonic order, voltage unbalance, frequency variations and frequency rate of change tests .............................................................................................................. 33 Photograph 4: Set-up for main power port’s THD, individual harmonic order, voltage unbalance, frequency variations and frequency rate of change tests .............................................................................................................................. 33 Photograph 5: Set-up for ESD..................................................................................................................................... 34 Photograph 6: Set-up for immunity test of RF electromagnetic field ......................................................................... 34

Photograph 7: Set-up for EFT and surge on power port ............................................................................................. 35

Photograph 8: Set-up for EFT on power interface and signal lines ............................................................................. 36

Photograph 9: Set-up for injected current ................................................................................................................... 37 Photograph 10: Set-up for immunity test of voltage deviations, voltage dips and interruptions................................. 39

15087933 001 TR - · PDF fileLab. A 1. EMI test ... ESD generator NSG 437 392 06.08.2016 8....

Documents

Transcript of 15087933 001 TR - · PDF fileLab. A 1. EMI test ... ESD generator NSG 437 392 06.08.2016 8....