12691 Lovell Presentation

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    Near Wellbore PhysicsNon-isothermal flow into awellbore

    Oct 13th, 2011

    John LovellSchlumberger

    Excerpt from the Proceedings of the 2011 COMSOL Conference in Boston

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    Near Wellbore Physics in Oilfield Exploration

    Industry background

    Simplistic approach to determining flow profiles

    Actual data Role of multi-physics modeling

    Some initial results and future research directions

    Conclusion

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    Industry Background Exploration and Production

    Wellbores are drilled into the ground to extract hydrocarbon(gas/oil) from within the pores and fractures of a reservoir,

    usually with water in the same pores

    The zones will be of different permeabilities and pressures,

    and the pressures will drop over time as the reservoirdepletes

    Only about 20-30% of the oil is ultimately recovered, even

    with hundreds of wells drilled into the same reservoir

    Finding new reserves is important, but improving production

    ratio even more so.

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    Industry Background Exploration and Production

    Production improvement by increasing permeability

    Hydro-Fracking, Acid Stimulation,etc

    Production improvement by increasing pressure

    Drill nearby well and inject water, gas, or both

    Production improvement by increasing viscosity of oil

    Drill very-nearby well and pump steam to heat the oil

    Difficult to improve production without knowing what fluidsare being produced, and from where along the wellbore

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    Industry Background Exploration and Production

    Production improvement by increasing permeability

    Hydro-Fracking, Acid Stimulation,etc

    Production improvement by increasing pressure

    Drill nearby well and inject water, gas, or both

    Production improvement by increasing viscosity of oil

    Drill very-nearby well and pump steam to heat the oil

    Difficult to improve production without knowing what fluidsare being produced, and from where along the wellbore

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    Role of Temperature Profiling

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    Role of Temperature Profiling

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    Role of Temperature Profiling

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    Role of Temperature Profiling

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    Role of Temperature Profiling

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    Role of Temperature Profiling

    Measure/Estimate/Model incoming fluid temperature

    Measure fluid temperature along wellbore

    Flow profile identify major flowing zones

    Evaluate effectiveness of stimulation/injection/etc

    How to measure temperature?

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    Role of Temperature Logging

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    Subsea Data from Array of Sensors

    Top zone cleaned successfully

    Bottom zone barely starting

    Bottom zone still had brine had absorbed lot of the

    fluid during stimulation

    When this well is brought online into production

    facilities, need to plan for some initial some fluid

    production before the dry gas

    Clean-up of gas well

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    Subsea Data from Array of Sensors

    Fluid migrating from lower zone to upper.

    Well had been completed many months earlier,

    yet cross-flow still stable.

    Indicative of relatively large reservoirs and

    anomalous pressured zones.

    Led operator to re-evaluate drill-stem test data.

    Cross-Flow Before Production

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    Subsea Data from Array of Sensors

    Fewer than 30 sensors across sandface

    Some sensors directly in front of gas

    impingement reading much colder than theaverage wellbore temperature

    Similar phenomenon have been since been

    seen in DTS in fractured shale gas wells.

    Not all wells so simple to interpret

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    Azeri Sandface Data

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    Azeri Sandface Data

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    Azeri Sandface Data

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    Azeri Sandface Data Pressure Depletion

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    What temperature does DTS measure?

    Temperature on outside of screens not same as average

    wellbore temperature

    Temperature on screens depends on incoming flow rate

    advection versus conduction

    Temperature on the inside of a screen not the same as

    temperature on the outside of screen

    Temperature on the inside of a screen not the same as theaverage wellbore temperature

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    Velocity vs Temperature Profile in Wellbore

    Characteristic velocity

    shape for turbulent flow.

    Fast drop to zero at wall.

    Characteristic temperature

    curves versus radius.Much faster drop to screen

    temperature at interface

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    Go to equations Wellbore

    Inside wellbore assume instantaneous change versus time

    (not transient formulation)

    2D flow (both radial and axial flow)

    Model turbulence using standard CFD formulation, k-e

    Boundary conditions need either radial and axial velocity, or

    radial and axial stress (i.e. two conditions, not one)

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    Go to equations 2D Porous Media

    Almost exactly same as Darcys equation except the term

    (m/k)u. This term is only important near boundaries, but it

    changes the nature of the equation

    Boundary conditions need either radial and axial velocity, or

    radial and axial stress (i.e. two conditions, not one)

    I.e., same as the Navier-Stokes, so we can match them upconsistently

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    COMSOL Multiphysics

    2D Darcy-Brinkmann

    N-S

    2DBrinkmann uses NS computed stress as boundary condition

    NS uses Brinkmann computed velocities as boundary condition

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    COMSOL Multiphysics Stabilization

    2D Darcy-Brinkmann

    N-S

    2DBrinkmann uses NS computed stress as boundary condition

    NS uses Brinkmann computed velocities as boundary condition

    Add a weak term to constrain divergence

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    Go to equations Heat Transfer

    Term in red is Joule-Thomson effect

    E.g., if pure radial flow (w=0) and conduction not important

    i.e. DT = J DP where J = (aT 1)/(rCp)

    Note that J can be positive or negative (gas vs water vs oil)

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    Challenges

    Mesh needs to be very fine in wellbore:

    6 diameter, hundreds of meters longMesh fairly dense in annulus

    Mesh coarse in the rock

    Results in many elongated elements

    Slows convergence

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    Challenges

    Mesh needs to be very fine in wellbore

    Mesh fairly dense in annulusMesh coarse in the rock

    Results in many elongated elements

    Slows convergence

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    Challenges

    Mesh needs to be very fine in wellbore

    Mesh fairly dense in annulusMesh Coarse in the rock

    Results in many elongated elements

    Slows convergence

    ~150,000 unknownsNonlinear equation for P

    Weakly nonlinear in T

    k-e convergence often very painful

    To get CFD to converge, started with

    uniform flow and used that as initial guess

    ~10 mins to solve one configuration

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    COMSOL Results

    10

    15

    20

    25

    30

    35

    40

    45

    50

    55

    60

    60.6 60.7 60.8 60.9 61 61.1 61.2 61.3 61.4

    MD(m)

    Temperature (degC)

    Axial Temp

    Screen OD Temp

    Fluid In TempExample shown is 50m

    section with highly stratifiedflow. Hotter fluid is entering

    from below, gets cooled

    somewhat by fluid over this

    interval.

    Zones dominated by radial flow

    measure the incoming fluid

    temperature.

    Zones dominated by conduction

    measure close to the axial

    temperature.

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    Some results Large Sand Bodies

    85 deg well, flow from largesand with varying

    permeability.

    30m spacing and 10m

    spacing

    Coarse spacing captures

    overall temperature trend

    10m preferable

    4800

    4900

    5000

    5100

    5200

    5300

    5400

    5500

    5600

    5700

    5800

    59.5 60.5 61.5

    MeasuredDepth(m)

    Temperature (degC)

    4800

    4900

    5000

    5100

    5200

    5300

    5400

    5500

    5600

    5700

    5800

    59.5 60.5 61.5

    MeasuredDepth(m)

    Temperature (degC)

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    Some results Small Sand Bodies

    85 deg well, flow fromsand blocks with

    different perms and

    separated by shales

    Open-hole gravel pack

    10m sensor spacing

    Inverted flow rate based

    on the shale data only

    4950

    5000

    5050

    5100

    5150

    5200

    5250

    5300

    5350

    60 60.5 61

    MD(m)

    Temperature (oC)

    4990

    5040

    5090

    5140

    5190

    5240

    5290

    0 1000 2000 3000 4000

    MD(m)

    Downhole Rate (m3/d)

    Actual Rate

    Inverted Rate

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    Some results Flow from Vugs/Fractures

    85 deg well, flow from veryhigh perm vugs and

    fractures

    Open-hole gravel pack

    10m sensor spacing

    Inverted flow rate vs actual

    4950

    5000

    5050

    5100

    5150

    5200

    5250

    5300

    5350

    59 60 61

    MD(m)

    Temperature (o

    C)

    4950

    5000

    5050

    5100

    5150

    5200

    5250

    5300

    5350

    0 500 1000 1500

    MD(m)

    Downhole Rate (m3/d)

    Actual Rate

    Inverted Rate

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    Some results Flow from Vugs/Fractures

    85 deg well, flow from veryhigh perm vugs and

    fractures

    OHGP

    5m sensor spacing

    Inverted flow rate vs actual

    4950

    5000

    5050

    5100

    5150

    5200

    5250

    5300

    5350

    59 60 61

    MD(m)

    Temperature (degC)

    4950

    5000

    5050

    5100

    5150

    5200

    5250

    5300

    5350

    0 500 1000 1500

    MD(m

    )

    Downhole Rate (m3/d)

    Actual Rate

    Inverted Rate

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    New Interface Condition at Wellbore

    Combination of k-eand Brinkmann-Darcy

    gives a new interface

    condition for heat-

    transfer coefficient from

    reservoir to wellbore

    It lies in-between

    Sleicher-Rouse and

    Dittus-Boulter

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    Future directions

    Improved physics at the interface:

    Beavers/Joseph, etc

    Effective viscosity of the Brinkmann equation vs fluid viscosity

    Integration of empirical PVT formula into the COMSOL set-up

    Stabilization of the k-e (new empirical model for e in a tube?)

    3D is the temperature on one side of the wellbore, the same as the

    other??

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    Future directions 3D

    Inject fluid from just one side of the wellbore

    Almost uniformly parabolic

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    Conclusion

    Multiphysics FEM code can solve combination of porous media,

    wellbore CFD, advected temperature and temperature conduction

    Reproduces temperature phenomenon seen in sandface data

    Has been used in commercial applications to determine sensor

    spacing needed for accurate flow-profile inversion

    Has been used to validate when simplistic models can be used, and

    when they cannot

    Opportunities for new algorithms that take advantage of the difference

    between real temperature and simple models

    Understanding the near wellbore physics has proven crucial to

    accurate interpretation of temperature data