1.2GPa Tensile Strength High Formability, …/media/Files/Autosteel/Great Designs...w w w . a u t o...
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1.2GPa Tensile Strength
High Formability, Conventionally Stamped Steel Paul Villemonte
Nissan Technical Center, NA
Materials Engineering Dept.
Masahito Katsukura
Nissan Motor Co, Japan
Materials AE Dept.
Takaaki Kondo
Nissan Technical Center, Europe
Materials Engineering
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• INTRODUCTION (NISSAN’S APPROACH TO REDUCING C02)
• HIGH ELONGATION, 1.2GPa. DEV. (NEW MATERIAL DESCRIPTION)
• MICROSTRUCTURAL APPROACH AND STRENGTHENING MECHANISMS
• MECHANICAL PROPERTIES
• MANUFACTURING CAPABILITY
• APPLICATIONS
• FUTURE DIRECTION
AGENDA
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Reduce CO2 emissions of new vehicles by 90% from 2000 Levels Achieve “CO2 concentration level of 450ppm” proposed by IPCC
80
0
20
2000 2010 2050 2030 2040
30% 90%
2005
CAFE※2
35%
Improvement
100
2020
2016
40
60
Long-term Vision for CO2 Emissions Reduction
Progress in NGP2016
Ratio of CO2 emissions
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15% reduction of vehicle weight contributes to CO2 reduction of 5%
Society
Individuals
Vehicles
Triple-layered approach
・EV/HEV
・Engine/Transmission
・Idle stop
・Accessory loss
・Rolling resistance
・Air resistance
・Heat management
・Vehicle weight
- ECO Pedal
- Fuel consumption meter
- Eco drive advice
・ Supporting eco drive
・ Reduced traffic jam
- Sky Project - Star Wings
NISSAN’S APPROACH TO CO2
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(Three Areas are Considered)
Nissan’s Approach TO BIW Weight Reduction
MATERIAL SUBSTITUTION
MANUFACTURING
MASS
REDUCTION
STRUCTURE RATIONALIZATION
HIGH STRENGTH MATERIALS
LOW SPECIFIC GRAVITY MATERIALS
JOINING
MOLDING
SHAPE OPTIMIZATION
INTEGRATION/SEPARATION OF FUNCTIONS
FUNCTION ALLOCATION
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(WHY?) APPLY AHSS - MASS REDUCTION
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500
Tensile Strength (MPa)
Part Thickness
20%
38% 45%
COST
Cost and Mass Reduction can be Achieved by AHSS Application
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1.2GPa T.S. HIGH ELONGATION
STEEL IS DEVELOPED
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• HIGH ELONGATION 1.2GPa STEEL CAN BE APPLIED TO COMPLEX SHAPES • HIGH ELONGATION 1.2GPa STEEL HAS EQUAL OR BETTER BIAXIAL FORMABILITY THAN 980MPa MATERIAL
NISSAN & JAPANESE STEEL MAKERS DEVELOP 1.2GPa
440
MPa
980
590
MPa
780
MPa
980
MPa
1.2GPa
HE*
1.2GPa
*HE: High Elongation
Tensile Strength
Ductility
High Low
Next generation
High tensile
Strength Steel
Current
Status
High
Low SIMPLE
COMPLEX
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MICROSTRUCTURE AND
STRENGTHENING MECHANISMS
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HE 1.2GPa MICROSTRUCTURES – DP & TRIP
(DUAL PHASE)
Conventional material
Martensite and Bainite (Strength improvement)
Retained austenite (Improving formability)
Fine ferrite (Improving formability)
(COMPLEX PHASE)
Transformation induced plasticity
FERRITE
MARTENSITE
(TWO APPROACHES)
F
M
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Dual Phase vs TBF Microstructure Mechanism of Steel
Hard area and soft area coexist.
Ferrite & Martensite
TRIP steel Retained AusteniteMartensite after force is applied.
Ferrite Martensite Austenite Martensite
DP steel
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Deformation behavior of retained austenite phase
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Blue: bcc (ferrite + banite) Red: fcc (retained austenite)
=2 μm; Phase map; Step=0.05 オm; Grid227x170
fcc:6.4%
ε= 0%
=2 μm; Phase map; Step=0.05 オm; Grid227x170
fcc:3.3%
ε= 5%
=2 μm; Phase map; Step=0.05 オm; Grid227x170
fcc:2.3%
ε= 13%
X
Y
Z
Decreased Retained Austenite Existence until late deformation
((RETAINED AUSTENITE REMAINS AT HIGH DEFORMATION)
TRIP EFFECT
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ENERGY ABSORPTION(STRENGTH vs THICKNESS)
13
15 %
Drop weight test results
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THE TRIP EFFECT RESULTS IN ADDED ENERGY ABSORPTION PROVIDING ADDITIONAL STRENGTH
AND CRITICAL ENERGY ABSORPTION
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MECHANICAL PROPERTIES
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60 0
500
1000
1500
Mild
Steel
440MPa
590MPa
980MPa
NEW 1.2GPa
with high
formability
10 20 30 40 50
1.2GPa
Advanced High Tensile Strength Steel (AHSS)
Mechanical Properties Stress (MPa)
Strain (%)
MATERIAL STATUS T.S. (MPa) Y.S.(MPa) %ELONG LAMBDA(%)
1.2GPa SPEC. SPECIFICATION 1180 Min. 850 Min. 14 Min. 30 Min.
980MPa DP SPECIFICATION 980 Min. 600 Min. 10 Min. --
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MANUFACTURING CAPABILITY
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FLD SHOWS NEW HIGH ELONGATION 1.2GPa MATERIAL CONTAINS BIAXIAL
FORMABILITY EQUAL OR BETTER THAN THE 980MPa DP MATERIAL
MANUFACTURING CAPABILITY – FORMING
(TRIP MATERIAL)
⑤ ⑥
① ② ③
④
⑦ ⑧
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MANUFACTURING CAPABILITY – FORMING
PART SHAPE & SPRING BACK
980MPa DP HE 1.2GPa
■ After spring back ■ Before spring back
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BEFORE WELD
TEMPER PULSE
AFTER GRAIN
REFINEMENT
Current condition Optimized condition
Reduce stress concentration of nugget
by extending heat-affected zone (HAZ)
Cross Tensile Strength is
Increased dramatically
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NISSAN 1.2GPa APPLICATIONS
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590MPa
780MPa
980MPa
Die Quench (1350MPa)
TARGET PARTS/GRADES TO APPLY 1.2 GPa MATERIAL
普通材48%
590M Pa15%
780M Pa3%
980M Pa9%
1350M Pa4%
その他3%アルミ
2%
under590M Pa16%
Mild steel
AL
Other
s
BIW material mass ratio
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NISSAN APPLIES NEW 1.2GPa
MATERIAL TO Q50
1. FIRST APPLICATION OF 1.2GPa MATERIAL REDUCES MASS BY – 11 KG 2. NEXT STEP IS TO INCREASE APPLICATION OF AHSS
WORLD FIRST
-11 KG MASS
Reinf. Ctr Pillar
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INCREASE APPLICATION OF 1.2GPa
FUTURE APPLICATION
- 15.9 -15.9
-15.9 kg
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FUTURE DIRECTION
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Increased Application of Advanced High Strength Steels Globally
FUTURE AHSS RATIO: CURRENT AHSS RATIO:
STRATEGY – APPLY AHSS EXTENSIVELY
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Cum. Weight Reduction
Steel
Al & Mg
・Closure Panels
・Chassis
・P/T Parts etc.
Plastics ・FDR, Back Door etc.
High Tensile
Strength Steel
• BIW
• Chassis
• Forged Parts
for P/T
Light Metals & Plastics
Cum
. C
ost
FUTURE DIRECTION
Cost Reduction for Expanding Application - Material
- Assembly
Structural
Integration
Structure
Expand HTSS
application
NEW 1.2GPa
APPLICATION
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NISSAN’S REQUEST TO STEEL CO.’S
PLEASE DEVELOP HE 1.2GPa FOR OEMS IN NORTH AMERICA
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North American
Light Vehicle Metallic Material Trends
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