120 – 150 BPM Mineral Water Bottle Rinsing Filling Capping ......After completion of the filling...

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Shed No. A/4, 5 Acre, Kothari Compound, Chitalsar, Manpada, Thane (w) - 400 607 120 – 150 BPM Mineral Water Bottle Rinsing Filling Capping Machine

Transcript of 120 – 150 BPM Mineral Water Bottle Rinsing Filling Capping ......After completion of the filling...

Page 1: 120 – 150 BPM Mineral Water Bottle Rinsing Filling Capping ......After completion of the filling operation, bottles are transferred to the capping rotor by the out cap picking rotor,

 

Shed No. A/4, 5 Acre, Kothari Compound,  Chitalsar, Manpada, Thane (w) - 400 607 

120 – 150 BPM Mineral Water Bottle Rinsing Filling Capping Machine 

 

 

  

Page 2: 120 – 150 BPM Mineral Water Bottle Rinsing Filling Capping ......After completion of the filling operation, bottles are transferred to the capping rotor by the out cap picking rotor,

 

Technical Specifications  

Sr.  MODEL  FSF 120-150-BPM 

1  Output/Hr. (Ref. 1Lt.Size)  7200-9000 

2  Configuration Rines-Filler-Capper  20.20.8 

3  Bottle Size Range  200 to 2000 ml 

4  In Feed Air Conveyor ( Meter / Feed )  4.5 Meter , 15 Feet 

5  Out Feed SS Slat Conveyor ( Meter / Feed )  8 Meter , 25 Feet 

6  Machine Type  Mechanical 

Special Features ● Mono Block Rotary Machine 

● Neck Holding 

● No Bottle No Rinsing No Filling and No Capping 

● Non Contact Sensors for Bottle Counter 

● Separate cap hopper having a capacity of 5400 caps 

● Material of Construction Contact Parts SS 316 rest SS 304 

 

 

  

Page 3: 120 – 150 BPM Mineral Water Bottle Rinsing Filling Capping ......After completion of the filling operation, bottles are transferred to the capping rotor by the out cap picking rotor,

 

Operation Cycle 

 

INFEED AIR CONVEYOR

The empty bottles are loaded manually OR             automatically from blow molding machine feed           

air conveyor where air at high pressure from a                 

blower is used for conveying bottles supported             

at the neck up to the in feed bottle transfer                   

rotor. The air conveyor permits different bottle             

sizes to run without making any adjustments. 

 INFEED BOTTLE TRANSFER ROTOR

The bottles are transferred to rinse rotor by               the infeed bottle transfer rotor. Bottles are             

held at the neck during transfer. 

 

 

Page 4: 120 – 150 BPM Mineral Water Bottle Rinsing Filling Capping ......After completion of the filling operation, bottles are transferred to the capping rotor by the out cap picking rotor,

 

 

RINSE ROTOR

The automatic rinse rotor has spring loaded             grippers mounted radially which pick up bottles             

one by one from the infeed transfer rotor. The                 

bottle is inverted against a lever on the rinse                 

valve to start the rinsing operation. Thus we               

have NO BOTTLE – NO RINSE. Bottles are               

washed for up to three seconds each, before               

draining (for removal of residual water) and up               

righting for transfer to the filling rotor. The               

rinsing medium is generally product water. 

 FILLING ROTOR

The internationally accepted and approved         VENT PIPE filling principle ensures accurate           

level filling without spillage. The filling           

accuracy is +- 5ml. The fill tank level is                 

regulated automatically by a PLC controlled           

electronic probe. 

 

 

Page 5: 120 – 150 BPM Mineral Water Bottle Rinsing Filling Capping ......After completion of the filling operation, bottles are transferred to the capping rotor by the out cap picking rotor,

 

 

CAP PICKING ROTOR

After completion of the filling operation, bottles             are transferred to the capping rotor by the out                 

cap picking rotor, the bottles neck are picking               

up caps. With NO BOTTLE NO CAP arrangement               

is there. 

 AUTOMATIC CAP ELEVATOR Caps are stored in a SS 304 ground level                 hopper mounted at the base on the elevator               

column. The caps are elevated/oriented and           

they are diverted into the cap chute leading to                 

the filling machine. The operation of the             

elevator is controlled automatically by a           

control panel mounted sensors, stops the cap             

elevator automatically once the chute gets           

filled to capacity and restarts it on the caps                 

get consumed. 

 

 

 

Page 6: 120 – 150 BPM Mineral Water Bottle Rinsing Filling Capping ......After completion of the filling operation, bottles are transferred to the capping rotor by the out cap picking rotor,

 

 

OUTFEED SLAT CONVEYOR Bottles after the completion of the rinse – fill-                 seal cycle are discharged on to the outfeed               

SS304 slat conveyor. The bottles are visually             

inspected against fluorescent background light         

for detection of particles bottles. Mounted on             

the inspection lamp. Also the bottles are             

counted with the help of a sensor which gives                 

digital count on the control panel indicating             

finished bottles. Put neck and body sleeve             

manually on line conveyor. Bottle will pass             

through Heat shrink tunnel gets labeled. There             

after the bottle are picked up manually for               

cartooning. After which the finished bottles are             

picked up manually for cartooning.