11C8972-00-IC-SPC-0010-Criteria to KOC-I-010

7
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m

WorleyParsong

ÉcoNomicS

resources & eneÌgy

KUWAITOIL

COMPANY

LOWER FARS

HEAVY

OIL DEVELOPMENT

PROJECT SPECIFIC

GRITERIATO KOC

STANDARD

FOR CONTROL AND

SI{UT

DOWN VALVES

SYNOPStS

This

document

presents

the Project

Specific

Criteria

To

KOC

Standard

For ConlrolAnd Shut Down

Valves

(KOC-|-O10)

for

the Kuwait

Oil

Company

Lower

Fars Heavy

Oil

Development

Feed Project.

Disclalmer

This document is

conceptual

in

nature

and represents the work

of

WorleyParsons

performed

to recognized

engineering

principles

and

practices

appropriate

for conceptual

engineering

work

and

the

terms

of

reference

povided

by WorleyParsons' contractual Customer, Kuwait Oil Company

(the

"Customef).

This document

may

not

be

relied

upon for

detailed

implementation

or any

other

purposa

not specifically

identified within this

document.

This

document is confidential and

prepared

solely for the use of fhe Customer. The contents of this

document

may

not be usad or

relied

upon

by any

party

other

than

the

Customer,

and

neither

WorleyParsons,

ús sub consultants

nor

their respective employees

assurne

any liability for any reason, including,

but

not

Iímited

to,

negllgence,

to

any other

party

for any informatÌon or representation

herein.

The

extent

of any

wamnty or

guarantee

of this document or the information contained therein in favour of the Cusfomer

ls

limited

to

the wananty

or

guarantee,

if any, contained

in

the

contract

between

the

Customer

and

WorleyParsons.

DOC.

NO.

11C8972-00-|C-SPC-0010

Rev 0 Proj Spec

Criteria

for KOC-|-O1O.doc

REV DESCRIFNON ORIGINATOR

11C8972-00.1C€PC-0010

Rev 0 Prcj Spæ Critoria lor KOC.|.010.dæ

4 10t15t2012

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APPROVAL

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DATE

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WorleyParsons

EcoNomicS

resources

energy

KUWAIT OIL COMPANY

LOWER FARS

HEAVYOIL

DEVELOPMENT

PROJECT

SPEC¡FIC

CRITERIATO

KOC

STANDARD

FOR

CONTROL AND SHUT

DOWN

VALVES

(KOC.TOIO)

The following

Project Specific Criteria

shall apply

to

KOC Standard

for

Control

and Shutdown

Valves

(KOC-|-O10,

Rev 1).

Section

3.0

-

TERMINOLOGY

Sub-Section 3.2

r

Add the

following:

MOV

Motor

Operated

Valve

Section

a.0

-

REFERENGE

,9ODES

ANR,.STANDARDS,

Sub-Section

4.2.2

Add

the following:

tsA

75.08.06: Face-to-Face

Dimensions for lntegral Flanged

Globe

Style Control

Valve Bodies

(Classes

900,

1500 and

2500).

Valve

lnspection

and Testing

Specification

for Pipeline

Valves

APt

598:

API

6D:

Rewrite

as

follows:

ISA

75.01

to:

lsA

75.03

ISA 75.01.01:

Flow Equations

for

Sizing

Control

Valves

ISA

75.08.01: Face-to-Face

Dimensions

for lntegral Flanged Globe

Style Control

Valve Bodies

(Classes

125,

150, 250, 300

and ô00).

ISA 75.08.02: Face-to-Face

Dimensions

for Flangeless

Control

Valves

(Classes

150,

300 and 600).

NACE MR0175/lSO

15156 Petroleum and

naturalgas

industries-

Materials

for

use in

H2S-containing

environments

in oil and

gas

production

¡sA 75.04

NACE MRO175

Sub-Sectlon

4.2.3

I 1C8072{0-|C-SPC{010 R€v

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m

WorleyParsons

€coNomicS

ffi

esou¡ces ener8y

KUWAITOIL

COMPAI,IY

LOWER

FARS HEAVY

OIL DEVELOPMENT

PROJECT

SPECIFIC

CRITERIA TO KOC

STANDARD

FOR

CONTROL

AND SHUT

DOWN

VALVES

(KOC-I-OIO)

a

Add

the following:

KOC-E-O13:

KOC

Standard

for

Motor Operated

Vafve Actuators

11C8972-00-EL-SPC-0005: ProjectSpecificCriteria-KOC

Recommended

Practice

for

Selection,

lnstallation and

Maintenance of Electrical

Equipment ln Hazardous Areas:

Part

1: General

Requirements

(KOC-E-004

Part

1)

11C8972-00-EL-SPC-0006:

ProjectSpecificCriteria-KOC

Recommended

Practice

for Selection,

lnstallation and

Maintenance of

Electrical

Equipment ln

Hazardous Areas:

Part

2:

Flameproof

Enclosure'D'

(KOC-E-004

Paft2)

11C8972-00-EL-SPC-0007:

ProjectSpecilicCriteria-KOCRecommended

Practice for Selaction,

lnstallation

and

Maintenance

of

Electrical

Equipment

ln Hazardous

Areas: Part 3: lntrinsic Safety'l'

(KOC-E-004 Part

3)

11C8972-00-lC-SPC-1903:

Addendum To KOC

Specification General

lnstruments

(015

JH

1e03)

Sub-Section

4.2.4

¡

Add

the

following nsw

sub-section

4.2.4,015

Series

of

KOC

Specificationr

015-JH-1903

Generallnstruments

KOC-I-004

KOC

Standard for

Shutdown systems

Sub-Section

4.2.5

Add the following

new sub-section

4,2.5, General:

ln any

document

where

reference

is

made

to a Standard

or Specification,

lhen

the

reference automatically

includes

lhe

contents

of

the

addendum

or

criteria

of

that

specification

(where

an

addendum

or

criteria

has

been

issued).

Where

specific

standards

have

been

withdrawn,

superseded

or made obsolete,

the

latest replacement

standards shall

be used. Whenever

the specifications

are

referenced,

they include the addendum

as

indicated

in

the

Project

Tender Work

Scope.

1

1C8972{0-lc-SPC{o10

Rw

0 Proi

SpEc Critorla

for KOCJ4Io.doc

a

É,,RN¡

4

1Q115t2012

o

<(

*

4ot7

r/,

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llllorleyParsons

resources & energy

KUWAIT OIL COMPANY

LOWER FARS

HEAVY OIL DEVELOPMENT

PROJECT SPECIFIC

CRITERIATO

KOC STANDARD

FOR CONTROL

AND SHUT

DOWN VALVES

(KOC'|-010)

EcoNomicS

,ffi

Section

7.0

-

SERVICE

CONDITIONS

Sub-Sectlon 7.1.2

Rewrite

as

follows:

'NACE

0175

NACE

MR0175/|SO

150156

Se,ction 8.0

-

ÇoNIRoL

VALVES

Sub-Section

8.2.4

o

Rewrite

as follows:

ISA

75.03 as

ISA 75.08.01

and

ISA

75.04 as

ISA

75.08.02

Sub-Section

8.2.5

¡

Add the

following:

Control Valve

body material

shall

also be in accordance

with

the material

required by

the

line

specification

(Piping

Glass).

Sub-Section

8.3.7

¡

Rewrite

as follows:

'NACE

0175

NACE

MR0175/tSO

150156',.

Section

9.0

-

CONTROL VALVE ACTUATORS

Sub-Section

9.4.3

Rewrite as followsl

 NACE

0175' 'NACE

MR0175/|SO

150156 .

Sub-Sectlon 9.6

a

Append:

11C8972.00-|C€PC.0010 Rw

0 Proispæ

crüêrlå

ftr

I

10t1il2412

a

a

*

oÍ7

tu

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M

WorleyParsonE

ÊcoNomicS

m

esoutces &

energy

KUWAITOIL COMPAT¡Y

LOWER

FARS

HEAVY

OIL

DEVELOPMENT

PROJECT SPECIFIC CRITERIATO KOC

STANDARD

FOR CONTROL AND

SHUT

DOWN VALVES

{KOC.I.O1O)

Electric

actuated

MOVs are

covered

by

KOC

Standard

for

Motor

Operated

Valve

Actuators, KOC-E-013

and

its

project

specific

crileria

(Document

Number:

1

1 C8972-00-EL-SPC-oo1

9).

Sgction

10.0.-

ÇONTRO-,L

VALVE

AÇGESSOR¡ES

Sub-Ssction

10.1

-

Valve

Positioners

Sub-Sectlon

10.1.4

r

Replace

item

b.):

Positioners

shall

be SMART

with Foundation Fieldbus communicalion

protocol.

Sub-Section 10.7

-

Solenoid

Valves

Sub-Section

10.7.1

Add the followingi

Three-way

direct

acting

Solenoid

Valves which

have

top

mounted

vents

shall

have

their vents

piped

so that moisture/sand

does

not

entor the

valve.

Solenoid

vents

shall

have

bug

screens.

secrion

11.2

-

FLASHING.J$ND

CAVITATION

Sub.Sectlon

ll.2.l

a

a

Add

the

following

at

the end:

ln

any case,

whenever

either flashing or cavitation

is

expected,

hardened

material for

valve trim

including seat and

plug

shall

be

specified.

Sect¡on 12.0

-

SH ''ITPQWN

V.A*LY*ES

Sub-Section

12.4.6

11C097240.1C€PC{010

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@

WorleyParsona

ËcoNomicS

resources energy

KUWAIT

OIL

COMPANY

LOWER FARS HEAVY

OIL DEVELOPMENT

PROJECT SPECIFIC

GRITERIATO KOC STANDARD

FOR

CONTROLAND

SHUT

DOWN

VALVES

(KOC-|-010)

r

Replace'switches with'transmitters'

Sub-Section

12.5.1

¡

Add the

following:

All

limit

switches shall be

equipped with

line break resistors.

Sub-Section 12.5.3

.

Add the

following:

Limit switches

shall be

completely

wired

to

a Junction

Box

installed on the

valves and

shall

meet

the

electrical

hazardous

area

classification.

Sub-Sectlon 12.7

o

Add the

following:

-

Pushbutton

for

Partial Stroke

Testing

of

Shutdown

Valves

-

Tripped/ Available Status lndication of Shutdown Valves

Sub-Section 12.9

a

Add

the

following

new

Sub-Section

12.9

Partial

Stroke

Hardware

and

software to

perform partial

stroke testing shall be

provided

on ESD

valves,

if

required, by

safety review to improve

availability

of valve.

Positioner with

partial

stroke

testing functionality shall

use SMART HART

communication

protocol

11C8972{0íC-SPC{010

R€v 0 Pþl Sp€c

Crilerie

for

Kocl.o1o,doc

4

t0/'1512012

ffi

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