150191 Umschlag Programm GB.qxd:150829 Umschlag … Katalog2007Helios.pdf4.12 Tank heater G 2 EL...
Transcript of 150191 Umschlag Programm GB.qxd:150829 Umschlag … Katalog2007Helios.pdf4.12 Tank heater G 2 EL...
Electrical Heaters
150191_Umschlag_Programm_GB.qxd:150829_Umschlag_Programm.qxd 13.08.2008 14:24 Uhr Seite 3
Product range overview
P. O. Box 1160 · D-58803 Neuenrade · Phone 49 (0) 2392 6908-0 · Fax 49 (0) 2392 6908-88 · www.helios-heizelemente.de · [email protected]
Screw-in heating elements (with tube elements)
1.1 Without control C/RK/3/G 1 1/2 Water
1.2 With thermostat C/Th/RK/3/G 1 1/2 Water
1.3 With thermostat C/Th/a/RK/a/G 1 1/2 Water
1.4 With run-dry protection C/RK/TRO/3/G 1 1/2 Water
1.6 With thermostat C/Th/i/INC/3/G 1 1/2 Domestic hot water
1.7 With double thermostat C/Th/STB/i/INC/3/G 1 1/2 Domestic hot water
1.9 Without control C/RE/3/G 1 1/2 Oil
1.10 With thermostat C/Th/RE/3/G 1 1/2 Oil
1.11 With thermostat C/Th/a/RE/3/G 1 1/2 Oil
1.12 With thermostat C/ThO/2/G 2 Oil
1.13 Without control C/RR/3/G 1 1/2 Different fluids
1.14 With double thermostat C/Th/a/STB/RR/3/G 1 1/2 Different fluids
Screw-in heating elements (with exchangeable ceramic element)
3.1 With thermostat O/Th G 2 Oil
3.3 Without control G 5/8 Water, oil, air
3.4 Without control G 1 Water, oil, air
3.5 Without control G 1 1/2 Water, oil, air
3.6 Without control G 2 Water, oil, air
Tank heaters
4.11 Tank heater Flexible EL heating oil
4.12 Tank heater G 2 EL heating oil
4.13 Tank heater Hydraulic oil Hydraulic oil
4.14 Tank heater Caustic soda solution Caustic soda
solution, water
4.15 Tank heater AdBlue AdBlue, water
Flanged heating elements
4.2 Flanged heating element DN 65 – DN 500 Water, oil, air
Immersion heating elements
5.1 Bath immersion heater Acids, bases
5.2 Bath immersion heater with thermostat Acids, bases
5.3 Z-shaped heating element Different fluids
5.4 Large immersion boiler element 1000 – 5000 W Different fluids
5.5 Large immersion boiler element 6000 – 15000 W Different fluids
5.6 Drum heater Different fluids
5.8 PTFE bath heater Space-saving Acids, bases
5.9 PTFE bath heater with thermostat Space-saving Acids, bases
HEL_Programm_Inhalt_GB.qxd:HEL_Programmubersicht.qxd 13.08.2008 14:27 Uhr Seite 1
Product range overview
P. O. Box 1160 · D-58803 Neuenrade · Phone 49 (0) 2392 6908-0 · Fax 49 (0) 2392 6908-88 · www.helios-heizelemente.de · [email protected]
Heating elements for room heating
6.1 Finned tube heating element Air6.3 Finned tube heating element with limiter Air6.3 Finned tube heating element with thermostat Air6.5 Switchgear cabinet heater Air6.6 Switchgear cabinet heater Air6.7 Heater fan Air
Ceramic heating elements (without jacket tube)
7.1 Longitudinal grooves Ø 15,5 Water, oil, air7.2 Longitudinal grooves Ø 26 Water, oil, air7.3 Longitudinal grooves Ø 37 Water, oil, air7.4 Longitudinal grooves Ø 47 Water, oil, air7.5 Helical grooves Ø 37 Water, oil, air7.6 Helical grooves Ø 47 Water, oil, air
Different heating elements
8.1 Heating plate8.3 High-power cartridge heater Tools8.4 Flat heating element Plane surfaces8.5 Ring heating element Cylindrical bodies
High-power tubular heating elements Ø 8.4 mm
9.1 Application, design, mounting, shaping9.11 Finned-tube heating element Ø 28 Air
Explosion-protected heating elements
10.1 Ex-Screw-in heating element Different fluids10.1 Ex-Flanged heating element Different fluids10.2 Ex-Level switch Different fluids10.3 Ex-Room heating element Air10.4 Ex-Temperature controller Air10.5 Ex-Finned tube heating element Air10.6 Ex-Finned tube heating element (stainless steel) Air
Controllers
12.1 Temperature controller To screw-in Different fluids12.3 Room temperature controller Air
Gas heaters13.1 Gas heater for temperatures up to 700 °C Gases
Continuous-flow heaters14.1 Flow tube with flanged heating elements DN 65 – DN 500 Water, oil, air
HEL_Programm_Inhalt_GB.qxd:HEL_Programmubersicht.qxd 13.08.2008 14:27 Uhr Seite 2
Product range
1.1G11/2 screw-in heating element
Model C/RK/3/G11/2
Application
Direct water heating.
Design
3 nickel plated copper tube elements,35 mm unheated,G11/2 brass nipple,bright-galvanized steel hood, IP 30 protectionsystem.
Imm.length
mm approx.
175230330405520620770
200030004500600075009000
12000
0101 00710101 00810101 00910101 01010101 01110101 01210101 0131
Power
Watt approx.
Order No.
Surcharge for hood IP 65
Surcharge for brass screw cap IP 65
Surcharge for aluminium hood IP 65
Surcharge for aluminium hood IP 65
Surcharge for brass screw cap IP 65
* See last page
1.2G11/2 screw-in heating element with thermostat, internally regulated
Model C/Th/RK/3/G11/2
Application
Direct water heating.
Design
3 nickel plated copper tube elements,35 mm unheated,G11/2 brass nipple,thermostat 0 to 120°C, differential gap 3 K,switching power 16 A to 400 Volt, 1 pin,bright-galvanized steel hood, IP 30 protectionsystem.
Imm.length
mm approx.
175230330405520620770
200030004500600075009000
12000
0102 00110102 00210102 00310102 00410102 00510102 00610102 0071
Power
Watt approx.
Order No.
Imm.length
mm approx.
190245345420535635785
200030004500600075009000
12000
0104 00110104 00210104 00310104 00410104 00510104 00610104 0071
Power
Watt approx.
Order No.
Imm.length
mm approx.
480450600600700700800
2000300045006000600075009000
0106 00110106 00210106 00310106 00410106 00510106 00610106 0071
0105 00110105 00210105 00310105 00410105 00510105 00610105 0071
PowerWatt
approx.
Thermostat
* See last page
1.3G11/4, G11/2, G2 screw-in heating element with thermostat, externally regulated
Model C/Th/a/RK/3/G11/4
C/Th/a/RK/3/G11/2
C/Th/a/RK/3/G2
1.4G11/2 screw-in heating element with run-dry protection
Model C/RK/TRO/3/G11/2
1.6G11/2 screw-in heating elementwithout thermostatModel C/i/INC/3/G11/2
with thermostat, internally regulatedModel C/Th/i/INC/3/G11/2
Photograph shows hood for IP 65 protection system
1.7G11/2 screw-in heating elementwith double thermostat, internally regulated
Model C/Th/STB/i/INC/1/G11/2
C/Th/STB/i/INC/3/G11/2
Application
Direct water heating.
Design
3 nickel plated copper tube elements,35 mm unheated,G11/4, G11/2, G2 brass nipple,thermostat 30 to 110°C, differential gap 5 K,switching power 16 A to 400 Volt, steel hood, IP 30 protection system.
* See last page
Application
Direct water heating.
Design
3 nickel plated copper tube elements,45 mm unheated,G11/2 brass nipple,bright-galvanized steel hood, IP 30 protection system,run-dry protection, operating temperature 165°C(-30 K).
* See last page
Application
Direct heating of domestic hot water in steel enamelled pressure-type storage water heaterswith active anode, and other storage heatersexcept stainless steel.
Design
1 or 3 tube elements of special material,80 mm unheated, G11/2 brass nipple,bright-galvanized steel hood, IP 30 protection system, only order no. 010600.. thermostat 0 to +120°C
ApplicationDirect heating of domestic hot water in steel enamelled pressure-type storage water heaterswith active anode, and other storage heatersexcept stainless steel.
Design1 or 3 tube elements of special material,80 mm unheated, G11/2 brass nipple,steel hood, IP 30 protection system,double thermostat with 5-85°C controller and110°C limiter.
* See last page
* See last page
Imm.length
mm approx.
480 2000 0107 0011
450600600700700800
300045006000600075009000
0107 00210107 00310107 00410107 00510107 00610107 0071
Power
Watt approx.
Order No.
C/Th/STB/i/INC/1/G11/2 to 2000 Watt, 230 V only
C/TH/STB/i/INC/3/G11/2
P. O. Box 1160 · D-58803 Neuenrade · Phone 49 (0) 2392 6908-0 · Fax 49 (0) 2392 6908-88 · www.helios-heizelemente.de · [email protected]
withoutOrder No.
withOrder No.
Imm.lengthmm
approx.
175230330405520620770
PowerWatt
approx.
200030004500600075009000
12000
Order No.ThreadG11/4
0103 10110103 10210103 10310103 10410103 10510103 10610103 1071
Order No.ThreadG11/2
0103 00110103 00210103 00310103 00410103 00510103 00610103 0071
Order No.Thread
G2
0103 20110103 20210103 20310103 20410103 20510103 20610103 2071
HEL_Programm_Inhalt_GB.qxd:HEL_Programmubersicht.qxd 13.08.2008 14:27 Uhr Seite 3
1.9G11/2 screw-in heating element
Model C/RE/3/G11/2
ApplicationFor heating: surface loadFluids that do not attack steel. Hydraulic fluids or similar, 1.5 W/cm2
heat transfer oil, quenching oil, 2.3 W/cm2
fluids of similar viscosity to 4.5 andwater. 6.5 W/cm2
Design3 steel-jacket tube elements, 35 mm unheated,G11/2 brass nipple, bright-galvanized steel hood, IP 30 protection system.
ApplicationControlled heating of: surface loadFluids that do not attack steel. Hydraulic fluids or similar, 1.5 W/cm2
heat transfer oil, quenching oil, 2.3 W/cm2
fluids of similar viscosity to 4.5 andwater. 6.5 W/cm2
Design3 steel-jacket tube elements, 35 mm unheated,G11/2 brass nipple, thermostat 0 to +120°C, bright-galvanized steel hood, IP 30 protection system.
Application
Controlled heating of: surface loadFluids that do not attack steel. Hydraulic fluids or similar, 1.5 W/cm2
heat transfer oil, quenching oil. 2.3 W/cm2
Design
3 steel-jacket tube elements, 35 mm unheated,G11/4, G11/2 or G2 brass nipple,thermostat 30 to 110°C, steel hood,IP 30 protection system.
ApplicationControlled heating of: surface loadFluids that do not attack steel. Hydraulic fluids or lube oil, 1 W/cm2
flowing heat carriers and 4 W/cm2
M and S heating oil.
Design2 steel-jacket tube elements, 40 mm unheated,G2 steel nipple, thermostat 0 to +120°C,differential gap 3 K, bright-galvanized steel hood,IP 65 protection system.
* See last page
1.10G11/2 screw-in heating elementwith thermostat
Model C/Th/RE/3/G11/2
* See last page
1.11G11/4, G11/2, G2 screw-in heating elementwith thermostat, externally regulated
Model C/Th/a/RE/3/G11/4
C/Th/a/RE/3/G11/2
C/Th/a/RE/3/G2
1.12G2 screw-in heating element with thermostat
Model C/RE/ThO/2/G2
1.13G11/2 screw-in heating element
Model C/RR/3/G11/2, unregulatedC/Th/RR/3/G11/2
with thermostat, internally regulatedC/Th/a/RR/3/G11/2
with thermostat, externally regulated
1.14G11/2 screw-in heating element
with thermostat and limiterModel C/Th/a/STB/RR/3/G11/2
with thermostat and run-dry protectionModel C/Th/a/TRO/RR/3/G11/2
Imm.length
mm approx.
455680880
1100
PowerWatt
approx.
1000150020002500
0109 00110109 00210109 00310109 0041
PowerWatt
approx.
0109 01210109 01310109 0141
Order No. Order No.
* See last page
* See last page
ApplicationHeating thin oils, aqueous solutions and fluids that do notattack stainless steel mat.-no. 1.4541. Heating air up to120°C. For air temperatures over 120°C, please ask forinformation.
DesignOrder no. 01130... 3 stainless steel tube elementsmat.-no. 1.4541, 35 mm unheated, G11/2 brass nipple,bright-galvanized steel hood, IP 30 protection system; differences in Order No. 01131...for hood type, see 1.10, thermostat 0 to +120°C, 1 pin;differences in Order No. 01132... for hood type, see 1.11,thermostat 30 to 110°C, 3 pin.
ApplicationHeating chlorine-free water, weak acids and caustic solutions, surface load 2 W/cm2
Design3 stainless steel tube elements mat.-no. 1.4571,welded in, 35 mm unheated, G11/2 stainless steelnipple, mat.-no. 1.4571, plastic case, off-white,IP 65 protection system; Order No. 01140...thermostat +30 to 110°C and 115°C limiter;Order No. 01141... thermostat +30 to +110°C,run-dry protection 165°C.
* See last page
* See last page
Surface load1.5 W/cm2
150022503000
2.3 W/cm2
455680880
1100
3000450060007500
0109 02210109 02310109 02410109 0251
0109 03210109 03310109 0351
4.5 W/cm2
450060009000
6.5 W/cm2
Imm.length
mm approx.
455680880
1100
PowerWatt
approx.
1000150020002500
0110 00110110 00210110 00310110 0041
PowerWatt
approx.
0110 01210110 01310110 0141
Order No. Order No.
Surface load1.5 W/cm2
150022503000
2.3 W/cm2
Imm.lengthmm
approx.
290390460530
PowerWatt
approx.
700100012501500
0112 00110112 00210112 00310112 0041
PowerWatt
approx.
0112 01110112 01210112 01310112 0141
Order No Order No
Surface load1 W/cm2
2800400050006000
4 W/cm2
455680880
1100
3000450060007500
0110 02210110 02310110 02410110 0251
0110 03210110 03310110 0351
4.5 W/cm2
450060009000
6.5 W/cm2
Imm.length
mm approx.
455680880
1100
PowerWatt
approx.
1000150020002500
0111 10110111 10210111 10310111 1041
Order No.ThreadG11/2
0111 20110111 20210111 20310111 2041
Order No.ThreadG11/4
Order No.Thread
G2
Surface load 1.5 W/cm2
0111 00110111 00210111 00310111 0041
240455680880
750150022503000
0111 11110111 11210111 11310111 1141
0111 21110111 21210111 21310111 2141
Surface load 2.3 W/cm2
0111 01110111 01210111 01310111 0141
Imm.length
mm approx.
455680880
1100
PowerWatt
approx.
1350200027003500
0113 00110113 00210113 00310113 0041
Order No.
C/Th/RR/3/G11/2
0113 20110113 20210113 20310113 2041
Order No.
C/RR/3/G11/2
Order No.
C/Th/a/RR/3/G11/2
Surface load 2 W/cm2
0113 10110113 10210113 10310113 1041
455680880
1100
400080008000
10500
0113 01110113 01210113 01310113 0141
0113 21110113 21210113 21310113 2141
Surface load 6 W/cm2
0113 11110113 11210113 11310113 1141
Electrical connection to 230/400 V three-phase current
Electrical connection to 3 x 400 V three-phase current
Imm.length
mm approx.
PowerWatt
approx.
Order No.
C/Th/a/STB/RR/3/G11/2
0114 10110114 10210114 10310114 1041
Order No.
C/Th/a/TRO/RR/3/G11/2
Surface load 2 W/cm2
0114 00110114 00210114 00310114 0041
0114 11110114 11210114 11310114 1141
Surface load 6 W/cm2
0114 01110114 01210114 01310114 0141
455680880
1110
1350200027003500
455680880
1110
400080008000
10500
Electrical connection to 230/400 V three-phase current
Electrical connection to 3 x 400 V three-phase current
Product range
P. O. Box 1160 · D-58803 Neuenrade · Phone 49 (0) 2392 6908-0 · Fax 49 (0) 2392 6908-88 · www.helios-heizelemente.de · [email protected]
Photograph shows hood for IP 65 protection system
Photograph shows hood for IP 65 protection system.
HEL_Programm_Inhalt_GB.qxd:HEL_Programmubersicht.qxd 13.08.2008 14:27 Uhr Seite 4
3.1G2 screw-in heating element with thermostat, internally regulated
Model O/Th/G2
3.3G5/8 (G1/2, G3/4) screw-in heating element
3.5G11/2 (G11/4) screw-in heating element
Model O/42
3.6G2 screw-in heating element
Model O/52
Application
Heating fluids that do not attack steel, hydraulic fluids or similar, surface load 1,6 W/cm2.
Design
Steel jacket with exchangeable ceramicelement, G2 brass nipple, thermostat 0 to +120°C,light alloy hood, IP 30 protection system,horizontal installation.
Imm.length
mm approx.
300400500600700800900
1000
PowerWatt
approx.
450600750900
1050120013501500
Order No.for
230 V
0301 00110301 00210301 00310301 00410301 00510301 00610301 00710301 0081
Order No.for
400 V
0301 01110301 01210301 01310301 01410301 01510301 01610301 01710301 0181
Imm.lengthmm
approx.
150250350500700900
11001300
Power(1.5 W/cm2)
Watt approx.
130200300400600750900
1100
Order No.
0303 00110303 00310303 00510303 00710303 00910303 01110303 01310303 0151
Power(2.5 W/cm2)
Watt approx.
200350500700
1000125015501850
Order No.
0303 10110303 10310303 10510303 10710303 10910303 11110303 11310303 1151
Imm.lengthmm
approx.
200400600800
1000120016002000
Power(1.5 W/cm2)
Watt approx.
400800
120016002000240032004000
Order No.
0305 00110305 00310305 00510305 00710305 00910305 01110305 01310305 0151
Power(2.5 W/cm2)
Watt approx.
6501300200026503300400053006600
Order No.
0305 10110305 10310305 10510305 10710305 10910305 11110305 11310305 1151
Imm.lengthmm
approx.
200400600800
1000120016002000
Power(1.5 W/cm2)
Watt approx.
5001000145019502450295039004900
Order No.
0306 00110306 00310306 00510306 00710306 00910306 01110306 01310306 0151
Power(2.5 W/cm2)
Watt approx.
8001650245032504100490065508150
Order No.
0306 10110306 10310306 10510306 10710306 10910306 11110306 11310306 1151
* See last page
Application
For heating: surface loadlow-viscosity oil, hydraulic fluid, 1.5 W/cm2
fluids of similar viscosity to water. 2.5 W/cm2
Design
Exchangeable ceramic element, G5/8 brass nipple, Ø 18 mm brass jacket tube, brass screw cap,IP 65 protection system, horizontal installation. Alsoavailable in G1/2 and G3/4.
* See last page
3.4G1 screw-in heating element
Imm.lengthmm
approx.
150250350500700900
11001300
Power(1.5 W/cm2)
Watt approx.
200350450650900
120014501700
Order No.
0304 00110304 00310304 00510304 00710304 00910304 01110304 01310304 0151
Power(2.5 W/cm2)
Watt approx.
350550750
11001550200024002850
Order No.
0304 10110304 10310304 10510304 10710304 10910304 11110304 11310304 1151
Application
For heating: surface loadlow-viscosity oil, hydraulic fluid, 1.5 W/cm²Fluids of similar viscosity to water. 2.5 W/cm²
Design
Exchangeable ceramic element, G1 brass nipple,Ø 28 mm brass jacket tube, brass screw cap,IP 65 protection system, horizontal installation.
* See last page
Application
For heating: surface loadlow-viscosity oil, hydraulic fluid, 1.5 W/cm2
fluids of similar viscosity to water. 2.5 W/cm2
Design
Exchangeable ceramic element with grounding circuit, G11/2 steel nipple, Ø 42 mm steeljacket tube, bright-galvanized steel hood, IP 30 protection system, horizontal installation.
Application
For heating: surface loadlow-viscosity oil, hydraulic fluid, 1.5 W/cm2
fluids of similar viscosity to water. 2.5 W/cm2
Design
Exchangeable ceramic element with grounding circuit, G2 steel nipple, Ø 52 mm steeljacket tube, bright-galvanized steel hood, IP 30protection system, horizontal installation.
* See last page Surcharge for brass screw cap IP 65
Surcharge for brass screw cap IP 65* See last page
4.1.1Tank heaterflexible installation
ApplicationMaintaining EL heating oil at correct temperature, toavoid faults due to wax separation. For tanks up to100.000 litres.Testing: TÜV (Technical Inspection Association)
DesignDN 150 steel flange, vertical oil-resistant cable, immer-sion depth 400 to 2.950 mm (adjustable), 3 steel tubeelements, surface load 4 W/cm2, temperature controller, safety temperature limiter and terminal box,IP 65 protection system.
* See last page
Imm. depthadjustable
mm approx.
550 - 2950550 - 2950550 - 2950550 - 2950550 - 2950550 - 2950
Min.imm. depthmm approx.
210230250275300400
PowerWatt
approx.
30004500600075009000
10500
Order No.
0401 10110401 10210401 10310401 10610401 10410401 1051
130 x 94 x 58 mm display unit, IP 54 protectionsystem, with terminals and indicator lights.
Surcharge for aluminium hood IP 65
Photograph shows hood for IP 65 protection system
Product range
P. O. Box 1160 · D-58803 Neuenrade · Phone 49 (0) 2392 6908-0 · Fax 49 (0) 2392 6908-88 · www.helios-heizelemente.de · [email protected]
HEL_Programm_Inhalt_GB.qxd:HEL_Programmubersicht.qxd 13.08.2008 14:27 Uhr Seite 5
Application
Maintaining EL heating oil at correct temperature, toavoid faults due to wax separation.
Design
G2 threaded nipple, vertical oil-resistant cable, supportwire, adjustable from 400 to 2.000 mm, 1 steel jackettube element, surface load 4 W/cm2, temperature controller, safety temperature limiter, power cable withprotection contact plug.
Application
Maintaining hydraulic fluid temperature at +15°C to+50°C in installations, machine tools, presses, lifts,etc. The tank heater is laid or placed in the fluid. Noscrews or flange attachments.
Design
Helical tube heating element 230 V, 250 W to 1000 W. Surface load 0.6 W/cm2 or 1.2 W/cm2.Temperature controller, 3-wire plastic cable. On request, 2 magnets for placing and removing themetal pick-up in the oil.
ApplicationMaintaining caustic acid solutions at a temperature of20°C, to avoid faults due to crystallization in the system. Low overall height allows heating of fluid solutions from alevel of 210 mm.
DesignDN 150 stainless steel flange mat.-no. 1.4571, caustic-solution-resistant vertical tube, 3 tube elements of specialmaterial, surface load 2 W/cm2, temperature controller setto maintain a caustic solution temperature of + 20°C, termi-nal box, IP 65 protection system.
Immersion depth according to customer`s specification.
4.1.2G2 tank heaterflexible installation
* See last page
4.1.3Tank heaterfor hydraulic fluid
4.1.4Tank heaterfor caustic acid solution
4.2Flanged heating element
Application
Heating fluids in hydraulic, lubrication, and heat transfer installations, water in storage tanks andsystems, chemical fluids.
Design
DIN 2527 steel flange, PN 16 to PN 100, U-shaped tube elements, installation length up to3.500 mm, in steel, copper, titanium, and various stainless steels. Also with exchangeable elements. Nominal widths up to DN 500 mm.
Thermostat 0 to 120 °C, differential gap 3 K, switching power 16 A to 400 V, 1 pin, lacquered steel hood, IP 30 or IP 65 protection system
TÜV inspection possible.
Complete continuous-flow heatersare also available.
Flange
DN
6510065
100125125150150200250200250
Imm.length
mm approx.
450450870670670870670870670670870870
2000300040004500600080009000
1200018000270002400036000
0402 00110402 00210402 00510402 00610402 00810402 01010402 01110402 01310402 01410402 01710402 01510402 0181
30004500600067009000
12000135001800027000405003600054000
0402 10110402 10210402 10510402 10610402 10810402 11010402 11110402 11310402 11410402 11710402 11510402 1181
Order No.
PowerWatt
approx.
Order No.
PowerWatt
approx.
Oil heating - Surface load
Imm. depthadjustable
mm approx.
80 - 200080 - 200080 - 2000
PowerWatt
approx.
250500
1000
Order No.without
magnets
0401 30110401 30210401 3031
Order No.with
magnets
0401 30410401 30510401 3061
Imm. depthadjustable
mm approx.
400 - 2000
Min.imm. depthmm approx.
100
PowerWatt
approx.
2000
Order No.
0401 2011
Surface load 1.2 W/cm2 for HLP
80 - 200080 - 2000
250500
0401 31110401 3121
0401 31410401 3151
Surface load 0.6 W/cm2 for HFC und HFD-R
80 - 200080 - 2000
250500
0401 32110401 3221
0401 32410401 3251
Surface load 0.6 W/cm2 for HFA
Lengthmm
approx.
to 2000to 2000to 2000
Min.imm. depthmm approx.
210230250
PowerWatt
approx.
150022503000
Order No.
0401 40110401 40210401 4031
Additional charge for greater immersion depths.Additional charge for run-dry protection.
The tank heater is also available in titanium.
ApplicationMaintaining caustic AdBlue at a temperature toavoid faults due to crystallization in the system.Low overall height allows heating of fluid solutionsfrom a level of 130 mm.
DesignDN 150 stainless steel flange mat.-no. 1.4571, caustic-solution-resistant vertical tube, stainless steel tube elementmat.-no. 1.4571, surface load 1.9 W/cm², temperature controller, welded construction, terminal box, IP 65 protection system.
Immersion depth according to customer`s specification.Controller adjusted according to customer`s specification.
4.1.5Tank heaterfor AdBlue
(Urea solution)
Lengthmm
approx.
to 2000to 2000
Min.imm. depthmm approx.
130130
PowerWatt
approx.
10002000
Order No.
0401 50110401 5021
Additional charge for greater immersion depths.Additional charge for run-dry protection.
1.5 W/cm2 2.3 W/cm2
6510065
100125125150150200200
400400770610610770610770610770
60009000
1200013500180002400027000360005400072000
0402 20110402 20210402 20510402 20610402 20810402 21010402 21110402 21310402 21410402 2151
1200018000240002700036000480005400072000
108000144000
0402 30110402 30210402 30510402 30610402 30810402 31010402 31110402 31310402 31410402 3151
Water heating - Surface load6 W/cm2 10 W/cm2
Product range
P. O. Box 1160 · D-58803 Neuenrade · Phone 49 (0) 2392 6908-0 · Fax 49 (0) 2392 6908-88 · www.helios-heizelemente.de · [email protected]
HEL_Programm_Inhalt_GB.qxd:HEL_Programmubersicht.qxd 13.08.2008 14:27 Uhr Seite 6
5.1Bath immersion heater
Tested and certified to VDE standard
ApplicationHelios bath heaters are particularly suitable forthe direct heating of:water, caustic solutions, acids, disinfectants, oilsand other fluids, which can support a surfaceload of 2.5 W/cm2.
DesignHelios bath heaters consist of an exchangeable230 V element, exchangeable protective tube andIP 65 hood with power cable.
The jacket tube material depends on the type offluid to be heated.
Technical advantages:
If glass or porcelain tubes break, the heating element can still be used.
The power cable can be arranged axially or radially by rotating the cap.
* See last page
5.2Bath immersion heaterwith thermostat
5.3Z-shaped heating element
5.4Large immersion boiler element
5.5Large immersion boiler element
ApplicationHelios bath heaters are particularly suitable for thecontrolled heating of: water, caustic solutions,acids, disinfectants, oils and other fluids, whichcan support a surface load of 2.5 W/cm2.
DesignHelios bath heaters with thermostat consist of a 230V heating element, the appropriate protective tube,thermostat 0 to +120°C with polypropylene protec-tive tube and the terminal box with power cable.All parts are exchangeable.
Tubelengthmm
300450600800
1000
Min. Imm. depth
mm approx.
250350450600800
PowerWatt
approx.
5001000150025003000
withoutOrder No.
0501 00110501 00310501 00510501 00710501 0081
withOrder No.
0502 00110502 00310502 00510502 00710502 0081
PowerWatt
approx.
1000130017002100250030003500400050006000
Shank Amm
approx.
400500600750850950
1050120015001800
Shank Bmm
approx.
300400400500500600600800800
1000
Order No.Steel
0503 00110503 00210503 00310503 00410503 00510503 00610503 00710503 00810503 00910503 0101
Order No.Stainless
steel
0503 10110503 10210503 10310503 10410503 10510503 10610503 10710503 10810503 10910503 1101
* See last page
ApplicationHung heating element. For heating fluids in largetanks and flat tubs.
Designhorizontal heated shank A,vertical unheated shank B, horizontal unheated shank, 200 mm long. Brass screw cap, IP 65 protection system, protective jacket tube of steel, stainless steel andtitanium. The jacket tube material depends on thetype of fluid to be heated.
* See last page
ApplicationHeating water and other non-aggressive fluids,which can support a surface load of 8 W/cm2.DesignTube elements, Ø 8,4 mm, stainless steel, plasticscrew cap as handle, IP 65 protection system,power cable 3 x 1.5 W/cm2, with protection contactplug (not included from 4000 W), and adjustableretaining clamp (not included in 1000 W).only order no. 050520.. thermostat 30 to +110°C,differential gap 5 K, switching power 16 A to 400 Volt, 1 pin.
ApplicationHeating water and other non-aggressive fluids,which can support a surface load of 8 W/cm².
Design3 tube elements, Ø 8,4 mm, stainless steel, bright-galvanized steel hood, IP 30 protection system,with handhold.only order no. 050500.. thermostat 30 to +110°C,differential gap 5 K, switching power 16 A to 400 Volt, 3 pin.
* See last page
* See last page
Thermostat
Special hard porcelain, Ø 46.5 mm
300450600800
1000
250350450600800
5001000150025003000
0501 10110501 10310501 10510501 10710501 1081
0502 10110502 10310502 10510502 10710502 1081
Engineering glass, Ø 46 mm
300450600800
1000
250350450600800
500750
100014001900
0501 30110501 30210501 30310501 30410501 3051
0502 30110502 30210502 30310502 30410502 3051
Teflon (PTFE), Ø 46 mm
300450600800
1000
250350450600800
5001000150025003000
0501 40110501 40310501 40510501 40710501 4081
0502 40110502 40310502 40510502 40710502 4081
Titanium, Ø 40 mm
300450600800
1000
250350450600800
5001000150025003000
0501 50110501 50310501 50510501 50710501 5081
0502 50110502 50310502 50510502 50710502 5081
Steel, Ø 42 mm
300450600800
1000
250350450600800
5001000150025003000
0501 60110501 60310501 60510501 60710501 6081
0502 60110502 60310502 60510502 60710502 6081
Stainless steel mat.-no. 1.4571, Ø 42.4 x 1.6 mm
Stainless steel mat.-no. 1.4539, Ø 42.4 x 1.5 mm
Quartz, Ø 46.5 mm please ask for information
Titanium, Ø 40 mm, with plastic screw cap – please ask forinformation.
Imm. depthmm
approx.
210300650650650650
Min.imm. depth
mmapprox.
608080
130130180
PowerWatt
approx.
100020002000300040005000
Thermostat
0505 20110505 20210505 20310505 2041
withoutOrder No.
withOrder No.
0504 00110504 00210504 00310504 00410504 00510504 0061
Electrical connection 230 V AC for powers up to 3000 W,electrical connection 400 V AC for powers from 4000 W.
Imm. depthmm
approx.
650650650650
Min.imm. depth
mmapprox.
80130130180
PowerWatt
approx.
600090001200015000
Thermostat
0505 00110505 00210505 00310505 0041
withoutOrder No.
withOrder No.
0505 10110505 10210505 10310505 1041
Electrical connection 3 x 400 V three phase current.
Product range
P. O. Box 1160 · D-58803 Neuenrade · Phone 49 (0) 2392 6908-0 · Fax 49 (0) 2392 6908-88 · www.helios-heizelemente.de · [email protected]
HEL_Programm_Inhalt_GB.qxd:HEL_Programmubersicht.qxd 13.08.2008 14:28 Uhr Seite 7
5.8PTFE space-saving bath heater
A
B
ApplicationHeating aggressive fluids, caustic solutions, acids,disinfectants, electrolytes, etc.
DesignProven high-power 230 V tube elements, with PTFEcoating, temperature-resistant up to about 260°C,PTFE spacer, Makrolon connection box, IP 65 protection system, cable guide with strain-relief clamp,PVC power cable, 2 m length, moulded plug with protection contact (3-pin CEE plug available onrequest), plastic-coated retaining bracket.
ApplicationHeating aggressive fluids, caustic solutions, acids,disinfectants, electrolytes, etc.
DesignProven high-power 230 V tube elements, with PTFEcoating, temperature-resistant up to about 260°C,PTFE spacer, Makrolon connection box, IP 65protection system, cable guide with strain-relief clamp,PVC power cable, 2 m length, moulded plug with protection contact (3-pin CEE plug available onrequest), plastic-coated retaining bracket. Thermostat controlled range 0 to +100°C.
ApplicationHeating and anti-frost protection for:assembly pits, crane driver cabs, payment booths,toilets, greenhouses, workshops, workplaces,cellars, transformer stations, building constructiontrucks, water supply installations, switchgears.
DesignStainless steel finned tube, with 2 supports, 1 or 3stainless steel Ø 8.4 mm elements, bright-galvanizedsteel hood, IP 65 protection system, Pg 11 screw-incable connection with strain-relief clamp.
ApplicationHeating and anti-frost protection for:assembly pits, crane driver cabs, payment booths,toilets, greenhouses, workshops, workplaces,cellars, transformer stations, building constructiontrucks, etc.
DesignStainless steel finned tube, with 2 supports, stainlesssteel Ø 8,4 mm heating element, 230 V, bright-gal-vanized steel hood, IP 65 protection system, Pg 11screw-in cable connection with strain-relief clamp,with limiter.
without protective cage: max. case temperature 170°Cwith protective cage: max. case temperature 100°C
5.9PTFE space-saving bath heaterwith thermostat, externally regulated
B
6.1Finned-tube heating element
6.3Finned-tube heating elementwith limiter
Illus-tration
AAAAABBBBB
560830
101012401430560830
101012401430
320460430870870320460430870870
270450450200200270450450200200
1000200020002000200010002000200020002000
0508 00110508 00210508 00310508 00410508 00510508 01110508 01210508 01310508 01410508 0151
Min.imm. depth
mmapprox.
Imm.depthmm
approx.
Power
Wattapprox.
Width
mmapprox.
Order No.
Illus-tration
AAAAABBBBB
560830
101012401430560830
101012401430
320460430870870320460430870870
270450450200200270450450200200
1000200020002000200010002000200020002000
0509 00110509 00210509 00310509 00410509 00510509 01110509 01210509 01310509 01410509 0151
Min.imm. depth
mmapprox.
Imm.depthmm
approx.
Power
Wattapprox.
Width
mmapprox.
Order No.
Tube lengthmm approx.
500500750750
1000100015001500200020003000
5001000 •750
1500 •10002000 •15003000 •20004000 •6000 •
0601 20110601 20210601 20410601 20510601 20710601 20810601 21110601 21210601 21510601 21810601 2211
PowerWatt approx.
Stainless steelOrder No.
Tube lengthmm approx.
for garagesmax. case temperature 110°C.
500750
100015002000
500750
100015002000
0603 05110603 05210603 05310603 05410603 0551
0603 06110603 06210603 06310603 06410603 0651
1500 1000 0603 0311 0603 0321
PowerWatt
approx.without
Order No.
protective cagewith
Order No.
ApplicationHeating and anti-frost protection for:assembly pits, crane driver cabs, payment booths,toilets, greenhouses, workshops, workplaces,cellars, transformer stations, building constructiontrucks, etc.DesignStainless steel finned tube, with 2 supports, stainlesssteel Ø 8,4 mm heating element, 230 V, bright-gal-vanized steel hood, IP 65 protection system, Pg 11screw-in cable connection with strain-relief clamp,with thermostat.The continuous adjustable heating element tempera-ture from 50 °C up to 250 °C ensures the adaptationof the power to the heat requirement.
6.3Finned-tube heating elementwith thermostat
Tube lengthmm approx.
500750
10001500
1000150020003000
0603 04110603 04210603 04310603 0441
Also available with protective cage.
PowerWatt
approx.
Order No.
• Hood is separated (50 mm gap)
5.6Drum heater
ApplicationHeating fluids that do not attack steel or stainlesssteel. High-viscosity oils, grease, etc. that supporta surface load of 1 W/cm2, or low-viscosity oilsand fluids that support a surface load of 4 W/cm2.
Design2 tube elements, Ø 8.4 mm, steel or stainlesssteel, mat.-no. 1.4571, plastic hood, IP 65protection system. Also available with thermostat + 30 to + 110°C, differential gap 5 K, Ø 110 mmsheet metal hood, IP 30 protection system, withhandle.* See last page
Imm.depthmm
approx.
530810
Min.imm. depth
mmapprox.
250380
PowerWatt
approx.
7001000
withoutOrder No.
0506 00110506 0021
withOrder No.
0506 04110506 0421
Thermostat
Steel jacket, 1 W/cm2
530810
250380
28004000
0506 03110506 0321
0506 07110506 0721
Stainless steel jacket, 4 W/cm2
Product range
P. O. Box 1160 · D-58803 Neuenrade · Phone 49 (0) 2392 6908-0 · Fax 49 (0) 2392 6908-88 · www.helios-heizelemente.de · [email protected]
HEL_Programm_Inhalt_GB.qxd:HEL_Programmubersicht.qxd 13.08.2008 14:28 Uhr Seite 8
7.2Ceramic heating element Ø 26
ApplicationFor heating: surface loadhigh-viscosity oil, hydraulic fluid, 1.6 W/cm2
fluids of similar viscosity to water. 2.7 W/cm2
DesignCeramic element support Ø 26 mm, serrated, M4 terminal studs, IP 00 protection system,horizontal installation.
* See last page
* See last page
7.3Ceramic heating element Ø 37
ApplicationFor heating: surface loadhigh-viscosity oil, hydraulic fluid, 1.7 W/cm2
fluids of similar viscosity to water. 2.8 W/cm2
DesignCeramic element support Ø 37, serrated, M5 terminal studs, IP 00 protection system,horizontal installation.
Also available in Ø 31 mm.
* See last page
7.4Ceramic heating element Ø 47
ApplicationFor heating: surface loadhigh-viscosity oil, hydraulic fluid, 1.7 W/cm2
fluids of similar viscosity to water. 2.8 W/cm2
DesignCeramic element support Ø 47, serrated, M5 terminalstuds, IP 00 protection system,horizontal installation.
Also available in Ø 40, 45, 57 and 70 mm.
Imm.length mm
approx.
200400600800
1000120016002000
5001000145019502450295039004900
Imm.length mm
approx.
15025035050070090011001300
PowerWatt
approx.(1.6 W/cm2)
200350450650900
120014501700
Order No.
0702 00110702 00310702 00510702 00710702 00910702 01110702 01310702 0151
PowerWatt
approx.(2.7 W/cm2)
350550750
11001550200024002850
Order No.
0702 10110702 10310702 10510702 10710702 10910702 11110702 11310702 1151
7.1Ceramic heating element Ø 15,5
ApplicationFor heating: surface loadhigh-viscosity oil, hydraulic fluid, 1.7 W/cm2
fluids of similar viscosity to water. 2.9 W/cm2
DesignCeramic element support Ø 15,5, serrated, M3 terminal studs, IP 00 protection system,horizontal installation.
Also available in Ø 13 mm.
Imm.length mm
approx.
15025035050070090011001300
PowerWatt
approx.(1.7 W/cm2)
130200300400600750900
1100
Order No.
0701 00110701 00310701 00510701 00710701 00910701 01110701 01310701 0151
PowerWatt
approx.(2.9 W/cm2)
200350500700
1000125015501850
Order No.
0701 10110701 10310701 10510701 10710701 10910701 11110701 11310701 1151
Imm.length mm
approx.
200400600800
1000120016002000
PowerWatt
approx.(1.7 W/cm2)
400800
120016002000240032004000
Order No.
0703 00110703 00310703 00510703 00710703 00910703 01110703 01310703 0151
PowerWatt
approx.(2.8 W/cm2)
PowerWatt
approx.(2.8 W/cm2)
6501300200026503300400053006600
Order No.
0703 10110703 10310703 10510703 10710703 10910703 11110703 11310703 1151
PowerWatt
approx.(1.7 W/cm2)
Order No.
0704 00110704 00310704 00510704 00710704 00910704 01110704 01310704 0151
8001650245032504100490065508150
Order No.
0704 10110704 10310704 10510704 10710704 10910704 11110704 11310704 1151
* See last page
6.5 6.6Switchgear cabinet heaters
A C
B D
6.7Heater fan
ApplicationMaintaining switchgear cabinets at the correcttemperature to prevent condensation.
DesignIllustration A Brass tube, Ø 18 mm, exchangeable
element, IP 30.Illustration B Light alloy profile, exchangeable
cartridge and flexible lead connections.Illustration C G5/8 screw-in heating element, Ø 18
mm brass jacket tube, IP 65.Illustration D Galvanized finned tube, Ø 38 mm,
IP 65.
ApplicationHELIOS heater fans are suitable for either transportable or stationary applications, and canbe used for heating both dry and humid spaces.
Design370 x 320 x 300 mm casing (3000 - 9000 W), 460 x 390 x 360 mm casing (15000 - 21000 W); electric heater, 4-position switch, temperature controller, temperature limiter, 1.5 m power cable.Electrical connection: 3.000 W at 230 V AC; 6.000W to 21.000 W at 230/400 V three-phase current.
Illus-tration
AA
BB
CCCC
D
500500
52 x 52 x 7552 x 52 x 75
200200500500
280
85190
60100
306085
200
100
0605 01110605 0121
0605 02110605 0221
0606 03110606 03210606 03310606 0341
0606 0421
Dimensionsmm approx.
Power Watt approx.
Order No.
PowerWatt
1500/30003000/60004500/90007500/15000
10500/21000
300/450400/600500/800800/1400800/1400
14/1921/2825/3226/3037/42
0607 00110607 00210607 00710607 00410607 0051
0607 90010607 9002
Air volumem3/h
Temperatureincrease K
Order No.
Dimensions
Wall bracketWall bracket (from 15000 W)
Product range
P. O. Box 1160 · D-58803 Neuenrade · Phone 49 (0) 2392 6908-0 · Fax 49 (0) 2392 6908-88 · www.helios-heizelemente.de · [email protected]
HEL_Programm_Inhalt_GB.qxd:HEL_Programmubersicht.qxd 13.08.2008 14:28 Uhr Seite 9
8.3High-power cartridge heater
Application
For heating tools, shapes and machine parts.
Design
Heating element, embedded in highly-compressedinsulation, nickel wire, insulated, 250 mm length, stainless steel jacket tube. Available diameters 6.5, 8,10, 12.5, 16 and 20 mm; please ask for information.
Application
Heating containers and tools to 200°C max.
Design
Heating element insulated with micanite plates, set inmetal sheet, with 200 mm insulated nickel wires.
For other sizes, please ask for information.
Application
Heating cylindrical shapes and tools to 200°C max.
Design
Heating element insulated with micanite plates, set inmetal sheet, with tensioning angle and 200 mm insulated nickel wires.
For other sizes, please ask for information.
8.4Flat heating element
8.5Ring heating element
Lengthmm
approx.
100500
PowerWatt
approx.
70500
0804 00110804 0151
PowerWatt
approx.
0804 10110804 1151
Order No.
Order No.
Width 20 mm approx. Width 30 mm approx.100600
100500
140800
0804 20110804 2151
0804 30110804 3151
Width 40 mm approx. Width 50 mm approx.170
1000
100500
2001250
0804 40110804 4151
0804 50110804 5151
Width 60 mm approx. Width 70 mm approx.250
1500
Ømm
12,512,512,512,512,512,512,512,5
40506080
100130160200
160160200250250400500630
0803 06110803 06210803 06310803 06410803 06510803 06610803 06710803 0681
315315400500500630800900
0803 07110803 07210803 07310803 07410803 07510803 07610803 07710803 0781
PowerWatt
Lengthmm
PowerWatt
Order No.
Order No.
60x3060x5060x8080x3080x5080x80
100x30100x50100x80
220380500300420550360550850
0805 01610805 01810805 02010805 02110805 02310805 02510805 02610805 02810805 0301
PowerWatt
approx.
iØ x widthmm
approx.
Order No.
30x3030x5030x8040x3040x5040x8050x3050x5050x80
100180280150250350180300420
0805 00110805 00310805 00510805 00610805 00810805 01010805 01110805 01310805 0151
PowerWatt
approx.
iØ x widthmm
approx.
Order No.
7.5Ceramic heating element Ø 37
7.6Ceramic heating element Ø 47
8.1Heating plate
Imm.length mm
approx.
200400600800
1000120016002000
400800
120016002000240032004000
PowerWatt
approx.(2.8 W/cm2)
PowerWatt
approx.(1.7 W/cm2)
Order No.
0705 00110705 00310705 00510705 00710705 00910705 01110705 01310705 0151
6501300200026503300400053006600
Order No.
0705 10110705 10310705 10510705 10710705 10910705 11110705 11310705 1151
Imm.length mm
approx.
2004006008001000120016002000
5001000145019502450295039004900
PowerWatt
approx.(2.8 W/cm2)
PowerWatt
approx.(1.7 W/cm2)
Order No.
0706 00110706 00310706 00510706 00710706 00910706 01110706 01310706 0151
8001650245032504100490065508150
Order No.
0706 10110706 10310706 10510706 10710706 10910706 11110706 11310706 1151
ApplicationFor heating: surface loadhigh-viscosity oil, hydraulic fluid, 1.7 W/cm2
fluids of similar viscosity to water. 2.8 W/cm2
DesignCeramic element support Ø 37 mm, with helical groove, M5 terminal studs, IP 00 protection system,vertical and horizontal installation.
* See last page
ApplicationFor heating: surface loadhigh-viscosity oil, hydraulic fluid, 1.7 W/cm2
fluids of similar viscosity to water. 2.8 W/cm2
DesignCeramic element support Ø 47, with helical groove, M5 terminal studs, IP 00 protection system,vertical and horizontal installation.
ApplicationFor heating containers with fluids, tools, etc.
Design5 mm steel plate with tube elements, 230 V, varnished sheet steel casing and thermostat 50 to 300°C.
For other sizes, please ask for information.
Also available with electronic temperature controland digital temperature display.
* See last page
Plate lengthmm
250400500600
Plate widthmm
250250300360
Power Watt approx.
600100015002400
Order No.
0801 00110801 00210801 00310801 0041
Product range
P. O. Box 1160 · D-58803 Neuenrade · Phone 49 (0) 2392 6908-0 · Fax 49 (0) 2392 6908-88 · www.helios-heizelemente.de · [email protected]
HEL_Programm_Inhalt_GB.qxd:HEL_Programmubersicht.qxd 13.08.2008 14:28 Uhr Seite 10
9.11Finned-tube heating element Ø 28
ApplicationHeating the air or gases in air heaters, shrink-filmovens, convection ovens, convection and defrosting heaters.
DesignHigh-power tube element, jacket tube with Ø 28 mm fins, steel or stainless steel, M 14 x 1.5 x 15 mm steel or stainless steel nipple.
For other dimensions, please ask for information.
Finned-tube heating elements are available up toa straight length of 3000 mm.
10.1-Screw-in heating element-Flanged heating element
with temperature controller and temperature limiter
Application
For heating non-flammable fluids, or heatingfluids with a flash point ≥ 55°C in open containers, where the fluids are not to be heatedabove flash point, in rooms where there is a risk of explosion.
Explosion protection type“Flameproof Enclosure” and “Increased Safety”
DesignCast iron housing, IP 54 protection system, G1 ½and G2 steel nipple or DIN 2527 steel flange,PN 16, C shape, Ø 8,4 mm tube element withstainless steel jacket, temperature controller andtemperature limiter, for temperature classificationsT1 to T6.
Screw-in elements with G2 thread are alsoavailable with G 1 ½ thread.
PTB_Certification for all heating elements, ATEX-Certification existent.
* See last page
PowerWatt
approx.
1000150020003000
InstalledLength
mm approx.
335460685885
0912 10410912 11010912 11610912 1221
InstalledLength
mm approx.
0912 21010912 21610912 2221
Order No. Order No.
Steel jacket (max. 400°C)
450675875
1000150020003000
335460685885
0912 30410912 31010912 31610912 3221
0912 41010912 41610912 4221
Stainless steel jacket (max. 550°C)
450675875
Bend with fins Bend without fins
Thread
G11/2
G11/2
G2
Imm.length
mm approx.
510640640
PowerWatt
approx.
75010001500
Order No.
1001 10211001 10311001 1051
Oil heating 1.5 W/cm2
G11/2
G11/2
G2G2
250415360640
1500250030006000
1001 30111001 30311001 30511001 3071
Water heating 6 W/cm2
Flange
DN
405080
125
Imm.length
mm approx.
620620930930
PowerWatt
approx.
1000150045009000
Order No.
1001 60311001 60611001 61411001 6191
Oil heating 1.5 W/cm2
405080
125
440940930930
30009000
1800036000
1001 80411001 81111001 81611001 8201
Water heating 6 W/cm2
Application
Heating water, oil and other fluids, fixed bodies byintegrating, clamping or casting in, air and gases.
Design
Heating element with M4 stainless steel terminal studs,embedded in highly compressed insulating material,protected by bendable metal tube of copper, steel,various stainless steels and titanium.
Mounting and integration with screw-nipples.
9.1 - 9.10High-power tubular heating element Ø 8.4Tube length up to 7.000 mm
* See last page
Tube lengthmm
320370490550690750800800840950
100010001070127013201500157020002500
PowerWatt approx.
500665
10001000150010001000150020001000132020002500300020003000400040005000
Surface loadW/cm2
8.69.39.78.49.65.85.48.1
10.24.55.68.49.89.76.28.1
10.38.07.9
Order No.230 V
0910 00110910 00310910 00410910 00610910 00710910 00810910 00910910 01010910 01110910 01210910 01310910 01410910 01510910 01710910 01810910 02010910 02210910 02410910 0251
Thread
M 14 x 1,5M 14 x 1,5M 14 x 1,5M 14 x 1,5G 1/2G 1/2
Lengthmm
101525401025
Collarmm
SW19SW19SW19SW19SW30SW30
Material
1.4305Br, St37, 1.4571Br, St37, 1.4571Br, St37, 1.4571
BrassBrass
For 1 tube end
Thread
M 14 x 1,5M 26 x 1,5M 26 x 1,5G 3/4G 3/4G 1G 1
Lengthmm73505050506060
Ømm20292929293636
Material
BrassBrassPlasticBrassPlasticBrassPlastic
M 26 x 1,5M 26 x 1,5M 26 x 2M 26 x 2G 3/4G 1
112115232518
Ø 32Ø 32Ø 32Ø 32SW32Ø 40
BrassBrass1.45711.4571BrassBrass
For 2 tube ends
G 1 18 Ø 40 BrassFor 4 tube ends
AccessoriesScrew cap, IP 65 protection system, with IT-gasket
Copper jacket
510510690800940940940940
12401390139013901390179017901790179020002000200022302230
250500
10001000335500
100015002000500750
15002000660
100020003000100020003000833
2500
2.34.56.45.41.52.34.56.86.71.52.24.45.91.52.34.56.72.04.06.01.54.5
0910 10110910 10210910 10410910 10610910 10710910 10810910 10910910 11010910 11110910 11210910 11310910 11510910 11610910 11910910 12010910 12110910 12210910 12310910 12410910 12510910 12610910 1271
Steel jacket
Product range
P. O. Box 1160 · D-58803 Neuenrade · Phone 49 (0) 2392 6908-0 · Fax 49 (0) 2392 6908-88 · www.helios-heizelemente.de · [email protected]
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12.1Temperature controllerScrew-in
Can also be suspended.
ApplicationMaintaining fluids at constant temperature; flexible installation.
DesignIntegrated thermostat, switching power 16 A, 400 V,1 pin, G11/2 sensor with jacket of brass, stainless steel or polypropylene, hood, IP 65 protectionsystem.
from°C
0000
to°C
120120120120
200300500
1000
Order No.
1201 10611201 10711201 10811201 1091
Imm.lengthmm
Order No.
1201 00611201 00711201 00811201 0091
Brass
0000
120120120120
200300500
1000
1201 20611201 20711201 20811201 2091
Polypropylene
StainlessSteel
Temp.
Temperature controllerAdjustment
range °C
- 20 ... + 500 ... + 700 ... + 1000 ... + 1500 ... + 190
+ 40 ... + 290
2,52,52,53,85,07,5
1004 00111004 00211004 00311004 00411004 00511004 0061
Diff.gap K
Order No.
10.3
-Room heating element
10.4
-Temperature controller
10.5
-Finned-tube heating element
ApplicationHeating the air in workshops where there is a riskof explosion.
Explosion protection type“Flameproof Enclosure” and “Increased Safety”
DesignBundle of either 3 or 6 tube elements, cast iron housing, IP 54 protection system, withvarnished protective cage, temperature controller and safety temperature limiter.
ApplicationAutomatic temperature control for room heaterswhere there is a risk of explosion.
Explosion protection type“Powder Filling” and “Increased Safety”
DesignSand encapsulation, IP 54 protection system case,temperature controller, 16 A switching power at400 V max.
ApplicationHeating the air in workshops where there is a riskof explosion.
Explosion protection type“Flameproof Enclosure” and “Increased Safety”
DesignCeramic element, 230 V, in finned tube, cast iron housing, IP 54 protection system, withvarnished protective cage.
TemperatureClass
T2T2
T3T3T3
T3T3T3
T4T4T4
PowerWatt approx.
15003000
500800
1000
150020003000
500800
1000
Overall Lengthmm approx.
14501450
90012251450
122514502025
145012251450
Order No.
1003 20111003 2021
1003 00111003 00211003 0031
1003 00411003 00511003 0061
1003 10111003 10211003 1031
10.2
-Level switch
Photograph shows type for horizontal installation
ApplicationMonitoring and control of liquids in hazardousareas. The level switch ensures a switch-offin case of a level shortfall less than 50 mm.
Explosion protection type“Flameproof Enclosure” and “Increased Safety”
DesignCast iron housing, IP 54 protection system,stainless steel flange DIN 2527, DN 65, PN 16,swimmer with bar magnet made of stainlesssteel.
Mounting position Order No.
1002 00411002 0051
HorizontalVertical
TemperatureClass
T2T2T2
T3T3T3
T4T4T4
PowerWatt approx.
61012802000
360780
1145
200360575
Overall Lengthmm approx.
74012351840
74012351840
74012351840
Order No.
1005 00211005 00411005 0061
1005 00911005 01111005 0121
1005 01311005 01411005 0151
10.6
-Finned-tube heating elementof stainless steel
ApplicationHeating the air in workshops where there is a riskof explosion.
Explosion protection type“Flameproof Enclosure” and “Increased Safety”
DesignCeramic element, 230 V, in stainless steel finned-tube, stainless steel housing, IP 54 protectionsystem.
TemperatureClass
T2T2T2
T3T3T3
PowerWatt approx.
61012802000
360780
1145
Overall Lengthmm approx.
73512301835
73512301835
Order No.
1006 00511006 00611006 0071
1006 00811006 00911006 0101
Product range
P. O. Box 1160 · D-58803 Neuenrade · Phone 49 (0) 2392 6908-0 · Fax 49 (0) 2392 6908-88 · www.helios-heizelemente.de · [email protected]
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Product range
P. O. Box 1160 · D-58803 Neuenrade · Phone 49 (0) 2392 6908-0 · Fax 49 (0) 2392 6908-88 · www.helios-heizelemente.de · [email protected]
12.3Room temperature controller
Photograph shows IP 65 protection system
ApplicationMaintaining air temperature by Heliosroom heating elements.For wall-fastening.
DesignSingle-pole double-throw switch in aplastic housing.
Application Helios gas heaters are used for heating non-explosive gases, for example air, watervapour, nitrogen etc., up to 700°C max., at up to 0.3 bar pressure.Heater fans (see paragraph 6.7.)
Types: a) Flange plate for installing in a rectangular building duct or convection ovenb) Air duct for flange-mounting onto a building fan or air ductc) Special shapes at customer request
Additional types: d) Air funnel for flange-mounting onto pipese) Insulating plug above or below the flange, for heat insulation at temperatures up to
200°Cf) Cooling zone between the insulating plug and connection case, at temperatures over
200°Cg) Connection case in IP 65 (IP 30 Standard)
Design: Flange or air duct of galvanized steel or stainless steel. 8.4 mm diameter tube elementof steel or stainless steel, mat.-no. 1.4541 or mat.-no. 1.4828, in versions with or with-out fins. Voltage, power, and switching sections at customer request. Regulation by temperature controller, limiter, PT 100 or thermocouples.
To prepare the system, we need the following information:type of gas heated : control type :gas volume : duct height :inlet temperature : duct width :outlet temperature : duct length (max.) :pressure : material :power : protection system :voltage : quantity :switching sections : special requests :
Application: Helios continuous-flow heaters are used for heating:a) demineralised water and ultrapure water for pharmaceutics, not too aggressive acids,
caustic solutions and other fluids that do not attack the stainless steels used by Helios GmbHb) Lubricating, heating, quenching, and hydraulic fluids, vegetable oils, water/glycol mixtures,
emulsions, and other fluids that do not attack steelc) Air, nitrogen, and other non-explosive gases up to 150°C max. For special air and gas heaters, see paragraph 13.1
Design: Helios continuous-flow heaters consist of 2 components:a) Flow pipe with counter flange, feed and discharge connections, draining, vent and support
stand (2 support stands for horizontal installation position).At customer request, the flow pipe can be fitted with a mineral matter retainer.
b) Flanged heating element as described in paragraph 4.2.
HELIOS continuous-flow heaters are made according to the "AD 2000" information leaflets,without TÜV inspection.
To prepare the system, we need the following information:type of fluid heated : voltage :volume flow rate (m3/h) : control type :inlet temperature : installation position: horizontal/verticaloutlet temperature : insulation required: yes/nopressure : material :power : quantity :
13.1Gas heater
14.1Continous-flow heater
Further product range
Integrated temperature controllerIntegrated temperature limiterAir heater, with explosion protectionTank heaters for chemical fluidsGate seal heaters, with flooding protectionRoller heatings
Protectionsystem IP 30
Protectionsystem IP 65
Protectionsystem IP 65
-20° to +30°C
+ 5° to +35°C
-15° to +15°C
1203 0111
1203 0121
1203 0141
ConsultationWe provide:
Heat requirement calculationHeat loss calculationHeating element selectionHeating element layoutMaterial selectionSuggestions for installationSuggestions for control systemsCircuit diagramsOperating and maintenance instructionsFactory test reports
Special adaptations
* These heating elements are available in other lengths, power ratings, voltages, and materials.
If in doubt, please ask your supplier for the maximum permissible surface load of the fluid concerned.
Control range Order No.
g
f
e
a
d
bc
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Notes
P. O. Box 1160 · D-58803 Neuenrade · Phone 49 (0) 2392 6908-0 · Fax 49 (0) 2392 6908-88 · www.helios-heizelemente.de · [email protected]
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Design and engineering
Heating wire winding machine
Tubular heating element assembly
Washing machine
Filling station
Quality control
HELIOS, your recognised reliable partner
HELIOS GmbHD-58803 Neuenrade · P. O. Box 1160Phone 49 (0) 2392 6908-0 · Fax 49 (0) 2392 [email protected]
Our CompanyEstablished in 1914, the HELIOScompany has grown into a reco-gnised manufacturer of electric heating elements. HELIOS is a now well-known name in electric heating appliances.
Continuous innovation, outstandingtechnical know-how, the highest quality standards, reliable service supported by a technically well-informed sales organisation, togetherwith the flexibility to satisfy the individual needs of our customers:these are the reasons for our success.
Total customer orientation is our company philosophy. We employ qualified personnel withyears of experience, specialised inproviding tailor-made solutions to heating problems.
Specially fabricated and customisedproducts form a substantial part of theservices we provide.
With more than 4000 sq. metres offactory floor, we have all the technicalresources needed to ensure a rationa-lised and flexible production.
The continuous quality controls thataccompany our production processguarantee that our heating elementsmeet the most demanding standards.
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