13. Mark Wilmer Pumping Plant Unit1.ppt Board Meeting/13... · Mark Wilmer Pumping Plant Unit 1...

14
Mark Wilmer Pumping Plant Unit 1 Overhaul

Transcript of 13. Mark Wilmer Pumping Plant Unit1.ppt Board Meeting/13... · Mark Wilmer Pumping Plant Unit 1...

Page 1: 13. Mark Wilmer Pumping Plant Unit1.ppt Board Meeting/13... · Mark Wilmer Pumping Plant Unit 1 Overhaul. Scope of Work • Upgrade Impeller to New Specification • Replace Upper

Mark Wilmer Pumping Plant

Unit 1 Overhaul

Page 2: 13. Mark Wilmer Pumping Plant Unit1.ppt Board Meeting/13... · Mark Wilmer Pumping Plant Unit 1 Overhaul. Scope of Work • Upgrade Impeller to New Specification • Replace Upper

Scope of Work

• Upgrade Impeller to New Specification• Replace Upper and Lower Wear Rings• Refurbish Motor Stator Insulation• Repair Motor Rotor Pole Braces• Rebuild Unit Discharge Valve• Blast and Recoat Pump Diffuser• Blast and Recoat Pump Pit Liner• Recalibrate all Unit Instrumentation

Page 3: 13. Mark Wilmer Pumping Plant Unit1.ppt Board Meeting/13... · Mark Wilmer Pumping Plant Unit 1 Overhaul. Scope of Work • Upgrade Impeller to New Specification • Replace Upper

Unit 4 Disassembled

Stator Winding prior to clean and epoxy coating

Page 4: 13. Mark Wilmer Pumping Plant Unit1.ppt Board Meeting/13... · Mark Wilmer Pumping Plant Unit 1 Overhaul. Scope of Work • Upgrade Impeller to New Specification • Replace Upper

Machine Lower Wear Ring

Page 5: 13. Mark Wilmer Pumping Plant Unit1.ppt Board Meeting/13... · Mark Wilmer Pumping Plant Unit 1 Overhaul. Scope of Work • Upgrade Impeller to New Specification • Replace Upper

Blast and Coat Pump Diffuser

Page 6: 13. Mark Wilmer Pumping Plant Unit1.ppt Board Meeting/13... · Mark Wilmer Pumping Plant Unit 1 Overhaul. Scope of Work • Upgrade Impeller to New Specification • Replace Upper

Pump Diffuser Ring

Head Cover Bolts

Page 7: 13. Mark Wilmer Pumping Plant Unit1.ppt Board Meeting/13... · Mark Wilmer Pumping Plant Unit 1 Overhaul. Scope of Work • Upgrade Impeller to New Specification • Replace Upper

13.8 KV Stator Winding epoxy coating to extend insulation life and

improve High Voltage DC test results

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Machine major components

Pump Shaft 25,000 LBS

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Repaired ImpellerImpeller 14,900 LBS

Page 10: 13. Mark Wilmer Pumping Plant Unit1.ppt Board Meeting/13... · Mark Wilmer Pumping Plant Unit 1 Overhaul. Scope of Work • Upgrade Impeller to New Specification • Replace Upper

Head CoverImpeller

Rotor 231,000 LBS

Page 11: 13. Mark Wilmer Pumping Plant Unit1.ppt Board Meeting/13... · Mark Wilmer Pumping Plant Unit 1 Overhaul. Scope of Work • Upgrade Impeller to New Specification • Replace Upper

New Pump Impeller

Page 12: 13. Mark Wilmer Pumping Plant Unit1.ppt Board Meeting/13... · Mark Wilmer Pumping Plant Unit 1 Overhaul. Scope of Work • Upgrade Impeller to New Specification • Replace Upper

Rebuilt Discharge ValveRebuilt 54” Discharge Valve

Page 13: 13. Mark Wilmer Pumping Plant Unit1.ppt Board Meeting/13... · Mark Wilmer Pumping Plant Unit 1 Overhaul. Scope of Work • Upgrade Impeller to New Specification • Replace Upper

Pump Shaft

Impeller Bolts holes

Page 14: 13. Mark Wilmer Pumping Plant Unit1.ppt Board Meeting/13... · Mark Wilmer Pumping Plant Unit 1 Overhaul. Scope of Work • Upgrade Impeller to New Specification • Replace Upper

Preliminary Schedule• Unit disassembly to begin June 18th• Ship Impeller by July 9• Remove and rebuild discharge valve • Blast and coat the pump pit• Machine pump pit wear rings• Clean and coat motor stator and rotor • Unit assembly to begin by October 1• Unit assembly complete by November 12• Complete Unit Start-up Check list • Heat Run last week of November• Release for Operations by December 1