12” DOVETAIL JOINT FIXTURE

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    12 DOVETAIL JOINT FIXTURE

    Model 34102

    AssEMbLy AND OpERATINg INsTRUcTIONs

    Viit our weite at: tt://www.arorreit.om

    Read ti material eore uin ti rodut.

    Failure to do o an reult in eriou injur.

    sAVE ThIs MANUAL.

    corit 2002 haror Freit Tool. All rit reerved. No ortion o ti manual or an artwork

    ontained erein ma e rerodued in an ae or orm witout te exre written onent o haror

    Freit Tool. Diaram witin ti manual ma not e drawn roortionall. Due to ontinuin imrove-

    ment, atual rodut ma dier litl rom te rodut deried erein. Tool required or aeml

    and ervie ma not e inluded.

    For tenial quetion or relaement art, leae all 1-800-444-3353.

    (Wood tok not inluded.)

    Revied Manual 10i

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    PRODUCT SPECIFICATIONS

    SAVE THIS MANUAL

    You will need this manual for the safety warnings and precautions, assembly, op-erating, inspection, maintenance and cleaning procedures, parts list and assem-bly diagram. Keep your invoice with this manual. Write the invoice number on theinside of the front cover. Keep this manual and invoice in a safe and dry place for

    future reference.

    GENERAL SAFETY WARNINGS AND PRECAUTIONS

    1. KEEP WORK AREA CLEAN AND DRY. cluttered, dam, or wet work areainvite injurie.

    2. KEEP CHILDREN AWAY FROM WORK AREA. Do not allow ildren to andleti rodut.

    3. STORE IDLE EQUIPMENT. Wen not in ue, tool and equiment ould etored in a dr loation to iniit rut. Alwa lok u tool and equiment, andkee out o rea o ildren.

    4. DO NOT USE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR

    DRUGS. Read warnin lael on rerition to determine i our judement orreexe are imaired wile takin dru. I tere i an dout, do not attemt toue ti rodut.

    5. USE EYE AND BREATHING PROTECTION. Wear ANsI aroved aet imatee ole and an ANsI aroved dut mak or reirator wen uin ti rod-ut. ANsI aroved aet imat ee ole, dut mak, and reirator areavailale rom haror Freit Tool.

    sKU 34102 pAgE 2 REV 05

    Ti Dovetail Joint Fixture i deined to e ued wit 1/4 ank, 1/2, 14 deree dovetail

    it onl. Note: Te it ould rotrude aroximatel 1/2 elow te Router ae late,ut ma need minor adjutment.

    ITEM DESCRIPTION

    Dovetail Ji stle For cuttin hal-blind Ji Onl. Inlude 1/2 Temlate

    Maximum stok Tikne caait 1-1/4 Tik

    To Widt Rane 5-1/2 to 12Front Widt Rane 5-13/16 to 10-7/8

    com size 1/2

    Eentri Fixin Allowane 5/16

    sto pin Allowane 1

    Dimenion 10-1/4h x 17W x 15-3/4 L

    Weit 20.90 l.

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    6. DRESS SAFELY. Do not wear looe lotin or jewelr, a te an eomeaut in movin art. Wear a rotetive air overin to revent lon air rom

    eomin aut in movin art. I wearin a lon-leeve irt, roll leeve uaove elow.

    7. DO NOT OVERREACH. Kee roer ootin and alane at all time to reventtriin, allin, ak injur, etetera.

    8. INDUSTRIAL APPLICATIONS MUST FOLLOW OSHA REQUIREMENT.

    9. STAY ALERT. Wat wat ou are doin at all time. Ue ommon ene. Do

    not ue ti rodut wen ou are tired or ditrated rom te jo at and.

    10. CHECK FOR DAMAGED PARTS. beore uin ti rodut, areull ek tatit will oerate roerl and erorm it intended untion. cek or damaedart and an oter ondition tat ma aet te oeration o ti rodut. Re-

    lae or reair damaed or worn art immediatel.

    11. REPLACEMENT PARTS AND ACCESSORIES: Wen erviin, ue onl identi-

    al relaement art. Onl ue aeorie intended or ue wit ti rodut.Aroved aeorie are availale rom haror Freit Tool.

    12. MAINTAIN THIS PRODUCT WITH CARE. Kee ti rodut lean and dr oretter and aer erormane.

    13. MAINTENANCE: For our aet, ervie and maintenane ould e erormedreularl a qualifed teniian.

    14. USE THE RIGHT TOOL FOR THE JOB. Do not attemt to ore a mall tool orattament to do te work o a larer indutrial tool. Tere are ertain alia-tion or wi ti tool wa deined. It will do te jo etter and more aelat te rate or wi it wa intended. Do not modi ti tool, and do not ue titool or a uroe or wi it wa not intended.

    15. WARNING: Te warnin, reaution, and intrution diued in ti manualannot over all oile ondition and ituation tat ma our. Te oerator

    mut undertand tat ommon ene and aution are ator, wi annot e

    uilt into ti rodut, ut mut e ulied te oerator.

    SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS

    1. USE THE PROPER DOVETAIL BIT (not included) FOR YOUR ROUTER. Donot ue an bit larer tan 1/2, or damae to te com Tale (art #18) willreult. Adjut te bit o tat it will not ome in ontat wit te com Tale orWorkin Tale (art #1).

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    2. WHEN CUTTING LARGE WORKPIECES, MAKE SURE THEY AREPROPERLY SUPPORTED.

    3. MAINTAIN A SAFE WORKING ENVIRONMENT. Kee te work area well lit.Make ure tere i adequate urroundin workae. Alwa kee te work area

    ree o otrution, reae, oil, tra, and oter deri.

    4. WARNING: some dut reated ower andin, awin, rindin, drillin, andoter ontrution ativitie, ontain emial known (to te state o caliornia)to aue aner, irt deet or oter rerodutive arm. some examle otee emial are: lead rom lead-aed aint, rtalline ilia rom rik

    and ement or oter maonr rodut, areni and romium rom emialltreated lumer. your rik rom tee exoure varie, deendin on ow otenou do ti te o work. To redue our exoure to tee emial: work ina well ventilated area, and work wit aroved aet equiment, u a toedut mak tat are eiall deined to flter out mirooi artile.

    (California Health & Safety Code 25249.5, et seq.)

    UNPACKING

    Wen unakin, ek to make ure all te art own on te Parts List on page 13are inluded. I an art are miin or roken, leae all haror Freit Tool at te

    numer own on te over o ti manual a oon a oile.

    PRODUCT OVERVIEW

    1. Te Model 34102 Dovetail Joint Fixture allow ou to reate tron, reiionut, Half-Blind dovetail. hal-blind dovetail are viile onl rom one ide,and ommonl ued or drawer joiner wen ou do not want te end rain o tetail to ow in te drawer ront. Ti artiular Dovetail Joint Fixture old otiee o wood tok at te ame time, and allow ou to make ot te maleand emale ut (in and tail) at te ame time.

    ASSEMBLY INSTRUCTIONS

    NOTE: For additional reerene to te art lited elow, reer to te Assembly

    Diagramon page 13.

    To Assemble The Dovetail Joint Fixture:

    1. srew te two Kno (art #12) onto te two Eentri Rod (art #13). Ten,rew an Eentri Rod onto ea o te two Rotar Rod (art #11).

    (See Figure A, next page.)

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    ROTARY ROD (#11)

    ECCENTRIC ROD (#13)

    KNOB (#12)

    WOOD STOCK

    WOOD STOCK

    WORKING TABLE (#1)

    ROD FIXER (#23)

    KNOB (#12)

    ECCENTRIC ROD (#13)

    ROTARY ROD (#11)

    FIGURE A

    To Mount The Dovetail Joint Fixture On A Workbench:

    1. CAUTION: Make ure te Dovetail Joint Fixture i mounted on a at, level, turd,

    worken aale o uortin te weit o te Dovetail Joint Fixture, work-iee, and tool.

    2. NOTE: It i neear to mount te Dovetail Joint Fixture on te front edge ote worken, o tat te front tab o te Workin Tale (art #1) ret aaintte vertical edge o te worken. (See Figure B, next page.)

    3. To mount te Dovetail Joint Fixture, ue te two mountin ole loated at eaend o te Work Tale (art #1). (See Figure B.)

    4. poition te Dovetail Joint Fixture at te deired loation on te worken. Markand drill our 3/16 ole in te worken, uin te two mountin ole at eaend o te Dovetail Joint Fixture a a temlate. Ten eure te Dovetail JointFixture to te worken, uin our wood rew (not inluded).

    (See Figure B.)

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    END VIEW

    WOOD SCREW(NOT INCLUDED)

    WOOD SCREW

    (NOT INCLUDED)

    VERTICAL EDGEOF WORKBENCH

    FIGURE B

    OPERATING INSTRUCTIONS

    Wood Stock Placement:

    1. Looen te our bolt (art #3) enou to allow te orizontal and vertial stopin (art #19) to move. Ten, read te sto pin wider tan te widt o tetwo iee o wood tok. (See Figure C, next page.)

    2. slitl looen te ront and rear Fixin srew b (art #7), and ull u on teront and rear Eentri Rod (art #13). (See Figure C.)

    3. Inert te wood tok (rom 5-1/2 to 12 wide) horizontally from the backetween te rear braket Frame (art #16), com Tale (art #18), and WorkinTale (art #1). (See Figure C.)

    4. Adjut te orizontal wood tok o tat it orward ede i u wit te orward

    vertial ede o te Workin Tale. (See Figure C.)

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    FIGURE C

    FIXINGSCREW A (#6)

    FIXING SCREW A (#6)

    SPACING SCREW (#8)

    SPACING SCREW (#8)

    ECCENTRIC ROD (#13)

    WOOD STOCK

    FIXING

    SCREW B(#7)

    STOP

    PIN (#19)

    BOLT (#3)

    BRACKET

    FRAME (#16)

    FIXING SCREW B (#7)

    COMB TABLE (#18)

    WORKING TABLE (#1)

    BRACKET FRAME (#16)

    FIXING SCREW B (#7)

    STOP PIN (#19)

    BOLT (#3)

    WOOD STOCK

    FIXING SCREW B (#7)

    STOP PIN(#19)

    BOLT (#3)

    ECCENTRIC ROD (#13)

    5. Titen te two rear Fixin srew b (art #7), and ull down on te rearEentri Rod (art #13) to lam te orizontal wood tok in lae.

    (See Figure D, next page.)

    6. Inert te eond iee o wood tok (rom 5-13/16 to 10-7/8 wide) verticallyfrom below, etween te ront braket Frame (art #16) and te vertial ede ote Workin Tale (art #1). NOTE: Te to ede o te two workiee oulde u. (See Figure C.)

    7. IMPORTANT: Te vertial wood tok ould e oitioned oet to te let ote orizontal wood tok te widt o one com on te com Tale (art

    #18). (See Figure C.)

    8. I neear, adjut te orward/akward oition o te com Tale (art #18)until te ti o te com are aroximatel 5/32 lear o te vertical woodtok ede. To do o, litl looen te two Fixin srew A. Move tecom Tale inward or outward until it i roerl oitioned. Ten, retiten teFixin srew A. (See Figure D.)

    9. Adjut te widt o te our sto pin (art #19) o tat te tou te two iee

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    COMB TABLE (#18)

    FIXING SCREW A (#6)

    ECCENTRIC ROD (#13)

    WOOD STOCK

    FIXINGSCREW A (#6)

    FIXING

    SCREW B (#7)

    BOLT (#3)

    STOP PIN (#19)

    BOLT (#3)

    STOP PIN (#19)

    FIXING SCREW B (#7)

    WOOD STOCK

    ECCENTRIC ROD (#13)

    FIXING SCREW B (#7)

    STOP PIN (#19)

    BOLT (#3)

    FIXING SCREW B (#7)

    o wood tok on teir ide. Ten, retiten te our bolt (art #3) to eurete sto pin in lae. (See Figure D.)

    10. Wen te vertial wood tok i in te roer oition titen te two ront Fixinsrew b, and lam te wood tok in lae ullin down on te ront E-

    entri Rod (art #13). (See Figure D.)

    11. I neear, adjut te orward/akward oition o te com Tale (art #18)until te ti o te com are aroximatel 5/32 lear o te vertical woodtok ede. To do o, litl looen te two Fixin srew A. Move tecom Tale inward or outward until it i roerl oitioned. Ten, retiten te

    Fixin srew A. (See Figure D.)

    FIGURE D

    Using Router Guide Bushings And Bearing Guides:

    1. Router uide uin (not inluded) are attaed to te ae o te Router (notinluded), and ued or limitin te deptho ut etween te com o te comTale (art #18). Te uide uin ould rotrude 1/8 to 3/16 elow te aeo te router and ave a 7/16 outide diameter (See Figure E, next page.)

    2. Ti Dovetail Joint Fixture i deined to e ued wit 1/4 ank, 1/2, 14 de-

    ree dovetail it onl. Te it ould rotrude aroximatel 1/2 elow teRouter ae late, ut ma need minor adjutment.

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    FIGURE E

    Cutting The Dovetails:

    1. CAUTION: Never allow te Router bit to ome in ontat wit eiter te comTale (art #18) or te Workin Tale (art #1). Ue te roer Router bit, androerl adjuted Router guide collar or Router ball bearin guide. Do not uean Router bit larer tan 1/2 diameter, or damae to te com Tale will our.

    2. Follow te intrution in our Router manual to roerl et u te Router andit aeorie to ut dovetail.

    3. plae te Router on te com Tale (art #18). Do not allow te Router bit toontat eiter iee o wood tok. Ten, turn on te Router. (See Figure D.)

    4. guide te Router bit in and out etween te com o te com Tale (art#18). Make ure to ut te two iee o wood tok to te ull det, ut do notut into te com Tale or te Workin Tale (art #1). (See Figure D.)

    5. Wen te dovetail ave een omletel ut, turn o and remove te Router.

    sKU 34102 pAgE 9 REV 13j; 05; 06l, 10i

    3. I ou do not ue a Router guide collar, te ollowin Router ball bearin guide

    inluded) are alo uited to work wit te Dovetail Joint Fixture.

    *Please Note: Tee item are availale trou eial order allin harorFreit Tool at 1-800-444-3353.

    1/2

    1/8 to 3/16

    Dovetail

    Bit

    Guide Bushing

    Base of Router

    FIGURE F

    Template Size Bit Size Bushing Size Pin Width

    1/2 1/2 1/2 5/8

    7/16 1/2 7/16 1/2

    9/16 1/2 9/16 3/4

    Tail pin

    pin Widt

    pinDet

    ROUTER BALL BEARING GUIDES (NOT INCLUDED)

    DEgREEsIDE

    cUTTINgDEpTh

    cUTTINgLENgTh

    shANKbEARINg

    O.D.cOMbsIZE

    sKU

    14 0.587 0.472 0.25 1/2 1/2 38810

    14 0.587 0.472 0.25 1/2 9/16 38808

    14 0.457 0.472 0.25 3/8 7/16 38809

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    FIGURE G

    FLUSH DOVETAIL JOINT

    To Cut A Flush Dovetail Joint:

    1. Looen te our bolt (art #3), and adjut te our sto pin (art #19) o teare oet te 1/2 com ein ued (1/2 and 90 deree to te ront ede o

    te braket Frame (art #16). Ten, retiten te our bolt. (See Figures C, D, and G.)

    2. Meaure, ut te wood tok to te deired ize, and la tem out. Ten, markea wood tok ront, or let, or ak, or rit. Alo, numer ea end oea wood tok. (See Figure G.)

    3. Meaure and ut two test wood tok te ame ize a te atual wood tok.Mark te two tet wood tok a intruted in ste #2. Ten, inert te two tetwood tok in te Dovetail Joint Fixture to tet, and make te orner dovetailut a own. (See Figure G.)

    4. Atta a 1/2 Router bit and 1/2 guide collar to te Router, and et te bit toextend 23/32 elow te ae late o te Router.

    5. plae te Router on te com Tale (art #18) and rout a roove aro teede o te let ide o te tet wood tok, movin rom rit to let and touinte ti o ea com a ou move aro. Witout litin te Router, omletelrout te tet wood tok.

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    6. Remove ot tet wood tok rom te Dovetail Joint Fixture to tet or roer ft.I te dovetail joint ft roerl, no urter adjutment i neear. I te joint i

    too looe, inreae te ditane rom te ae late on te Router to te ottomo te Router bit 1/64. I te joint i too tit, dereae te ditane1/64.

    7. One te Dovetail Joint Fixture i roerl adjuted, te atual wood tok mae ut. Firt, ut te ront and let ide wood tok on te let ide o teDovetail Joint Fixture. Ten ollow te ame roedure, ut ue te rit ide ote Dovetail Joint Fixture to ut te oter end o te ront wood tok and rit

    ide wood tok.

    To Cut A Flush-Offset Dovetail Joint:

    1. Wen uttin te ront wood tok or te u-oet joint, add 3/4 to te lent

    o te wood tok. Make ure te tikne o te wood tok i a minimum o7/8 to allow or a 3/8 wide 1/2 dee raet (ut rior to te dovetail roe-dure) on ot end. (See Figure H.)

    2. proeed te ame a wen uttin a u joint, exet looen te two Fixinsrew b (art #7) and move te braket Frame (art #16) 3/8 toward te backo te Dovetail Joint Fixture to allow or te 3/8 oet. Ten, retiten te twoFixin srew b. (See Figure D.)

    FIGURE H

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    To Cut A Rabbeted Dovetail Joint:

    1. Wen uttin te ront wood tok or te raeted joint, add 3/4 to te lent

    and 3/4 to te widt. Make ure te tikne o te wood tok i a minimumo 7/8 to allow or a 3/8 wide 1/2 dee raet all around. (Ti ould e ut

    on te inide-ront wood tok rior to te dovetail roedure.) (See Figure H.)

    2. proeed te ame a wen uttin an oet joint, ut adjut te two ront stopin (art #19) or te ront wood tok. Te sto pin ould e et o te o-et i 1/8. (See Figures D, and H.)

    INSPECTION, MAINTENANCE, AND CLEANING

    1. BEFORE EACH USE, inet te eneral ondition o te Dovetail Joint Fixture.cek or looe rew, mialinment or indin o movin art, raked orroken art, looe and imroer mountin on worken, and an oter ondi-tion tat ma aet it ae oeration. I a rolem wit te Dovetail Joint Fixtureour, ave te rolem orreted eore urter ue.

    Do not use damaged equipment.

    2. DAILY: Wit a ot ru, lot, or vauum, remove all awdut and deri romte Dovetail Joint Fixture. you ma wie wit a dam lot, uin a mild

    deterent or mild olvent.

    PLEASE READ THE FOLLOWING CAREFULLY

    ThE MANUFAcTURER AND/OR DIsTRIbUTOR hAs pROVIDED ThE pARTs LIsT ANDAssEMbLy DIAgRAM IN ThIs MANUAL As A REFERENcE TOOL ONLy. NEIThER ThE

    MANUFAcTURER OR DIsTRIbUTOR MAKEs ANy REpREsENTATION OR WARRANTyOF ANy KIND TO ThE bUyER ThAT hE OR shE Is QUALIFIED TO MAKE ANy REpAIRsTO ThE pRODUcT, OR ThAT hE OR shE Is QUALIFIED TO REpLAcE ANy pARTs OFThE pRODUcT. IN FAcT, ThE MANUFAcTUER AND/OR DIsTRIbUTOR EXpREssLysTATEs ThAT ALL REpAIRs AND pARTs REpLAcEMENTs shOULD bE UNDERTAKENby cERTIFIED AND LIcENsED TEchNIcIANs, AND NOT by ThE bUyER. ThE bUyERAssUMEs ALL RIsK AND LIAbILITy ARIsINg OUT OF hIs OR hER REpAIRs TO ThEORIgINAL pRODUcT OR REpLAcEMENT pARTs ThERETO, OR ARIsINg OUT OF

    hIs OR hER INsTALLATION OF REpLAcEMENT pARTs ThERETO.

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    PARTS LIST

    NOTE: some art are lited and own or illutration uroe onl, and are not avail-ale individuall a relaement art.

    sKU 34102 pAgE 13

    ASSEMBLY DIAGRAM

    PART DESCRIPTION QTY PART DESCRIPTION QTY

    1 Workin Tale 1 13 Eentri Rod 2

    2 Waer 8 14 srew 4

    3 bolt 4 15 srin 4

    4 Nut 8 16 braket Frame 1

    5 side brae 2 17 srew 4

    6 Fixin srew A 2 18 com Tale 1

    7 Fixin srew b 4 19 sto pin 4

    8 sain srew 4 20 Adjutin Nut 2

    9 bar Fixin stand 4 21 suort 2

    10 Eentri Weel 4 22 srew 4

    11 Rotar Rod 2 23 Rod Fixer 2

    12 Kno 2