13438 INSTALLATION INSTRUCTIONS Safety glasses should ......NOTE: All dimensions are approximate,...

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MAKE: STYLE: 60 WARNING: NEVER EXCEED YOUR VEHICLE MANUFACTURER'S RECOMMENDED TOWING CAPACITY For more information log onto www.curtmfg.com & for helpful towing tips log onto www.hitchinfo.com WEIGHT CARRYING: INSTALLATION TIPS: INSTALLATION REQUIRES: VEHICLE PHOTO: HITCH ILLUSTRATION: REPRESENTATIVE PHOTO MAKE SURE YOUR HITCH MATCHES LEVEL OF DIFFICULTY: MODERATE MODERATE CHALLENGING 1. BEFORE YOU BEGIN INSTALLATION, READ ALL INSTRUCTIONS THOROUGHLY. 2. TO EASE INSTALLATION, 2 PEOPLE MAY BE REQUIRED. 3. USING PROPER TOOLS WILL GREATLY IMPROVE THE QUALITY OF THE INSTALL AND REDUCE THE TIME REQUIRED. 4. NEED HELP OR HAVE SOME QUESTIONS? CALL TECHNICAL SUPPORT AT 877.287.8634 Safety glasses should be worn at all times while installing this product . YEARS: 2020-PRESENT FORD MODEL: EXPLORER SUV 6,000 600 TRAILER WEIGHT: TONGUE WEIGHT: 13438 INSTALLATION INSTRUCTIONS LBS. LBS. 120 MIN. MIN. PRO INSTALL TIME: NOVICE INSTALL TIME: IF YOU ARE HESITANT TO UNDERTAKE THIS TASK ON YOUR OWN, CONTACT AN AUTHORIZED CURT INSTALLER FOR ADDITIONAL ASSISTANCE. SCAN FOR MORE INFO PERIODICALLY CHECK THIS RECEIVER HITCH TO ENSURE ALL FASTENERS ARE TIGHT AND ALL STRUCTURAL COMPONENTS ARE SOUND CURT Manufacturing LLC. warrants this product to be free of defects in material and/or workmanship at the time of retail purchase by the original purchaser. If the product is found to be defective, CURT Manufacturing LLC. may repair or replace the product at their option, when the product is returned, prepaid, with proof of purchase. Alteration to, misuse of, or improper installation of this product voids the warranty. CURT Manufacturing LLC.'s liability is limited to repair or replacement of products found to be defective, and specifically excludes liability for incidental or consequential loss or damage. For more information log onto www.curtmfg.com This product complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C.Regulation V-5 and SAE J684. 12/11/2019 EASY NO FRAME DRILLING FISHWIRE HARDWARE RATCHET TORQUE WRENCH SOCKET EXTENSION 6" SOCKET 7mm 10mm 21mm AVIATION SHEARS MARKER TAPE MEASURE SAFETY GLASSES POWER DRILL 1/4" DRILL BIT

Transcript of 13438 INSTALLATION INSTRUCTIONS Safety glasses should ......NOTE: All dimensions are approximate,...

Page 1: 13438 INSTALLATION INSTRUCTIONS Safety glasses should ......NOTE: All dimensions are approximate, confirm fit prior to trim. 4. Remove M16 bumper bolt in frame, on each side, using

MAKE: STYLE:

60

WARNING: NEVER EXCEED YOUR VEHICLE MANUFACTURER'S RECOMMENDED TOWING CAPACITY

For more information log onto www.curtmfg.com & for helpful towing tips log onto www.hitchinfo.com

WEIGHT CARRYING:

INSTALLATION TIPS:

INSTALLATION REQUIRES:

VEHICLE PHOTO:

HITCH ILLUSTRATION:

REPRESENTATIVE PHOTO

MAKE SURE YOUR HITCH MATCHES

LEVEL OF DIFFICULTY: MODERATE

MODERATE CHALLENGING

1. BEFORE YOU BEGIN INSTALLATION, READ ALL

INSTRUCTIONS THOROUGHLY.

2. TO EASE INSTALLATION, 2 PEOPLE MAY BE

REQUIRED.

3. USING PROPER TOOLS WILL GREATLY IMPROVE

THE QUALITY OF THE INSTALL AND REDUCE THE

TIME REQUIRED.

4. NEED HELP OR HAVE SOME QUESTIONS?

CALL TECHNICAL SUPPORT AT 877.287.8634

Safety glasses should be

worn at all times while

installing this product.

YEARS: 2020-PRESENT FORD MODEL: EXPLORER SUV

6,000

600

TRAILER WEIGHT:

TONGUE WEIGHT:

13438 INSTALLATION INSTRUCTIONS

LBS.

LBS.

120 MIN.

MIN. PRO INSTALL TIME:

NOVICE INSTALL TIME:

IF YOU ARE HESITANT TO UNDERTAKE

THIS TASK ON YOUR OWN, CONTACT AN AUTHORIZED

CURT INSTALLER FOR ADDITIONAL ASSISTANCE.

SCAN FOR

MORE INFO

PERIODICALLY CHECK THIS RECEIVER HITCH TO ENSURE ALL FASTENERS ARE TIGHT AND ALL STRUCTURAL COMPONENTS ARE SOUND

CURT Manufacturing LLC. warrants this product to be free of defects in material and/or workmanship at the time of retail purchase by the original purchaser. If the product is found to be defective,

CURT Manufacturing LLC. may repair or replace the product at their option, when the product is returned, prepaid, with proof of purchase. Alteration to, misuse of, or improper installation of this product

voids the warranty. CURT Manufacturing LLC.'s liability is limited to repair or replacement of products found to be defective, and specifically excludes liability for incidental or consequential loss or damage.

For more information log onto www.curtmfg.com

This product complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C.Regulation V-5 and SAE J684.

12/11/2019

EASY

NO FRAME

DRILLING

FISHWIRE

HARDWARE

RATCHET

TORQUE

WRENCH

SOCKET

EXTENSION

6"

SOCKET

7mm

10mm

21mm

AVIATION

SHEARS

MARKER

TAPE

MEASURE

SAFETY

GLASSES

POWER

DRILL1/4"

DRILL BIT

Page 2: 13438 INSTALLATION INSTRUCTIONS Safety glasses should ......NOTE: All dimensions are approximate, confirm fit prior to trim. 4. Remove M16 bumper bolt in frame, on each side, using

INSTALLATION WALKTHROUGH:

For more information log onto www.curtmfg.com

1. If present remove underbody panel by removing (8)

fasteners using 10mm socket and (4) plastic fasteners.

Set aside panel for reinstallation.

2. Lower exhaust by removing (1) fastener on outside of

frame rail, on each side, using 10mm socket. Remove (2)

exhaust isolator hangers by using Rubber Isolator Removal

Diagram as reference.

NOTE: Support exhaust to avoid damage.

7

6

5

ACCESS HOLE

(BOTH SIDES)

DRIVER

FRAME RAIL

3

2

PASSENGER

FRAME RAIL

1

4

EXISITNG

WELD NUTS

(BOTH SIDES)

Page 3: 13438 INSTALLATION INSTRUCTIONS Safety glasses should ......NOTE: All dimensions are approximate, confirm fit prior to trim. 4. Remove M16 bumper bolt in frame, on each side, using

INSTALLATION WALKTHROUGH:

For more information log onto www.curtmfg.com

3. Remove heat shield by removing (5) fasteners, on each

side, using 10mm socket. Remove (2) wheel well fasteners,

on each side using 7mm socket. Trim using trim diagram as

reference.

NOTE: All dimensions are approximate, confirm fit prior

to trim.

4. Remove M16 bumper bolt in frame, on each side, using

21mm socket. Return to owner.

5. If kick sensor is present, remove (4) rivets along rear fascia,

starting from passenger side, to avoid damaging kick sensor

while trimming. Replacement rivets are included.

6. Remove (2) fasteners located inside bumper cover to allow

rear fascia to flex. Trim fascia using aviation shears as

shown in trim diagram. Avoid sensor and wires by

disconnecting from fascia.

NOTE: All dimensions are approximate, confirm fit prior

to trim.

Page 4: 13438 INSTALLATION INSTRUCTIONS Safety glasses should ......NOTE: All dimensions are approximate, confirm fit prior to trim. 4. Remove M16 bumper bolt in frame, on each side, using

INSTALLATION WALKTHROUGH:

For more information log onto www.curtmfg.com

7. Fishwire (2) 1/2" carraige bolts and (2) CM-SP6 spacers

into access hole and out mounting holes on each side.

Reinstall trimmed heat shield.

NOTE: Do not reinstall rearward most frame rail nut.

8. Raise hitch into position. Torque 1/2" hardware to 75 ft-lbs

and torque M16 hardware to 146 ft-lbs.

9. Reinstall vehicle components using steps 1-5 in reverse

order.

Page 5: 13438 INSTALLATION INSTRUCTIONS Safety glasses should ......NOTE: All dimensions are approximate, confirm fit prior to trim. 4. Remove M16 bumper bolt in frame, on each side, using
Page 6: 13438 INSTALLATION INSTRUCTIONS Safety glasses should ......NOTE: All dimensions are approximate, confirm fit prior to trim. 4. Remove M16 bumper bolt in frame, on each side, using

Parts List

DESCRIPTIONPART NUMBERQTYITEM

BOLT, CAR,1/2-13 UNC,1-1/4,GRD8,YZ10-1027841

NUT, SER-FLANGE,1/2-13 UNC,GRD8,YZ20-0006242

.250 x 1.00 x 3.00" SQUARE HOLE SPACERCM-SP643

1/2" FISHWIRE1_2 FISHWIRE44

HHCS,M16X2,35,CL10.910-1012225

WASHER, FLAT,M1630-0008726

NYLON RIVETM6 RIVET47

GROSS LOAD CAPACITY WHEN USED AS A WEIGHT CARRYING HITCH: LBS. TRAILER WEIGHT & LBS. TONGUE WEIGHT.

WARNING: ALL NON-TRAILER LOADS APPLIED TO THIS PRODUCT MUST BE SUPPORTED BY 18050 STABILIZING STRAPS.WARNING: ** FAILURE TO PROPERLY SUPPORT NON-TRAILER LOADS WILL VOID PRODUCT WARRANTY **

WARNING: *** DO NOT EXCEED VEHICLE MANUFACTURER'S RECOMMENDED TOWING CAPACITY ***

FOR MORE INFORMATION LOG ONTO WWW.CURTMFG.COM & FOR HELPFUL TOWING TIPS LOG ONTO WWW.HITCHINFO.COMHAVING INSTALLATION QUESTIONS? CALL TECHNICAL SUPPORT AT 1-800-798-0813

HITCH WEIGHT: LBS.

INSTALL TIME

PROFESSIONAL: MINUTES

NOVICE (DIY): MINUTES

INSTALL NOTES:

INSTALLATION STEPS

PERIODICALLY CHECK THIS RECEIVER HITCH TO ENSURE THAT ALL FASTENERS

ARE TIGHT AND THAT ALL STRUCTURAL COMPONENTS ARE SOUND.

CURT Manufacturing LLC., warrants this product to be free of defects in material and/or workmanship at the time of retail purchase by the original purchaser.

If the product is found to be defective, CURT Manufacturing LLC., may repair or replace the product, at their option, when the product is returned, prepaid,

with proof of purchase. Alteration to, misuse of, or improper installation of this product voids the warranty. CURT Manufacturing LLC.'s liability is limited to

repair or replacement of products found to be defective, and specifically excludes liability for incidental or consequential loss or damage.

This product complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C.Regulation V-5 and SAE J684.

6,000 600

45

60

FORD EXPLORER

12/11/2019

13438

120

Scan

for more

information

NO FRAME DRILLING

FISHWIRE HARDWARE

1. If present remove underbody panel by removing (8) fasteners using 10mm socket and (4) plastic fasteners. Set aside panel for reinstallation.

2. Lower exhaust by removing (1) fastener on outside of frame rail, on each side, using 10mm socket. Remove (2) exhaust isolator hangers by

using Rubber Isolator Removal Diagram as reference.

NOTE: Support exhaust to avoid damage.

3. Remove heat shield by removing (5) fasteners, on each side, using 10mm socket. Remove (2) wheel well fasteners, on each side using 7mm

socket. Trim using trim diagram as reference.

NOTE: All dimensions are approximate, confirm fit prior to trim.

4. Remove M16 bumper bolt in frame, on each side, using 21mm socket. Return to owner.

5. If kick sensor is present, remove (4) rivets along rear fascia, starting from passenger side, to avoid damaging kick sensor while trimming.

Replacement rivets are included.

6. Remove (2) fasteners located inside bumper cover to allow rear fascia to flex. Trim fascia using aviation shears as shown in trim diagram.

Avoid sensor and wires by disconnecting from fascia.

NOTE: All dimensions are approximate, confirm fit prior to trim.

7. Fishwire (2) 1/2" carraige bolts and (2) CM-SP6 spacers into access hole and out mounting holes on each side. Reinstall trimmed heat shield.

NOTE: Do not reinstall rearward most frame rail nut.

8. Raise hitch into position. Torque 1/2" hardware to 75 ft-lbs and torque M16 hardware to 146 ft-lbs.

9. Reinstall vehicle components using steps 1-5 in reverse order.

3

2

DRIVER

FRAME RAIL

PASSENGER

FRAME RAIL

1

4

EXISITNG

WELD NUTS

(BOTH SIDES)

ACCESS

HOLE

(BOTH SIDES)

6

5

7

TOOLS REQUIRED

RATCHET

TORQUE WRENCH

6" SOCKET EXTENSION

7mm / 10mm / 21mm SOCKETS

AVIATION SHEARS

POWER DRILL

MARKER

TAPE MEASURE

SAFETY GLASSES

PLASTIC RIVET GUN

1/4" DRILL BIT