12EX16-01 Product Catalog · Stabilize your Process HOT RUNNER TECHNOLOGY 12EX16-01 Product Catalog...

S t a b i l i z e y o u r P r o c e s s

H O T R U N N E R T E C H N O L O G Y

12EX16-01 Product CatalogT h r e a d e d N o z z l e s H o t R u n n e r S e r i e s

CAT-10-0013_EN-Rev06 EN 03 / 2019


CAT-10-0013_EN-REV06

© 2019 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.

Master Language is English For a specific application, please consult Synventive

12E System InformationH O T R U N N E R T E C H N O L O G Y

12EX16-01 System Information

Thrust pad selection Inlet bushing Bolt down selection

M10

1070

1042

42

Hot Runner System - Thrust Pad / Bolt Down Manifold

-2-

Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.







Gate Cooling Required

Ø35

Ø14

Ø60

Ø50

L

L1

L2

Ø12

J =

stan

dard

Ø16

optio

nal

Ø18

Tip face must contact plastic

L(mm) L1 L2

Heater zone power 1) (Watt)Power 1 Power 2 Power 3 Power 4 Power 1-4

200-<230 L-110 - 360W 200W - - 560W230-<270 L-110 - 360W 315W - - 675W270-<310 L-110 - 360W 400W - - 760W310-<350 L-110 - 360W 400W - - 760W350-<390 L-110 - 360W 500W - - 860W390-<430 L-110 - 360W 630W - - 990W430-<450 L-110 L-400 360W 630W 158W - 1148W450-<470 L-110 L-400 360W 630W 200W - 1190W470-<510 L-110 L-400 360W 630W 315W - 1305W510-<550 L-110 L-400 360W 630W 400W - 1390W550-<590 L-110 L-400 360W 630W 400W - 1390W590-<630 L-110 L-400 360W 630W 500W - 1490W630-650 L-110 L-400 360W 630W 630W - 1620W >650 L-110 L-400 360W

1) The numbering of the heating zones starts at the nozzle tip and ends at the nozzle head.

Nozzle Lengths

-3-








Smooth flow

Smaller cutout

Mold strenghts

Reduced cutout Standard cutout

Optional Features

-4-








PNC6018B (pneumatic)

PB6016 (pneumatic)

HB4016 (hydraulic)

Pressure range: 6 - 12 bar (87 - 174 psi)Min/Max Close Forces: 1696 N / 3393 N



Available features: ♦ Position Sensor ♦ SynCool®

Available features: ♦ Position Sensor ♦ SynCool®

Available Actuators

-5-








H O T R U N N E R T E C H N O L O G YH O T R U N N E R T E C H N O L O G YH O T R U N N E R T E C H N O L O G Y


Preferred Available Not Available

VSP Valve Gate - Straight Pin - Plunged Through

Tip Style Description Dt = Ø16

F = 0, 30, ModH=4.0 H=5.0

VSP Standard

VSP-SC Color Seal

VSP-WC Wear C

VTP Valve Gate - Tapered Pin - Plunged Through


F = 0, 30, ModH=3.0 H=3.5

VTP Standard

VTP-SC Color Seal

Nozzle Tip Styles

-6-

Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable










VSW Valve Gate - Straight Pin - Blind

Tip Style DescriptionDt = Ø20

H=3.0 H=4.0

VSW Standard

VSW-SC Color Seal

VTW Valve Gate - Tapered Pin - Blind

Tip Style DescriptionDt = Ø20

H=2.0 H=2.5 H=3.0 H=3.5

VTW Standard

VTW Color Seal

Nozzle Tip Styles

-7-











TTW Thermal Gate – Torpedo - Blind

Tip Style Description Dt = Ø20H=2.0 H=2.5 H=3.0 H=3.5

TTW Standard

TTW-SC Color Seal

TTP Thermal Gate – Torpedo - Plunged Through


F = 0, 30, ModH=2.0 H=2.5 H=3.0 H=3.5

TTP Standard

TTP-SC Color Seal

TFP Thermal Gate – Full Flow - Plunged Through


F = 0, 30, ModH=1.5 H=2.0 H=2.5 H=3.0

TFP Standard

TFP-SC Color Seal

Nozzle Tip Styles

-8-











Wear InsertPart Description

F = 0, 30, ModH=2.0 H=2.5 H=3.0 H=3.5 H=4.0

WI-VTWWear Insertfor VTW Nozzle tips

WI-VSWWear Insertfor VSW Nozzle tips

WI-TTWWear Insertfor TTW Nozzle tips

Cooling BushingPart VSP VTP VSW VTW TTP TTW TFP

NC

Nozzle Cooling Bushing forNozzle Tips,Blind and Plunged Through

Cooling Bushing and Wear InsertPart Description VSW VTW TTW

NC + WI Wear Insert combined with Nozzle Cooling Bushing for Nozzle TipBlind

Wear Inserts / Cooling Bushings

-9-











VSP, VTP, TTP, TFP - Nozzle tip cutout dimensions

Ø16 H7

Ø35

R2

118°

60°L±0

,05

0

88,7

14,165F=

30

#

Ra0

,8

Ø 0,02 A

A

-0,02# =

+0.10 0

+0.10 0

Ø16 H7

Ø35

R2

118°

60°L±0

,05

0

8

12

16,321

F=30

#

Ra0

,8

Ø 0,02 A

A

-0,02# =

+0.10 0

+0.10 0

Standard Cutout Reduced Cutout

Nozzle Tip Cutout Dimensions

-10-











VSW - Nozzle tip cutout dimensions

Ø35

Ø20 ( )

L±0

,05

Ø8,47

R2 R0,5

R2

118°

60°

100°

03

6,511,512,216,465

X

Ø 0,02 A

A

ØH ( )H6

Ø5,2

2,2

±0,05

( A°)

X

#

Ra0

,8

Ø 0,01 A

+ 0.10 0

H7 + 0.021 0

0- 0,10

+0,10 0

-0,02# =

73,744,0

107,953,0

( A°)ØH

+0,006 0

+0,008 0

+0,006 0

0- 0,05

At the area of the nozzle gate replaceable, hardened (52 +2/-1HRC) 1.inserts are recommended by Synventive.Synventive recommends that the gate area geometry is 2.manufactured by grinding and not EDM with a surface quality of Ra0,8


-11-








VTW - Nozzle tip cutout dimensions

30°3,5

40°3,0

40°2,5

140°2,0

L2L1A1ØH

2,46 2,938 3,792 4,524 4,7

D1 D2 D3A2 R

110°

4,68

5,18

5,11


Ø20,808

Ø35

Ø20 ( )

Ø8,532

100°

Ø16,798

R2

R0,5

60°

118°R2

0( 3 )

6,511,512,216,465

X

Ø 0,02 A

A

-0,02# =

ØD1ØD2ØD3

ØH

A1 0°+0,50°R

A2

0

L1L2

3

X

#

Ra0,4

Ø 0,01 A

0- 0,05

0- 0,05

0- 0,10

+ 0,10 0

H7 +0.021 0

+ 0.02 0

L ±0

,05


Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold.

-12-








TTW - Nozzle tip cutout dimensions

Ø20

Ø35

Ø12,563

L±0

,05

R0,5

R2

R2

118°

60°

70°

0

6,511,512,2

X

Ø 0,02 A

A

-0,02# =ØH ±0,02

R4,2

1,559

Ø D1

Ø7,8

80°

00,15

L1

3 0-0,05

0- 0,10

X

#

Ø 0,01 A

+0.021 0

+ 0.10 0

+0.10 0

0-0,02

16,465

ØH L12 0,5882,5 0,7383 0,9783,5 1,552




-13-








VSP, VTP, TTP, TFP - Cooling bushing cutout dimensions

Ø43

R0.2

F=0

Ø6

(2x)

12.

5 ±0

.5

70°

Ø 61

Ø16

60° 8

118°

8.7

15

27.

02

25

Ø70

10

8

LC

(5)

Ø48

Ra 0,8

Ra

0,8

Ra

0,8

Ø 0,02

0,02

A

L

R1

60°

M5(4x)

8

+ 0.100

H7

+ 0.0180

+ 0.1

0

±0.0

5

+ 0.10

±0.0

5

#

A

A

Cooling Bushing Cutout Dimensions


-14-








VSW, VTW, TTW - Cooling bushing with wear insert cutout dimensions

70°

Ø61

R4

R4

Ø43

R0.2

F=0 Ø

6 (2

x)

12.

5 ±0

.5

L

15

27.

02

25

Ø70

10

M5 (4x)

8

8

LC

(5)

Ø48

100°

Ø16 3

Ø30

3

5.5

R0.3

Ra 0,8

Ø 0,02

Ø 0,02

R1

60°

+ 0.100

±0.0

5

+ 0.10

±0.0

5

+ 1°0°

H7+0.018

0

-0 0.10

+ 0.10

±0.0

1

B-B

BB

#

Ra

0,8

A

A

Awear insertoptional

Cooling Bushing with Wear Insert Cutout Dimensions


-15-








Wear Insert Cutout Dimensions

VSW, VTW, TTW - Wear Insert cutout dimensions

Ø35

118°

100°

+0,10 0

+0,018 0

+0,10 0

0 - 0,10

+0,05 0

R2

R0,3

Ø16 ( ) H7

Ø30

Ra 0,

8

F = 0 #

3

12

7 ±0,0

1 L ±0

,05

14,25

R4

R4

B-B

B B

Ø 0,02 A

Ø 0,02 A

A


-16-


www.synventive.com

The AmericasSynventive Molding Solutions Inc.10 Centennial DrivePeabody, MA 01960, USATel.: +1 978 750 8065Fax: +1 978 646 3600E-Mail: [email protected]

EuropeSynventive Molding Solutions GmbHHeimrodstr. 1064625 Bensheim, GermanyTel.: +49 (0) 6251 / 9332-0Fax: +49 (0) 6251 / 9332-90E-Mail: [email protected]

AsiaSynventive Molding Solutions (Suzhou) Co.Ltd.12B Gang Tian Industrial SquareSuzhou Industrial Park, China 215021Tel.: +86 512 6283 8870Fax: +86 512 6283 8890E-Mail: [email protected]

CAT-10-0013_EN-REV06 2019-Mar-15© 2019 Synventive Molding Solutions DTP: KA

12EX16-01 Product Catalog · Stabilize your Process HOT RUNNER TECHNOLOGY 12EX16-01 Product Catalog...

Documents

Transcript of 12EX16-01 Product Catalog · Stabilize your Process HOT RUNNER TECHNOLOGY 12EX16-01 Product Catalog...