1*352&('85( :3451R 48$/,),&$7,215(&25' :345 'DWH 5HY · PDF fileESAB 3.1 certificates fulfills...
Transcript of 1*352&('85( :3451R 48$/,),&$7,215(&25' :345 'DWH 5HY · PDF fileESAB 3.1 certificates fulfills...
2016-04WPQR No:WELDING PROCEDUREQUALIFICATION RECORD
(WPQR) 22.07.16 0
Ref.:
Date: Rev:
Heat treatment
Delivery cond.
Prod. by:
Project:
Location: Ref. Proc.:
Ref. spec.:
Client: Ref. stand:
Exam. body:
Tack welding proc.
Nozzle diameter(s)
Stand off distance
Tungsten electrode
Cleaning method
Joint preparation
Welding positions
Index
GroupClassificationIndex
Welding Parameters
Identification of filler metal
Identification of parent metal
Shielding gas type
Back gouging
NA
Purging gas type
Welded, Pickled
Welding process
Welded, Pickled
75-90
Machining
3
11
Part
8.1
NS-EN ISO 15614-1All
Torch angle
Joint type
Single/Double
WC20 (Grey) ø2,4
Rygge
Name/Grade
Data as pass no. 1
Single sided
Buttjoint
Group
Weaving (yes/no)
2
0,02
Flux handling
NA
Standard
0,02
ARGON 4.8 (99.998%)
I
NA
Tube TP316L/ 1.4404
I:
All
Flux designation
NA
8.1
ASTM A270/EN 10217-7
HL045
ASTM A270/EN 10217-7
Methylated spirits
Backing
TeknologiskInstitutt
No
141
NA
1
Tube TP316L/ 1.4404
II
2014-02
ARGON 4.8 (99.998%)
TH RØR-SVEIS AS
Index 1: Lot no. PV4053728820
OK Tigrod 316LSi
EN ISO 14343-A: W 19 12 3 L Si
8.1
3
Filler handling
2
Trade name
1 Manufacturer recommendationSFA/AWS A5.9: ER316LSi
20
YES
Jarle Børrud22.07.16
Passno.
Preheat min:
PWHT min:
Method:
KemppiEVO200Equipment:
JAB
Dia.
CE: C: PCM: II: CE: C: PCM:
Weldingprocess
Wire feedspeed
Current Voltage Current /Polarity
Welding speed Run Out Length Gas Heat input
Interpass temp. max:
max: Soaking: Heating rate: Cooling rate:
Heat treatment proc.: Temp. control: Digital
mm
mm
mm
mm mm mm
o
max: max: max:
Rev:
[mm/min]
°C
°C °C min/mm
°C
° °
[mm] [l/min]
7 l/min
min
[V][A][m/min] [kJ/mm][mm]
141 7,81 27,026,0 0,422 12,81 1,60 29 DC- 14 0,9- -- --
- -- --
- -- --
- -- --
- -- --
- -- --
- -- --
- -- --
- -- --
Heat no. Thickness Diameter[mm] [mm]
0444105
0444105 1,20
1,20 38,00
38,00
Date of welding: 05.07.2016ADDITIONAL INFO:Mat'Certs, NDT; 120-8919-16-VT-4, 120-8919-16-PT-4 and 120-8919-16-RT-4-REV1.
Destructive testing in report no. 024338
Remarks: Additional info enclosed (Yes/No):
Approved:
Date/Signature:
Name of welder Stamp
David Axelsson DA
Produced by WeldEye®6303404Index no. Page of 11
PRODUKTSERTIFIKAT/INSPECTION CERTIFICATE
Dato/Date: Sertifikatnr./Cert no:
Vårt ordrenr./Our order:
Vår ref./Our ref:
Kundenr./Cust no:
Kundens ordredato/Your date:
Kundens ordrenr./Your order:
Kundens ref./Your ref:
Kundens faksnr./Your fax:
Kundens E-post/Your e-mail:
Fakturaadresse/Invoice address Mottaker av sertifikat/Cert receiver Leveringsadresse/Delivery address
Lot nr./Lot no:
Kvantitet/Quantity:
LEVERT PRODUKT/DELIVERED PRODUCT
KLASSIFIKASJON/CLASSIFICATIONS
KJEMISK ANALYSE/CHEMICAL ANALYSIS
Det leverte produkt oppfyller kravene til EN ISO 9001 standard.Dette sertifikatet er laget elektronisk, og er gyldig uten underskrift.Spørsmål kan rettes til:
KOMMENTARER/COMMENTS
Gyldighet/Validation
2016-07-05
NA
Judit Németi Otto Jakobsen
Tools
PV4053728820
Wire/strip
Gass/flux/Auxiliary:
CSiMnPSCrNiMoCuNFerrite FN
0.02%0.73%1.9%0.01%0.01%18.3%11.1%2.5%0.14%0.066%9
EC24378332 rev. 0
Varemerke/Brand:
Beskrivelse/Desc:
Artikkelnr./Item no:
ESAB
OK Tigrod 316LSi 1.6x1000 5kg
163216R150
AS ESAB, Nedre Fritzøe gate 2, 3264 Larvik, Ordrekontoret tlf. 33 12 10 00.
Josef Moravek Quality Manager
The product complies with ESAB Product Data Sheet. ESAB 3.1 certificates fulfills Norsok-M-101, Rev 5, undersection Annex C Qualification of welding consumables by data sheet (Normative):C.3 Certificate
EN ISO 14343-A: W 19 12 3 L SiSFA/AWS A5.9: ER316LSiWerkstoffnummer: ~1.4430
Product supplied under a QA Programme fulfilling the EN ISO 9001 standard.This certificate is produced electronically and is valid without signature.Please refer any queries to: (see above)
i henhold til/acc to EN 10204 - 3.1
VT
CLIENT / KUNDETH Rør-Sveis AS
CLIENT O.NO / KUNDE O.NRWPQR 12/7-2016
DATE OF TESTING / KONTROLLDATO2016-07-12
REPORT NO. / RAPPORT NR.120-8919-16-VT-4
PAGE / SIDE1 of/av 1
DRAWING NO. / TEGNING NO.-
PLACE OF WORK / KONTROLLSTEDLarvik
OPERATOR / OPERATØRKjartan Sundet
ATTACHMENT / VEDLEGG0
OBJECT / KONTROLL AVWPQRno. 2016-04
PROCEDURE / PROSEDYREBPI-01.01.01 ISO 17637
REV EXTENT OF TESTING / KONTROLLOMFANG100%
ACCEPTANCE STANDARD / AKSEPTSTANDARDISO 15614-1
COMMENTS / KOMMENTARERVT inspection was done on pipe nr: 1-2-3-4-5 and 6.
Accepted according to standard
REPAIRS MARKED ON / REPARASJONER AVMERKET PÅOBJECT / OBJEKT SKETCH / SKISSE
N3 NAME CERT. NO. / N3 NAVN SERT. NR.()
N2 NAME CERT. NO. / N2 NAVN SERT. NR.Kjartan Sundet (8900)
OPERATOR NAME CERT. NO. / OPERATØR NAVN SERT. NR.Kjartan Sundet (8900)
APPROVED / GODKJENT DATO: APPROVED / GODKJENT DATO:2016-07-12Approved / Godkjent
OPERATOR / OPERATØR DATO:2016-07-12
PT
CLIENT / KUNDETH Rør-Sveis AS
CLIENT O.NO / KUNDE O.NRWPQR 12/7-2016
DATE OF TESTING / KONTROLLDATO2016-07-12
REPORT NO. / RAPPORT NR.120-8919-16-PT-4
PAGE / SIDE1 of/av 1
DRAWING NO. / TEGNING NO.-
PLACE OF WORK / KONTROLLSTEDLarvik
OPERATOR / OPERATØRKjartan Sundet
ATTACHMENT / VEDLEGG0
OBJECT / KONTROLL AVWPQR no. 2016-04
PROCEDURE / PROSEDYREEN ISO 3452-1
REV EXTENT OF TESTING / KONTROLLOMFANG100%
ACCEPTANCE STANDARD / AKSEPTSTANDARDEN-ISO 15614-1
MATERIAL TYPE / MATERIALTYPESS
SURFACE / OVERFLATESom sveist
GROOVE / FUGEGEOMETRIBW
WELDING PROCESS / SVEISEPROSESSN/A
PENETRANT TYPE / PENETRANTTYPEBycotestBATCH / PARTI 140405
FLUORRESCENT / FLUORISERENDEYES / JA ✔ NO / NEI
APPLICATION METHOD / PÅFØRINGSMETODESpray
CLEANER TYPE / FJERNER TYPEBycotest WATER / VANN EMULSIFIER / EMULGATOR ✔ SOLVENT / LØSNINGSMIDDELDEVELOPER TYPE/ FREMKALLER TYPEBycotest D 30 A 1. DRY POWDER / TØRRPULVER 3. SUSPENSION IN WATER / OPPSLEMMET I VANNBATCH / PARTI 140707 2. SOLUTION IN WATER / OPPLØST I VANN ✔ 4. POWDER IN VOLATILE SOLVENT / PULVER I FLYKTIG VÆSKE (SPRAY)PENETRATION TIME / PENETRERINGSTID20 MIN.
DEVELOPING TEST TIME / FREMKALLINGSTID20 MIN.
OBJECT TEMPERATURE /OBJEKTTEMPERATUR20 °C
MATERIAL DIMENSION / MATERIAL DIMENSJON38X1,2EQUIPMENT / UTSTYRBRUSHTEST RESULTS - REMARKS / RESULTATER - BEMERKNINGERPT was done on pipe nr 1-2-3-4-5 and 6
no indication was found during the test.
REPAIRS MARKED ON / REPARASJONER AVMERKET PÅOBJECT / OBJEKT SKETCH / SKISSE
N3 NAME CERT. NO. / N3 NAVN SERT. NR.()
N2 NAME CERT. NO. / N2 NAVN SERT. NR.Kjartan Sundet (8900)
OPERATOR NAME CERT. NO. / OPERATØR NAVN SERT. NR.Kjartan Sundet (8900)
APPROVED / GODKJENT DATO: APPROVED / GODKJENT DATO:2016-07-12Approved / Godkjent
OPERATOR / OPERATØR DATO:2016-07-12
RT
CLIENT / KUNDETH Rør-Sveis AS
CLIENT O.NO / KUNDE O.NRWPQR 12/7-2016
DATE OF TESTING / KONTROLLDATO2016-07-14
REPORT NO. / RAPPORT NR.120-8919-16-RT-4-REV1
PAGE / SIDE1 of/av 1
DRAWING NO. / TEGNING NO.-
PLACE OF WORK / KONTROLLSTEDLarvik
OPERATOR / OPERATØRKjartan Sundet
ATTACHMENT / VEDLEGG0
OBJECT / KONTROLL AVWPQR no. 2016-04
PROCEDURE / PROSEDYREBPI-01.08.03 RT ISO 17636
REV EXTENT OF TESTING / KONTROLLOMFANG100%
ACCEPTANCE STANDARD / AKSEPTSTANDARDEN-ISO-15614-1
MATERIAL TYPE / MATERIALTYPESS
SURFACE / OVERFLATESom sveist
GROOVE / FUGEGEOMETRIBW
WELDING PROCESS / SVEISEPROSESSIngen
EQUIPMENT / UTSTYRX-RAY TUBE / RØNTGENRØRCP 100 KV
EQUIPMENT / UTSTYRISOTOPE / ISOTOP
Ir 192 Co 60 Se 75 Yt 169 IngenFOCAL SPOT SIZE / BRENNFLEKK3,0x3,0
ACTIVITY / AKTIVITETGbq,Ci
EXP. DATA /EKS. DATA
A B C DTUBE/RØR VOLT kV FILMFOCUS DISTANCEFILMFOKUS AVSTAND mm 440 EXP.TIME/EKSP. TIME mAmin. Cimin. 3mAmin
I.Q.I SOURCE SIDE/KILDE SIDESOURCE SIDE/KILDESIDE
✔ FILM SIDE /FILMSIDE
RADIATION SOURCE POSITION / KILDEPOSISJONTECHNIQUE / TEKNIKK
1 2 3 4 5 6 7
TYPE OF I.Q.I. / I.Q.I. TYPEW 13 FE
DENSITY / SVERTNING2,5-3,7
Ug0,2
INTENSIFYING SCREENS / FOILER0,027
FILM TYPE / FILMTYPED3
WELD NOSVEIS NR
DATE AND TIMEDATO KL.
DIA. PIPEDIA RØR
FILM LOCATIONFILM PLASSERING
SENSITIVITYFØLSOMHET
%WIRE NR
WELDERSVEISER
MATERIALTHICKNESSTYKKELSE
mm
EVALUATIONBEDØMMELSE
DEFECT LOCATIONFEILENS PLASSERING
REMARKSBEMERKNINGER
EXP.DATAA-D
TECH.TEGN.
1-7
2 12/7-2016 38mm ABC W17 1,2 Accepted A 4
3 12/7-2016 38mm ABC W17 1,2 Accepted A 4
4 12/7-2016 38mm ABC W17 1,2 Accepted A 4
5 12/7-2016 38mm ABC W17 1,2 Accepted A 4
6 12/7-2016 38mm ABC W17 1,2 Accepted A 4
NS-EN ISO 6520-1:2007Kolonne gir et tresifret referansenummer for hovedgruppen av uregelmessigheten og et firesifret referansenummer for undergrupper. Colum gives a three – figure reference number for the maingroup of the imperfection and a four–figure reference number for sub–terms.Referanse no: - Reference No:100/1000=Sprekk - Crack 200/2000=Hulrom - Cavity 300/3000=Fast inneslutting - Solid inclusion 400/4000=Bindefeil og manglende gjennomsveising - Lack of fusion and penetration500/5000=Uregelmessig form - Imperfect shape 600/6000=Andre uregelmessigheter - Miscellaneous imperfection.COMMENTS / KOMMENTARER.
REPAIRS MARKED ON / REPARASJONER AVMERKET PÅ OBJECT / OBJEKT SKETCH / SKISSE
N3 NAME CERT. NO. / N3 NAVN SERT. NR.()
N2 NAME CERT. NO. / N2 NAVN SERT. NR.Kjartan Sundet (8900)
OPERATOR NAME CERT. NO. / OPERATØR NAVN SERT.NR.Kjartan Sundet (8900)
APPROVED / GODKJENT DATO: APPROVED / GODKJENT DATO:2016-07-14Approved /Godkjent
OPERATOR / OPERATØR DATO:2016-07-14
TEST 006
MATERIAL TESTING Report No.: 024338 Page 1 of 3
Client :
TH RØR-SVEIS AS Material :
Other details:
I/II: TP316L/ 1.4404/ ASTM A270/ EN 10217-7 - Heat no: 0444105
Augerødveien 15 1591 Sperrebotn
Welded tube, Pickled
Client Contact : Torgeir Hansen Dimensions : I/II: OD 38,00mm x WT 1,20mm
Order No. : Other Info : WPQR no. 2016-04 Specification : NS-EN ISO 15614-1 141, H-L045, Butt weld
Sampling by TI: No Uncertainty is given upon request Applicable tests: Chemical / Tensile / Charpy Impact / Hardness
(whichever tested)
Accredited test: Vickers hardness test NS-EN ISO 6507-1:2006 Table 1 Tensile test
CROSS-WELD TENSILE TEST acc. to: NS-EN ISO 6892-1:2009 method B Rate of stressing: 10 MPa/s
Test Ident
Dimension (mm)
So mm2
Fmax N
Rm MPa
Remarks
1 of 2 Full-size specimen 138.73 83.82 604 Fracture in WM 2 of 2 Full-size specimen 138.73 84.56 610 Fracture in HAZ
Requirements: At ambient temp. min. NA 490 max. NA 690 LC = 200 mm
Date
21.07.2016
Test Responsible
Petter Dyrnes
Authorized Signature
Department Manager
Copying of this report is only authorised when copied in its complete form. Eventual test results apply only for the tested objects. SK-0750 c
Teknologisk Institutt as
Postadresse: Pb. 141 Økern 0509 Oslo Besøksadresse: Kabelgaten 2, 0580 Oslo
Telefon: 22 86 50 00 Telefaks: 22 72 45 02 E-post: [email protected] Web: www.teknologisk.no
Org.nr. 942 340 680
Kongsberg: Pb. 1019, NO-3601 Kongsberg Stavanger: Forusbeen 10, NO-4033 Stavanger Haugesund: Pb. 93, NO-4299 Avaldsnes Bergen: Pb. 23, NO-5346 Ågotnes
21.07.2016
MATERIAL TESTING Report No.: 024338 Page 2 of 3
Table 2 Bend test
BEND TEST acc. to: NS-EN ISO 5173:2010 Transverse Bend Test / Testing with a former Test
Ident. Dimensions
mm Bending
Angle Former
Diameter, mm
Distance between
Rollers, mm
Results Comments
Face 1 5.0 x 1.20 180 4.8 9.3 Accepted Face 2 5.0 x 1.20 180 4.8 9.3 Accepted
Root 1 5.0 x 1.20 180 4.8 9.3 Accepted
Root 2 5.0 x 1.20 180 4.8 9.3 Accepted
Table 3 Hardness test
CROSS-SECTION HARDNESS TEST acc. to: NS-EN ISO 9015-1:2011 / NS-EN ISO 6507-1:2006 Test Method: Vickers, HV5
Indentations 6 and 10, close to fusion line BM HAZ WM HAZ BM
◇◇◇ ◇◇◇ ◇◇◇ ◇◇◇ ◇◇◇ 1 / 2 / 3 4 / 5 / 6 7 / 8 / 9 10 / 11 / 12 13 / 14 / 15
RESULTS, HV5: BM HAZ WM HAZ BM
Mid-thickness
1 212 4 174 7 154 10 162 13 215 2 213 5 150 8 164 11 151 14 223 3 186 6 144 9 189 12 190 15 225
Requirements: NA
21.07.2016
MATERIAL TESTING Report No.: 024338 Page 3 of 3
Table 4 Macro
MACROSTRUCTURE acc. to: NS-EN ISO 17639:2013 / ASTM E3-11/E340-13/NS-EN ISO 5817:2014
One (1) cross-section of the weld metal, heat affected zone and base metal was carried out and prepared. The macro-section was examined up to 20X magnifications. Etchant: Kallings OBSERVATIONS: The macro satisfies the specified requirements.
MACRO 1 1 division = 1 mm