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Transcript of 12fuegen Prog e
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Automotive Circle
International
PLUS!
\\ Tutorial 1: Adhesive bondingtechnologies
\\ Tutorial 2: Thermal andmechanical joining technologies
Simultaneous translation English/German
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International OEM BoardDr. Klaus Koglin Audi AG, DE
Dr. Udo Hnle BMW AG, DE
Michael Ruther Daimler AG, DE
Manuel Lai Centro Ricerche FIAT, IT
Dr. Ludger Wienand Ford-Werke GmbH, DE
Hajime Watanabe Honda R&D Co., Ltd., JP
Dr. Kiyokazu Mori Nissan Motors Co., Ltd., JP
Kurt-Peter Manns Adam Opel AG, DE
Marc Loigerot PSA Peugeot Citron S.A.S., FR
Marie-Thrse Vacher Renault SAS, FR
Hiroaki Iwamoto Toyota Motor Corp., JP
Johnny K. Larsson Volvo Car Corp., SE
Dr. Martin Goede Volkswagen AG, DE
Conference ChairsMODULE 1:
Prof. Klaus Dilger, Institute of Joining and Welding Technology,
Technical University of Brunswick, DE
Prof. Christian Lammel, IFF GmbH, Munich, DE
MODULE 2:
Prof. Stefan Bhm, Institute for Production Technology and Logistics,
University of Kassel, DE
Andrea Huber, Automotive Circle International, DE
Your additional benefitBenefit from the various interactive elements of this conference:
\\ Workshops \\ OEM Speed-dating
\\ TED Systems \\ Tutorials
www.automotive-circle.com
INTERACTIVE
Conference-Board
Joining technology between the
conflicting priorities of process
diversity and standardisationThe future belongs to lightweight and mixed constructions. However, using
successful combinations of materials effectively calls for appropriate joining
technologies which meet the requirements of the joining process itself in car
body production. It is cruicial in terms of car body behaviour.
Cold processes, such as adhesive bonding in addition to mechanical join-
ing as well as innovative thermal processes, provide important solutions forbonding even heat-sensitive materials. Furthermore, lightweight materials are
being developed, which can be joined using conventional thermal processes.
At the same time there is a need for standardised production processes with
great process-robustness to prevent the wide variety of technologies leading
to a dramatic escalation in car body engineering costs globally standard-
ised production processes that maintain consistent quality is the watchword
here. Then there is the energy efficiency aspect of the production process to
consider.
It is against this background that the three-day specialist conference on Joining
Technology in Car Body Engineering due to take place in Bad Nauheim between
17 and 19 April 2012 will once again gather together the leading international
network of OEMs and system suppliers in car body engineering. The aim will
be to discuss the latest progress reports and innovations in all the joiningprocesses relevant to series car body production in practice, on the basis of
presentations from experts and an exhibition of the latest models.
The conference is aimed at:Automotive engineers with responsibilities for joining projects in the predevel-
opment and development, planning and production of international OEM as
well as their engineering service providers and system suppliers.
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www.automotive-circle.com Conference-Tutorials
Pre-conference tutorialsTutorial 1: Adhesive bonding technologies
Tutorial 2: Thermal and mechanical joining technologies
Two tutorials on Adhesive bonding technologies and Thermal and me-
chanical joining technologies provide newcomers to the field with the
opportunity to review the fundamentals as well as the applicability of the
different joining methods used in todays automotive production, in thisway offering an optimal preparation for the high-level presentations in
the main conference.
The tutorials address
\\ Engineers in development, process planning and production, requir-
ing a fundamental overview on joining technologies
\\ Young engineers with relatively few experiences in such technologies
\\ Technical experts facing new tasks and therefore needing to intensify
their knowledge on specific joining technologies
Please note that the tutorials and the main conference modules are
separate events. An advanced registration for the tutorials is mandatory,
as the number of participants is limited.
PLUS TUTORIALS
MONDAY, 16 APRIL 2012
TUTORIAL I ADHESIVE JOINING TECHNOLOGIES
Tutor: Prof. Lucas F.M. da Silva, Faculty of Engineering,
University of Porto, PT
9.30 h Welcome and introduction of the topic\\ Theory of adhesion
\\ Adhesive selection
\\ Joint design
\\ Surface preparation
11.15 h Coffee & contacts
11.45 h Joint fabrication methods\\ Control (destructive and non-destructive tests)
\\ Applications in the automotive industry
Time reserved for further discussion
13.30 h End of tutorial 1
TUTORIAL II THERMAL AND MECHANICAL JOINING TECHNOLOGIES
Tutor: Graham Wylde, TWI Ltd, GB
14.30 h Welcome introduction of the topicThermal and mechanical joining methods and their mechanisms
Overview on these methods: capabilities and limitations
16.15 h Coffee & contacts
16.45 h Application of thermal and mechanical joining technologies inthe automotive production
Outlook: Newest technological developments and their appli-cation potential in series production
Time reserved for further discussion
18.30 h End of tutorial 2
IN GERMAN LANGUAGE
Tutorial 1 + 2 will also be held in
German language!
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Exhibition & SponsoringYou would like to present your products and your company at the exhibitors
forum? Please contact:Frauke Hallwass, T + 49 511 9910 340, [email protected]
Conference-Module 1 www.automotive-circle.com www.automotive-circle.com Conference-Module 1
YOUR PRE SENCE
TUESDAY, 17 APRIL 2012
MODULE 1: ADHESIVE BONDING AND HYBRID BONDING
Moderation: Prof. Klaus Dilger, Institute of Joining and Welding Technology,
Technical University of Brunswick, DE
Prof. Christian Lammel, IFF GmbH, Munich, DE
9.30 h Welcoming address to participants in Module 1 and introduc-tion to the subject matter
SESSION I BONDED JOINTS AND PROCESSES IN AUTOMOTIVE ASSEMBLY
9.45 h Adhesive bonding in assembly from the aspects of derivativesflexibility, ergonomics and economicsDr. Sascha Nagel, BMW Group, DE
10.15 h Adhesive bolt systems based on radiation curing adhesivesDipl.-Ing. Franz Drke, Bllhoff Verbindungstechnik GmbH, DE;
Dipl.-Ing. Sebastian Sllentrop, LWF Universitt Paderborn, DE
10.45 h Modern functional solutions to bonding and acoustic problems
in lightweight car bodies made from hybrid substratesDr. Peter Born, Henkel AG & Co. KGaA, DE
11.15 h Coffee and contacts
SESSION II BONDING IN CURRENT CAR BODY ENGINEERING PROJECTS
11.45 h Quality criteria imposed on structural bonded jointsBernd Maurer, BMW Group, DE
12.15 h Optimization of dimensional quality in adhesive-bonded jointsalong manufacturing process chainManuel Lai, Rosanna Brun, Antonio Annichiarico,
Centro Ricerche FIAT, IT
12.45 h Lunch
14.00 h Process-robust structural adhesives and their implementationin vehicle manufacturingDr. Andreas Lutz, Dow Deutschland Anlagengesellschaft mbH, DE;
Fiorinza Di Sciullo, Centro Ricerche FIAT, IT
14.30 h Bonding innovations for greater process stabilityDr. Michael Frauenhofer, Dr. Henning Lser, Audi AG, DE;
Felix Eichleiter, Volkswagen AG, DE
15.00 h Coffee and contacts
SESSION III Surfaces suitable for bonding/surface treatment15.30 h Measuring the thickness of non-cured primer and activator
layers
Dr. Udo Meyer, Fraunhofer-Institut fr Fertigungstechnik und
Angewandte Materialforschung (IFAM), DE
16.00 h Bonding pretreatment for using high-strength aluminium alloysin lightweight engineeringTorsten Grohmann, AMAG rolling GmbH, AT
16.30 h Presentation of various pretreatment systemsMark Wolf, Daimler AG, DE
17.00 h FOCUS-WORKSHOPS
Learning from other industrial sectors:
Small-group discussions, moderated by experts
A: Managing the bonding process in rail-vehicle constructionPeter Hellwig, Siemens AG, DE
B: Fusion welding in the production of heavy omnibusesDr. Christoph Eicher, EvoBus GmbH/ Daimler AG, DE
C: Rising demands imposed on bonding of PVC flooringDr. Alexander Rosner, MAN Nutzfahrzeuge AG, DE
18.00 h Get-together
19.00 h Dinner
INTERACTIVE
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Conference-Module 1 + 2 www.automotive-circle.com www.automotive-circle.com Conference-Module 2
INTERACTIVE
WEDNESDAY, 18 APRIL 2012
Module 1 continued + start of Module 2
MODULE 2: THERMAL & MECHANICAL JOINING PROCESSES
Moderators: Professor Stefan Bhm, Institute for Production Technology and
Logistics, University of Kassel , DE
Andrea Huber, Automotive Circle International, DE
8.30 h Welcoming address to participants in Module 2 and introduction
to the subject matter
SESSION IV HYBRID JOINING METHODS/NON-DESTRUCTIVE TESTING
8.45 h Cohesive metal bonding Examples of structural bondingwith unprepared metalsUwe Manert, Lord Germany GmbH, DE
9.15 h Active thermography Non-destructive method for testingstructural bonds and mechanical joining methods
Christian Srajbr, Technische Universitt Braunschweig, Institut frFge- und Schweitechnik, DE; Alexander Dillenz, Edevis GmbH, DE
9.45 h Study of production influences on the property profile of foldbondingsErk Wiese, Felix Eichleiter, Volkswagen AG, DE
10.15 h Coffee and contacts
10.45 h Spot resistance welding of aluminium to steelChristian Neudel, Audi AG, DE
11.15 h Mechanical joining methods in the material mix of modernvehiclesWolfgang Obermann, Emhart Teknologies, Tucker GmbH, DE
11.45 h Flexible material joining technology for tomorrows innovative
lightweightHolger Schubert, Daimler AG, DE
12.15 h Lunch
End of Module 1 + Continuation of Module 2
SESSIONV QUALITY ASSURANCE
13.30 h Numerical compensation techniques for determining theremonstrance of weld distortionsYves Marcel Omboko, Volkswagen AG, DE
14.00 h MAG welding of galvanized metal: Improving the weldingprocess with gases, especially by reducing the number of openpores
Christoph Matz, Linde AG, DE
14.30 h Numerical and experimental tolerance prognosis in the auto-motive processAlexander Eckert, Markus Rssinger, Volkswagen AG, DE; Dr. Frank Schulz,
Audi AG, DE; Reinhard Mauermann, Frauenhofer Institut IVW Dresden, DE
15.00 h Coffee and contacts
SESSIONVI HIGH-PERFORMANCE MATERIALS/NEW MATERIAL DEVELOPMENTS
15.30 h Laser welding: Beam shaping and guidance with line scanners Application in the body-in-whiteAlfred G. Arlt, Ingenieurbro fr Lasertechnik und Verschleischutz
(ILV), DE; Dr. Holger Gnther, ThyssenKrupp System Engineering, DE
16.00 h System for joining press-cured steels to aluminium or steelGeorg Donhauser, Kerb-Konus-Vertriebs-GmbH, DE
16.30 h Influence of imperfections on the load bearing behaviour ofFeMn steel spot welds (TWIP steels)Jascha Veit, Prof. Dr. Volker Wesling, Institut fr Schweitechnik und
Trennende Fertigungsverfahren, TU Clausthal, DE; Dr. Wilko Flgge,
Dr. Christian Fritzsche, Salzgitter Mannesmann Forschung GmbH, DE
17.00 h FOCUS-WORKSHOPSSpotlight: The future of mechanical and thermal joining methods
Join in small-group discussions on upcoming series applications with
representatives from research
A New developments in joining technologies for hybrid metalconstruction and hybrid metal/fiber-composite constructionDr. Frank Riedel, Fraunhofer-Institut fr Werkzeugmaschinen und
Umformtechnik
B Mechanical joining and hybrid joining of press-cured andhybrid UHSS materialsProf. Dr.-Ing. habil. Uwe Fssel, Technische Universitt Dresden, DE
C Innovative solid phase spot-joining methods for fibercomposites and metal polymer hybrids
Prof. Sergio Amancio, Helmholtz-Zentrum Geesthacht, DE
D Opportunities for lightweight vehicle design by using roboticfriction stir welding;Jeroen de Backer, Regional University West Trollhttan, SE
18.00 h Get-together
19.00 h Dinner
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* Subject to change (Status as of 4 January 2012)
Automotive Circle
International
Connecting outstanding expertson car body manufacturing,
painting and assembly
Regular updates, detailed programmeand online registration at:
www.automotive-circle.com
Conference-Module 2 www.automotive-circle.com
THURSDAY, 19 APRIL 2012
SESSIONVI HIGH-PERFORMANCE MATERIALS/NEW MATERIAL DEVELOPMENTS(Continuation)
8.30 h Joining technologies for lightweight engineering materials asillustrated by the Chevrolet Corvette ZR1Gerald Creter, Adam Opel AG, DE
9.00 h Simulating notch effects created by holes and weld points in
car body parts made of ultra-high-strength steelsHorst Lanzerath, Ford Forschungszentrum Aachen GmbH, DE
9.30 h New pierce nut for hot-formed partsArndt Pohl, Profil Verbindungstechnik GmbH & Co. KG, DE
10.00 h Coffee and contacts
SESSIONVII New processes10.30 h Aluminum joining: Friction spot welding and resistence welding
Fritz Luidhardt, Harms & Wende GmbH & Co. KG, DE
11.00 h Hole-less joining for hybrid constructionRalf Birkelbach, EJOT GmbH & Co. KG, DE
11.30 h Frictional element welding An innovative method for joininghybrid body parts
Dr. Uwe Alber, Audi AG, DE
12.00 h OEM SPEED-DATINGThe OEM speakers from Module 2 are available for one-on-one
discussions
12.30 h Lunch
13.45 h Robot-assisted EMPT sheet welding of lightweight hybridmaterialsDr.-Ing. Ralph Schfer, Dr. Pablo Pasquale, PSTproducts GmbH, DE
14.15 h Laser remote welding of aluminium without filler metal
Dr. Rdiger Brockmann, Trumpf Laser- und Systemtechnik GmbH, DE;Corrado Bassi, Novelis Switzerland SA, DE
14.45 h Joining methods employed in the new Opel Zafira TourerManfred Clemenz, Adam Opel AG, DE
15.15 h Farewell address for Module 2 participants
\\ REGISTRATION PROCEDURESVincentz Network GmbH & Co. KGAutomotive Circle InternationalPlathnerstr. 4cDE-30175 Hannover
Tel. +49 511 99 10-377Fax +49 511 99 [email protected]
\\ YOU CAN ALSO REGISTER ONLINE ATwww.automotive-circle.com
\\ DATE AND VENUETutorials: 16 April 2012Module 1: 17 April 2012Module 1 + 2: 17 18 April 2012Module 2: 18 April 2012
Hotel Dolce Bad NauheimElvis-Presley-Platz 1DE-61231 Bad Nauheim
Tel. +49 6032 303-0Fax +49 6032 303-529www.dolce-bad-nauheim-hotel.com
We kindly ask you to make your own hotelreservation. Accommodation is availableat the conference hotel, which holds singlerooms at the rate of 134, incl. breakfast.Please refer to Automotive Circle. The men-tioned room rate includes 5, breakfast perperson and per day.
\\ CONFERENCE FEESper Tutorial: 450 , *Module 1 + 2 (Standard): 2.325 , *Module 1 + 2 (Early-bird): 2.225 , *per Module (Standard): 1.620 , *per Module (Early-bird): 1.520 , *
Early-bird price available until 19 March 2012.
Students will get 50 % discount on standardprices on presentation of a valid student ID.
* All prices plus 19 % German VAT. All confer-ences in Europe are subject to VAT. To reclaim,please contact your local tax office.
\\ CONFERENCE FEES INCLUDETutorial: The participation fees include theattendance in the tutorial, list of delegates,the proceedings and the coffee break.
Conference: Fees including full conference par-
ticipation, incl. conference materials and listof delegates, the authority for downloadingthe presentation in the internet, luncheons,catering and the participation in the eveningnetworking events
\\ CONFERENCE LANGUAGEThe conference will be translated simultane-ously into English and German. Please notethat the contents of lectures and presenta-tions at simultaneously interpreted confer-ences are predominately composed in theEnglish language.
\\ CANCELLATIONSFees will be refunded in full if notice of can-cellation is received by 19 March 2012. 50 %of the conference fees will be refunded incase notification of cancellation is receivedlater, but not later than 2 April 2012. Del-egates who fail to attend without notifyingthe organiser will be liable for the wholeconference fees. Substitutions of delegatesmay be made at any time. Cancellations andchanges should be notified in writing. In allcases date of postmark shall apply. Any fees
to be refunded will be paid after the end ofthe conference. The organiser reserves theright to change the programme content or tocancel the event due to important reasons.Cancellation fees of third parties that mayappear in this context will not be reimbursed.
\\ PLEASE NOTEBy registering you understand that yourparticipation and attendance at the confer-ence may be videotaped, filmed and/or au-dio recorded. You agree that the recordingmay be used for any lawful purposes thatVincentz Network, or its designees, in theirsole discretion, may determine. The addressdata are processed for customer service andinformation purposes in compliance withthe German Federal Data Protection Law.Companys name, city and country might be
published on the Internet as reference for theupcoming conferences of Automotive CircleInternational.
\\ PICTURESfotolia, Vincentz Network
Terms & Conditions
INTERACTIVE
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Fax to: +49 511 9910 379
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