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    Seminar Container Securing on Container Vessels

    Part 1

    May 11, 2012 Portoroz

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    Why pay keen attention to container securing?

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    Forces acting on container stack

    Wind load (only for wind exposed container on deck).

    Acceleration caused by vessel movement at sea.

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    Forces acting on container stack

    Wind load for exposed container on deck

    . .

    20 Container 40 Container

    .

    2nd. tier 15 kN 30 kN

    1st. tier 30 kN 60 kN

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    Forces acting on container stack

    Transverse acceleration bq

    1,001,00

    bqbq

    . .

    0,90

    0,95

    0,90

    0,95

    transverse acceleration bq on 0,75

    0,80

    , 5

    0,75

    0,80

    , 5

    ,

    0,65

    0,70

    0,65

    0,70

    transverse acc. bq belowweather deck GM=1,52m

    0,50

    0,55

    ,

    0,50

    0,55

    ,

    , , , ,

    distance from AP

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    Resulting forces applied to container

    Racking force A

    Transverse force a lied to container end and door frames.

    => Can be reduced by using diagonal lashing elements.

    Liftin force B

    Vertical tension force applied to container corners, absorbed

    by Twistlocks.

    =

    A

    elements.

    Post load CCD

    Vertical compression force applied to container posts.

    => Container weights have to be reduced.

    Lashing load D

    Load in the lashing element.

    = an e re uce y us ng a ona agona as ng

    elements.

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    Forces acting on container stack

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    Permissible resulting forces on container

    GL LR BV ABS DNV

    ac ng orce

    Lifting force 250 kN 250 kN 250 kN 250 kN 250 kN

    Post load 848 kN 848 kN 848 kN 848 kN 864 kN

    Lashing load

    - Long lashing- Short lashing

    245 kN230 kN

    245 kN230 kN

    245 kN230 kN

    245 kN230 kN

    245 kN230 kN

    lashing angle)

    Red values => working load = proof load!

    Values valid for 20`/40` container acc. ISO 1496-1, 1990.

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    Typical Container AccidentsTypical Container Accidents

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    Typical container damages

    Excessive racking forces

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    Typical container damages

    Excessive post load

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    Typical container damages

    Excessive lifting forces

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    Typical container damages

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    Certification of container securing equipment

    Type Approval Certificate

    No connection to one specific project.

    Available for standard products.

    Class batch test for 2-3 % of each product

    of a shi set u to defined roof load.

    Valid for limited period of time (4-5 years).

    For project specific equipment design. Class batch test for several peaces of

    breaking load.

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    Cargo Securing Manual

    Class approved document required for all container vessels with class

    notation. Has to be ke t on board!

    Vessel specific. Following class and IMO rules and regulations.

    Provides stowage and securing instructions for each container bay / stack:

    Principal stowage pattern

    Princi al lashin attern

    Vertical weight distribution Permissible stack weights

    -.

    Includes material list and class certificates for all container securing

    .

    Contains handling and maintenance instructions for securing devices.

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    Cargo Securing Manual

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    Cargo Securing Manual

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    Calculation examples

    6.0

    Mass shifting30.5

    6.0

    12.0 12.09.5

    .

    13.0

    .

    13.0

    .

    16.0

    16.0 16.020.0

    .

    30.5

    120 t 120 t

    .

    30.5

    120 t

    .

    30.5

    Tier Approved

    stowage

    Proper deviating

    stowage

    Permissible

    value

    Improper deviating

    stowage

    overload

    Racking force 4 99 kN 90 kN 150 kN 166 kN X

    Lifting force 1 239 kN 217 kN 250 kN 583 kN X

    Post load 1 846 kN 826 kN 848 kN 1235 kN X

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    Calculation examples

    Wrong lashing 6.0 6.0

    6.0

    12.0 12.0 12.0

    .

    13.0

    .

    13.0

    .

    13.0

    16.0 16.0 16.0

    120 t

    .

    30.5

    120 t

    .

    30.5

    120 t

    .

    30.5

    Tier Approved

    stowage

    Permissible

    value

    Improper deviating

    stowage 1

    Improper deviating

    stowage 2

    overload

    Racking force 4 99 kN 150 kN 99 / 154 kN (tier 1) 99 kN X /

    Lifting force 1 239 kN 250 kN 339 kN 187 kN X /

    Post load 1 846 kN 848 kN 847 kN 852 kN / X

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    Calculation examples

    Additional wind force6.0

    6.0

    12.0 12.0

    .

    13.0

    .

    13.0

    16.0 16.0

    120 t

    .

    30.5

    120 t

    .

    30.5

    Tier Approved

    stowage

    Permissible

    value

    Improper deviating

    stowage

    overload

    Racking force 4 99 kN 150 kN 151 kN X

    Lifting force 1 239 kN 250 kN 508 kN X

    Post load 1 846 kN 848 kN 1148 kN X

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    Calculation examples

    Empty container 3.5 3.5

    3.5 3.5

    .

    4.0

    .

    3.5

    10.0 3.5

    85.5 t

    .

    30.5

    24.5 t

    .

    3.5

    Tier Approved

    stowage

    Permissible

    value

    Improper deviating

    stowage

    overload

    Racking force 1 134 kN 150 kN 63 kN

    Lifting force 1 250 kN 250 kN 340 kN X

    Post load 1 714 kN 848 kN 638 kN

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    Calculation examples

    Additional Bridge Fittings

    3.5

    3.5

    6.5

    6.5

    3.5

    3.5

    6.5

    6.5

    5.0

    12.0

    15.0

    24.0

    5.0

    12.0

    15.0

    24.0

    30.5 24.0 30.5 24.0

    85.0 t

    30.5 24.0

    100.0 t 85.0 t

    30.5 24.0

    100.0 t

    er pprove s owage w ou

    Bridge Fittings

    erm ss e

    Value

    mproper ev a ng s owage

    with Bridge Fittings

    over oa

    Outmost stack Inner stack Outmost stack Inner stack

    Lifting force 1 250 kN 250 kN 250 kN 224 kN 263 kN X

    Post load 1 832 kN 840 kN 848 kN 812 kN 850 kN X

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    Inspection & maintenance

    Visual inspection of complete container securing equipment at fixed

    . .

    Inspection and maintenance actions should be documented in the Cargo

    Securin Manual record-book.

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    Contact

    ,

    German Lashing Robert Bck GmbH

    Markus Theuerholz

    Marcusallee 9 D-28359 Bremen Germany

    on: - - - ax: - - -

    E-Mail: [email protected]

    Internet: www.germanlashing.de