120424 Concrete Midterm

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    C O N C R E T ET O M M Y M O N A F A R A H

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    C O N C R E T ET O M M Y M O N A F A R A H

    1.0 C O N C R E T E

    Definition: The word Concrete comes from the latin word concretus (meaning compact or condensed), the perfect passive participle

    of concrescere, from con. (together) and crescere (to grow).

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    C O N C R E T ET O M M Y M O N A F A R A H

    1.1 C O N C R E T E

    PasteCementWater Paste

    7-15%

    14-21% 60-80%

    Water Cement Aggregates (Admixture)

    + + +

    Binder Filler Accelerator

    H20

    Chemical Substance

    What is Concrete? Concrete is a mixture of cement, water, aggregate (fine and coarse) and admixture.

    =

    Concrete

    Process of Mixing:

    Proportions: 100%

    Air6-8%

    Proportions GraphAggregatesCement (C)Water (W)

    W:C ratio

    0.50- Exposed

    to freezing &

    thawning.

    0.45- Sulphate

    Conditions

    Smoother surface,

    easy to place

    however, resuting

    concrete will shrink

    & be less economical

    Difficult to place,

    rough & porousHigher Quality

    concrete.

    + =+ =

    Synthetic

    Conglomerate

    Aggregates

    Quantity depends

    on type of

    Admixture

    Chemical Reaction

    Hydration

    Process of

    hardening and

    gaining stength

    +

    Admixtures

    Variables affecting

    Concrete Strength:

    Keep Cost Low

    added to the concrete to give it certain charachteristics

    not obtainable with plain concrete mixes.

    Strength of concrete Quality of paste Ratio of Water:Cement (W:C) Workability

    Ability of fresh (plastic)

    concrete mix to fill the

    form/mould properly with

    the desired work (vibration)

    and without reducing the

    concretes quality.Timimg is

    critical

    Less Water results in a

    stronger concrete mix. Less

    water is achievable if there

    is proper curing, placing &

    consolidating.

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    C O N C R E T ET O M M Y M O N A F A R A H

    2.0 C E M E N T

    Cement is a material component of concrete. It is classified the chemically active component, but its reactivity

    is only brought into effect when mixed with water.This reaction is called hydration Cement is a mixture of proportioned

    and finely interground mixture of portland cement clinker and a small amount of certain substances such as lime, magnesia,

    (Gypsum)calcium sulphate, etc.

    C3S C2S C3A C4AF

    Portland cement clinker is made up of four major compounds: Tricalcium Silicate (C 3S), Dicalcium Silicate (C2S),

    Tricalcium Aluminate (C3A) and Tetra Calcium Aluminate (C4AF). A small quantity of other substances such as Lime (CaO),

    Magnesia (MgO), Calcium Sulphate (CaSO4), Silica (SiO2 ), Alumina (Al2O3), Iron Oxide (Fe2O3), Sulphur Trioxide (SO3),

    Alkaliks (Na2O + K2O) are also added.

    100

    0

    80

    60

    40

    20

    (%)

    Compounds

    Percentage of Cement

    Composition:

    Compounds

    Speed of Hydration

    Quick

    Slow

    Very Quick

    What is Cement?

    Very Slow

    Time of Hydration/

    Strength Development

    7 days

    Slow Contributes to development

    in strength after 7 days

    Develops early Strength

    7 days +

    1 Day

    After 24 hours Contribution to

    Strength is almost 0

    Insignificant time of hydration and

    strength development. More than 10%

    C3A makes cement prone to CaSO4 attack.

    =+

    + + +

    CaO

    +

    + MgO CaSO4+Added Substances:

    Performance of Compounds: The Silicates C3S and C2S are the main components responsible for the strength of the cement. C3A is the least stable, wherecement containing more than 10 % is prone to Sulphate attack which, causes an overall loss in strength.

    C4AF is of less importance than the other componets. It does not have a significant effect on the behaviour. However, it can

    increase the rate of hydration of the silicates. The added substances CaO, MgO and CaSO4 should not exist in excess quantities

    as they may expand on hydration or react with other substances in the aggregate and cause the concrete to disintegrate. These

    compounds affect the speed and time of hydration, as well as the strength developmen of the concrete.

    Major Compounds of Cement Clinker:

    Chemical Composition:

    100

    0

    80

    60

    40

    20

    (%)

    Percentage by Weight

    in Cement:

    Fine Cement Clinker Substances Cement

    SiO2+ Al2O3+ Fe2O3+ +

    + Na2O + K2OSO3

    a

    c

    Cement Hydration: Unhydrated cement particles

    Cement Gel

    Capilary Pores and Cavities

    a)Immediatley after mixing

    b)Reaction around particles - ealry stiffening

    c)Formation of skeletal Structure- first hardening

    d)Gel infiling - later hardening

    b

    d

    a

    c

    +

    C4AF

    C3A

    C2S

    C3S

    C4AF

    C3A

    C2S

    C3S

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    C O N C R E T ET O M M Y M O N A F A R A H

    Use: Moderate Sulphate attackand Heat of Hydration

    Ordinary (I) Modified (II)

    Restrictions: None None

    High Early Strength

    Rapid Hardening(III)

    Mass Concreting

    Mass Concreting

    Low-heat(IV)

    None

    Extensive exposure to

    Sulphate

    Sulphate Resisting (V)

    Varying Types of Cement: Different types of cement with unique charachterestics are produced by varying the percentage of the differentcompounds in the mixture.

    Portland Cement is the most common type of cement which, is made in five types.Portland Cement:

    0

    60

    40

    20

    (%)

    Compounds

    General

    Blended Cement:

    Portland Blast-Furnace (IS) Slag Modified Portland (I(SM)) Super Sulphated(S)

    25%-70%Composition: +

    None

    C3A-(I)(BFS)

    Use: Mass Concreting and Sulphate attack.

    0-25%(BFS)

    + (I)

    Moderate Sulphate attack

    0-85% (BFS) + (I)

    Mass Concreting, resisting sulphate,peaty acids

    and oils.

    Portland-Pozzonlan (IP & P)) Pozzolan Modified Portland (I(PM))

    Composition:

    Cement Clinker

    (I) 25%-70%

    (PFA)

    Use: Mass Concreting and Sulphate attack.

    0-15%

    (PFA)

    Cement Clinker

    (I) ++

    General

    Slag Cements:

    Intergrinding or blending granulated Blast-Furnace Slag, gypsum and portland Cement together. Blast-Furnace Slag (BFS) is a

    waste product in the manufacture of Pig Iron.

    Pozzolanic Cements:

    Produced by grinding a pozzolanic material with Ordinary Portland (Type I) Cement clinker. Pozzolans occur

    naturally as volcanic ash and pulverised-fuel ash (pfa) also, known as fly ash.

    2.1 C E M E N T

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    C O N C R E T ET O M M Y M O N A F A R A H

    Rate of Strength Development

    and Heat Evolution

    Medium

    Slow

    Doesnt affect overall

    strength

    Gains same strength in 7

    Days that type I and II

    gain in 28 days.

    Other Cement: High Alumina White Portland Coloured Portland Waterproof

    Hydrophobic Low-Alkali Shrinkage Compensating or Expansive

    Use: Urgent Repair & Temporary Work Architecture Applications General & Architecture Applications Waterproofing

    Composition:

    Unfavourable conditions of humidityUse: Harmful active Ingredients Reduces Cracking

    +

    Lime stone

    or chalk

    Bauxite Grounding cold

    mass

    Lime stone

    or chalk

    +

    White China

    Clay

    +

    White PortlandMineral Pigments

    +

    Water Repelling

    agents

    +

    Type (I)

    Cement Clinker

    (I)Composition:+

    Stearic Acid, Oleic Acid,

    Boric Acid

    Na2O +K2O

    0.60% + (I)

    Portland Cement

    C3A C4AF CaSO4++ + (I)

    Portland CementExpanding Cements; Aluminates,

    Calcium Sulphates

    High

    SlowDoesnt affect overall

    strengthSlow-Medium

    Rate of Strength Development

    and Heat Evolution

    Medium

    Medium

    Strongly affected at low and

    high temperatures

    Varying

    Slow

    Medium

    (Blended Cements):(Portland Cements):

    Very High

    Medium

    Medium

    Medium

    Medium

    Rate of Strength Development

    and Heat Evolution(Other Cements):

    Develops 80% strength in 24 hrs

    Strength adversely affected by

    rise intemperature

    Medium

    MediumExpand a Little during first

    few days of hydration.

    Performance of Cements:

    (I)

    (II)

    (III)

    (IV)

    (V)

    (IS)

    (I(SM))

    (S)

    (IP&P)

    (I(PM))

    (High Alumina)

    (White Portland)

    (Coloured portland)

    (Waterproof)

    (Hydrophobic)

    (Low- Alkali)

    (Shrinkage Compensating

    or Expansive)

    2.2 C E M E N T

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    C O N C R E T ET O M M Y M O N A F A R A H

    3.0 A G G R E G A T E S

    + + + + +

    Aggregates are a collection of items which, are gathered together to form a total quantity

    =

    Coarse Aggregate 5.00mm + Fine Aggregate 0.075mm - 5.00mm

    What is Aggregates?

    Different Types:

    Aggregate Properties:

    Free of Excess Clay, Silt Mica, Organic Matter, Chemical salts, Coated Grains

    Retains dimensional stability when temperature and moisture change. Resists weathering without decomposition

    Develops full strength of cementing mix. Where wear resistance is important, the aggregate should be hard and tough.

    Shape Texture

    Round Angular Irregular Elongated Flaky Smooth Glassy Granular Rough Crystalline HoneycombPorous

    Compressive and Flexural

    Large Small

    More Highly Sanded

    mixes More Cement

    and Water (C:W)

    Increase

    agreggate-

    cement bond

    Pitted

    Smaller

    W:C ratio

    In structural concrete the Max size is

    restricted to 25 mm or 40m due to size of concrete

    section and spatial reinforcing.

    Fine particles in a mix fill the gaps

    Collection of Items Gathered Together Total Quantity

    Used in Mass

    Concrete work.

    Reduces heat of hydration &

    corresponding thermal stresses and

    shrinkage cracks.

    Cleanliness:

    Soundness:

    Strength:

    Physical Properties: Size

    Workability: Increases

    Decreases

    Strength:

    Increases

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    C O N C R E T ET O M M Y M O N A F A R A H

    4.0 T Y P E S O F C O N C R E T E

    P R E C A S T I N - S I T Uis manufactured under factory-controlled conditions& erected on site until it is fully hardened.

    is formed on site using the traditional methods offormwork and ready-mixed concrete.

    in-situ

    precast

    save time + cut labour cost

    less

    time consuming + skilled labour

    more

    advantages:

    disadvantages:

    where in New Zealand:

    performance:

    +form+finish+colour+speed+accuracy+prestressing+high-quality+assured covers+dense & properly cured

    -limited design

    -not available everywhere-joints between panels are often expensive & complicated-limited panel size-cranes are required- skilled workmanship is required

    -time consuming

    -workmanship is variable-depends on weather condition

    + economy+ flexibility+mouldability+ continuity+robustness

    . Mt.Eden, Auckland

    . East Tamaki, Auckland

    . Paeroa, Waikato

    . Kaiwharawhara, Wellington

    . Hutt City, Wellington. Gonville, Wanganui

    . Richmond, Nelson

    . Balclutha, Otago

    . Hornby, Christchurch

    . Otorohanga, Waikato

    . Porirua, Wellington

    cost:

    uses:

    . strong

    . durable

    . stable

    . readily available

    . economic in terms of construction and life time maintenance

    . the ability to control of form and shape

    . the enclosure of space and structure in one material

    . the ability to form integral surface finishes and colour

    . its compatibilty with most other materials

    . and excellent acoustic and fire resistant properties

    . strong

    . durable

    . stable

    . weatherproof

    . and excellent acoustic and fire resistant properties

    . Manukau, Auckland

    . Athol St., Queenstown

    . St. Woolston, Christchurch

    . Landfill Road, Wellington

    . Belmont, Wellington. Johnsonville, Wellington

    . Miramar, Wellington

    . Upper Hutt, Wellington

    . Waikanae, Wellington

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    C O N C R E T ET O M M Y M O N A F A R A H

    smooth surface:

    textured surfaces:

    decorative surfaces:

    technique:

    stamped concrete

    plaster moulds wooden moulds metal moulds

    stained concrete

    salt finish

    coloured concrete

    carvings

    broom finish

    technique:

    technique:

    exposed(washed)concrete seeded aggregate finish

    stains or dyes are applied to the surfaceof the concrete to improve or change itsappearance.

    concrete can be colored in two ways,through an integral mix that is addedwhen the concrete is mixed at the plant,or by dusting on a top coat of coloredpowder than gives a colored finish to thetop layer of concrete only.

    a concrete panel is cast from aplaster mould and then fixedin the shuttering.

    a concrete panel is cast from a woodenmould and then fixed in the shuttering.

    a concrete panel is cast from a metalmould and then fixed in the shuttering.

    concrete is typically installedand then stamped with largecookie cutter like patterns.

    small decorative stones are imbedded intothe top layer of concrete, and during thefinishing process, exposed to give apebble texture to the concrete finish.

    cast stones are carved and nished by a sculptor.

    rock salt is seeded into the concretesurface, then washed away resultingin small pits in the surface of theconcrete.

    the concrete is troweled to a smoothsurfaced and then broomed to create ahigher traction surface.

    smooth finishes are typicallyachieved by using a smoothform-face material such as steelor plywood with a phenolic filmon the surface.

    the top layer of concrete iswashed away, exposing thenatural aggregate stones used inthe concrete.

    4.1 F I N I S H E S

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    C O N C R E T ET O M M Y M O N A F A R A H

    5.0 T I M E L I N E

    200 A.D.Romans

    1414the 1stmodern useof concrete

    1824portlandcement.JosephAspodin

    1836cement testing(tensile &compressionstrength)

    1849iron reinforcedconcrete(ferroconcrete)

    1886rotary kihln(made cement& productionconstant)

    1889the 1st

    reinforcedconcretebridge byErnest L.Ransome

    1891the 1stconcretestreet

    1913ready mix

    1903the 1st concretehighrise (15-storeys)by Elzner & Anderson

    1903coloured concrete(colour hardeners,colourwax integralcolour, sealers,chemical stains)byLynn M. Scofield

    1931Le Corbusier (modernarchitecture -international style)

    1938concreteoverlay

    1980sconcretecountertops

    1999polishedconcrete

    1967c o n c r e t esports dome

    1950sdecorativeconcretedeveloped 1990

    concreteengraving

    translucent concrete

    glassfibre reinforcedconcrete (GRC)

    self-compacting concrete

    recycled concrete

    precast composite

    fabric-formed concrete

    tactile concrete

    Ductal

    bendable concrete(liquid stone)

    self-cleaning concrete

    21st century

    1970sfiber reinforcement(to strengthenconcrete)

    HooverDam(largestscale concreteproject)

    1930air entraining agents(to resist againstdamage from frozen &thawing)

    Frank L. Wright- exploitcantilever

    1936

    1812Louis Vicatdevelopedartificialhydrauliclime(synthetict+ limestone+ clay)

    1756John Smeatondiscoveredhydraulic lime(coarseaggregate +powderedbrick+cement)

    1774quicklime(made cementharder)

    1796naturalhydrauliccement.James

    Parker

    1793EddystoneLighthouse,

    Cornwall(influence onlighthousedesign)

    Pantheon

    Colosseum

    Pont de Notre Dame

    Eddystone Lighthouse

    Alvord Lake Bridge

    The Ingalls Building

    Villa Savoye

    Assembly Hall,

    University of

    Illinois

    Fallingwater

    Hoover Dam, Colorado

    Bellefontaine,

    Ohio

    Aqueduct

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    C O N C R E T ET O M M Y M O N A F A R A H

    6.0 C O N C R E T E & E N V I R O N M E N T

    #1 #2

    Concrete & livingConcrete is the second most

    consumed substance on earth,

    after water.

    Sustainability &

    New Zealand

    The importance of sustainable development is currently dominating headlines, and as a concept is frequently defined as the

    practice of meeting present needs without compromising the ability of future generations to meet their own needs. The quest for

    sustainability has been compared with New Zealands nuclear free stance in the 1980s, and politicians have been

    enthusiastically pledging their support to make New Zealand the first nation to be truly sustainable. There is no question

    that sustainable development has been adopted as the philosophy to direct New Zealands way forward, and as a means to find

    solutions that provide the best economic, social and environmental outcomes.

    Ingredients offinished concreteAs with any building product, production of concrete and its ingredients does require energy that in turn results in thegeneration of carbon dioxide.

    Typical composition of hydraulic cement concrete

    Air Water Aggregate Cement

    Average consumption of

    concrete is about 1 ton per

    year per every living human

    being. 1t / Year

    6% 18% 66% 10%

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    C O N C R E T ET O M M Y M O N A F A R A H

    6.0 C O N C R E T E & E N V I R O N M E N T

    The basic constituents of concrete are cement, water and aggregates. During the manufacturing of concrete,

    considerable amount of carbon dioxide emissions occurs.

    Fine

    Aggregates

    Production

    Coarse

    Aggregates

    Production

    Cement

    Production

    Electricity

    Diesel Fuel

    Transport of

    Concrete to

    Construction

    Site

    Transport of

    Raw

    Materials to

    Concrete

    Batching

    Plants

    Concrete

    Production

    Explosives

    Unexploited

    Resources

    CarbonDioxide

    Emissions

    One Cubic

    Meter of

    Concrete in

    Structure

    Placement

    (Pumping) of

    Concrete on

    SiteFly Ash

    Processing

    GGBFS

    Processing

    LPG Fuel

    Admixtures

    Production

    Concrete carbon dioxide system diagram

    CO2 emissions

    during concrete

    manufacture

    The energy required to

    produce 1 ton of cement

    is 5 GJ(gigajoule). 2

    GJ is required toproduce 1 ton of timber

    and 30 GJ is required

    to produce 1 ton of

    steel.

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    C O N C R E T ET O M M Y M O N A F A R A H

    6.0 C O N C R E T E & E N V I R O N M E N T

    Main CO2

    contributer

    among concrete

    ingredients

    Water, sand, aggregates and other ingredients make up about 90% of the concrete mixture by weight. The process of mining sand

    and gravel, crushing stone, combining the materials in a concrete plant and transporting concrete to the construction site

    requires very little energy and therefore only emits a relatively small amount of carbon dioxide. The amount of caonbon dioxide

    embodied in concrete are mainly from cement production.

    from manufacturing

    aggregates

    Proportion of the total carbon dioxide emission embeded within finished concrete.

    14% 17% 5% 18% 6%5% 35%

    Other sectors Manufacturing Road transport Heat and Power

    Cement Energy Industry Non-road transport

    Global carbon dioxide emission by sectors

    The cement industry is responsible for 5% of total global carbon dioxide emission.

    Difference

    between concrete

    & cement

    The primary difference between concrete and cement is that concrete is a composite material made of water, aggregate, and

    cement. Cement is a very fine powder made of limestone and other minerals, which absorbs water and acts as a binder to hold the

    concrete together. While cement is a construction material in its own right, concrete cannot be made without cement. The two

    terms often are incorrectly used interchangeably, but concrete and cement are distinctly separate products.

    20% 80%from manufacturing cement

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    C O N C R E T ET O M M Y M O N A F A R A H

    6.0 C O N C R E T E & E N V I R O N M E N T

    Global cement

    production &

    future trend

    r

    i

    0

    100

    200

    300

    400

    2 00 6 2015 2 03 0

    Production(Mtcement)

    2050

    European Union 25

    r

    i

    r

    i

    r

    i

    r

    i

    r

    i

    r

    i

    0

    100

    200

    300

    400

    20 06 2 015 2 030

    Production(Mtcement)

    2050

    Canada and United States

    r

    i

    r

    i

    r

    i

    r

    i

    r

    i

    r

    i

    0

    100

    200

    300

    400

    2 00 6 2015 2 03 0

    Production(Mtcement)

    2050

    OECD Pacific

    r

    i

    0

    100

    200

    300

    400

    20 06 2 015 20 30

    Production(Mtcement)

    2050

    Economies in transition

    r

    i

    0

    100

    200

    300

    400

    2 00 6 2015 2 03 0

    Production(Mtcement)

    2050

    Other OECD Europe

    r

    i

    r

    i

    r

    i

    r

    i

    r

    i

    r

    i

    r

    i

    0

    100

    200

    300

    400

    20 06 2 015 20 30

    Production(Mtcement)

    2050

    Latin America

    low demand scenario

    high demand scenario

    2006 2015 2030 2050

    low demand scenario

    high demand scenario

    0

    1000

    2000

    3000

    4000

    5000

    Production(Mtcement)

    European Union 25

    Canada and United Stat e

    OECDPacic

    China

    India

    Other developingAsia

    Economies in transition

    Africa and MiddleEast

    Latin America

    Other OECDEurope

    low high low high low high

    Global cement production:

    2006, 2015, 2030 and 2050

    0

    200

    1800

    1600

    1400

    1200

    1000

    800

    600

    400

    2 00 6 2 015 2 03 0

    Production(Mtcement)

    2050

    China

    0

    200

    400

    600

    800

    20 06 2 015 20 30

    Production(Mtcement)

    2050

    Africa & Middle East

    0

    200

    400

    800

    600

    2 006 2 015 2 03 0

    Production(Mtcement)

    2050

    Other developing Asia

    0

    200

    400

    600

    800

    Production(Mtcement)

    India

    2006 2015 2030 2050

    This map and figures

    show estimated cement

    production for 2006,

    2015, 2030 and 2050,

    and regional breakdown

    of forecast production

    under BLUE high and low

    demand scenarios.

    (Source: International Energy Agency)

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    C O N C R E T ET O M M Y M O N A F A R A H

    6.0 C O N C R E T E & E N V I R O N M E N T

    Global cement

    productin trend

    11851123

    12911370

    14451493

    1547 15401600

    16601750

    1850

    2020

    2190

    2350

    2610

    28102860

    3060

    1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009

    Unit: million tons

    (Source: U.S geological survey)

    Unit: million tonsRegional cement production & CO2 emission in 1994

    420

    180

    150

    120111

    88101 97

    6241

    372

    129105 105 95

    78 80 7160

    33

    China Europe OECDPacic

    Other Asia MiddleEast

    NorthAmerica

    EE/FSU LatinAmerica

    India Africa

    Regional cement

    production & CO2

    (Source:Cambureau)

    Global cement production trend

    Cement volume

    CO2 volume

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    576 579

    800

    900

    950974 976

    950 960 950 950

    1000

    10801100

    1050

    1120

    1200 1200 1200

    1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009

    C O N C R E T ET O M M Y M O N A F A R A H

    6.0 C O N C R E T E & E N V I R O N M E N T

    New Zealand

    cement

    production trend

    Unit: thousand tons

    (Sourec: IPCC/USGS)

    New Zealand cement market sectors in 1994

    NZ cement market

    sectors

    New Zealand cement production trend

    Ready mixed concreteMerchant bagsPrecastMasonry

    2% Pipes and tiles

    62%19%10%7%

    (Sourec: BRANZ)

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    C O N C R E T ET O M M Y M O N A F A R A H

    6.0 C O N C R E T E & E N V I R O N M E N T

    Embodied CO2

    from cement

    production

    Cement manufacturing releases carbon dioxide in the atmosphere both directly when calcium carbonate is heated, producing lime

    and carbon dioxide, and also indirectly through the use of energy if its production involves the emission of carbon dioxide.

    The cement industry produces about 5% of global man-made carbon dioxide emissions, of which 50% is from the chemical process,

    and 40% from burning fuel. The amount of carbon dioxide emitted by the cement industry is nearly 900 kg of carbon dioxide for

    every 1000 kg of cement produced.

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    Prehomogenization

    and raw meal grinding

    Crushing

    Preheating

    Precalcining

    Clinker production

    in the rotary kiln

    Cooling and storing

    Quarries

    Blending

    Cement grinding

    Storing in

    the cement silo

    Quarrying

    raw materials

    Typical manufacturing process of concrete

    Golden bay cement plant,

    which is located at Portland

    near Whangarei,

    produced 522,169tons

    (approximately 55% of

    national production in 1993)

    Holcim cement plant,

    which is located near

    Westport,

    produced 402,000 tons

    (approximately 43% of

    national production

    in 1993)

    Cement plant in NZ and their capacity

    (Source: International Energy Agency)

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    C O N C R E T ET O M M Y M O N A F A R A H

    6.0 C O N C R E T E & E N V I R O N M E N T

    Reduction of CO2The primary options for reducing the quantity of carbon dioxide generated during cement manufacturing process are to use

    alternatives to fossil fuels, change the raw ingredients used in manufacture and intergrind additional materials with the

    clinker.

    Using byproducts such as fly ash, blast furnace slag and silica fume to supplement a portion of the cement used in concrete.These industrial products, which would otherwise end up in landfills, are called supplementary cementitious materials or

    SCMs for short. The use of SCMs in concrete work in combination with portland cement to improve strength and durability in

    addition to reducing the carbon dioxide embodied in concrete by as much as 70%, with typical value ranging between 15 and

    40%.

    Fly ash is the waste byproduct of burning coal in electrical power plants.

    Generally, 15% to 20% of burned coal takes the form of fly ash. At one time,

    most fly ash was landfilled, but today a significant portion is used in

    concrete.

    Blast furnace slag is the waste byproduct of iron manufacture. After

    quenching and grinding, the blast furnace slag takes on much higher value as

    a supplementary cementitious material for concrete. Blast furnace slag is

    used as a partial replacement for cement to impart added strength and

    durability to concrete.

    Silica fume is a waste byproduct of processing quartz into silicon orferro-silocon metals in an electric arc furnace. Silica fume consists of

    superfine, spherical particles that when combined with cement significantly

    increases strength and durability of concrete. It is used for some high-rise

    buildings to produce concretes which exceed 140MPa compressive strength and

    in bridge and parking garage construction to help keep chlorides from deicing

    salts from corroding steel reinforcement.

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    C O N C R E T ET O M M Y M O N A F A R A H

    Raison detre Using Traditional Building materials to bring Identity and Ornament to Architecture in Christchurch

    Ornament Define Re Configure

    -(Extract Ornament Components)

    -Multiply

    -Rotate

    -Multiply and Join

    -Multiply

    -Scale up

    -(Extract Components Of Component)

    -Rotate and Scale up

    -Combine and Overlay

    -Tile and Multiply

    -Stack

    Create a new Ornament

    - Extrude

    - Overlay

    - Boolean

    - Perforate

    - Print

    2D 3D

    Derive Building Component

    - Surface,Facade, Skin, Wall, Roof, Floor

    - Detail- Openings, Seat, Frame, Joint

    - Structure- Column, Wall, Roof, Floor

    - Organization (Circulation,Floor Plans)

    DetailSurface Structure

    Ornament

    Organization

    ornament is a decoration used to embellish parts of a building or object. Architectural ornament can be carved from stone,

    wood or precious metals, formed with plaster or clay, or painted or impressed onto a surface as applied ornament; in other

    applied arts the main material of the object, or a different one such as paint or vitreous enamel may be used.

    7.0 M A T E R I A L I N V E S T I G A T I O N

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    C O N C R E T ET O M M Y M O N A F A R A H

    7.1 O R N A M E N T I N C H R I S T C H U R C H

    Architectural Style

    Molding

    Architectural Style

    Pediment

    Riccarton House

    Government Building

    The Riccarton house was commissioned in 1856. A second section was built in 1874. A substansial addition was also added in

    1900. The house is open to public and used as a functions and meetings venue.

    Victorian/Edwardian

    A Molding is a strip of material with various profiles. It is used to cover transitions between surfaces and

    decorations. A Sprung molding has beveled edges that allow mounting between two non parallel planes. (walls and ceilings)

    Front Elevation Section 3D

    Ornament: Molding

    Renaissance Palazzo on a small scale

    Ornament: Pediment

    A Pediment is a classical architectural element consisting of the triangular section found above the horizontal structure,

    typically supported by columns. The gable end of the pediment is surrounded by cornice moulding.

    Front Elevation 3DSection

    One of the Government buildings on 28-30 Cathedral Square. Deisgned in 1909 to accomodate many of the government

    departments in Christchurch. It has served that role for 70 years yet shows little evidence of changeto its external

    apperance. Winner of the Christchurch Heritage Trust- Built Heritage award 2010.

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    C O N C R E T ET O M M Y M O N A F A R A H

    7.1 O R N A M E N T I N C H R I S T C H U R C H

    Ornament: Rose Window

    Ornament: Quoin

    Rose Window A Rose Window is a generic term applied to a circular window. It is especially found in churches of the gothic

    architectural style. It is composed of patterned tracery arranged in petal-like formation. The window openings are filled

    with stained glass designs. Stained glass windows served three purposes in Gothic architecture: Added beauty to the

    structure, allowed more light into the structure and the stained glass designs of biblical accounts served as bible for

    the illiterate people.

    Quoin A Quoin is a stone or brick helping to form a corner of a wall of masonry.

    Front Elevation Section 3D

    Front Elevation 3DSection

    Architectural Style Gothic

    The origins of the Christchurch Cathedral date back to the plans of the Canterbury Association who aimed to build a

    city around a central cathedral and college in the Canterbury region based on the English model of Christ Church, Oxford.

    The Anglican Cathedral was built in the second half of the 19th century. It is located in the heart of Christchurch

    surrounded by the Cathedral Square.

    Christchurch Cathedral

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    C O N C R E T ET O M M Y M O N A F A R A H

    7.2 O R N A M E N T M A N P U L A T I O N

    Original Ornament 1.0 Multiplied 2.0 Rotated and Joined

    3.0 Multiplied 4.0 Scaled up

    5.0 Rotated and Scaled Up 6.0 Combined and Overlayed

    7.0 Tiled and Multiplied 8.0 Stacked

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    C O N C R E T ET O M M Y M O N A F A R A H

    7.2 O R N A M E N T M A N P U L A T I O N

    Original Ornament 1.0 Multiplied 2.0 Rotated and Joined

    3.0 Multiplied 4.0 Scaled up

    5.0 Rotated and Scaled Up 6.0 Combined and Overlayed

    7.0 Tiled and Multiplied 8.0 Stacked

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    C O N C R E T ET O M M Y M O N A F A R A H

    7.2 O R N A M E N T M A N P U L A T I O N

    Original Ornament

    2.0 Multiplied

    3.0 Rotated and Joined

    4.0 Multiplied

    5.0 Scaled up

    1.0 Extractacted Ornament Components

    6.0 Extracted Components of Components

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    C O N C R E T ET O M M Y M O N A F A R A H

    7.2 O R N A M E N T M A N P U L A T I O N

    7.0 Rotated and Scaled Up

    8.0 Combined and Overlayed

    9.0 Tiled and Multiplied

    10.0 Stacked

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    C O N C R E T ET O M M Y M O N A F A R A H

    7.2 O R N A M E N T M A N P U L A T I O N

    Original Ornament 1.0 Multiplied 2.0 Rotated and Joined

    3.0 Multiplied

    5.0 Scaled up 6.0 Rotated and Scaled Up

    4.0 Extracted Components of Ornament

    7.0 Combined and Overlayed 8.0 Tiled and Multiplied 9.0 Stacked

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    C O N C R E T ET O M M Y M O N A F A R A H

    Barber Osgerby Stella McCartney Store, 2002. Interior Wall

    Thomas Faulders Architecture/ Studio M. Airspace

    Tokyo, 2007. Facade/ Skin

    Matthias Hoch, Amsterdam #15, 2002. Facade

    Mount Fuji Architects Studio Masahiro

    Harada + MAO Facade/Skin

    Jun Aoki, White Chapel, Hyatt

    Regency hotel, Osaka, Facade/

    Skin

    Ornament as a Facade,Skin

    and Roof

    Barkow Leibinger Architekten Gatehouse of Trumpf

    GmbH, Ditzingen,2007.

    Honeycomb roof Structure/Surface

    Ornament as a Wall

    Ornament as Surface

    7.3 P R E C E D E N T P R O J E C T S

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    C O N C R E T ET O M M Y M O N A F A R A H

    7.3 P R E C E D E N T P R O J E C T S

    Sint Lucas Art Academy, Boxtel, The Netherlands,

    2006. Screen and Opening Detail

    Ornament as a Column

    Michael-Hansmeyer. Subdivision can define and embellish this

    column order with an elaborate system of ornament.

    Ornament as a Opening, Gateway

    Ornament as Furniture Polymer 3d printed bench by Ran San Fratello Architects.

    Inspired by Sea Slugs and tesselations of Japanese Karakusa.

    40 Bond Street, New York, Graffiti by Herzog and De Meureon.

    Gateway Detail

    Ornament as Detail

    Ornament as Structure

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    C O N C R E T ET O M M Y M O N A F A R A H

    7.4 B U I L D I N G C O M P O N E N T C A T A L O G

    Structure

    A Structure is a body

    or assemblage of

    bodies in space to

    form a system capable

    of supporting loads.

    SurfaceOutisde Part or uper-

    most layer of something.

    - Wall

    - Facade

    - Skin

    - Roof

    - Floor

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    C O N C R E T ET O M M Y M O N A F A R A H

    7.4 B U I L D I N G C O M P O N E N T C A T A L O G

    DetailAn Individual feature,

    fact or Item. i.e:

    - Window Openig

    - Door Opening

    - Gateway

    - Seat

    - Joint

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    C O N C R E T ET O M M Y M O N A F A R A H

    OrganizationA correct order or

    placement.

    - Floor Plans

    - Circulation

    7.4 B U I L D I N G C O M P O N E N T C A T A L O G

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    C O N C R E T ET O M M Y M O N A F A R A H

    7.5 O R N A M E N T T O D A Y

    A facade is one exterior side of a

    building, usually but not aways

    the front.Word Comes from French

    Language Literally meaning Front.

    A Perforation is a small hole in

    a thin material or web. There is

    usually more than one perforation

    in an organized fashion, where all

    of the holes are called a

    perforation.

    Is a Vertical Structure that

    defines and sometimes protects an

    area. Partional walls are usually

    non-load bearing and are used to

    divide up spaces. Walls can also

    become a work of art.

    Historical

    Ornament President Project

    Ornament Today Manipulatated

    Historical Ornament

    Ornament TodayBuilding Component

    Ornament as a

    Perforated Facade

    Ornament as a Facade

    Ornament as a Wall

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    C O N C R E T ET O M M Y M O N A F A R A H

    7.5 O R N A M E N T T O D A Y

    Is a Structural element that

    transmits,through compression,

    the weight of the structure above

    to other structural elements

    below.

    Is a void in a solid matter; a gap

    or hole, or aperature. Allows

    passage of light, air and sound.

    Ornament as a Column

    Ornament as a Column

    Ornament as a Opening

    Historical

    Ornament President Project

    Ornament Today Manipulatated

    Historical Ornament

    Ornament TodayBuilding Component

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    C O N C R E T ET O M M Y M O N A F A R A H

    Ornament as Furniture

    Historical

    Ornament

    Ornament Today Manipulatated

    Historical Ornament

    Ornament TodayBuilding Component

    Spatial Configuration of

    Building Components

    7.5 O R N A M E N T T O D A Y

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    C O N C R E T ET O M M Y M O N A F A R A H

    7.6 P R O P O S E D P R O G R A M A N D S I T E

    Christchurch CBD

    4 Major Avenues

    Proposed Site-

    Concrete Group

    South

    Hagley ParkChristchurch

    Station

    RailwayShopping

    Complex

    Carpark Moorhouse

    Avenue

    Blenheim

    Road

    8 Lanes

    Industrial

    Proposed Site

    Site Benifits

    Contemporary Temporary Arts Centre

    Residential/Accomodation/Retail

    Concrete Recycling and Reuse Plant/

    Educational Facilities

    Overall Choosen Sites - Concrete Group

    Group Sites and Programs

    The proposed site for the Contemporary Temporary Arts Centre had to accomodate all the group memebers. The proposal needs to

    be highly accesible so that it can generate a flow of people from all around Christchurch. This site provides the perfect

    oppertunity for this. Blenheim Road and Deans avenue create a prominent corner which is accesible via car, train, walk,

    cycle and bus. Its placement is ideal next to one of Christchurchs main train stations, a mall and Hagley park which

    connects back to Christchurchs CBD. The proposed building is to be an Iconic building in Christchurch which will reconnect

    the people of Christchurch with history that is lost. It will also be an achor point for exciting new architecture to develop

    down Moorhouse Avenue.

    Site Motive

    SA

    10,000M2

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    C O N C R E T ET O M M Y M O N A F A R A H

    Issues Christchurchs vibrant arts centre was severely damaged following the February 22nd earthquake. The site has been issued

    a red unsafe placecard. The 23 arts centre heritage buildings are all very significant and will be restored however, itis uncertain how much funds are required, the extent of restoration and strengthining required and the time frame needed.

    The arts centre is currently unaccesible and thus, in the meantime the

    city is in need of a vibrant place for people to come together.

    Aim The aim of this project is to create a Temporary Contemporary Arts Centre which, will temporary replace the arts centre whileit is under restoration. The building will need to be futureproofed so that it can adapt to a new program in the future.

    Architectural Proposal To create a building which borrows from the past and adapts to the future. Ornament of a building represents the personalstyleof the building. It is a Snapshot in time. The proposal looks at how ornament was applied to architecture in the past,

    and how it is being applied today. Today ornament is no longer just an embellishement but building components; Skin, Detail,

    Structure, Wall and Furniture. The ornament on the Christchurch Arts Centre will be formally translated into building

    components.

    Title Temporary Contemporary Arts Centre

    Objectives

    Permeability - Many Points of entry from the street and associated alternative routes.

    Compatibilty - The building(s) should be contemporary in its architectural expression, but it must be possible to identifyformal and qualitative compatibitly with the Christchurch Arts Centre

    Permeability

    Accesibility - The building(s) should be accesible by all means of public and private transport.

    Density - The new building(s) should be arranged to achieve a distinctive street presence, while ensuring continuedpermeability from the street.

    Open Space - Particular emphasis is required to achieve distinct open space(s) within the site.

    "What you're seeing now is a series of gaps that have appeared - huge slices of the city, huge gaps in people's memories.

    It's about the loss of the memory of the city, the loss of 150 years of the European settlement. - Jenny May (architectural

    historian and heritage planner .

    Problem

    7.6 P R O P O S E D P R O G R A M A N D S I T E

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    C O N C R E T ET O M M Y M O N A F A R A H

    Total Surface Area of Proposed Building

    A place for Artists

    A place for Craftspeople

    A place where Anything Might Happen

    A place to Eat

    A place to Find A Bargain

    A place for ArtistsA place to See A Play

    A place to See A Play

    Public Plaza (3000M )

    2

    Retail (600M )

    Flexible Exhibition/ Event Space (900M )

    Indoor Performance Stage (300M )

    2

    2

    2

    Public

    Private

    Flexible Education Space (700M )2

    Live + Work Studios (60m/Studio x 10 = 600M )2

    Offices (60m/Studio x 10 = 600M )2

    Private Plaza/Terrace (500M )2

    A place of Learning

    A place of Quiet Reflection

    A Place to Live + Work

    A Place to Work

    Program Breakdown

    4800M + 2400M2 2

    7200M2

    =

    ++

    10,000MClaimed Surface Area:2

    7.6 P R O P O S E D P R O G R A M A N D S I T E

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    C O N C R E T ET O M M Y M O N A F A R A H

    8.0 M A T E R I A L I N V E S T I G A T I O N

    pre-fabricationprecast modulevolume_3D

    face

    variable

    patterns_2D

    joints

    types of joint

    variable

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    C O N C R E T ET O M M Y M O N A F A R A H

    reason to be:

    variations in repetition

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    C O N C R E T ET O M M Y M O N A F A R A H

    8.1 P A T T E R N 2 D

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    C O N C R E T ET O M M Y M O N A F A R A H

    8.1.1

    > > > > >

    > > >

    >>>

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    C O N C R E T ET O M M Y M O N A F A R A H

    8.2 V O L U M E 3 D

    volume

    face

    4 faces

    8 faces

    16 faces

    36 faces

    2 faces

    variable

    variable01

    same

    variable03

    variable02

    mix

    other objects

    +

    +

    + +

    / / /

    + +

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    C O N C R E T ET O M M Y M O N A F A R A H

    8.2.1 V A R I A B L E 0 1

    +

    +

    +

    +

    +

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    C O N C R E T ET O M M Y M O N A F A R A H

    +

    +

    +

    +

    +

    8.2.2 V A R I A B L E 0 2

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    C O N C R E T ET O M M Y M O N A F A R A H

    8.3 J O I N T S

    joints

    type of joints

    variable

    +

    +

    neutral

    variable01

    neutral

    variable02

    same

    variable03

    mix

    joints

    joints

    + + + + + + + +joints other joints

    joints

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    C O N C R E T ET O M M Y M O N A F A R A H

    +

    neutral

    +

    neutral

    +

    neutral

    +

    neutral

    joints

    joints

    joints

    joints

    8.3.1 V A R I A B L E 0 1

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    C O N C R E T ET O M M Y M O N A F A R A H

    +

    neutral

    +

    neutral

    +

    neutral

    +

    neutral

    +

    neutral

    joints

    joints

    joints

    joints

    joints

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    C O N C R E T ET O M M Y M O N A F A R A H

    +

    +

    +

    +

    joints

    joints

    joints

    joints

    joints

    joints

    joints

    joints

    8.3.2 V A R I A B L E 0 2

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    C O N C R E T ET O M M Y M O N A F A R A H

    +

    +

    +

    +

    +

    joints

    joints

    joints

    joints

    joints

    joints

    joints

    joints

    joints

    joints

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    C O N C R E T ET O M M Y M O N A F A R A H

    +

    +

    +

    +

    + ++ + + ++

    jointsjoints

    joints

    joints joints

    joints

    8.3.3 V A R I A B L E 0 3

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    C O N C R E T ET O M M Y M O N A F A R A H

    8.4 P R O P O S E D S I T E & P R O G R A M

    area

    Proposed site

    Location Plan not to scale

    Site Plan not to scale

    248,125m

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    C O N C R E T ET O M M Y M O N A F A R A H

    aim

    objectives

    issue

    a place people want to spend time in and invest in.

    to become a vibrant and comfortable living space which

    stimulate & foster new lifestyle to the people of Christchurch.

    ...lives were lost, peoples homes and livelihoods destroyed...

    Bob Parker

    Mayor of Christchurch

    a place that fosters business investment and growth, attracts

    visitors and invites residents to wander, explore and

    discover the new public spaces and network of green spaces.

    easy to get around, with a business-friendly compact core, an

    array of inviting green spaces and plenty of activities to

    draw people into the area throught the day and into the

    evening.

    accessibility - supported by excelent walking and cycling

    paths.

    people-friendly and responds to the needs of todays and

    future generations.

    +

    +

    +

    +

    +

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    C O N C R E T ET O M M Y M O N A F A R A H

    proposed program

    usermeans of transportation activities

    residential

    accommodation

    retail

    office

    f&bcafe

    restaurant

    studio

    2-bedrooms

    3-bedrooms

    entertainment

    residents sleep

    eat

    shop

    socialize

    recreation

    work

    walk

    cycle

    car

    public transport

    family

    children

    adults

    workers

    retailers

    disabled

    tourists/

    visitors

    teenagers

    mixed-use development

    program

    ++ live

    live

    play

    play

    work

    work

    suite

    deluxe twindeluxe king

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    C O N C R E T ET O M M Y M O N A F A R A H

    9.0 R E C Y C L I N G

    Reason for

    recycling

    The life cycle of a buliding used to be a one-way street. Building materials were extracted and used to manufacture building

    products, and once the building reached the end of its useful life and was demolished, the materials were buried in a landfill

    or incinerated. Societal and economic factors require that todays building life cycle be circular, with the loop completed to

    the largest extent possible by reusing demolition materials to manufacture new products.

    Some key benefits of recycling concrete include:

    Reduction of waste, landfill or dumping and associated site degradation

    Substitution for virgin resources and reduction in associated environmental costs of natural resource

    exploitation

    Reduced transportation costs: concrete can often be recycled on demolition or construction sites or close to

    urban areas where it will be reused

    Reduced disposal costs as landfi ll taxes and tip fees can be avoided

    Good performance for some applications due to good compaction and density properties (for example, as road

    sub-base)

    In some instances, employment opportunities arise in the recycling industry that would not otherwise exist in

    other sectors

    Resource extration

    Manufacturing

    Construction

    Use/Occupancy

    Demolition

    Recycling

    Desired closed loop building life cycle

    Disposal

    Resource extration

    Manufacturing

    Construction

    Use/Occupancy

    Demolition

    Existing one way building life cycle

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    C O N C R E T ET O M M Y M O N A F A R A H

    9.0 R E C Y C L I N G

    Myths and

    reality about

    concrete

    recyclingConcrete cannot be recycled Although concrete is not broken down into its constituent parts, it can be recovered

    and crushed for reuse as aggregate (for use in ready-mix concrete or other

    applications) or it can be recycled through the cement manufacturing process in

    controlled amounts, either as an alternative raw material to produce clinker or as

    an additional component when grinding clinker, gypsum and other additives to cement.

    Recycled concrete aggregate

    cannot be used for structural

    It is generally accepted that about 20% (or more) of aggregate content can be

    replaced by recycled concrete for structural applications.

    Although some concrete can be

    recycled it is not possible

    to achieve high rate

    Countries such as the Netherlands and Japan achieve near complete recovery of waste

    concrete.

    Concrete can be 100% made byrecycling old concrete

    Current technology means that recovered concrete can be used as aggregate in newconcrete but (1) new cement is always needed and (2) in most applications only a

    portion of recycled aggregate content can be used (regulations often limit content

    as do physical properties, particularly for structural concrete).

    Recycling concrete will

    reduce greenhouse gases and

    the carbon footprint

    Recycling concrete into

    low-grade aggregate is

    down-cycling and is

    environmentally not the bestsolution

    Recycled aggregate is more

    expensive

    Most greenhouse gas emissions from concrete production occur during the production

    of cement. Less-significant savings may be made if transportation needs for

    aggregates can be reduced by recycling.

    A full lifecycle assessment should be undertaken. Sometimes low-grade use is the

    most sustainable solution as it diverts other resources from the project and uses

    minimal energy in processing. That is not to say more refined uses might not also

    suit a situation.

    This depends on local conditions (including transportation costs).

    Myths Reality

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    9.0 R E C Y C L I N G

    Truth and

    rationale of

    concrete

    recycling

    Truth Rationale

    Cement cannot be recycled

    Demolition concrete is inert

    Recycled concrete can be

    better than virgin aggregates

    for some applications

    Using recycled aggregate

    reduces land-use impact

    Recycling all construction

    and demolition waste (C&DW)

    will not meet market needs

    for aggregate

    Figures are not complete for

    recovery rates

    Once cement clinker is made, the process is irreversible. No commercially viable

    processes exist to recycle cement.

    Compared to other wastes, concrete is relatively inert and does not usually require

    special treatment.

    The physical properties of coarse aggregates made from crushed demolition concrete

    make it the preferred material for applications such as road base and sub-base. This

    is because recycled aggregates often have better compaction properties and require

    less cement for sub-base uses. Furthermore, it is generally cheaper to obtain than

    virgin material.

    By using recycled aggregates in place of virgin materials (1) less landfill is

    generated and (2) fewer natural resources are extracted.

    Even near complete recovery of concrete from C&DW will only supply about 20% of

    total aggregate needs in the developed world.

    Data are often not available. When data are available different methods of counting

    make cross-country comparisons difficult.

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    C O N C R E T ET O M M Y M O N A F A R A H

    9.0 R E C Y C L I N G

    Concrete

    recycling

    process

    Mobile sorters and crushers are often installed on construction sites to allow on-site processing. In other situations,

    specific processing sites are established, which are usually able to produce higher quality aggregate. Sometimes machines

    incorporate air knives to remove lighter materials such as wood, joint sealants and plastics. Magnet and mechanical processes

    are used to extract steel, which is then recycled.

    Recyling process types

    For direct reuse

    without treatment

    Mobile treatment

    on-site and use

    material on-site

    Stationary treatment

    at centralized

    treatment plant and

    sale of differentproducts to different

    construction

    companies

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    C O N C R E T ET O M M Y M O N A F A R A H

    9.0 R E C Y C L I N G

    Mobile recycling

    facility Demolition

    Feeder

    Presieve, 15mm

    Jaw breaker

    Crushed aggregate

    Simple base material

    Soil and fine grainsSimple filling

    e.g. landscaping

    e.g. simple roads,parking lot

    Demolition

    Entrancec ontrol

    Stockpile Manualcrushingof oversized parts

    Sieve,15 mm

    Jaw breakerdischarge < 60 mm

    Magnetic sep.

    Pickingbelt

    Sieve,22 mm

    Product30/22mm

    Product 10/15 mm

    Product222/60 mm

    Engineering fillCivilengineering

    e.g.sub-baseCivil engineering

    e.g.sub-base

    Ironscrap

    Non-ferrous metal

    Waste

    LandfillRecyclingindustry

    Stationary

    recycling

    facility

    Flowchart of simple stationary recycling facility

    Flowchart of

    simple mobile

    recycling facility

    (Source: Deutsche Gesellschaft fr Internationale Zusammenarbeit)

    (Source: Deutsche Gesellschaft fr Internationale Zusammenarbeit)

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    C O N C R E T ET O M M Y M O N A F A R A H

    9.0 R E C Y C L I N G

    Guiding

    principles of

    construction &

    demolition waste

    management

    Door frames, pipes, windows,

    beams and etc

    Aggregate, steel, wood and

    etc

    Avoidance

    Reuse

    Recycling

    Landfill

    Increasing

    sustainability

    Sustainability ranking of recycling

    method

    Reuse original form on site

    Reuse original form on the other site

    Mobile recycling and use it on site

    Mobile recycling and use it on the

    other site

    Treatment plant recycling

    Transportation to

    plant

    Energy

    (fossil fuel

    and electricity)

    Delivery to

    destination

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    C O N C R E T ET O M M Y M O N A F A R A H

    9.0 R E C Y C L I N G

    Recycled

    concrete

    applications

    (after mobile or

    plant treatment)

    1.Concrete road

    2.Bituminous road

    3.Hydraulically bound road

    4.Ground improvement

    5.Earthworks - Embankments

    6.Earthworks - Cuttings

    7.Shallow foundation

    8.Deep foundation

    9.Utilities

    10.Utilities - reinstatement in roads

    11.Concrete sub-structure

    12.Concrete structure

    13.Building - industrial

    14.Building - residential

    (Source: WRAP)

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    C O N C R E T ET O M M Y M O N A F A R A H

    9.0 R E C Y C L I N G

    Recycled

    concrete

    applications

    (after mobile or plant

    treatment)

    Building - industrial

    1. Precast concrete staircase

    Product Reinforced concrete

    Notes RCA may be used where properties and performance have

    been established by the manufacturer. Recyclied

    material allowed in the coarse aggregate is 20%.

    2. Heavy duty industrial floor

    Product Reinforced concrete

    Notes RCA may be used to replace 20% of the coarse

    aggregate.

    3. Wall

    Product Reinforced concrete

    Notes RCA may be used to replace 20% of the coarse

    aggregate.

    4. Foundations

    Product Reinforced concrete

    Notes RCA may be used to replace 20% of the coarse

    aggregate.

    5. Blinding concrete

    Product Unreinforced concrete

    Notes RCA may be used to replace up to 100% of the coarse

    aggregate.

    6. Slab

    Product Reinforced concrete

    Notes RCA may be used to replace 20% of the coarse aggregate.

    7. Fill to foundations

    Product Granular material

    Notes A wide range of recycled and secondary materials may be

    appropriate, such as RCA and RA, to replace 100% of the

    material.

    8. Precast concrete drainage pipes and manhole units

    Product Concrete pipes and manhole units

    Notes RCA may be used where properties and performance have beenestablished by the manufacturer.

    9. General industrial floor

    Product Reinforced concrete

    Notes RCA may be used to replace 20% of the coarse aggregate.

    10. Concrete column

    Product Reinforced concrete

    Notes RCA may be used to replace 20% of the coarse aggregate.

    11. Precast concrete structural beam

    Product Concrete beam

    Notes RCA may be used where properties and performance have been

    established by the manufacturer.

    12. Concrete floor for light foot and trolley traffic

    Product

    Notes

    Reinforced concrete

    RCA may be used to replace 20% of the coarse aggregate.

    (Source: WRAP)

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    C O N C R E T ET O M M Y M O N A F A R A H

    9.0 R E C Y C L I N G

    Concrete reuse

    applications

    Sculpture

    Furniture

    Construction (embeding)

    Sculpture

    Furniture

    Construction (embeding)

    Landscape

    Furniture

    Construction (embeding)

    Landscape

    Furniture

    Construction (embeding)

    Plantation

    Furniture

    Landscape

    Sculpture

    Construction (filling)

    Landscape

    LandscapeLandscapeLandscapeLandscapeLandscapeLandscape

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    C O N C R E T ET O M M Y M O N A F A R A H

    9.0 R E C Y C L I N G

    Concrete reuse

    applications

    (Gabion wall)

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    C O N C R E T ET O M M Y M O N A F A R A H

    9.0 R E C Y C L I N G

    Concrete reuse

    applications

    Domus winery

    Villanueva public

    libraryFurniture

    ETC

    (Architecture with

    gabion system)

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    9.0 R E C Y C L I N G

    Concrete reuse

    applications

    (Hesco system)

    (Source: Hesco)

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    9.0 R E C Y C L I N G

    Concrete reuse

    application case

    studies

    Resin + RCA

    Note Resin can bind raw RCA

    (recycled concrete aggregate)

    and create space betweenaggregates at the same time.

    By creating space, light can

    penetrate through. This has a

    potential to be used as

    partition wall.

    Mixed in gap

    Note By filling gap with RCA, it

    creates visual contrast

    between finished concrete and

    RCA.

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    9.0 R E C Y C L I N G

    Gabion

    Note Gabions are cages,cylinders,

    or boxes filled with soil,

    sand or aggregates. Gabionshave been used in various

    applications. This has a

    potential to be used as wall

    (e.g Dominus estate winery by

    Herzog & De Meuron).

    Benefits of gabion system are

    Concrete reuse

    application case

    studies

    Monolithic : distributes

    forces across the wall

    Flexible : can deform and

    still maintain its

    function

    Permeable : high voids

    prevent hydrostatic

    pressure development

    Durable : advanced coating

    technology to achieve

    design life

    Versatile : easy to shape

    to match the local site

    conditions

    Environmentally friendly :

    built using stone andaggregate that can form

    part of the ecosystem.

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    9.0 R E C Y C L I N G

    Use demolished concrete pieces as part of concrete

    Note Demolished concrete pieces

    can be used for another

    concrete structure such aswall. By placing raw

    demolished concrete within

    new concrete construction, it

    creates contrast between old

    and new. Also it displays how

    the recycled concrete can be

    reused in new structure.

    Concrete reuse

    application case

    studies

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    9.0 R E C Y C L I N G

    Considered

    design for

    future reuse

    Considering recycling at the time a building is designed improves the chances of closed loop constructoin as introduced

    earlier.

    Resource extration

    Manufacturing

    Construction

    Use/Occupancy

    Demolition

    RecyclingDisposal

    The benefits are two-fold: eventual C&DW is minimized

    and the demand for new materials for a future project

    is reduced. Designs should consider ways to maximize

    possibilities for reuse, or at least possibilities for recycling

    of the structure and its components. As a first step, designsthat allow for eventual adaptation or renovation of a

    structure can allow partial replacements that lengthen the

    ultimate life of the building. Keeping components separate

    or separable is key for component reuse or recycling.

    Evaluation of any possible contamination issues is also

    relevant.

    One of the most important characteristics of concrete is its

    durability. The best design for deconstruction for concrete is

    to allow for on-site reuse: concrete can be an ideal building

    material as buildings made with concrete can be adapted

    and renovated for future use for many decades.

    In situ and pre-cast concrete materials both play a role in design for future reuse plans.

    In situ concrete is sometimes mistakenly believed to have few reuse or recovery

    possibilities. However, buildings with post-tensioned slabs can be reused and altered as

    required. If the building is demolished, having a record or tag on the concrete

    detailing its components may aid in possible future recycling. Sometimes designs note

    that this is downcycling as the recycled concrete aggregate is used for projects such

    as road sub-base. However, as noted elsewhere, the best overall environmental solution

    does not necessarily require refined reprocessing and a closed loop material use can

    still be achieved.

    Pre-cast designs should consider the use of precast slabs that can be dismantled and

    reused. It may be that fillers such as polystyrene should not be used to avoid hampering

    later recycling efforts.

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    9.0 R E C Y C L I N G

    Building

    structure

    involving

    recycled

    concrete

    Paving

    system

    Foundation

    system

    Wall

    system

    Roof

    system

    Recycled concrete

    (within soil)

    Recycled concrete

    (within cement)

    In-situ concrete

    foundation

    In-situ concrete

    wall

    In-situ concrete

    roof

    Precast concrete

    wall

    Gabion wall

    Gabion foundation

    Precast concrete

    roof

    Concrete debri

    within concrete

    9 0

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    9.0 R E C Y C L I N G

    Conclusion Throughout this research, it was found that recycling concrete has two main advantages. Firstly, it reduces the use of new

    virgin aggregate and the associated environmental costs of exploitation and transportation. Secondly, it reduces unnecessary

    landfill of valuable materials that can be recovered and redeployed.

    There is, however, no appreciable impact on reducing the carbon footprint apart from emissions reductions from transportation.

    The main source of carbon emissions in concrete is in cement production. The cement content in concrete cannot be viably sepa-

    rated and reused or recycled into new cement and thus carbon reduction cannot be achieved by recycling concrete. Therefore itis required for us to avoid cement use when possible.

    Making considered design for future recycle and reuse of its parts

    Try to avoid using cement whenever possible

    Try to recycled concrete whenever possible

    Try to avoid in-situ concrete to keep components separate so each components can be

    reused or recycled (e.g modular system)

    Proposal to achieve carbon reduction within the context of this research (when recycling)

    Proposal to achieve carbon reduction within the context of this research (when design)

    Try to recycle and reuse material on site

    Try to avoid using cement whenever possible

    When using recycled concrete the best option is to use it without any treatment and the

    least desired option is to use recycling plant treated concrete aggregates. However it

    is still better for environment than using virgin aggregates.

    9 0 C C G

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    9.0 R E C Y C L I N G

    Site and program

    Primary road

    Secondary road

    Rail way

    Site

    Program:

    Benefit:

    Motive:

    Site is located close by

    major road and rail way. The

    generated possible heavy

    volume of traffic including

    loading trucks for plant and

    visitors can use primary,

    secondary roads and rail way.

    By using main roads and rail-

    way, heavy volume of traffic

    and related matters can be

    avoided within residential

    area.

    The challenge was to find the

    site, which can accomodate

    all of group members proposed

    programs. Residential, public

    and industrial programs were

    chosen to be placed within

    close range to create

    synergy.

    Educationl centre

    - Exhibition space

    (500 m2)

    - Experience space for

    children

    (250 m2)

    - Cafeteria/Lounge

    (150 m2)

    - Management office

    (50 m2)

    Recycling and reusing plant

    and storage

    - Plant

    (300 m2)

    - Storage

    (1200 m2)

    Claimed

    area: 2450 m2 (approximately)

    (Aerial map showing surrounding major transportation paths)

    (Close up map showing surrounding of the site)

    10 0 E N D N O T E O F T O M M Y S H I N

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    C O N C R E T ET O M M Y M O N A F A R A H

    10.0 E N D N O T E O F T O M M Y S H I N

    Summary of the

    research and

    arguement

    Research phase Investigation phase Proposal and arguement

    1 ton of concrete is consumed

    by every human being on earth

    every year.

    2nd most consumed substance

    in the world is concrete.

    Water is the only substance

    that has been consumed more

    than concrete.

    5% of the total global carbon

    emission comes from cement

    manufacturing. Cement is

    crucial element of finished

    concrete.

    Considered design for

    environment is one of the key

    topics in this era.

    Christchurch earthquake

    triggered heavy volume of

    destruction and construction.

    Traditionally life cycle of

    construction is not looped as

    heavy volume of demolished

    and finished materials end up

    filling land fill.

    It is essential to promote

    environmentally friendly

    design within the context of

    Christchurch as there are

    never seen before volume of

    construction and demolition

    is happening at the moment.

    Create architecture using

    construction and demolition

    waste whenever possible.

    Promote the potential of

    recycling and reusing by

    creating educational centre

    and recycling plant.

    By reusing construction anddemolision waste, this will

    create good contribution for

    environment.

    It also close the loop of

    construction materials life

    cycle.

    10 0 E N D N O T E O F T O M M Y S H I N

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    C O N C R E T ET O M M Y M O N A F A R A H

    10.0 E N D N O T E O F T O M M Y S H I N

    Glossary

    Clinker In the manufacture of Portland cement, clinker is lumps or nodules, usually 3-25 mm in diameter, produced by

    sintering limestone and alumino-silicate (clay) during the cement kiln stage.

    C&DW Construction and demolition waste

    RCA Recycled concrete aggregate

    Fly Ash One of the residues generated in combustion, and comprises the fine particles that rise with the flue gases. Ash

    which does not rise is termed bottom ash. In an indusgtrial context, fly ash usually refers to ash produced during

    combustion of coal.

    GGBFS Ground granulated blast-furnace slag is obtained by quenching molten iron slag (a by-product of iron and

    steel-making) from blast furnace in water or stream, to produce a glassy, granular product that is then dried and

    ground into a fine powder.

    Type of concrete that is manufactured in a factory or batching plant and delivered to work site by truck mounted

    transit mixers.

    Ready

    mixed

    concret

    Merchant

    bags

    Manufactured cement product, which is in powder form. Merchant bag is to carry and sell manufactured cement powder.

    E N D N O T E O F T O M M Y S H I N10 0

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    C O N C R E T ET O M M Y M O N A F A R A H

    E N D N O T E O F T O M M Y S H I N10.0

    References CCANZ. Annual report. 2011.

    CEMBUREAU. Building a future, with cement and concrete. 2007.

    CEMBUREAU. Sustainable cement production. 2007.

    Cement & concrete association of New Zealand. Concrete3 economic, social, environmental. 2007.

    Holcim. Annual review. 2010.

    International Energy Agency. Biofuels roadmap. 2011.

    International energy agency. Cement technology roadmap 2009. 2009.

    International energy agency. Energy technology transitions for industry. 2009.

    International energy agency. Tracking industrial energy efficiency and co2 emissions. 2007.

    International Energy Agency and World business council for sustainable development. Cement Technology Roadmap 2009.

    Isaacs, Nigel. "Cementing history." Build. no. June/July (2008): 88-89.

    Jaques, Roman. Environmental impact associated with New Zealand cement manufacture. BRANZ, 1998.

    NRMCA (National Ready Mixed Concrete Association). Concrete CO2 fact sheet. 2008.

    USGS. 2010 Mineral yearbook. 2010.

    World Business Council for Sustainable Development. The cement sustainability initiative. 2009.

    Worrell, Ernst, Lynn Price, Nathan Martin, Chris Hendriks, and Ozawa Meida. Carbon Dioxide Emissions from the Global Cement

    Industry.

    WRAP, Accessed March 23, 2012. http://aggregain.wrap.org.uk.

    (For section 6 and 9)

    11 0 S I T E R E L A T I O N S H I P S

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    11.0 S I T E R E L A T I O N S H I P S

    8 Lanes

    Shopping Centre

    Christchurch Train Station

    Train Stop

    Gathering of People

    Public Seating

    Cafes/Restauraunts

    Performances

    Residential

    Hagley Park

    Bicycle Parking/ Promotes cycling

    Pedestrian Way

    Cars

    Moorhouse Avenue (1/4 Major avenues)- Accesible

    Industrial Zone

    Bl h i R d A ibl

    Monas Site- Residential/Accomodation/Retail

    Farahs Site- Temporary Contemporary Art gallery

    Tommys Site- Recycle/Reuse Concrete Plant/ Education

    Main StreetsPublic Space

    Retail

    Train Stations/ Access

    Railway Track

    Hagley Park

    Industrial Area

    Residential

    8 Lanes

    Key:

    Bubble Diagram Showing relationships between chosen sites and site features:

    Map Of Choosen Sites: Zoomed up map Of Choosen Sites:

    Four Major Avenues of Christchurch CBD

    The challenge was to find a site, which could accomodate all of the group members proposed programs.

    Residential, public and industrial programs were chosen to be placed within close range to create synergy

    between each programs users.

    Site Relationships