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HC-A3VF-7( ) HC-A3MVF-7( ) HC-B3MN-3( ) HC-B3MN-5( ) HC-B3TN-2( ) HC-B3TN-3( )HC-B3TW-3( )HC-B3TN-5( ) HC-B3TF-7( )
STEEL HUB TURBINE PROPELLER MAINTENANCE
MANUAL
FAA ApprovedManual No. 118F61-10-18Revision 22August 2011
Hartzell Propeller Inc.One Propeller PlacePiqua, Ohio 45356-2634 U.S.A.Phone: 937.778.4200Fax: 937.778.4391
HC-B4MP-3( ) HC-B4TN-3( ) HC-B4TW-3HC-B4MN-5( ) HC-B4TN-5( )
Three Blade Four Blade
Inside CoverRev. 22 Aug/1161-10-18COVER
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PROPELLER MAINTENANCE MANUAL118F
© 1987, 1992, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2006, 2007, 2009, 2011 - Hartzell Propeller Inc. - All rights reserved
PROPELLER MAINTENANCE MANUAL 118F
61-10-18REVISION HIGHLIGHTSPage 1
Rev. 22 Aug/11
REVISION 22 HIGHLIGHTS
• Revisedthe Cover,RevisionHighlights,RecordofTemporaryRevisions,andListofEffectivePagestomatchthemanualrevision
• AIRWORTHINESSLIMITATIONS:
• Removedtheairworthinesslimitationsandaddedareferencetoguidethereaderto thenewlocationfortheairworthinesslimitationsintheapplicableowner'smanual
• INTRODUCTION:
• Revisedsection1.G.,"StatementofPurpose" • Revisedthesection"RequiredPublications" • Revisedthesection"PersonnelRequirements" • Revisedthesection"CalendarLimitsandLongTermStorage" • Revisedthesection"ComponentLifeandService" • Madeotherminorchangestothechapter
• DISASSEMBLY:
• AddedpropellermodelHC-B4TW-3whereapplicable • Madeotherminorchangestothechapter
• CHECK:
• IncorporatedTR-023thataddedanotheritemnumberforthefeatheringspring• Addedanotheritemnumberfortheguidecollar • IncorporatedTR-022thatchangedtherevisionlevelrequiredforthestart lockbracket • RevisedtheinspectionareaforthestartlockbracketinFigure5-11 • Madeotherminorchangestothechapter
• ASSEMBLY:
• AddedpropellermodelHC-B4TW-3whereapplicable • IncorporatedTR-024thatcorrectedtheitemnumbersforthefeatheringsprings andthespacertube • Madeotherminorchangestothechapter
• ILLUSTRATEDPARTSLIST:
• AddedaneffectivitytothemountingstudforHC-B3TW-3()propellers • IncorporatedTR-026thataddedspinnermountingplatenumberC-3404-3tothe partslistasasupersedureforpartnumberC-3404-1 • AddedthepartslistforpropellermodelHC-B4TW-3 • IncorporatedTR-025thataddedcotterpinpartnumber102761-3-5tothepartslist asareplacementforpartnumberB-3838-3-5 • Madeotherminorchangestothechapter
PROPELLER MAINTENANCE MANUAL 118F
61-10-18REVISION HIGHLIGHTSPage 2
Rev. 22 Aug/11
REvISIONSISSUED
1. Introduction
A. GeneralThisisalistofcurrentrevisionsthathavebeenissuedagainstthismanual.PleasecomparetoRECORDOFREvISIONSpagetoensurethatallrevisionshavebeenaddedtothemanual.
B. Components(1) RevisionNo.indicatestherevisionsincorporatedinthismanual.(2) IssueDateisthedateofrevision.(3) Commentsindicatestheleveloftherevision.
(a) NewIssueisanewmanualdistribution.Themanualisdistributedinitsentirety.Alltherevisiondatesarethesameandnochangebarsareused.
(b) Reissueisarevisiontoanexistingmanualthatincludesmajorcontentand/ormajorformatchanges.Themanualisdistributedinitsentirety.Alltherevisiondatesarethesameandnochangebarsareused.
(c) MajorRevisionisarevisiontoanexistingmanualthatincludesmajorcontentorminorformatchangesoveralargeportionofthemanual.Themanualisdistributedinitsentirety.Alltherevisiondatesarethesame,butchangebarsareusedtoindicatethechangesincorporatedinthelatestrevisionofthemanual.
(d) MinorRevisionisarevisiontoanexistingmanualthatincludesminorcontentchangestothemanual.Onlytherevisedpagesofthemanualaredistributed.Eachpageretainsthedateandthechangebarsassociatedwiththelastrevisiontothatpage.
PROPELLER MAINTENANCE MANUAL 118F
61-10-18REVISION HIGHLIGHTSPage3
Rev. 22 Aug/11
RevisionNo. IssueDate Comments
Rev.7 Oct/99 MinorRevision Rev.8 July/00 MinorRevision Rev.9 Dec/00 MinorRevision Rev.10 Mar/01 MinorRevision Rev.11 Oct/01 MajorRevision Rev.12 Apr/02 MinorRevision Rev.13 Jan/03 MinorRevision Rev.14 Apr/03 MinorRevision Rev.15 Nov/03 MinorRevision Rev.16 Nov/03 MinorRevision Rev.17 Jun/04 MinorRevision Rev.18 Aug/04 MinorRevision Rev.19 Dec/06 MinorRevision Rev.20 Oct/07 MinorRevision Rev.21 Aug/09 MinorRevision Rev.22 Aug/11 MinorRevision
PROPELLER MAINTENANCE MANUAL 118F
61-10-18REVISION HIGHLIGHTSPage4
Rev. 22 Aug/11
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PROPELLER MAINTENANCE MANUAL118F
Page 1Rev. 11 Oct/0161-10-18RECORD OF REVISIONS
RECORD OF REVISIONS TO THIS MANUAL
Revision Number
Issue Date
Date Inserted
Inserted By
Revision 11 includes all
previous revisions.
11 Oct/01 Oct/01 HPI
12 Apr/02 Apr/02 HPI
13 Jan/03 Jan/03 HPI
14 Apr/03 Apr/03 HPI
15 Nov/03 Nov/03 HPI
16 Nov/03 Nov/03 HPI
17 Jun/04 Jun/04 HPI
18 Aug/04 Aug/04 HPI
19 Dec/06 Dec/06 HPI
20 Oct/07 Oct/07 HPI
21 Aug/09 Aug/09 HPI
22 Aug/11 Aug/11 HPI
Revision Number
Issue Date
Date Inserted
Inserted By
PROPELLER MAINTENANCE MANUAL118F
Page 2Rev. 11 Oct/0161-10-18RECORD OF REVISIONS
(This page is intentionally blank.)
RECORD OF TEMPORARY REVISIONS
Update this page to show all temporary revisions inserted into this manual. Revision 22 includes all prior temporary revisions, up to and including TR-026.
PROPELLER MAINTENANCE MANUAL118F
Page 1Rev. 22 Aug/1161-10-18RECORD OF TEMPORARY REVISIONS
TemporaryRevision No.
Section/Page
IssueDate
DateInserted
InsertedBy
DateRemoved
RemovedBy
TR-027 10-235 Jun/13 June/13 HPI
RECORD OF TEMPORARY REVISIONS
Update this page to show all temporary revisions inserted into this manual. Revision 22 includes all prior temporary revisions, up to and including TR-026.
PROPELLER MAINTENANCE MANUAL118F
Page 2Rev. 22 Aug/1161-10-18RECORd OF TEMPORARy REvIsIONs
TemporaryRevision No.
Section/Page
IssueDate
DateInserted
InsertedBy
DateRemoved
RemovedBy
PROPELLER MAINTENANCE MANUAL118F
Page 1Rev. 19 Dec/0661-10-18SERVICE DOCUMENT LIST
SERVICE DOCUMENT LIST
Service Doc. No.
Incorporation Rev./Date
Service BulletinsSB 106B Rev. 4 Oct/97SB 128A Rev. 14 Apr/03SB 132 Rev. 4 Oct/97SB 141 Rev. 4 Oct/97
SB 143B Rev. 4 Oct/97SB 147 Rev. 4 Oct/97SB 153 Rev. 4 Oct/97
SB 153S1 Rev. 4 Oct/97SB 156 Rev. 4 Oct/97SB 173 Rev. 4 Oct/97SB 175 Rev. 4 Oct/97SB 177 Rev. 4 Oct/97
SB A182A Rev. 4 Oct/97SB A183A Rev. 4 Oct/97SB A186 Rev. 4 Oct/97SB A188 Rev. 4 Oct/97
SB A196A Rev. 4 Oct/97
Service LettersSL 61T Rev. 4 Oct/97
SL 131A Rev. 6 Jun/99SL 148A Rev. 4 Oct/97SL 152A Rev. 4 Oct/97SL 159 Rev. 4 Oct/97
HC-SL-61-173 Rev. 4 Oct/97HC-SL-61-177 Rev. 4 Oct/97
SL 216 Rev. 12 Apr/02HC-SL-61-256 Rev. 19 Dec/06HC-SL-61-248 Rev. 19 Dec/06HC-SL-61-244 Rev. 19 Dec/06HC-SL-61-258 Rev. 19 Dec/06
Service Doc. No.
Incorporation Rev./Date
Service AdvisoriesSA 13 Rev. 4 Oct/97SA 23 Rev. 4 Oct/97SA 45 Rev. 4 Oct/97SA 52 Rev. 4 Oct/97SA 72 Rev. 4 Oct/97
Service Instructions
SI 39A Rev. 4 Oct/97SI 143A Rev. 4 Oct/97SI 145A Rev. 4 Oct/97SI 146 Rev. 4 Oct/97SI 147 Rev. 4 Oct/97SI 151 Rev. 4 Oct/97SI 158 Rev. 4 Oct/97SI 160 Rev. 4 Oct/97SI 166 Rev. 4 Oct/97
SI 182B Rev. 4 Oct/97SI 183 Rev. 4 Oct/97SI 185 Rev. 4 Oct/97SI 190 Rev. 4 Oct/97
PROPELLER MAINTENANCE MANUAL118F
61-10-18 Page 2Rev. 19 Dec/06SERVICE DOCUMENT LIST
SERVICE DOCUMENT LIST
Service Doc. No.
Incorporation Rev./Date
Service Doc. No.
Incorporation Rev./Date
PROPELLER MAINTENANCE MANUAL 118F
Page 1Rev. 22 Aug/1161-10-18AIRWORTHINESS LIMITATIONS
AIRWORTHINESS LIMITATIONS
1. Airworthiness Limitations Information
A. The airworthiness limitations information that was previously a part of this manual has been relocated. For airworthiness limitations information, refer to Hartzell Owner's Manual 139 (61-00-39).
PROPELLER MAINTENANCE MANUAL 118F
Page 2Rev. 22 Aug/1161-10-18AIRWORTHINESS LIMITATIONS
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PROPELLER MAINTENANCE MANUAL118F
Page 1Rev. 22 Aug/1161-10-18LIST OF EFFECTIVE PAGES
LIST OF EFFECTIVE PAGES
Chapter Page Rev. Level Date
Cover Cover and Inside Cover Rev. 22 Aug/11Revision Highlights 1 thru 4 Rev. 22 Aug/11Record of Revisions 1 and 2 Rev. 11 Oct/01Record of Temporary Revisions 1 and 2 Rev. 22 Aug/11Service Document List 1 and 2 Rev. 19 Dec/06Airworthiness Limitations 1 and 2 Rev. 22 Aug/11List of Effective Pages 1 thru 8 Rev. 22 Aug/11Table of Contents 1 and 2 Rev. 21 Aug/09Introduction 1 thru 14 Rev. 22 Aug/11Description and Operation 1 Rev. 17 Jun/04Description and Operation 2 thru 6 Rev. 11 Oct/01Description and Operation 7 and 8 Rev. 17 Jun/04Testing and Fault Isolation 1-1 thru 1-14 Rev. 11 Oct/01Automatic Test Requirements 2-1 and 2-2 Rev. 11 Oct/01Disassembly 3-1 Rev. 22 Aug/11Disassembly 3-2 and 3-3 Rev. 19 Dec/06Disassembly 3-4 Rev. 11 Oct/01Disassembly 3-5 Rev. 17 Jun/04Disassembly 3-6 and 3-7 Rev. 11 Oct/01Disassembly 3-8 Rev. 19 Dec/06Disassembly 3-9 thru 3-13 Rev. 11 Oct/01Disassembly 3-14 and 3-15 Rev. 19 Dec/06Disassembly 3-16 Rev. 11 Oct/01Disassembly 3-17 Rev. 22 Aug/11Disassembly 3-18 thru 3-20 Rev. 11 Oct/01Disassembly 3-21 Rev. 19 Dec/06Disassembly 3-22 Rev. 17 Jun/04Disassembly 3-23 Rev. 11 Oct/01Disassembly 3-24 and 3-25 Rev. 19 Dec/06Disassembly 3-26 Rev. 22 Aug/11Disassembly 3-27 and 3-28 Rev. 11 Oct/01Disassembly 3-29 Rev. 17 Jun/04Disassembly 3-30 Rev. 11 Oct/01Disassembly 3-31 Rev. 19 Dec/06Disassembly 3-32 thru 3-34 Rev. 11 Oct/01Disassembly 3-35 Rev. 19 Dec/06Disassembly 3-36 thru 3-38 Rev. 11 Oct/01Disassembly 3-39 and 3-40 Rev. 17 Jun/04Disassembly 3-41 Rev. 11 Oct/01Disassembly 3-42 Rev. 19 Dec/06Disassembly 3-43 Rev. 11 Oct/01Disassembly 3-44 Rev. 19 Dec/06
PROPELLER MAINTENANCE MANUAL118F
Page 2Rev. 22 Aug/1161-10-18LIST OF EFFECTIVE PAGES
Cleaning 4-1 Rev. 19 Dec/06 Cleaning 4-2 Rev. 11 Oct/01Check 5-1 Rev. 22 Aug/11Check 5-2 thru 5-4 Rev. 19 Dec/06Check 5-5 and 5-6 Rev. 11 Oct/01Check 5-7 Rev. 19 Dec/06Check 5-8 Rev. 11 Oct/01Check 5-9 Rev. 13 Jan/03Check 5-10 Rev. 11 Oct/01Check 5-11 Rev. 17 Jun/04Check 5-12 Rev. 11 Oct/01Check 5-13 Rev. 17 Jun/04Check 5-14 thru 5-16 Rev. 19 Dec/06Check 5-17 Rev. 22 Aug/11Check 5-18 thru 5-20 Rev. 11 Oct/01Check 5-21 Rev. 19 Dec/06Check 5-22 Rev. 11 Oct/01Check 5-23 and 5-24 Rev. 19 Dec/06Check 5-24.1 and 5-24.2 Rev. 19 Dec/06Check 5-25 and 5-26 Rev. 19 Dec/06Check 5-27 Rev. 12 Apr/02Check 5-28 Rev. 22 Aug/11Check 5-29 Rev. 11 Oct/01Check 5-30 thru 5-32 Rev. 19 Dec/06Check 5-33 Rev. 22 Aug/11Check 5-34 Rev. 11 Oct/01Check 5-35 thru 5-38 Rev. 22 Aug/11Check 5-38.1 and 5-38.2 Rev. 19 Dec/06Check 5-39 Rev. 19 Dec/06Check 5-40 thru 5-54 Rev. 11 Oct/01Check 5-55 Rev. 19 Dec/06Check 5-56 thru 5-58 Rev. 11 Oct/01Check 5-59 Rev. 17 Jun/04Check 5-60 Rev. 20 Oct/07Repair 6-1 thru 6-4 Rev. 19 Dec/06Repair 6-5 thru 6-12 Rev. 11 Oct/01Repair 6-13 and 6-14 Rev. 17 Jun/04Repair 6-15 thru 6-22 Rev. 11 Oct/01Repair 6-23 Rev. 17 Jun/04Repair 6-24 thru 6-28 Rev. 11 Oct/01Repair 6-29 Rev. 19 Dec/06
LIST OF EFFECTIVE PAGES
Chapter Page Rev. Level Date
PROPELLER MAINTENANCE MANUAL118F
Page 3Rev. 22 Aug/1161-10-18LIST OF EFFECTIVE PAGES
Repair 6-30 thru 6-40 Rev. 11 Oct/01Assembly 7-1 Rev. 21 Aug/09Assembly 7-2 Rev. 22 Aug/11Assembly 7-3 thru 7-5 Rev. 19 Dec/06Assembly 7-6 Rev. 17 Jun/04Assembly 7-7 Rev. 22 Aug/11Assembly 7-8 Rev. 11 Oct/01Assembly 7-9 thru 11 Rev. 22 Aug/11Assembly 7-12 thru 7-16 Rev. 11 Oct/01Assembly 7-17 Rev. 12 Apr/02 Assembly 7-18 thru 7-20 Rev. 11 Oct/01Assembly 7-21 thru 7-23 Rev. 19 Dec/06Assembly 7-23.1 and 7-23.2 Rev. 19 Dec/06Assembly 7-24 and 7-25 Rev. 11 Oct/01Assembly 7-26 and 7-27 Rev. 19 Dec/06Assembly 7-28 thru 7-30 Rev. 11 Oct/01Assembly 7-31 Rev. 21 Aug/09Assembly 7-32 and 7-33 Rev. 11 Oct/01Assembly 7-34 and 7-35 Rev. 22 Aug/11Assembly 7-36 Rev. 11 Oct/01Assembly 7-37 Rev. 22 Aug/11Assembly 7-38 Rev. 11 Oct/01Assembly 7-39 and 7-40 Rev. 19 Dec/06Assembly 7-41 and 7-42 Rev. 20 Oct/07Assembly 7-43 Rev. 21 Aug/09Assembly 7-44 thru 7-48 Rev. 20 Oct/07Assembly 7-49 and 7-50 Rev. 11 Oct/01Assembly 7-51 thru 7-55 Rev. 17 Jun/04Assembly 7-56 Rev. 11 Oct/01Assembly 7-57 Rev. 19 Dec/06Assembly 7-58 Rev. 11 Oct/01Assembly 7-59 and 7-60 Rev. 19 Dec/06Assembly 7-61 thru 7-64 Rev. 17 Jun/04Assembly 7-65 and 7-66 Rev. 20 Oct/07Assembly 7-67 Rev. 11 Oct/01Assembly 7-68 Rev. 19 Dec/06Assembly 7-69 Rev. 11 Oct/01Assembly 7-70 and 7-71 Rev. 19 Dec/06Assembly 7-72 thru 7-74 Rev. 11 Oct/01Assembly 7-75 Rev. 22 Aug/11Assembly 7-76 Rev. 11 Oct/01
LIST OF EFFECTIVE PAGES
Chapter Page Rev. Level Date
PROPELLER MAINTENANCE MANUAL118F
Page 4Rev. 22 Aug/1161-10-18LIST OF EFFECTIVE PAGES
Fits and Clearances 8-1 and 8-2 Rev. 21 Aug/09Fits and Clearances 8-3 and 8-4 Rev. 11 Oct/01Fits and Clearances 8-5 thru 8-10 Rev. 21 Aug/09Special Tools, Fixtures and Equipment 9-1 thru 9-4 Rev. 11 Oct/01Illustrated Parts List 10-1 Rev. 22 Aug/11Illustrated Parts List 10-2 Rev. 21 Aug/09Illustrated Parts List 10-3 thru 10-5 Rev. 22 Aug/11Illustrated Parts List 10-6 Rev. 19 Dec/06Illustrated Parts List 10-7 Rev. 14 Apr/03Illustrated Parts List 10-8 Rev. 19 Dec/06Illustrated Parts List 10-9 Rev. 14 Apr/03Illustrated Parts List 10-10 and 10-11 Rev. 17 Jun/04Illustrated Parts List 10-12 Rev. 19 Dec/06Illustrated Parts List 10-13 and 10-14 Rev. 14 Apr/03Illustrated Parts List 10-15 thru 10-17 Rev. 19 Dec/06Illustrated Parts List 10-18 Rev. 14 Apr/03Illustrated Parts List 10-19 thru 10-21 Rev. 19 Dec/06Illustrated Parts List 10-22 thru 10-24 Rev. 14 Apr/03Illustrated Parts List 10-25 Rev. 19 Dec/06Illustrated Parts List 10-26 thru 10-38 Rev. 14 Apr/03Illustrated Parts List 10-39 thru 10-41 Rev. 19 Dec/06Illustrated Parts List 10-42 Rev. 14 Apr/03Illustrated Parts List 10-43 Rev. 19 Dec/06Illustrated Parts List 10-44 thru 10-53 Rev. 14 Apr/03Illustrated Parts List 10-54 thru 10-57 Rev. 19 Dec/06Illustrated Parts List 10-58 Rev. 14 Apr/03Illustrated Parts List 10-59 Rev. 19 Dec/06Illustrated Parts List 10-60 and 10-61 Rev. 14 Apr/03Illustrated Parts List 10-62 Rev. 19 Dec/06Illustrated Parts List 10-63 thru 10-79 Rev. 14 Apr/03Illustrated Parts List 10-80 Rev. 19 Dec/06Illustrated Parts List 10-81 Rev. 14 Apr/03Illustrated Parts List 10-82 thru 10-85 Rev. 19 Dec/06Illustrated Parts List 10-86 Rev. 14 Apr/03Illustrated Parts List 10-87 Rev. 19 Dec/06Illustrated Parts List 10-88 thru 10-96 Rev. 14 Apr/03Illustrated Parts List 10-97 Rev. 19 Dec/06Illustrated Parts List 10-98 Rev. 22 Aug/11Illustrated Parts List 10-99 and 10-100 Rev. 14 Apr/03Illustrated Parts List 10-101 Rev. 19 Dec/06Illustrated Parts List 10-102 thru 10-105 Rev. 14 Apr/03
LIST OF EFFECTIVE PAGES
Chapter Page Rev. Level Date
PROPELLER MAINTENANCE MANUAL118F
Page 5Rev. 22 Aug/1161-10-18LIST OF EFFECTIVE PAGES
Illustrated Parts List 10-106 and 10-107 Rev. 19 Dec/06Illustrated Parts List 10-108 Rev. 22 Aug/11Illustrated Parts List 10-109 and 10-110 Rev. 14 Apr/03Illustrated Parts List 10-111 Rev. 19 Dec/06Illustrated Parts List 10-112 Rev. 14 Apr/03Illustrated Parts List 10-113 Rev. 19 Dec/06Illustrated Parts List 10-114 thru 10-118 Rev. 14 Apr/03Illustrated Parts List 10-119 and 10-120 Rev. 19 Dec/06Illustrated Parts List 10-121 and 10-122 Rev. 14 Apr/03Illustrated Parts List 10-123 Rev. 19 Dec/06Illustrated Parts List 10-124 thru 10-128 Rev. 14 Apr/03Illustrated Parts List 10-129 and 10-130 Rev. 19 Dec/06Illustrated Parts List 10-131 and 10-132 Rev. 14 Apr/03Illustrated Parts List 10-133 Rev. 19 Dec/06Illustrated Parts List 10-134 thru 10-138 Rev. 14 Apr/03Illustrated Parts List 10-139 Rev. 19 Dec/06Illustrated Parts List 10-140 Rev. 22 Aug/11Illustrated Parts List 10-141 Rev. 19 Dec/06Illustrated Parts List 10-142 Rev. 14 Apr/03Illustrated Parts List 10-143 Rev. 19 Dec/06Illustrated Parts List 10-144 and 10-145 Rev. 14 Apr/03Illustrated Parts List 10-146 Rev. 19 Dec/06Illustrated Parts List 10-146.1 thru 10-146.10 Rev. 22 Aug/11Illustrated Parts List 10-147 Rev. 22 Aug/11Illustrated Parts List 10-148 Rev. 14 Apr/03Illustrated Parts List 10-149 Rev. 18 Aug/04Illustrated Parts List 10-150 and 10-151 Rev. 19 Dec/06Illustrated Parts List 10-152 Rev. 14 Apr/03Illustrated Parts List 10-153 Rev. 19 Dec/06Illustrated Parts List 10-154 thru 10-158 Rev. 14 Apr/03Illustrated Parts List 10-159 thru 10-161 Rev. 19 Dec/06Illustrated Parts List 10-162 Rev. 14 Apr/03Illustrated Parts List 10-163 Rev. 19 Dec/06Illustrated Parts List 10-164 thru 10-167 Rev. 14 Apr/03Illustrated Parts List 10-168 Rev. 17 Jun/04Illustrated Parts List 10-169 Rev. 18 Aug/04Illustrated Parts List 10-170 thru 10-172 Rev. 19 Dec/06Illustrated Parts List 10-173 and 10-174 Rev. 14 Apr/03Illustrated Parts List 10-175 Rev. 19 Dec/06Illustrated Parts List 10-176 thru 10-179 Rev. 14 Apr/03Illustrated Parts List 10-180 and 10-181 Rev. 17 Jun/04
LIST OF EFFECTIVE PAGES
Chapter Page Rev. Level Date
PROPELLER MAINTENANCE MANUAL118F
Page 6Rev. 22 Aug/1161-10-18LIST OF EFFECTIVE PAGES
Illustrated Parts List 10-182 Rev. 19 Dec/06Illustrated Parts List 10-183 and 10-184 Rev. 14 Apr/03Illustrated Parts List 10-185 Rev. 19 Dec/06Illustrated Parts List 10-186 Rev. 14 Apr/03Illustrated Parts List 10-187 thru 10-189 Rev. 22 Aug/11Illustrated Parts List 10-190 Rev. 14 Apr/03Illustrated Parts List 10-190.1 thru 10-190.10 Rev. 21 Aug/09Illustrated Parts List 10-191 Rev. 21 Aug/09Illustrated Parts List 10-192 Rev. 14 Apr/03Illustrated Parts List 10-193 Rev. 17 Jun/04Illustrated Parts List 10-194 Rev. 19 Dec/06Illustrated Parts List 10-195 and 10-196 Rev. 14 Apr/03Illustrated Parts List 10-197 Rev. 19 Dec/06Illustrated Parts List 10-198 thru 10-201 Rev. 14 Apr/03Illustrated Parts List 10-202 Rev. 17 Jun/04Illustrated Parts List 10-203 and 10-204 Rev. 19 Dec/06Illustrated Parts List 10-205 and 10-206 Rev. 14 Apr/03Illustrated Parts List 10-207 Rev. 19 Dec/06Illustrated Parts List 10-208 thru 10-212 Rev. 14 Apr/03Illustrated Parts List 10-213 Rev. 18 Aug/04Illustrated Parts List 10-214 and 10-215 Rev. 19 Dec/06Illustrated Parts List 10-216 Rev. 14 Apr/03Illustrated Parts List 10-217 Rev. 19 Dec/06Illustrated Parts List 10-218 thru 10-222 Rev. 14 Apr/03Illustrated Parts List 10-223 thru 10-225 Rev. 19 Dec/06Illustrated Parts List 10-226 Rev. 14 Apr/03Illustrated Parts List 10-227 Rev. 19 Dec/06Illustrated Parts List 10-228 thru 10-231 Rev. 14 Apr/03Illustrated Parts List 10-232 Rev. 19 Dec/06Illustrated Parts List 10-233 Rev. 17 Jun/04Illustrated Parts List 10-234 Rev. 19 Dec/06Illustrated Parts List 10-235 and 10-236 Rev. 14 Apr/03Illustrated Parts List 10-237 Rev. 19 Dec/06Illustrated Parts List 10-238 thru 10-243 Rev. 14 Apr/03Illustrated Parts List 10-244 Rev. 17 Jun/04Illustrated Parts List 10-245 Rev. 19 Dec/06Illustrated Parts List 10-246 Rev. 17 Jun/04Illustrated Parts List 10-247 and 10-248 Rev. 14 Apr/03Illustrated Parts List 10-249 Rev. 19 Dec/06Illustrated Parts List 10-250 thru 10-254 Rev. 14 Apr/03Illustrated Parts List 10-255 thru 10-259 Rev. 19 Dec/06
LIST OF EFFECTIVE PAGES
Chapter Page Rev. Level Date
PROPELLER MAINTENANCE MANUAL118F
Page 7Rev. 22 Aug/1161-10-18LIST OF EFFECTIVE PAGES
Illustrated Parts List 10-260 thru 10-262 Rev. 14 Apr/03Illustrated Parts List 10-263 Rev. 19 Dec/06Illustrated Parts List 10-264 thru 10-268 Rev. 14 Apr/03Illustrated Parts List 10-269 Rev. 19 Dec/06Illustrated Parts List 10-270 and 10-271 Rev. 17 Jun/04Illustrated Parts List 10-272 and 10-273 Rev. 19 Dec/06Illustrated Parts List 10-274 Rev. 15 Nov/03Illustrated Parts List 10-275 Rev. 19 Dec/06Illustrated Parts List 10-276 thru 10-280 Rev. 15 Nov/03
LIST OF EFFECTIVE PAGES
Chapter Page Rev. Level Date
PROPELLER MAINTENANCE MANUAL118F
Page 8Rev. 22 Aug/1161-10-18LIST OF EFFECTIVE PAGES
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PROPELLER MAINTENANCE MANUAL118F
Page 1Rev. 21 Aug/0961-10-18TABLE OF CONTENTs
REVISION HIGHLIGHTS ...................................................................................................... 1
RECORD OF REVISIONS .................................................................................................... 1
RECORD OF TEMPORARY REVISIONS ............................................................................. 1
SERVICE DOCUMENT LIST................................................................................................. 1
AIRWORTHINESS LIMITATIONS ......................................................................................... 1
LIST OF EFFECTIVE PAGES ............................................................................................... 1
TABLE OF CONTENTS ......................................................................................................... 1
INTRODUCTION ................................................................................................................... 1
DESCRIPTION AND OPERATION ........................................................................................ 1
TESTING AND FAULT ISOLATION .................................................................................... 1-1
AUTOMATIC TEST REQUIREMENTS ............................................................................... 2-1
DISASSEMBLY .................................................................................................................. 3-1
CLEANING ......................................................................................................................... 4-1
CHECK ............................................................................................................................... 5-1
REPAIR .............................................................................................................................. 6-1
ASSEMBLY ........................................................................................................................ 7-1
FITS AND CLEARANCES .................................................................................................. 8-1
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT ............................................................ 9-1
ILLUSTRATED PARTS LIST ............................................................................................ 10-1
TABLE OF CONTENTS
PROPELLER MAINTENANCE MANUAL118F
Page 2Rev. 21 Aug/0961-10-18TABLE OF CONTENTs
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PROPELLER MAINTENANCE MANUAL118F
INTRODUCTIONPage 1
Rev. 22 Aug/1161-10-18
INTRODUCTION - CONTENTS
1. Statement of Purpose ................................................................................................. 3
2. Required Publications ................................................................................................. 4
A. Hartzell Publications .............................................................................................. 4B. References to Hartzell Publications ...................................................................... 4C. Vendor Publications............................................................................................... 5
3. Personnel Requirements ............................................................................................ 5
A. Inspection, Repair, and Overhaul .......................................................................... 54. Calendar Limits and Long Term Storage .................................................................... 6
A. Calendar Limits ..................................................................................................... 6B. Long Term Storage ................................................................................................ 6
5. Component Life and Service ...................................................................................... 7
A. Overhaul ................................................................................................................ 7B. Damage ................................................................................................................. 7C. Repair .................................................................................................................... 8D. Component Life ..................................................................................................... 8
6. Definitions ................................................................................................................. 10
7. Abbreviations ............................................................................................................ 13
PROPELLER MAINTENANCE MANUAL118F
INTRODUCTION 61-10-18 Page 2Rev. 22 Aug/11
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PROPELLER MAINTENANCE MANUAL118F
INTRODUCTIONPage 3
Rev. 22 Aug/1161-10-18
1. Statement of Purpose
A. This manual provides overhaul procedures for three- and four-bladed steel hub turbine propellers manufactured by Hartzell Propeller Inc.
B. Contact the Product Support Department of Hartzell Propeller Inc. concerning any maintenance problems or to request information not covered in this publication.
C. This manual is to be used in propeller repair stations by personnel who are trained and experienced with Hartzell products. This manual does not provide complete information for an inexperienced technician to attempt propeller overhaul without supervision.
D. This manual is intended to be the primary source of overhaul information for three- and four-bladed steel hub turbine propellers. This manual no longer contains blade overhaul procedures. Refer to the appropriate Hartzell manual for blade overhaul. In addition to this manual, the reader must consult active Service Bulletins, Service Letters, Service Advisories, and Service Instructions for information concerning three- and four-bladed steel hub turbine propellers, or their related components, that may not yet have been incorporated into the latest revision of this manual.
E. This manual makes reference to other Hartzell manuals that provide important details for procedures such as anodizing, penetrant inspection, and overhaul procedures for steel hubs.
F. Wherepossible,thismanualiswrittenintheformatspecifiedbyATA SpecificationNo.100.
G. Hartzell Manual 118F Revision 2, and this revision, Revision 13, were approved bytheManager,FAA,ChicagoAircraftCertificationOffice,ACE-115C,byapproval document dated January 22, 2003, as an alternative method of compliance with Airworthiness Directive 96-18-14, paragraphs (c), (g), and (j).
(1) Subsequent revisions to this manual beyond Revision 13 are approved as an alternate method of compliance to Airworthiness Directive 96-18-14, paragraphs (c), (g), and (j) as described in Hartzell Service Bulletin HC-SB-61-261, original issue or later revision.
PROPELLER MAINTENANCE MANUAL118F
INTRODUCTION 61-10-18 Page 4Rev. 22 Aug/11
2. Required Publications
A. Hartzell Publications
(1) In addition to this manual, one or more of the following publications are requiredforinformationregardingspecificrecommendationsand procedures to maintain propeller assemblies.
(2) Information published in Service Bulletins, Service Letters, Service Advisories, and Service Instructions may supersede information published in this manual. The reader must consult active Service Bulletins, Service Letters, Service Advisories, and Service Instructions for information concerning these procedures that may have not yet been incorporated into the latest revision of this manual.
Manual No. ATA No. Title
Manual 202 61-01-02 Standard Practices ManualManual 165 61-00-65 Illustrated Tool and Equipment ManualManual 139 61-00-39 Propeller Owner's Manual with Aluminum BladesManual 133 61-13-33 Aluminum Blade Overhaul ManualManual 135 61-13-35 Composite Blade Maintenance ManualManual 146 61-00-46 Propeller Owner's Manual with Composite Blades
(3) For Hartzell service literature and revisions, contact:
Hartzell Propeller Inc. Telephone: 937.778.4200 Attn: Service Documents Secretary Fax: 937.778.4321 One Propeller Place Piqua, Ohio 45356-2634 U.S.A.
B. References to Hartzell Publications
(1) Item references throughout the text in this manual refer to item numbers in the Illustrated Parts List Chapter. The item numbers appear in parentheses directly following the part name. Only the item base number will appear in the text of the manual. Item base numbers and the alpha variants of the base numbers will appear in the illustrated parts list. There are two reasons for the use of alpha variants:
(a) A part may be superseded, replaced, or obsoleted by another part. For example, the self locking nut (A-2043) that is item 20 was superseded by the self locking nut (A-2043-1) that is item 20A.
(b) AnIllustratedPartsListmaycontainmultipleconfigurations.Effectivitycodes are used to distinguish different part numbers within the same list. Forexample,oneconfigurationmayuseapropellermountingbolt (B-3339-1)thatisitem30,yetanotherconfigurationusesapropellermounting bolt (B-3347) that is item 30A. Effectivity codes are very important inthedeterminationofpartsinagivenconfiguration.
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(2) Special tooling may be required for procedures in this manual. For further tooling information, refer to Hartzell Manual 165A (61-00-65), Illustrated Tool and Equipment Manual. The reference numbers for tooling appear withtheprefix"TE"directlyfollowingthetoolnametowhichtheyapply.For example, a template that is reference number 133 will appear as: template TE133.
(3) Certain instructions throughout this manual refer to consumable materials. SpecificapprovedmaterialsarelistedinHartzellManual202A(61-01-02),Standard Practices Manual, Table 8-1. The reference numbers for consumablematerialsappearwiththeprefix"CM"directlyfollowingthematerial to which they apply. For example, an approved adhesive that is reference number 16 will appear as: adhesive CM16. Only those items specifiedmaybeused.
C. Vendor Publications
None.
3. Personnel Requirements
A. Inspection, Repair, and Overhaul
(1) Compliance to the applicable regulatory requirements established by the Federal Aviation Administration (FAA) is mandatory for anyone performing or accepting responsibility for any inspection and/or repair and/or overhaul of any Hartzell Propeller Inc. product.
(2) Personnel inspecting, repairing, and overhauling steel hub propellers must have adequate training and experience. Inspection and repair of propeller parts require a high degree of skill.
(3) Personnel with inspection and supervisory responsibility are expected tohaveanFAAPropellerRepairman'sCertificateandaminimumof 18 months practical experience with Hartzell steel hub propeller overhaul.
(4) Participation in Hartzell training classes and propeller seminars is strongly recommended.
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4. Calendar Limits and Long Term Storage
A. Calendar Limits
(1) The effects of exposure to the environment over a period of time create a needforpropelleroverhaulregardlessofflighttime.
(2) AcalendarlimitbetweenoverhaulsisspecifiedinServiceLetter61()andin the propeller owner's manual.
(3) Experience has shown that special care, such as keeping an aircraft hangared,isnotsufficienttoallowextensionofthecalendarlimit.
(4) Startdateforcalendarlimitiswhenthepropellerisfirstinstalledonanengine. Calendar limit is not interrupted by subsequent removal and/or storage.
(5) Start date for calendar limit should not be confused with warranty start date (which,withcertainexceptions,isnormallythedateofsaletothefirstretailcustomer).
B. Long Term Storage
(1) Propellers that have been in storage have an additional inspection requirement before installation. Refer to Hartzell Standard Practices Manual 202A (61-01-02), Packaging and Storage chapter.
(2) Additional inspection requirements for propellers with 0 hours since new or overhaul:
(a) If propeller has been in storage for two years or less, a visual inspection is required before installation.
(b) If propeller has been in storage for more than two years, it must be disassembled and inspected for internal corrosion, and seals and lubricants must be replaced before installation.
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5. Component Life and Service
A. Overhaul
(1) Overhaul is the periodic disassembly, cleaning, inspecting, repairing as necessary, reassembling, and testing in accordance with approved standards and technical data approved by the administrator.
(2) The overhaul interval is based on hours of service (operating time) or on calendartime.Atsuchspecifiedperiods,thepropellerhubassemblyandthe blade assemblies should be completely disassembled and inspected for cracks, wear, corrosion, and other unusual or abnormal conditions. As specified,certainpartsshouldberepaired,andcertainotherpartsshouldbe replaced.
CAUTION: DO NOT USE OBSOLETE OR OUTDATED INFORMATION. PERFORM ALL INSPECTIONS OR WORK IN ACCORDANCE WITH THE MOST RECENT REVISION OF THIS MANUAL. INFORMATION CONTAINED IN THIS MANUAL MAY BE SIGNIFICANTLY CHANGED FROM EARLIER REVISIONS. FAILURE TO COMPLY WITH THIS MANUAL OR THE USE OF OBSOLETE INFORMATION MAY CREATE AN UNSAFE CONDITION THAT MAY RESULT IN DEATH, SERIOUS BODILY INJURY, AND/OR SUBSTANTIAL PROPERTY DAMAGE. FOR THE MOST RECENT REVISION LEVEL OF THIS MANUAL, REFER TO THE HARTzELL WEBSITE AT WWW.HARTzELLPROP.COM.
(3) The information in this manual supersedes data in all previously published revisions of this manual.
(4) Overhaul is to be completed in accordance with the latest revision of the applicable component maintenance manual and other publications applicable to, or referenced in, the component maintenance manual.
B. Damage
(1) Airworthy Damage
(a) Airworthy damage is aspecificconditiontoapartidentifiedinCheckchapter 5 of this manual thatdoesnotaffectthesafetyorflightcharacteristics of the propeller system.
1 ThemaximumlimitsofairworthydamagearespecifiedinTable 5-1 in Check chapter 5 of this manual.
2 Although a part may continue in service with airworthy damage, this type of damage should be repaired at the earliest practical time to prevent the damage from progressing to a condition that could require a more extensive repair to the system.
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(2) Unairworthy Damage
(a) Unairworthy damage is damage that exceeds the airworthy damage limits asspecifiedinCheckchapter5ofthismanual.
1 Unairworthydamagecanaffectthesafetyorflightcharacteristicsofthe propeller system and does not conform to its type design.
2 This condition deems the part unairworthy, requiring appropriate corrective action to repair or remove it from service, as applicable.
C. Repair
(1) Minor Repair
(a) Minorrepairisthatwhichmaybedonesafelyinthefieldbyacertifiedaircraft mechanic.
(b) Refer to Hartzell Manual 135F (61-13-35), Composite Blade Maintenance Manual, for information on repair criteria for composite blades, or Hartzell Manual 133C (61-13-33) for aluminum blades.
NOTE: Removingsignificantamountsofmetalfromanaluminumblademay render it below minimum width or thickness. The propeller needs to be inspected by an approved propeller repair station to determine whether it is below published minimums.
(2) Major Repair
(a) Major repair is correction of damage that cannot be done by elementary operations.
(b) MajorrepairworkmustbeacceptedbyanFAAcertifiedindividual,preferablyonethatholdsaFactoryTrainingCertificatefromHartzellPropeller. The servicing facility must meet facility, tooling, and personnel requirements and is required to participate in Hartzell Sample Programs asdefinedintheHartzellStandardPracticesManual202A(61-01-02).
D. Component Life
NOTE: Certain components, or in some cases an entire propeller, may be life limited. It is a regulatory requirement that a record of the total time in service be maintained for all life limited parts.
(1) Component life is expressed in terms of total hours of service (Time Since New, TSN) and in terms of hours of service since overhaul (Time Since Overhaul, TSO).
(a) TSN/TSO is considered as the time accumulated between rotation and landing, i.e.,flighttime.
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(2) Bothreferencesarenecessaryindefiningthelifeofthecomponent. Somepartsare"lifelimited,"whichmeansthattheymustbereplaced afteraspecifiedperiodofuse(TSN).
(3) When a component or assembly undergoes an overhaul, the TSO is returned to zero hours. Total Time Since New (TSN) can never be returned to zero.
NOTE: Repair without overhaul does not affect TSO or TSN.
(4) Total Time Since New (TSN) records must be maintained in the propeller logbook along with Time Since Overhaul (TSO).
(5) Blades and hubs are sometimes replaced while in service or at overhaul. Maintaining separate TSN and TSO histories for a replacement hub or blade is required. Other propeller components do not require time tracking unless specificallynotedinHartzellservicepublications.
(a) Hub replacement
1 If the hub is replaced, the replacement hub serial number must be recorded (the entry signed and dated) in the propeller logbook. The propeller will assume the serial number of the replacement hub.
NOTE: Propeller assembly serial numbers are impression stamped onthehub.SeethePartsIdentificationandMarkingchapter of Hartzell Standard Practices Manual 202A (61-01-02) for stamping information.
2 The TSO and TSN of the replacement hub must be recorded and maintained in the propeller logbook. The TSN and TSO of the remaining propeller components are not affected by the hub replacement and must be maintained separately.
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6. Definitions
Term Definition
Annealed ........................... softening of material caused by overexposure to heat
Blade Station ..................... refers to a location on an individual blade for blade inspection purposes.Itisameasurementfromtheblade"zero"stationto alocationonablade,usedtoapplybladespecificationdatain blade overhaul manuals (Note: do not confuse blade station with reference blade radius; they may not originate at the same location.)
Brinelling ........................... a depression caused by failure of the material in compression
Corrosion........................... gradual wearing away or deterioration caused by chemical action
Crack ................................. irregularly shaped separation within a material, usually visible as a narrow opening at the surface
Debond.............................. separation of two materials that were originally bonded in a separate operation.
Delamination ..................... internal separation of the layers of a composite material
Depression ........................ surface area where the material has been compressed but not removed
Distortion ........................... alteration of the original shape or size of a component
Erosion .............................. gradual wearing away or deterioration caused by action of the elements
Exposure ........................... leaving material open to action of the elements
Fretting .............................. damage that develops when relative motion of small displacement takes place between contacting parts, wearing away the surface
Gauge (Bearing Ball)......... a term to describe an amount by which the mean diameter may differ from the nominal diameter.
Gouge ............................... surface area where material has been removed
Horizontal Balance ............ balance between the tip and the butt of the blade
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Impact Damage ................. damage that occurs when the propeller blade or hub assemblystrikes,orisstruckby,anobjectwhileinflightoron the ground
Nick .................................. removal of paint and possibly a small amount of material, not exceeding one layer
Onspeed............................ condition in which the RPM selected by the pilot through the propeller condition lever and the actual engine (propeller) RPM are equal
Overhaul (MPI) .................. theperiodicdisassembly,inspection,repair,refinish,andreassembly of a propeller assembly
Overspeed......................... condition in which the RPM of the propeller or engine exceeds predetermined maximum limits; the condition in which the engine (propeller) RPM is higher than the RPM selected by the pilot through the condition lever
Overspeed Damage .......... damage that occurs when the propeller hub assembly rotates at a speed greater than ten percent (10%) over the maximum limit for which it is designed
Pitting ................................ formation of a number of small, irregularly shaped cavities in surface material caused by corrosion or wear
Porosity .............................anaggregationofmicrovoids;see"Voids"Rollingcompressive rolling process for the retention area of single shoulder blades which provides improved strength and resistance to fatigue
Reference Blade Radius ... a distance from the propeller hub centerline to a location on a blade, used for blade angle measurement in an assembled propeller. A yellow adhesive stripe (blade angle reference tape CM160) is usually located at the reference blade radius location. (Note: do not confuse reference blade radius with blade station; they may not originate at the same location.)
Scratch .............................. sameas"Nick"
Term Definition
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Shot Peening..................... process where steel shot is impinged on a surface to create compressive surface stress which provides improved strength and resistance to fatigue
Split ................................... delamination of a composite blade extending to the blade surface, normally found near the trailing edge or tip
Synchronizing.................... setting all propellers at exactly the same RPM
Synchrophasing ................ a form of propeller sychronization in which not only the RPM of the engines (propellers) are held constant, but also the position of the propellers in relation to each other
Track ................................. In an assembled propeller, a measurement of the location of the blade tip with respect to the plane of rotation, used to verify face alignment and to compare blade tip location with respect to the locations of the other blades in the assembly.
Underspeed....................... the condition in which the actual engine (propeller) RPM is lower than the RPM selected by the pilot through the condition lever
Vertical Balance ................ balance between the leading and trailing edges; this cannot be changed on composite blades
Voids ................................. air or gas that has been trapped and cured into a laminate
Windmilling ........................ therotationofanaircraftpropellercausedbyairflowingover it while it is not operating
Term Definition
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7. Abbreviations
Abbreviation Term
AN .........................Army-Navy ATA ........................Air Transport Association FAA ........................Federal Aviation Administration Ft-Lb ......................Foot-Pound ID ...........................Inside Diameter In-Lb ......................Inch-Pound IPL .........................Illustrated Parts List Lbs .........................Pounds MIL-X-XX ...............MilitarySpecification MPI ........................Major Periodic Inspection MS .........................Military Standard OD .........................Outside Diameter NAS .......................National Aircraft Standards N•m........................Newton-Meter PSI .........................Pounds per Square Inch RPM ......................Revolutions per Minute TBO .......................Time Between Overhaul TSN .......................Time Since New TSO .......................Time Since Overhaul
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PROPELLER MAINTENANCE MANUAL118F
Page 1Rev. 17 Jun/0461-10-18DESCRIPTION AND OPERATION
CONTENTS
1. Description .............................................................................................................3
2. Operation ...............................................................................................................5
A. Constant Speed Non-Feathering With Counterweights ...................................5
B. Constant Speed Feathering .............................................................................5
C. Constant Speed Reversing ..............................................................................6
3. Model Designation System ....................................................................................7
A. Propeller Model Designation ............................................................................7
B. Blade Shank Designation .................................................................................7
C. Conversion From V Shank to MV Shank..........................................................7
LIST OF ILLUSTRATIONS
Figure 1 Steel Hub Unit ..................................................................................................2
Figure 2 Basic Components of a Steel Hub Assembly ...................................................3
Figure 3 Counterweight and Blade Location on a Steel Hub Assembly in Reverse Pitch ...............................................................................................6
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Steel Hub Unit Figure 1
APS2063
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Page 3Rev. 11 Oct/0161-10-18DESCRIPTION AND OPERATION
1. Description
Hartzell steel hub propellers are constant speed assemblies that use a steel component as the central hub. See Figure 1. Propeller blades and bearing assemblies are assembled on the hub arms and are held in place by two-piece steel clamps. A steel cylinder is threaded onto the steel hub and an aluminum piston is placed over the cylinder. Link arms connect the piston to the steel clamps to control blade angle. Depending on the model of the propeller, steel hub assemblies may use counterweights or a feathering spring or both. See Figure 2.
APS2064
Basic Components of a Steel Hub Assembly Figure 2
Counterweight Piston
SpringsCylinder
HubClamp
Blade
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Page 5Rev. 11 Oct/0161-10-18DESCRIPTION AND OPERATION
2. Operation
A. Constant Speed Non-Feathering With Counterweights
(1) Constant speed non-feathering assemblies with counterweights use oil pressure to decrease the blade angle and centrifugal force on the counterweights to increase the blade angle.
(2) When the engine speed drops below the RPM for which the governor is set, the force of the speeder spring overcomes the rotational force of the governor flyweights. The flyweights tilt inward and lower the pilot valve, which allows governor oil to increase pressure on the propeller piston, moving the piston outward. The action of the piston decreases the blade angle and allows the engine to return to the on-speed setting.
(3) When the engine speed increases above the RPM for which the governor is set, the governor flyweights overcome the force of the speeder spring. The governor flyweights tilt outward and raise the pilot valve which allows governor oil pressure to decrease. Centrifugal force acting on the counterweights increases the blade angle and allows the engine to return to the on-speed setting.
(4) The -1 steel hub turbine propeller models are constant speed non-feathering with counterweights.
B. Constant Speed Feathering
(1) Constant speed feathering assemblies use oil pressure to decrease the blade angle. A combination of counterweights and the feathering spring are used to increase the blade angle.
(2) Feathering is accomplished by releasing the governor oil pressure. When the feathering mechanism is activated, the governor pilot valve raises the lift rod and allows governor oil to be ported from the propeller. The combined force of the counterweights and feathering spring moves the blades to the feather position.
(3) The time necessary to feather the propeller is dependant on the size of the oil passage from the propeller to the engine and the force exerted by the spring and counterweights. The feathering process is normally accomplished within three to ten seconds.
(4) Unfeathering the propeller is accomplished by repositioning the governor control to the normal flight range. The engine is restarted and after several revolutions the governor increases oil pressure and moves the blades out of the feather position.
(5) The -2 steel hub turbine propeller models are constant speed feathering.
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C. Constant Speed Reversing
(1) Constant speed reversing assemblies are feathering propellers that allow increased blade angle travel into the reverse pitch range. See Figure 3. Also, a hydraulic low pitch stop is introduced.
(2) The hydraulic low pitch stop prevents the pitch from entering the reverse range unless commanded. This unit consists of a beta valve that eliminates governor oil to the propeller when the pitch reaches the low position. The beta valve is actuated by a linkage connected to the piston.
Counterweight and Blade Location on a Steel Hub Assembly in Reverse Pitch Figure 3
APS2065
Positive counterweight angle to be maintained in reverse position Piston
Counterweight
Blade
Blade clamp
Cruise
Feather
Reverse blade angle
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(3) The -3, -5, and -7 steel hub turbine propeller models are constant speed feathering and reversing.
(a) The beta feedback linkage for the -3 model is external to the propeller hub. Linear motion is transmitted from the rotating hub to the fixed engine by the collar and carbon block assembly.
(b) The beta feedback linkage for the -5 and -7 models consists of a beta tube mounted concentric with the propeller shaft that serves as an oil passage.
3. Model Designation System
A. Propeller Model Designation
Hartzell uses a model number designation system (outlined in Figure 4) to identify specific propeller and blade assemblies. An example model number would be HC-B5MP-3A/M10282A+6, where the slash mark separates the propeller and blade designations. For specific information concerning the Hartzell model designation system, refer to the Introduction chapter of Hartzell Application Guide Manual 159 (61-02-59).
The propeller model number is impression stamped on the propeller hub. The blade model number is impression stamped on the butt end of the blade, as well as ink stamped or labelled on the camber side of the blade.
B. Blade Shank Designation
Hartzell blades are often referred to as "D" shank, "Y" shank, etc. For most blades, the shank type is identified in the prefix letters of the blade model designation. For example, blade model number T10282 generally means the blade has a "T" shank. However, there are exceptions to this rule. For example, "Y" shank blades do not use the letter "Y" in the model designation.
For information concerning blade shank designs, refer to Hartzell Aluminum Blade Manual 133C (61-13-33), or Hartzell Composite Blade Manual 135F (61-13-35).
C. Conversion From V Shank to MV Shank
"V" shank models, which have double-shoulder configuration, have additional repetitive inspections required by Airworthiness Directive 97-18-02.
"MV" shank models, which have a single-shoulder configuration, are not affected by the Airworthiness Directive.
"V" shank blades can be converted to "MV" shank to avoid the inspections required by the Airworthiness Directive. After conversion, the propeller model number changes to reflect the conversion. For example, HC-A3VF-7/V8433N becomes HC-A3MVF-7/MV8433N.
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TESTING AND FAULT ISOLATION 61-10-18
PROPELLER MAINTENANCE MANUAL118F
Page 1-1Rev. 11 Oct/01
CONTENTS
1. Troubleshooting Guide ............................................................................................. 1-3
A. Excessive Friction in Hub Mechanism................................................................ 1-3
B. Failure to Feather ............................................................................................... 1-4
C. Failure to Change Pitch ...................................................................................... 1-4
D. Surging RPM or Torque ...................................................................................... 1-5
E. PropellerWindmillsinExcessofAirframeManufacturer'sSpecifications .......... 1-5
F. Oil Leakage ........................................................................................................ 1-6
G. Grease Leakage ................................................................................................ 1-8
H. End-Play in Blade............................................................................................. 1-11
I. Excessive Fore and Aft Movement in Blade ..................................................... 1-11
J. Excessive In and Out Movement in Blade........................................................ 1-11
K. Blades Not Tracking ......................................................................................... 1-11
L. Radial Play in Blade ......................................................................................... 1-11
M. Blade Slippage in Blade Clamp ....................................................................... 1-12
N. Excessive Propeller Vibration ........................................................................... 1-13
LIST OF ILLUSTRATIONS
Figure 1-1 Checking for Oil and Grease Leaks ................................................................. 1-6
Figure 1-2 Checking Blade Movement ............................................................................ 1-10
Figure 1-3 Abnormal Vibration ......................................................................................... 1-12
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TESTING AND FAULT ISOLATION 61-10-18
PROPELLER MAINTENANCE MANUAL118F
Page 1-3Rev. 11 Oct/01
1. Troubleshooting Guide
The purpose of this guide is to help isolate probable causes and suggests possible remedies for some of the more common propeller service problems. In all cases, the remedy for a problem should follow the procedures detailed in the applicable section of this manual.
A. Excessive Friction in Hub Mechanism
Lack of blade thrust bearing lubrication
or Piston O-ring is causing excessive friction
or Piston phenolic bushing is scraping against the wall of the cylinder
Add approved grease to the blade clamp lubrication fittingsperStandardPractices Manual 202A (61-01-02).
Replace the piston O-ring.
Check the ID of the phenolic bushing. See the serviceable limits in the Check chapter of this manual.
Check the roundness of the bushing. Follow replacement procedure, if necessary.
Check the OD of the cylinder. See the dimensional limits in the Hard Chromium Replating chapter of Hartzell Standard Practices Manual 202A (61-01-02) . Follow the cylinder replacement procedure, if necessary.
Remove any evidence of wearorchafingonthecylinder. Follow the repair procedure, or replace if necessary.
Problem Probable Cause Remedy
TESTING AND FAULT ISOLATION 61-10-18 Page 1-4Rev. 11 Oct/01
PROPELLER MAINTENANCE MANUAL118F
TROUBLESHOOTING GUIDE
A. (Continued)
B. Failure to Feather
C. Failure to Change Pitch (Sluggish RPM change to increase or decrease)
or Blade O-ring is not allowing the clamp and blade to rotate freely on the hub.
or Balls in the blade split-bearing are unusually rough, corroded, or chipped.
or Insufficientclearance between various moving parts in the pitch change mechanism. or The pilot tube has slipped out slightly and is rubbing hard against the end of the cavity in the blade.
Excessive Friction in moving parts
or Feathering spring is broken
Excessive friction in moving parts.
or Oil passages are not clear and open
Disconnect the blade clamp from the piston by removing the piston link pin. The clamp and blade should rotate on the hub with light to moderate hand pressure. If not, replace the C-3317-232 blade O-ring with a C-3317- 231 O-ring. If friction is still present, replace the O-ring with a C-3317-230 O-ring.
Replace the blade split-bearing assembly.
Check moving parts individually for interference, and establish correct clearancesasspecifiedinthismanual.
Follow Disassembly procedure for the hub unit to expose the hub arm and pilot tubes. Inspect each pilot tube for wear and length of protrusion from the hub arm, as specifiedinHartzellStandardPractices Manual 202A (61-01-02). Replace the pilot tube as required.
See problem A, "Excessive Friction in Hub Mechanism".
Replace the feathering spring.
See problem A, "Excessive Friction in the Hub Mechanism" and problem B "Failure to Feather".
NOTE: Isolate the friction in each blade by uncoupling the piston from each link arm and testing each blade individually before disassembling the propeller.
Inspect the hydraulic system.
Problem Probable Cause Remedy
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D. Surging RPM or Torque
E. Propeller Windmills in Excess of Airframe Manufacturer's Specifications
Excessive friction in the pitch change mechanism.
or Air is trapped in the propeller actuating piston or in the engineshaft.
or The socket head cap screw in the guide collar is too tight.
Incorrect feather blade angle
See problem A, "Excessive Friction in the Hub Mechanism"
The engine should have a provision for allowing trapped air to escape from the hydraulic system during one-half of the pitch cycle.
Beforeeachflight,exercisethepropeller by changing pitch or feathering.
Loosen the socket head cap screw to the minimum torque.
See "Setting Feather Angle of Blades" in the Assembly chapter of this manual.
TROUBLESHOOTING GUIDE
Problem Probable Cause Remedy
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PROPELLER MAINTENANCE MANUAL118F
APS5006A
Checking for Oil and Grease LeaksFigure 1-1
Oil leak at seal between pistonandflexlocknutorpitch change rod
Grease leak at seal between inboard clamp surface and hub
Oil Leak at seal between propellerhubflangeandengineflange
Grease leak at seal between halves of blade clamp at split
Oil leak at seal between hub and cylinder
Oil leak at seal between cylinder and base of piston
Grease leak from between the blade base and the clamp
Grease leakage at the lubricationfitting
F. Oil Leakage See Figure 1-1.
Faulty O-ring between the propeller hub and the engine
or Faulty O-ring seal between the piston and cylinder.
or Faulty O-ring seal between the piston and the pitch change rod
Remove the propeller from the engine and inspect the O-ring and surfaces it seals. Replace defective O-ring.
Remove the piston and inspect the O-ring and surfaces it seals. Replace defective O-ring.
Replace or repair the cylinder if its surface is scratched or gouged in the area where the O-ring slides.
Remove the piston and inspect the O-ring and surfaces it seals. Replace defective O-ring.
TROUBLESHOOTING GUIDE
Problem Probable Cause Remedy
TESTING AND FAULT ISOLATION 61-10-18
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Page 1-7Rev. 11 Oct/01
or Felt seal is displaced Improperly torqued or loose
lubricationfitting.
or Faulty O-ring seal between the hub and cylinder.
or Faulty Piston (oil leaks through the wall of the piston).
Replace the felt seal.
Disassemble the propeller and inspect the O-ring and the surfaces it seals. Replace defective O-ring.
When replacing the O-ring, use approved hydraulic sealant adhesive CM134 on the O-ring groove of the hub at the top of the cylinder mounting threads.
Replace the piston.
F. (Continued)
TROUBLESHOOTING GUIDE
Problem Probable Cause Remedy
TESTING AND FAULT ISOLATION 61-10-18 Page 1-8Rev. 11 Oct/01
PROPELLER MAINTENANCE MANUAL118F
G. Grease Leakage See Figure 1-1.
NOTE: The blade clamp/split-bearing is the only source for grease leakage.
Improperly torqued or loose
lubricationfitting.
or Defectivelubricationfitting
or Grease leaks past the blade clamp half seal gaskets
or Grease leaks from between the blade and clamp
or Defective O-ring between the blade clamp and hub (leaks when propeller is stopped)
TorquethelubricationfittingpertheTorque Values Table in the Fits and Clearances chapter of this manual.
Replacedefectivelubricationfitting.
Replacemissinglubricationfittingcaps.
Remove the blade clamp bolts and replace the gaskets, sealant CM93, and gasket compound CM46.
Remove the blade clamp. Add approved gasket compound CM46 in the radius of the blade. Replace clamp sealant CM93 and the blade clamp- half seal gasket, if necessary.
Disassemble the blade clamp and inspect the O-ring and surfaces it seals. Replace defective O-ring.
TROUBLESHOOTING GUIDE
Problem Probable Cause Remedy
TESTING AND FAULT ISOLATION 61-10-18
PROPELLER MAINTENANCE MANUAL118F
Page 1-9Rev. 11 Oct/01
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TESTING AND FAULT ISOLATION 61-10-18 Page 1-10Rev. 11 Oct/01
PROPELLER MAINTENANCE MANUAL118F
APS5003
In and out blade movement
Radial play in blade
End-play in blade
Checking Blade MovementFigure 1-2
Fore and aft blade movement
TESTING AND FAULT ISOLATION 61-10-18
PROPELLER MAINTENANCE MANUAL118F
Page 1-11Rev. 11 Oct/01
TROUBLESHOOTING GUIDE
Problem Probable Cause Remedy
H. End-Play in Blade
See Figure 1-2.
I. Excessive Fore-and-Aft Movement in Blade
See Figure 1-2.
J. Excessive In-and-Out Movement in Blade
See Figure 1-2.
K. Blades Not Tracking
L. Radial Play in Blade
Hub pilot tube is worn or blade alignment bearings are worn
Hub pilot tube is worn or blade alignment bearings are worn
Excessive wear to blade thrust split bearing or balls
Ground strike damage
or Hub pilot tube(s) distorted
or Blade face(s) out of alignment
Wear in link arm screw hole or pin hole
See the Blade Tolerance Table in the Fits and Clearances chapter of this manual for blade movement limits.
Inspect the pilot tube and blade alignment bearings for wear or damage and replace as necessary.
See to the Blade Tolerance Table in the Fits and Clearances chapter of this manual for blade movement limits.
Inspect the pilot tube and blade alignment bearings for wear or damage and replace as necessary.
Disassemble the propeller and replace parts as necessary.
See the appropriate blade overhaul manual for repair or replacement procedure.
See the Special Inspections chapter of Hartzell Standard Practices Manual 202A (61-01-02).
Follow pilot tube replacement procedure. Refer to the Steel Hub Overhaul chapter of Hartzell Standard Practices Manual 202A (61-01-02).
See the applicable blade overhaul manual for repair or replacement procedure.
See the Blade Tolerance Table in the Fits and Clearances chapter of this manual for blade movement limits.
TESTING AND FAULT ISOLATION 61-10-18 Page 1-12Rev. 11 Oct/01
PROPELLER MAINTENANCE MANUAL118F
Inspect the blade clamp for cracks.
Inspect the seal of the blade clamp for grease leakage.
Abnormal Vibration Figure 1-3
W10056
TROUBLESHOOTING GUIDE
Problem Probable Cause Remedy
M. Blade Slippage in Blade Clamp
Not enough clamping action
Increase clamping action as necessary. See the Clamp Overhaul chapter of Hartzell Standard Practices Manual 202A (61-01-02) for blade clamp rework.
TESTING AND FAULT ISOLATION 61-10-18
PROPELLER MAINTENANCE MANUAL118F
Page 1-13Rev. 11 Oct/01
WARNING: ABNORMAL GREASE LEAK OR VIBRATION CAN BE AN INDICATION OF A FAILING PROPELLER BLADE OR BLADE RETENTION COMPONENT. AN IN-FLIGHT BLADE SEPARATION CAN RESULT IN A CATASTROPHIC AIRCRAFT ACCIDENT.
Blade aerodynamic imbalance due to excessive differences in blade-to-blade angles
or Bent, cracked, or damaged blade
or Link arm holes are worn
or Link arm is disconnected from the piston
or Blade slipped in clamp
or Cracked blade clamp (grease leaking from a
seemingly solid surface).
or Cracked or damaged hub
Perform blade-to-blade angle checks at the set up blade radius, at a blade radius six inches inboard of the set up blade radius, and at a blade radius six inches outboard of the set up blade radius. If any blade is consistently high or low at all three locations, rotate the blade(s) in the clamp(s) to minimize blade angle variance, and recheck the blade-to-blade angles.
See the appropriate Hartzell Blade Overhaul manual.
Inspect the link arm and replace as necessary.
Threads in the link pin unit safety screw hole are worn or damaged. Repair threads. See the Repair chapter of this manual.
Inspect blade-to-blade angles. Reset angles per the Assembly chapter of this manual.
Inspect the blade clamp (visual, magnetic particle, etc.) and replace defective part.
See the Steel Hub Overhaul chapter of Hartzell Standard Practices Manual 202A (61-01-02).
N. Excessive Propeller Vibration
See Figure 1-3.
Problem Probable Cause Remedy
TESTING AND FAULT ISOLATION 61-10-18 Page 1-14Rev. 11 Oct/01
PROPELLER MAINTENANCE MANUAL118F
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PROPELLER MAINTENANCE MANUAL118F
AUTOMATIC TEST REQUIREMENTSPage 2-1
Rev. 11 Oct/0161-10-18
NOTE: PerATA100specificationthisspaceisreservedforautomatictestrequirements.SuchrequirementsarenotapplicabletotheHartzellpropellersaddressedinthismanual.
PROPELLER MAINTENANCE MANUAL118F
AUTOMATIC TEST REQUIREMENTS 61-10-18 Page 2-2Rev. 11 Oct/01
(Thispageisintentionallyblank.)
Page 3-1Rev. 22 Aug/1161-10-18DISASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
DISASSEMBLY - CONTENTS
Disassembly of Models Ending in -2( )1. Marking Before Disassembly ................................................................................... 3-5
2. Disassembling the Propeller ................................................................................... 3-7
A. Bulkhead Removal ............................................................................................. 3-7B. Feathering Spring Disassembly ........................................................................ 3-8C. Cylinder and Guide Collar Unit Disassembly. .................................................. 3-11D. Clamp and Counterweight Disassembly .......................................................... 3-12E. Blade and Flange Mounting Parts Disassembly. .............................................. 3-15F. Hub Unit Disassembly. .................................................................................... 3-15
Disassembly of Models Ending in -3( )1. Marking Before Disassembly ................................................................................. 3-17
A. All -3 propeller models except HC-B(3,4)( )W-3( ) ........................................... 3-17B. Propeller model HC-B(3,4)( )W-3( ) only ......................................................... 3-17
2. Disassembling the Propeller ................................................................................. 3-19
A. Spinner Bulkhead and Piston Disassembly ..................................................... 3-19B. Start Lock Unit Disassembly ............................................................................ 3-21C. Feathering Spring Disassembly ...................................................................... 3-21D. Cylinder and Guide Collar Unit Disassembly .................................................. 3-22E. Clamp and Counterweight Disassembly .......................................................... 3-23F. Blade and Flange Mounting Parts Disassembly .............................................. 3-24G. Carbon Block Disassembly ............................................................................. 3-25H. Hub Unit Disassembly ...................................................................................... 3-25
Disassembly of Models Ending in -5( )1. Marking Before Disassembly ................................................................................. 3-29
2. Disassembling the Propeller .................................................................................. 3-30
A. Bulkhead Removal ........................................................................................... 3-30B. Start Lock Removal and Propeller Disassembly .............................................. 3-30C. Start Lock Disassembly .................................................................................... 3-31D. Feathering Spring Disassembly ....................................................................... 3-31E. Cylinder and Guide Collar Unit Disassembly. ................................................... 3-33F. Clamp and Counterweight Disassembly. .......................................................... 3-34G. Blade and Flange Mounting Parts Disassembly. ............................................. 3-35H. Hub Unit Disassembly. ..................................................................................... 3-37
PROPELLER MAINTENANCE MANUAL118F
Page 3-2Rev. 19 Dec/0661-10-18DISASSEMBLY
Disassembly of Models Ending in -7( )1. Marking Before Disassembly ................................................................................. 3-39
2. Disassembling the Propeller .................................................................................. 3-39
A. Bulkhead Removal ........................................................................................... 3-39B. Feathering Spring Disassembly ....................................................................... 3-40C. Cylinder and Guide Collar Unit Disassembly. ................................................... 3-41D. Clamp and Counterweight Disassembly. .......................................................... 3-41E. Blade and Flange Mounting Parts Disassembly. .............................................. 3-42F. Hub Unit Disassembly. ..................................................................................... 3-43
3. Beta Valve Disassembly ........................................................................................ 3-44
A. Beta Valve Rod End Disassembly - Engine Side ............................................. 3-44B. Beta Valve Spring Disassembly - Propeller Side .............................................. 3-44C. Beta Valve Spool Disassembly ......................................................................... 3-44
DISASSEMBLY - CONTENTS
Page 3-3Rev. 19 Dec/0661-10-18DISASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
DISASSEMBLY - LIST OF FIGURES
HC-B3TN-2( ) Propeller Exploded View .............................................. Figure 3-1 ............. 3-4
Steel Hub Assembly Mounted on the Propeller Assembly Table ................................................................ Figure 3-2 ............. 3-6
Removing Self-locking Nut ................................................................. Figure 3-3 ............. 3-7
Cylinder and Guide Collar .................................................................. Figure 3-4 ........... 3-10
Clamp Assembly .................................................................................. Figure 3-5 ........... 3-12
Removing Bearing Retention Ring ..................................................... Figure 3-6 ........... 3-14
HC-B3TN-3( ) Exploded Views ............................................................ Figure 3-7 ........... 3-16
Beta System ....................................................................................... Figure 3-8 ........... 3-18
Location of Feathering Stop Screws, Items 180 or 190 ..................... Figure 3-9 ........... 3-20
Carbon Block Assembly ...................................................................... Figure 3-10 .......... 3-24
Two Examples of Models Ending in -5( ) ........................................... Figure 3-11 .......... 3-28
Assembly with the Start Lock Unit (1010) Attached to the Guide Collar ................................................................................... Figure 3-12 .......... 3-32
Assembly with the Bulkhead on the Engine Side of the Spinner Mounting Plate (380) ....................................................... Figure 3-13 .......... 3-36
Models Ending in -7( ) ....................................................................... Figure 3-14 .......... 3-38
PROPELLER MAINTENANCE MANUAL118F
Page 3-4Rev. 11 Oct/0161-10-18DISASSEMBLY
HC-B3TN-2( ) Propeller Exploded View Figure 3-1
DISASSEMBLY OF MODELS ENDING IN -2( )
B3TN-2.PLT
430440
520
630
380640
740
670650
510890
280250270200
150
1400
260
530
930 920 910
5080 90
130 60 160 170
620
610
590
600400
1070
230
180
140
360
570
560
580700
DISASSEMBLY OF MODELS ENDING IN -2( )
PROPELLER MAINTENANCE MANUAL118F
Page 3-5Rev. 17 Jun/0461-10-18DISASSEMBLY
See Figure 3-1.
CAUTION 1: ACTUATION OF PROPELLERS IS TO BE ACCOMPLISHED USING COMPRESSED AIR THAT HAS BEEN FILTERED FOR MOISTURE, OR NITROGEN.
CAUTION 2: DO NOT EXCEED A PRESSURE OF 210 PSI (14.47 BARS) WHEN ACTUATING PROPELLERS COVERED IN THIS CHAPTER.
CAUTION 3: USE SUFFICIENT AIR PRESSURE TO ENSURE THAT THE PROPELLER ACTUATES AGAINST EACH POSITIVE STOP.
1. Marking Before Disassembly
CAUTION: DO NOT ETCH, SCRIBE, PUNCH MARK, OR SIMILARLY IDENTIFY PARTS IN ANY MANNER THAT MAY BE HARMFUL TO THE STRENGTH OR FUNCTION OF THE PROPELLER.
A. Record the serial number and model number of the hub, blades, and any other serial-numbered parts and compare with the data in the propeller logbook.
B. To minimize reassembly problems with propeller balance and blade angle setting, keep parts with their respective assemblies and note the locations of these parts.
CAUTION: GRAPHITE ("LEAD") PENCIL MARKS WILL CAUSE CORROSION.
C. Where possible, each blade should be reinstalled on the hub arm from which it was removed. All marks made on parts must be made with crayon or soft, non-graphite pencil. Number the blades counterclockwise from the serial number of the propeller hub (as viewed from the front, or piston, side).
D. Record each blade serial number and its matching hub arm and clamp.
DISASSEMBLY OF MODELS ENDING IN -2( )
PROPELLER MAINTENANCE MANUAL118F
Page 3-6Rev. 11 Oct/0161-10-18DISASSEMBLY
APS2066
Steel Hub Assembly Mounted on the Propeller Assembly Table Figure 3-2
DISASSEMBLY OF MODELS ENDING IN -2( )
DISASSEMBLY OF MODELS ENDING IN -2( )
PROPELLER MAINTENANCE MANUAL118F
Page 3-7Rev. 11 Oct/0161-10-18DISASSEMBLY
DISASSEMBLY OF MODELS ENDING IN -2( )
DISASSEMBLY OF MODELS ENDING IN -2( )
2. Disassembling the Propeller
A. Bulkhead Removal
CAUTION: MAKE NOTE OF DE-ICE SLIP RING MOUNTING HARDWARE ORIENTATION. REPLACEMENT SPACER WASHERS AND SPECIAL “BELLVILLE” WASHERS IN DE-ICE SYSTEM MUST BE INSTALLED PRECISELY IN REVERSE SEQUENCE AT REASSEMBLY.
(1) If the propeller is equipped with a de-ice system, follow instructions in the appropriate manufacturer’s manual for removal of the slip ring and other de-ice system components.
(2) Remove and discard the nuts, washers, and hex head bolts (870) that secure the bulkhead to the spinner support plate (380).
(3) Mount thepropeller assembly on the rotatable fixtureon thepropellerassembly table, as shown in Figure 3-2.
Removing Self-locking Nut Figure 3-3
Hold this wrench stationary. Do not allow pitch change rod to turn.
APS0205.TIF
PROPELLER MAINTENANCE MANUAL118F
Page 3-8Rev. 19 Dec/0661-10-18DISASSEMBLY
CAUTION: DO NOT PERMIT THE PITCH CHANGE ROD TO TURN WHILE THE NUT IS BEING REMOVED.
(4) Using a 1-7/16 inch wrench and a 5/8 inch socket wrench, remove and discard the large self-locking nut (10) on the end of the pitch change rod (1410). See Figure 3-3.
(5) Rotate blades by hand from feather or high pitch to the lowest pitch attainable. Do not use blade paddle.
(6) Remove and discard all link pin units (80) and safety screws (90).
(7) Disconnect and remove the link arms (70) from the piston unit (50).
(8) Remove the piston unit (50).
(9) Remove and discard the piston O-ring (160) and the felt dust seal (170).
(10) Remove and discard the pitch change rod O-ring (150).
B. Feathering Spring Disassembly
WARNING: THE FEATHERING SPRING ASSEMBLY IS PRELOADED TO APPROXIMATELY 1000 POUNDS FORCE. USE EXTREME CAUTION WHEN REMOVING IT FROM THE PROPELLER.
NOTE: Refer to appropriate spring assembly illustration in the Illustrated Parts List chapter of this manual.
(1) Remove and discard the feathering stop screws (180).
(2) Remove the safety wire from the spring retainer cup.
(3) Using spanner wrench TE148 or locally procured strap wrench, unscrew the spring retainer cup (1440).
(4) Remove the feathering springassembly, anduse thebench top fixtureTE59to compress the spring for disassembly.
(5) Remove and discard the split rear retainer (1510).
(6) Permit the feathering spring assembly to expand to its unloaded length, and remove it from the special fixture.
(7) Remove the rear spring retainer (1500).
(8) Remove rear spring support as applicable.
(9) Remove the feathering spring(s).
DISASSEMBLY OF MODELS ENDING IN -2( )
DISASSEMBLY OF MODELS ENDING IN -2( )
PROPELLER MAINTENANCE MANUAL118F
Page 3-9Rev. 11 Oct/0161-10-18DISASSEMBLY
(10) Remove the spacer tube.
(11) Remove counterweight adjustment spacers as applicable.
NOTE: If the spacer is a sleeve, retain and reuse it. If washers are used as a spacer, note the number of washers, and discard and replace them with the same number of new washers.
(12) Remove the front spring support as applicable.
(13) Remove the thrust bearing as applicable.
(14) Remove the pitch change rod.
DISASSEMBLY OF MODELS ENDING IN -2( )
DISASSEMBLY OF MODELS ENDING IN -2( )
PROPELLER MAINTENANCE MANUAL118F
Page 3-10Rev. 11 Oct/0161-10-18DISASSEMBLY
Cylinder and Guide Collar Figure 3-4
DISASSEMBLY OF MODELS ENDING IN -2( )
DISASSEMBLY OF MODELS ENDING IN -2( )
B3TN-2.PLT
260
200 270 250 280
890 510
PROPELLER MAINTENANCE MANUAL118F
Page 3-11Rev. 11 Oct/0161-10-18DISASSEMBLY
DISASSEMBLY OF MODELS ENDING IN -2( )
DISASSEMBLY OF MODELS ENDING IN -2( )
C. Cylinder and Guide Collar Unit Disassembly.
(1) Remove and discard the socket head cap screw (280) inside the guide collar unit (250). See Figure 3-4.
CAUTION: UNSCREW THE CYLINDER SLOWLY AND CAREFULLY TO AVOID DAMAGE TO THE THREADS.
(2) Usea squarebar of appropriate size, one inchwide (25.4mm), to fit into the slot in the top of the cylinder (200) and serve as a wrench to slowly unscrew the cylinder from the hub (510). Remove the cylinder from the hub (510).
(3) Remove the guide collar unit (240).
(4) Remove and discard the cylinder O-ring (890).
PROPELLER MAINTENANCE MANUAL118F
Page 3-12Rev. 11 Oct/0161-10-18DISASSEMBLY
Clamp Assembly Figure 3-5
DISASSEMBLY OF MODELS ENDING IN -2( )
DISASSEMBLY OF MODELS ENDING IN -2( )
D. Clamp and Counterweight Disassembly
NOTE: See Figure 3-5.
(1) Use a round bottom metal stamp or electric pencil and identify clamp serial number on each corresponding counterweight.
(2) Remove and discard all outboard clamp bolts (770) and nuts (780).
CLAMP4.PLT
770 840
710
840
860850
750 760
780740
800
730
720
730790
clamp 4
PROPELLER MAINTENANCE MANUAL118F
Page 3-13Rev. 11 Oct/0161-10-18DISASSEMBLY
(3) Remove and discard all inboard clamp socket screws (750) and cotter pins (710) or safety wire.
(4) Remove all clamp halves (840) from the hub arms.
NOTE: Refer to the Clamp Overhaul chapter of Hartzell Manual 202A (61-01-02), Standard Practices, for information on clamp inspection and repair.
(5) Remove and discard the clamp gaskets (760).
(6) Remove all balance weights and attaching screws, where applicable. Discard the screws.
(7) Removeanddiscardall lubrication fittings (860) and their caps (850).
(8) Remove and discard the counterweight slug attaching bolts, where applicable. Remove the weight slugs.
(9) Disengage the link arms (70) from the link screws (740) by removing the cotter pin (670) from the link screws (740).
(10) Discard the link screws (740), link screw sleeves (230), and cotter pins (670).
CAUTION: IF POSSIBLE, REINSTALL EACH BLADE ASSEMBLY ON THE SAME HUB ARM FROM WHICH IT WAS REMOVED. RECORD ON PAPER EACH BLADE SERIAL NUMBER AND ITS MATCHING HUB ARM AND CLAMP.
(11) Remove each blade assembly from the hub (510).
DISASSEMBLY OF MODELS ENDING IN -2( )
DISASSEMBLY OF MODELS ENDING IN -2( )
PROPELLER MAINTENANCE MANUAL118F
Page 3-14Rev. 19 Dec/0661-10-18DISASSEMBLY
Removing Bearing Retention Ring Figure 3-6
APS0213B APS0191CAPS0191A
560
580
570
600
610
620
BLADE SHANK
STEP TWO
STEP ONE
STEP THREE
Puller ToolTE108 (BT-223)
TE309(BST-3062)
Light Mallet
Hub Arm
Spacer A-972
Adapter Ring BT-223+10
570
620
Hub Arm
Page 3-15Rev. 19 Dec/0661-10-18DISASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
E. Blade and Flange Mounting Parts Disassembly.
(1) Beginning with blade position number one, remove and discard the bearing wire ring (580) from its groove in the inboard race of the blade split bearing (570).
(2) Remove the two halves of the inboard bearing race.
(3) Remove and discard the ball spacer (600) and bearing balls (590).
(4) Clip, remove and discard the blade O-ring (560).
(5) Remove the bearing guide ring (610). Refer to Figure 3-6, Step One.
(a) Option 1: Using a mallet and TE309, drive the bearing guide ring (610) inboard over the shoulder of the hub arm.
(b) Option 2: Using a mallet and soft punch at several places on the outboard edge of the bearing guide ring (610), drive the ring inboard over the shoulder of the hub arm.
(6) Remove and discard the bearing wire ring (620) that had been covered by the bearing guide ring (610).
(7) Turn the halves of the inboard bearing race so the split is at the top. Refer to Figure 3-6, Step Two.
(8) At the split, place one of the bearing balls (590) between the outboard split bearing race and the inboard shoulder of the hub arm.
(9) Using a soft mallet, lightly tap the inboard top edge of the bearing guide ring (610) to dislodge the split outboard race from the bearing guide ring (610).
(10) Remove the halves of the race as they become separated from the bearing guide ring (610).
(11) Tilt the bearing guide ring (610) inboard approximately 45 degrees and remove the bearing guide ring (610) by sliding it outboard over the shoulder of the hub arm. Refer to Figure 3-6, Step Three.
F. Hub Unit Disassembly.
(1) Remove the safety wire from the hex head bolts (360) that fasten the spinner support plate (380) to the hub unit (500).
(2) Remove and discard the hex head bolts (360).
(3) Remove the split spinner support plate (380).
(4) Refer to the Steel Hub Overhaul chapter of Hartzell Standard Practices Manual 202A (61-01-02) for additional hub unit overhaul instructions.
Disassembly of the -2( ) propeller is now completed.
DISASSEMBLY OF MODELS ENDING IN -2( )
PROPELLER MAINTENANCE MANUAL118F
Page 3-16Rev. 11 Oct/0161-10-18DISASSEMBLY
180
30
21090 60 170
610
570560580
700
10
70
230
5080
20220
250310
320330
1300
420410
290
590600
430440
870320400
380640
740 670650
510890
280250270200
150
1400
260360
350 340
390
160
630
DISASSEMBLY OF MODELS ENDING IN -3( )
DISASSEMBLY OF MODELS ENDING IN -3( )
HC-B3TN-3( ) Exploded Views Figure 3-7
B3TN-3N.PLTB3TN-3A.PLT
30
21090 60 170
610
570
560580
700
10
70230
5080 190
20220
250310
320330
1300
420410
590600
430440
870320400
380640
740 670650
510890
280250270200
150
1400
260
880
360
350 340
390
160
630
HC-B3TN-3(AE, AF, K, M, N, P, Z)
HC-B3TN-3(A,B,C,D,DL,E,F,G,H,S,UL)
520530
620
520530
620290
Page 3-17Rev. 22 Aug/1161-10-18DISASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
DISASSEMBLY OF MODELS ENDING IN -3( )CAUTION 1: ACTUATION OF PROPELLERS IS TO BE ACCOMPLISHED USING
COMPRESSED AIR THAT HAS BEEN FILTERED FOR MOISTURE, OR NITROGEN.
CAUTION 2: DO NOT EXCEED A PRESSURE OF 210 PSI (14.47 BARS) WHEN ACTUATING PROPELLERS COVERED IN THIS CHAPTER.
CAUTION 3: USE SUFFICIENT AIR PRESSURE TO ENSURE THAT THE PROPELLER ACTUATES AGAINST EACH POSITIVE STOP.
1. Marking Before Disassembly
A. All -3 propeller models except HC-B(3,4)( )W-3( ):(1) Installthehubontherotatablefixtureoftheassemblytable.
B. Propeller model HC-B(3,4)( )W-3( ) only:
NOTE: Thespacer(455)mustbeattachedtothehubflangeforinstallationofthepropellerontherotatablefixtureoftheassemblytable.
(1) Ifthespacer(455)isnotattachedtothehubflange,installthespacerinaccordance with the "Special Case: When the Blades Have Been Removed for Shipping" section in the Assembly chapter of this manual.
(2) Installthehubontherotatablefixtureoftheassemblytable.
CAUTION: DO NOT USE LOCKING NUTS ON THE MOUNTING STUDS TO SECURE THE HUB TO THE ROTATABLE FIXTURE. REPEATED TORQUE/DRAG WILL WEAKEN THE EPOXY BOND ON THE MOUNTING STUDS, RESULTING IN POSSIBLE STUD-TO-HUB BOND FAILURE.
(3) Install non-locking, 9/16-18UNF-3 nuts on the mounting studs (435) to secure the hubtotherotatablefixture.
CAUTION: DO NOT ETCH, SCRIBE, PUNCH MARK, OR SIMILARLY IDENTIFY PARTS IN ANY MANNER THAT MAY BE HARMFUL TO THE STRENGTH OR FUNCTION OF THE PROPELLER.
C. Record the serial number and model number of the hub, blades, and any other serial-numbered parts and compare with the data in the propeller logbook.
D. To minimize reassembly problems with propeller balance and blade angle setting, keep parts with their respective assemblies and note the locations of these parts.
CAUTION: GRAPHITE ("LEAD") PENCIL MARKS WILL CAUSE CORROSION.
E. Where possible, each blade should be reinstalled on the hub arm from which it was removed. All marks made on parts must be made with crayon or soft, non-graphite pencil. Number the blades counterclockwise from the serial number of the propeller hub (as viewed from the front, or piston, side).
F. Record each blade serial number and its matching hub arm and clamp.
PROPELLER MAINTENANCE MANUAL118F
Page 3-18Rev. 11 Oct/0161-10-18DISASSEMBLY
APS0187
DISASSEMBLY OF MODELS ENDING IN -3( )
DISASSEMBLY OF MODELS ENDING IN -3( )
Beta System Figure 3-8
330
320
310290
420
410
210
30
20
220
PROPELLER MAINTENANCE MANUAL118F
Page 3-19Rev. 11 Oct/0161-10-18DISASSEMBLY
DISASSEMBLY OF MODELS ENDING IN -3( )
DISASSEMBLY OF MODELS ENDING IN -3( )2. Disassembling the Propeller
CAUTION: MAKE SURE THE PROPELLER IS IN FEATHERED POSITION BEFORE BEGINNING DISASSEMBLY PROCEDURES.
A. Spinner Bulkhead and Piston Disassembly
CAUTION: RECORD THE ORIENTATION OF THE DE-ICE SLIP RING MOUNTING HARDWARE. REPLACEMENT SPACER WASHERS AND SPECIAL “BELLVILLE” WASHERS IN THE DE-ICE SYSTEM MUST BE INSTALLED PRECISELY IN REVERSE SEQUENCE AT REASSEMBLY.
(1) If the propeller is equipped with a de-ice system, follow the instructions in the appropriate manufacturer’s manual for removal of the slip ring and other de-ice system components.
(2) Remove and discard the elastic nuts (20) that retain the propeller beta rod end ring (30). See Figure 3-8.
(3) Remove the rod end ring (30).
(4) Remove and discard the propeller beta rod check nuts (220).
(5) Loosen the jam nuts (410) that secure the beta rods (320) to the beta ring (420).
CAUTION: DURING REMOVAL OF BETA RODS, BE CAREFUL NOT TO COCK THE BETA RING AND DAMAGE THE THREADS. TURN RODS OUT OF THE BETA RING TWO TURNS AT A TIME.
(6) Turn the beta rods out of the beta ring, two turns at a time, and remove the beta ring.
(7) Remove and discard the nuts, washers, and fasteners (870) that attach the spinner bulkhead to the spinner support plate (380).
(8) If applicable, remove the start lock units (1010) from the spinner support plate (380).
(9) Remove the spinner bulkhead.
(10) Installthepropellerassemblyontherotatablefixtureonthepropellerassemblytable, as shown in Figure 3-2.
(11) Remove and discard the jam nut (410) on the end of each beta rod.(a) Remove and discard the self-locking nut (210) from the opposite end of each
beta rod.
PROPELLER MAINTENANCE MANUAL118F
Page 3-20Rev. 11 Oct/0161-10-18DISASSEMBLY
DISASSEMBLY OF MODELS ENDING IN -3( )
Location of Feathering Stop Screws, Items 180 or 190 Figure 3-9
DISASSEMBLY OF MODELS ENDING IN -3( )CAUTION: DO NOT ALLOW THE PITCH CHANGE ROD TO TURN WHILE THE
NUT IS BEING REMOVED.(12) Use a 1-7/16 inch wrench and a 5/8 inch socket wrench to remove and
discard the large self-locking nut (10) on the end of the pitch change rod (1410). See Figure 3-3.
(13) Rotate the blades by hand from feather to reverse. Do not use a blade paddle.
(14) Remove and discard all link pin units (80) and safety screws (90).(15) Disconnect the link arms (70) from the piston unit (50).
APS6278
180
1400190
230
70
1050
80 90
Page 3-21Rev. 19 Dec/0661-10-18DISASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
DISASSEMBLY OF MODELS ENDING IN -3( )
DISASSEMBLY OF MODELS ENDING IN -3( )(16) Remove the piston unit (50).
(a) Applies only to model numbers ending in -3 (K, M, N, or P): Remove and discard the feathering stop screws (190) from the piston.
NOTE: Figure 3-9 shows feathering stop screws (180 and 190) in two locations. Depending on the model, they will be on either the spring retainer cup or the "ears" of the piston, but not in both places.
(17) Remove and discard the piston O-ring (160) and the felt dust seal (170).(18) Remove and discard the pitch change rod O-ring (150).
B. Start Lock Unit Disassembly
WARNING: THE SPRING (1110) IS COMPRESSED AND WILL BE RELEASED WHEN THE COTTER PIN (1090) IS REMOVED.
(1) Remove and discard the cotter pin (1090) from the bracket (1020).
(2) Remove the washer (1080) from the bracket (1020).
(3) Remove and discard the start lock spring (1110) from the bracket (1020) .
(4) Remove the pin (1060) from the bracket (1020).
C. Feathering Spring Disassembly
WARNING: THE FEATHERING SPRING ASSEMBLY IS PRELOADED TO APPROXIMATELY 1000 POUNDS FORCE. USE EXTREME CAUTION WHEN REMOVING IT FROM THE PROPELLER.
(1) Remove and discard the feathering stop screws (180) as applicable.
NOTE: Step 2.C.(1) applies only to those models with the screws on the retainer cup. Refer to the appropriate assembly illustration in the Illustrated Parts List.
(2) Remove the safety wire from the spring retainer cup, and use a spanner wrench TE148 or locally procured strap wrench to unscrew the spring retainer cup.
(3) Remove the feathering springassembly.Using thebench top fixtureTE59,compress the spring for disassembly.
(4) Remove and discard the split rear spring retainer.(5) Remove the rear spring support, as applicable.(6) Remove the feathering spring(s).
PROPELLER MAINTENANCE MANUAL118F
Page 3-22Rev. 17 Jun/0461-10-18DISASSEMBLY
(7) Remove the spacer tube.(8) Remove the counterweight adjustment spacers where applicable.
NOTE: If the spacer is a sleeve, retain and reuse it. If washers are used as a spacer, note the number of washers, and discard and replace them with the same number of new washers.
(9) Remove the front spring support as applicable.(10) Remove the thrust bearing where applicable.(11) Remove the pitch change rod.
D. Cylinder and Guide Collar Unit Disassembly (1) Remove and discard the self-locking socket head cap screw (280) in the
side of the guide collar unit (250). See Figure 3-4.
WARNING: THE CYLINDER IS RETAINING THE BETA SPRINGS UNDER LOAD. THE CYLINDER AND GUIDE COLLAR WILL "POP UP" VERY ABRUPTLY WHEN DISENGAGED FROM HUB.
CAUTION: UNSCREW THE CYLINDER SLOWLY AND CAREFULLY TO AVOID DAMAGING THE THREADS OR BENDING THE BETA RODS.
(2) Usea square-bar of appropriate size, one inch (25.4mm)wide to fit intothe slot in the top of the cylinder (200) and serve as a wrench to slowly unscrew the cylinder from the hub unit (500). Remove the cylinder from hub.
(3) Remove the guide collar unit from the beta rod assemblies.(4) Remove and discard the cylinder O-ring (890).
(a) On model numbers ending in -3 (AE, AEY, K, KY, M, MY, N, P, PY, or Z), remove the support ring (880).
(5) Release, remove, and discard the beta return springs (290).(6) Remove the propeller beta rods (320) from the spinner support plate (380).(7) Remove the beta rod retainers (310) and retainer rings (330).
DISASSEMBLY OF MODELS ENDING IN -3( )
PROPELLER MAINTENANCE MANUAL118F
Page 3-23Rev. 11 Oct/0161-10-18DISASSEMBLY
E. Clamp and Counterweight Disassembly
NOTE: See Figure 3-5.(1) Use a round bottom metal stamp or an electric pencil and identify the clamp
serial number on each corresponding counterweight.(2) Remove and discard all outboard clamp bolts (770) and nuts (780).
(3) Remove and discard all inboard clamp socket screws (750) and cotter pins (710) or safety wire.
(4) Remove all clamp-halves (840) from the hub arms.
NOTE: Refer to the Clamp Overhaul chapter of Hartzell Manual 202A (61-01-02), Standard Practices, for information on clamp inspection and repair.
(5) Remove and discard the clamp gaskets (760).
(6) Remove all balance weights and attaching screws, where applicable. Discard the screws.
(7) Removeanddiscardall lubrication fittingsand their caps.
(8) Remove and discard the counterweight slug attaching bolts, where applicable. Remove the counterweight slugs.
(9) Disengage the link arms (70) from the link screws (740) by removing the cotter pin (670) from the link screws (740).
(10) Discard the link screws (740), link screw sleeves (230), and cotter pins (670).
CAUTION: IF POSSIBLE, REINSTALL EACH BLADE ASSEMBLY ON THE SAME HUB ARM FROM WHICH IT WAS REMOVED. RECORD ON PAPER EACH BLADE SERIAL NUMBER AND ITS MATCHING HUB ARM AND CLAMP.
(11) Remove each blade assembly from the hub (510).
DISASSEMBLY OF MODELS ENDING IN -3( )
DISASSEMBLY OF MODELS ENDING IN -3( )
PROPELLER MAINTENANCE MANUAL118F
Page 3-24Rev. 19 Dec/0661-10-18DISASSEMBLY
F. Blade and Flange Mounting Parts Disassembly (1) Beginning with blade number one, remove and discard the bearing wire ring
(580) from its groove in the inboard race of the blade split bearing (570).(2) Remove the two halves of the inboard bearing race (570).(3) Remove and discard the ball spacer (600) and bearing balls (590).(4) Clip, remove, and discard the blade O-ring (560).(5) Remove the bearing guide ring (610). Refer to Figure 3-6, Step One.
(a) Option 1: Using a mallet and TE309, drive the bearing guide ring (610) inboard over the shoulder of the hub arm.
(b) Option 2: Using a mallet and soft punch at several places on the outboard edge of the bearing guide ring (610), drive the ring inboard over the shoulder of the hub arm.
(6) Remove and discard the bearing wire ring (620) that had been covered by the bearing guide ring (610).
Carbon Block Assembly Figure 3-10
DISASSEMBLY OF MODELS ENDING IN -3( )
DISASSEMBLY OF MODELS ENDING IN -3( )
BPS0041
Carbon Block1340
Cotter Pin1350
Yoke1330Snap Ring
1360
Clevis Pin1310
Page 3-25Rev. 19 Dec/0661-10-18DISASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
(7) Turn the halves of the inboard bearing race so the split is at the top. Refer to Figure 3-6, Step Two.
(8) At the split, place one of the bearing balls (590) between the outboard split bearing race and the inboard shoulder of the hub arm.
(9) Using a soft mallet, lightly tap the inboard top edge of the bearing guide ring (610) to dislodge the split outboard race from the bearing guide ring (610).
(10) Remove the halves of the race as they become separated from the bearing guide ring (610).
(11) Tilt the bearing guide ring (610) inboard approximately 45 degrees, and remove the bearing guide ring (610) by sliding it outboard over the shoulder of the hub arm. Refer to Figure 3-6, Step 3.
G. Carbon Block Disassembly
NOTE: See Figure 3-10.(1) Remove the yoke unit (1330).(2) Remove and discard the cotter pin (1350).(3) Remove the clevis pin (1310).(4) Remove and discard the carbon block unit (1340).
H. Hub Unit Disassembly(1) Remove the safety wire from the hex head bolts (360) and socket head cap
screws (365) that fasten the spinner support plate (380) to the hub unit (500).(2) Remove and discard the hex head bolts (360) and socket head cap screws
(365). (3) Remove the split spinner support plate (380).(4) Remove and discard the snap rings (390).(5) Remove the guide lugs (340). For information concerning guide lug bushing
replacement, refer to Hartzell Standard Practices Manual 202A (61-01-02).(6) Remove thehub from the rotatable fixtureof theassembly table.
DISASSEMBLY OF MODELS ENDING IN -3( )
PROPELLER MAINTENANCE MANUAL118F
Page 3-26Rev. 22 Aug/1161-10-18DISASSEMBLY
(7) On propeller model HC-B(3,4)( )W-3( ) only:(a) Removeanddiscardthetwoflatheadscrews(465)fromthespacer(455),
if applicable.(b) Removethespacer(455)withO-ring(405)fromthepropellerflange.
Discard the O-ring (405).(c) Remove the two dowel pins from the spacer.(d) For mounting stud removal instructions, refer to the Steel Hub Overhaul
chapter of Hartzell Standard Practices Manual 202A (61-01-02). (8) See the Steel Hub Overhaul chapter of Hartzell Standard Practices Manual
202A (61-01-02) for additional hub unit overhaul instructions.
Disassembly of the -3( ) propeller is now completed.
DISASSEMBLY OF MODELS ENDING IN -3( )
DISASSEMBLY OF MODELS ENDING IN -3( )
PROPELLER MAINTENANCE MANUAL118F
Page 3-27Rev. 11 Oct/0161-10-18DISASSEMBLY
(This page is intentionally blank.)
PROPELLER MAINTENANCE MANUAL118F
Page 3-28Rev. 11 Oct/0161-10-18DISASSEMBLY
90
HC-B3TN-5E, 5F, -5G, -5K
Two Examples of Models Ending in -5( ) Figure 3-11
DISASSEMBLY OF MODELS ENDING IN -5( )
B3TN-5M.PLTB3TN-5E.PLT
DISASSEMBLY OF MODELS ENDING IN -5( )
HC-B3TN-5M, -5N, 5P, -5U, 5W
50
80 9060 160 170 620
590
600570
560
580520
530700
10
70230
150 180
1400
1220
1230
200
890 510
740
650 670 1240
1245430440
380
1010
1210
1200
630
640
450460
1250
870
130
140
260
270250 280
610
10401010
630
50
8090
12901280
130 16060 170
10
70230
140
620
610
590
600570
560
580700
150 180
1400
520
530400
640
670650
510880890
280250270
1270200
430440
450460
550
870
380
360
380
740
400
PROPELLER MAINTENANCE MANUAL118F
Page 3-29Rev. 17 Jun/0461-10-18DISASSEMBLY
See Figure 3-11 and the Illustrated Parts List exploded views.
CAUTION 1: ACTUATION OF PROPELLERS IS TO BE ACCOMPLISHED USING COMPRESSED AIR THAT HAS BEEN FILTERED FOR MOISTURE, OR NITROGEN.
CAUTION 2: DO NOT EXCEED A PRESSURE OF 210 PSI (14.47 BARS) WHEN ACTUATING PROPELLERS COVERED IN THIS CHAPTER.
CAUTION 3: USE SUFFICIENT AIR PRESSURE TO ENSURE THAT THE PROPELLER ACTUATES AGAINST EACH POSITIVE STOP.
1. Marking Before Disassembly
CAUTION: DO NOT ETCH, SCRIBE, PUNCH MARK, OR SIMILARLY IDENTIFY PARTS IN ANY MANNER THAT MAY BE HARMFUL TO THE STRENGTH OR FUNCTION OF THE PROPELLER.
A. Record the serial number and model number of the hub, blades, and any other serial-numbered parts and compare with the data in the propeller logbook.
B. To minimize reassembly problems with propeller balance and blade angle setting, keep parts with their respective assemblies and note the locations of these parts.
CAUTION: GRAPHITE ("LEAD") PENCIL MARKS WILL CAUSE CORROSION.
C. Where possible, each blade should be reinstalled on the hub arm from which it was removed. All marks made on parts must be made with crayon or soft, non-graphite pencil. Number the blades counterclockwise from the serial number of the propeller hub (as viewed from the front, or piston, side).
D. Record each blade serial number and its matching hub arm and clamp.
DISASSEMBLY OF MODELS ENDING IN -5( )
PROPELLER MAINTENANCE MANUAL118F
Page 3-30Rev. 11 Oct/0161-10-18DISASSEMBLY
2. Disassembling the Propeller
A. Bulkhead Removal
CAUTION: REPLACEMENT SPACER WASHERS AND SPECIAL “BELLVILLE” WASHERS IN THE DE-ICE SYSTEM MUST BE INSTALLED PRECISELY IN REVERSE SEQUENCE AT REASSEMBLY.
(1) If the propeller is equipped with a de-ice system, follow the instructions in the appropriate manufacturer’s manual for removal of the slip ring and other de-ice system components.
(2) Remove and discard the nuts, washers, and hex head bolts (870) which secure the bulkhead to the spinner support plate (380).
B. Start Lock Removal and Propeller Disassembly
(1) Remove the start locks from the spinner mounting plate, if applicable.
(2) Mount thepropeller assembly on the rotatable fixtureon thepropellerassembly table, as shown in Figure 3-2.
CAUTION: DO NOT ALLOW THE PITCH CHANGE ROD TO TURN WHILE THE NUT IS BEING REMOVED.
(3) Use a 1-13/16 inch wrench and a one-inch (25.4 mm) socket wrench to remove and discard the large self-locking nut (10) on the end of the pitch change rod (1410). See Figure 3-3.
(4) Rotate the blades by hand from feather to reverse. Do not use a blade paddle.
(5) Remove and discard all link pin units (80) and safety screws (90).
(6) Disconnect and remove the link arms (70) from the piston unit (50).
(7) Remove the piston unit (50).
(8) Remove and discard the piston O-ring (160) and the felt dust seal (170).
(9) Remove and discard the pitch change rod O-ring (150).
DISASSEMBLY OF MODELS ENDING IN -5( )
DISASSEMBLY OF MODELS ENDING IN -5( )
Page 3-31Rev. 19 Dec/0661-10-18DISASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
DISASSEMBLY OF MODELS ENDING IN -5( )
DISASSEMBLY OF MODELS ENDING IN -5( )C. Start Lock Disassembly
WARNING: THE SPRING (1070) IS COMPRESSED AND WILL BE RELEASED WHEN THE COTTER PIN (1060) IS REMOVED.
(1) Remove and discard the cotter pin (1060) from the bracket (1020).
(2) Remove and discard the washer (1080) from the bracket (1020).
(3) Remove and discard the spring (1070) from the bracket (1020) .
(4) Remove the pin (1060) from the bracket (1020).
D. Feathering Spring Disassembly
WARNING: THE FEATHERING SPRING ASSEMBLY IS PRELOADED TO APPROXIMATELY 1000 POUNDS (454 KG) FORCE. USE EXTREME CAUTION WHEN REMOVING IT FROM THE PROPELLER.
(1) Remove and discard the feathering stop screws (180).
NOTE: Refer to appropriate spring assembly illustration in the Illustrated Parts chapter of this manual.
(2) Remove the safety wire from the spring retainer cup, and use spanner wrench TE148 or locally procured strap wrench to unscrew the spring retainer cup.
(3) Remove the feathering springassembly, anduse thebench top fixtureTE59to compress the spring for disassembly.
(4) Remove and discard the split rear retainer.
(5) Allow the feathering spring assembly to expand to its unloaded length, and remove it from the special fixture.
(6) Remove the rear spring retainer.
(7) Remove the rear spring support as applicable.
(8) Remove the feathering spring(s).
(9) Remove the spacer tube.
(10) Remove the counterweight adjustment spacers as applicable.
(a) If the spacer is a sleeve, retain and reuse it.
(b) If washers are used as a spacer, note the number of washers, and discard and replace them with the same number of new washers.
PROPELLER MAINTENANCE MANUAL118F
Page 3-32Rev. 11 Oct/0161-10-18DISASSEMBLY
DISASSEMBLY OF MODELS ENDING IN -5( )
DISASSEMBLY OF MODELS ENDING IN -5( )
Assembly with the Start Lock Unit (1010) Attached to the Guide CollarFigure 3-12
ASP6255APS5028
1050
1040
1030
1050
130
1290
1280
250
1030
10401070
10901060
PROPELLER MAINTENANCE MANUAL118F
Page 3-33Rev. 11 Oct/0161-10-18DISASSEMBLY
DISASSEMBLY OF MODELS ENDING IN -5( )
DISASSEMBLY OF MODELS ENDING IN -5( )(11) Remove the front spring support as applicable.
(12) Remove the thrust bearing as applicable.
(13) Remove the pitch change rod.
E. Cylinder and Guide Collar Unit Disassembly.
NOTE: Some -5( ) models do not have a collar assembly.
(1) Remove and discard the socket head cap screw (280) inside the guide collar unit (250). See Figure 3-4.
CAUTION: UNSCREW THE CYLINDER SLOWLY AND CAREFULLY TO AVOID DAMAGE TO THE THREADS.
(2) Usea squarebar of appropriate size, one inchwide (25.4mm), to fit intothe slot in the top of the cylinder (200) and serve as a wrench to slowly unscrew the cylinder from the hub unit (500).
(3) Remove the guide collar unit (250).
(4) This step applies to -5 propeller models that have the start lock units attached to the guide collar, as shown in Figure 3-12:
(a) If the start locks have a bronze bushing (1050), remove the bushing.
(b) Remove and discard the screws (1040) that fasten the start locks to the guide collar (250).
(c) Remove the start locks from the guide collar.
CAUTION: THE SPRING (1070) WILL BE RELEASED WHEN THE COTTER PIN IS REMOVED.
(d) Remove and discard the cotter pin (1090) at the end of each start lock assembly.
(e) Remove the start lock pin (1060) from each start lock housing (1030).
(f) Remove and discard the spring (1070) from each start lock unit.
(5) Remove and discard the cylinder O-ring (890).
PROPELLER MAINTENANCE MANUAL118F
Page 3-34Rev. 11 Oct/0161-10-18DISASSEMBLY
DISASSEMBLY OF MODELS ENDING IN -5( )F. Clamp and Counterweight Disassembly.
NOTE: See the clamp assembly illustration in Figure 3-5.
(1) Use a round bottom metal stamp or electric pencil and identify clamp serial number on each corresponding counterweight.
(2) Remove and discard all outboard clamp bolts (770) and nuts (780).
(3) Remove and discard all inboard clamp socket screws (750) and cotter pins (710) or safety wire.
(4) Remove all clamp halves (840) from the hub arms.
NOTE: Refer to the Clamp Overhaul chapter of Hartzell Manual 202A (61-01-02), Standard Practices, for information on clamp inspection and repair.
(5) Remove and discard the clamp gaskets (760).
(6) Remove the start lock plates (1230) from the clamps, where applicable.
(a) Remove the safety wire from the mounting bolts (1220).
(b) Remove and discard the mounting bolts (1220).
(7) Inspect the start lock plates (1230) for corrosion or damage and retain them for reuse if they are in good condition. Discard and replace the start lock plates if they are corroded or damaged.
NOTE: Where possible, during reassembly, each plate should be reattached to the same clamp from which it was removed .
(8) Remove all balance weights (640) and attaching screws (630), where applicable. Discard the screws.
(9) Removeanddiscardall lubrication fittings (860) and their caps (850).
(10) Remove and discard the hex head counterweight slug attaching bolts, where applicable. Remove the weight slugs.
(11) Disengage the link arms (70) from the link screws (740) by removing the cotter pin (670) from the link screws.
(12) Discard the link screws, link screw sleeves (230) and cotter pins (670).
DISASSEMBLY OF MODELS ENDING IN -5( )
Page 3-35Rev. 19 Dec/0661-10-18DISASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
DISASSEMBLY OF MODELS ENDING IN -5( )CAUTION: IF POSSIBLE, REINSTALL EACH BLADE ASSEMBLY ON THE
SAME HUB ARM FROM WHICH IT WAS REMOVED. MAKE A RECORD OF EACH BLADE SERIAL NUMBER AND ITS MATCHING HUB ARM AND CLAMP.
(13) Remove each blade assembly from the hub (510).
G. Blade and Flange Mounting Parts Disassembly.
(1) Beginning with blade position number one, remove and discard the bearing wire ring (580) from its groove in the inboard race of the blade split bearing (570).
(2) Remove the two halves of the inboard bearing race (570).
(3) Remove and discard the ball spacer (600) and bearing balls (590).
(4) Clip, remove, and discard the blade O-ring (560).
(5) Remove the bearing guide ring (610). Refer to Figure 3-6, Step One.
(a) Option 1: Using a mallet and TE309, drive the bearing guide ring (610) inboard over the shoulder of the hub arm.
(b) Option 2: Using a mallet and soft punch at several places on the outboard edge of the bearing guide ring (610), drive the ring inboard over the shoulder of the hub arm.
(6) Remove and discard the bearing wire ring (620) that had been covered by the bearing guide ring (610).
(7) Turn the halves of the inboard bearing race so the split is at the top. Refer to Figure 3-6, Step Two.
(8) At the split, place one of the bearing balls (590) between the outboard split bearing race and inboard shoulder of the hub arm.
(9) Using a soft mallet, lightly tap the inboard top edge of the bearing guide ring (610) to dislodge the split outboard race from the bearing guide ring (610).
(10) Remove the halves of the race as they become separated from the bearing guide ring (610).
(11) Tilt the bearing guide ring (610) inboard approximately 45 degrees, and remove the bearing guide ring (610) by sliding it outboard over the shoulder of the hub arm. Refer to Figure 3-6, Step Three.
PROPELLER MAINTENANCE MANUAL118F
Page 3-36Rev. 11 Oct/0161-10-18DISASSEMBLY
Assembly with the Bulkhead on the Engine Side of the Spinner Mounting Plate (380)Figure 3-13
DISASSEMBLY OF MODELS ENDING IN -5( )
DISASSEMBLY OF MODELS ENDING IN -5( )
430440
4501210
1250
870
380
360
380
B3TN-5M.PLT
PROPELLER MAINTENANCE MANUAL118F
Page 3-37Rev. 11 Oct/0161-10-18DISASSEMBLY
DISASSEMBLY OF MODELS ENDING IN -5( )
H. Hub Unit Disassembly.
NOTE: The following steps are applicable only if the propeller you are disassembling is configured as in Figure 3-13.
(1) Remove and discard the hex head bolts (360) that fasten the spinner support plate (380) to the hub unit (500).
(2) Remove the split spinner support plate (380).
(3) Refer to the Steel Hub Overhaul chapter of Hartzell Standard Practices Manual 202A (61-01-02) for additional hub unit overhaul instructions.
Disassembly of the -5( ) propeller is now completed.
PROPELLER MAINTENANCE MANUAL118F
Page 3-38Rev. 11 Oct/0161-10-18DISASSEMBLY
100120110
16060 1701309080
50
10
23070
140
610
590
600
620
560
570
580700
400
950 960940
970
150180
1400
260
530
520430
440
630
640
740
670650280250
890
270
510
200
870460
490
460450
360
1600
DISASSEMBLY OF MODELS ENDING IN -7( )
DISASSEMBLY OF MODELS ENDING IN -7( )
HC-B3TF-7 and -7A
HC-A3(MV,V)F-7, -7A, and -7B
Models Ending in -7( ) Figure 3-14
A3VF-7.PLTB3TF-7.PLT
530 430440
630
640
740
670650280250270200
870460
450
360
1600
10
230
580520
700950 960
940
150 180
1400
260
380
100120 110
16060 1701309080
50
70
140
610
600
620
570
590
560
400
890 510
PROPELLER MAINTENANCE MANUAL118F
Page 3-39Rev. 17 Jun/0461-10-18DISASSEMBLY
CAUTION 1: ACTUATION OF PROPELLERS IS TO BE ACCOMPLISHED USING COMPRESSED AIR THAT HAS BEEN FILTERED FOR MOISTURE, OR NITROGEN.
CAUTION 2: DO NOT EXCEED A PRESSURE OF 210 PSI (14.47 BARS) WHEN ACTUATING PROPELLERS COVERED IN THIS CHAPTER.
CAUTION 3: USE SUFFICIENT AIR PRESSURE TO ENSURE THAT THE PROPELLER ACTUATES AGAINST EACH POSITIVE STOP.
1. Marking Before Disassembly
CAUTION: DO NOT ETCH, SCRIBE, PUNCH MARK, OR SIMILARLY IDENTIFY PARTS IN ANY MANNER THAT MAY BE HARMFUL TO THE STRENGTH OR FUNCTION OF THE PROPELLER.
A. Record the serial number and model number of the hub, blades, and any other serial-numbered parts and compare with the data in the propeller logbook.
B. To minimize reassembly problems with propeller balance and blade angle setting, keep parts with their respective assemblies and note the locations of these parts.
CAUTION: GRAPHITE ("LEAD") PENCIL MARKS WILL CAUSE CORROSION.
C. Where possible, each blade should be reinstalled on the hub arm from which it was removed. All marks made on parts must be made with crayon or soft, non-graphite pencil. Number the blades counterclockwise from the serial number of the propeller hub (as viewed from the front, or piston, side).
D. Record each blade serial number and its matching hub arm and clamp.
2. Disassembling the Propeller
CAUTION: MAKE NOTE OF DE-ICE SLIP RING MOUNTING HARDWARE ORIENTATION. REPLACEMENT SPACER WASHERS AND SPECIAL “BELLVILLE” WASHERS IN THE DE-ICE SYSTEM MUST BE INSTALLED PRECISELY IN REVERSE SEQUENCE AT REASSEMBLY.
A. Bulkhead Removal(1) If the propeller is equipped with a de-ice system, follow the manufacturer's
instructions for removing the slip ring and other components. (2) Remove and discard the nuts (450), washer (460), and hex head bolts
(870) that secure the bulkhead to the spinner support plate (380).(3) Mount thepropeller assembly on the rotatable fixtureon thepropeller
assembly table, as shown in Figure 3-2.
DISASSEMBLY OF MODELS ENDING IN -7( )
PROPELLER MAINTENANCE MANUAL118F
Page 3-40Rev. 17 Jun/0461-10-18DISASSEMBLY
(4) Use a 1-7/16 inch wrench and a 5/8 inch socket wrench to remove and discard the large self-locking nut (10) on the end of the pitch change rod (1410). See Figure 3-3.
(5) Rotate the blades by hand from feather to reverse. Do not use a blade paddle.
(6) Remove the link pin units (80) and safety screws (90) from the piston unit (50).
(7) Remove and disconnect the link arms (70) from the piston unit (50).
(8) Remove the piston unit (50) from the cylinder unit (200).
(9) Remove and discard the piston O-ring (160), felt seal (170), and forward piston O-ring (1630) from the ID of the pitch change rod (1410).
(10) Remove and discard the pitch change rod O-ring (150) from the OD of the pitch change rod.
WARNING: THE SPRING ASSEMBLY IS PRELOADED TO APPROXIMATELY 1000 POUNDS OF FORCE. USE EXTREME CAUTION WHEN REMOVING IT FROM THE PROPELLER.
(11) Remove the spring assembly:
(a) Remove the four screws (940) from the ring retention plate (950).
(b) Remove the ring retention plate (950) and the split retainer (960).
NOTE: It may be necessary to gently tap the spring retainer cup to move the spring assembly into the cylinder so that the split retainer can be removed.
(c) Remove the spring assembly (1400) from the cylinder.
B. Feathering Spring Disassembly
NOTE: Refer to the feathering spring illustration in the Illustrated Parts List.
(1) Remove and discard the hex head bolts (180).
(2) Use thebench top fixtureTE59 to compress the spring for disassembly.
(3) Remove and discard the split rear retainer (1510).
(4) Allow the feathering spring assembly to expand to its unloaded length, and remove it from the special fixture.
(5) Remove the rear spring retainer (1500).
DISASSEMBLY OF MODELS ENDING IN -7( )
PROPELLER MAINTENANCE MANUAL118F
Page 3-41Rev. 11 Oct/0161-10-18DISASSEMBLY
(6) Remove the feathering springs (1460), (1490).
(7) Remove the spacer tube (1430).
(8) Remove the pitch change rod (1410).
C. Cylinder and Guide Collar Unit Disassembly.
(1) Remove and discard the socket head cap screw (280) inside the guide collar unit (250).
CAUTION: UNSCREW THE CYLINDER SLOWLY AND CAREFULLY TO AVOID DAMAGE TO THE THREADS.
(2) Usea squarebar of appropriate size, one inch (25.4mm)wide, to fit intothe slot in the top of the cylinder (200) and serve as a wrench to slowly unscrew the cylinder from the hub unit (500).
(3) Remove the guide collar unit (250).
(4) Remove and discard the cylinder O-ring (890).
D. Clamp and Counterweight Disassembly.
NOTE: See the clamp assembly illustration in Figure 3-5.
(1) Use a round bottom metal stamp or electric pencil and identify the clamp serial number on each corresponding counterweight.
(2) Remove and discard all outboard clamp bolts (770) and nuts (780).
(3) Remove and discard all inboard clamp socket screws (750) and cotter pins (710) or safety wire.
(4) Remove all clamp halves (840) from the hub arms.
NOTE: Refer to the Clamp Overhaul chapter of Hartzell Manual 202A (61-01-02), Standard Practices, for information on clamp inspection and repair.
(5) Remove and discard clamp gaskets (760).
(6) Remove all balance weights and attaching screws, where applicable. Discard screws.
(7) Removeanddiscardall lubrication fittings (860) and their caps (850).
(8) Remove and discard the hex head counterweight slug attaching bolts, if applicable. Remove the counterweight slugs, if applicable.
DISASSEMBLY OF MODELS ENDING IN -7( )
DISASSEMBLY OF MODELS ENDING IN -7( )
PROPELLER MAINTENANCE MANUAL118F
Page 3-42Rev. 19 Dec/0661-10-18DISASSEMBLY
(9) Disengage the link arms (70) from the link screws (740) by removing the cotter pin (670) from the link screws.
(10) Remove and discard link screws (740), link screw sleeves (230) and cotter pins (670).
CAUTION: IF POSSIBLE, REINSTALL EACH BLADE ASSEMBLY ON THE SAME HUB ARM FROM WHICH IT WAS REMOVED. MAKE A RECORD OF EACH BLADE SERIAL NUMBER AND ITS MATCHING HUB ARM AND CLAMP.
(11) Remove each blade assembly from the hub unit (500).
E. Blade and Flange Mounting Parts Disassembly. See Figure 3-6.
(1) Beginning with blade position number one, remove and discard the bearing wire ring (580) from its groove in the inboard race of the blade split bearing (570).
(2) Remove the two halves of the inboard bearing race (570).
(3) Remove and discard the ball spacer (600) and bearing balls (590).
(4) Clip, remove, and discard the blade O-ring (560).
(5) Remove the bearing guide ring (610). Refer to Figure 3-6, Step One.
(a) Option 1: Using a mallet and TE309, drive the bearing guide ring (610) inboard over the shoulder of the hub arm.
(b) Option 2: Using a mallet and soft punch at several places on the outboard edge of the bearing guide ring (610), drive the ring inboard over the shoulder of the hub arm.
(6) Remove and discard the bearing wire ring (620) that had been covered by the bearing guide ring (610).
(7) Turn the halves of the inboard bearing race so the split is at the top. Refer to Figure 3-6, Step Two.
(8) At the split, place one of the bearing balls (590) between the outboard split-bearing race and inboard shoulder of the hub arm.
(9) Using a soft mallet, lightly tap the inboard top edge of the bearing guide ring (610) to dislodge the split outboard race from the bearing guide ring (610).
(10) Remove the halves of the race as they become separated from the bearing guide ring.
(11) Tilt the bearing guide ring (610) inboard approximately 45 degrees and remove the bearing guide ring (610) by sliding it outboard over the shoulder of the hub arm. Refer to Figure 3-6, Step Three.
DISASSEMBLY OF MODELS ENDING IN -7( )
PROPELLER MAINTENANCE MANUAL118F
Page 3-43Rev. 11 Oct/0161-10-18DISASSEMBLY
F. Hub Unit Disassembly.
(1) Remove and discard the hex head bolts (360) that fasten the spinner support plate (380) to the hub unit (500).
(2) Remove the split spinner support plate (380).
(3) Refer to the Steel Hub Overhaul chapter of Hartzell Standard Practices Manual 202A (61-01-02) for additional hub unit overhaul instructions.
Disassembly of the -7( ) propeller is now completed.
DISASSEMBLY OF MODELS ENDING IN -7( )
DISASSEMBLY OF MODELS ENDING IN -7( )
PROPELLER MAINTENANCE MANUAL118F
Page 3-44Rev. 19 Dec/0661-10-18DISASSEMBLY
3. Beta Valve Disassembly
A. Beta Valve Rod End Disassembly - Engine Side
(1) Remove and discard the set screw (1880) and remove the rod end cap (1870).
(2) Removetherodendfitting(1860).
(3) Remove and discard the valve bushing (1850).
(4) Remove and discard the jam nut (1840).
(5) Remove the engine cover (1830) from the beta valve push rod (1790).
(6) Remove and discard the O-rings from the OD (1810) and the ID (1820) of the engine cover (1830).
(7) Remove and discard the O-ring (1800) from the ID of the beta valve push rod (1790).
B. Beta Valve Spring Disassembly - Propeller Side
(1) Remove and discard the self locking nut (1610).
(2) Remove the spacer (1620).
(3) Remove and discard the O-ring (1630).
(4) Remove the spring retainer (1640).
(5) Remove the outer spring (1650) and the inner spring (1660).
C. Beta Valve Spool Disassembly
(1) Using a drill and a size No. 42 (0.0935 inch dia.) drill bit, drill the peened sides of the beta valve sleeve (1720) pin hole.
(2) Remove and discard the spring pin (1680).
CAUTION: DURING REMOVAL OF THE PITCH INDICATOR PIN FROM THE BETA VALVE SLEEVE, DO NOT FORCE THE COMPONENTS APART. MAKE SURE THE COMPONENTS ARE PROPERLY ALIGNED TO AVOID DAMAGE.
(3) Remove the beta feedback rod (1670) from the beta valve sleeve (1720).
(4) Remove and discard the O-ring (1690) from the end of the beta feedback rod (1670).
(5) Push the reverse pitch indicator pin (1700) up into the beta valve push rod (1790).
(6) Pull the head of the reverse pitch indicator pin (1700) and remove it from the end of the beta valve sleeve (1720).
(7) Remove the beta valve push rod (1790) from the beta valve sleeve (1720).
(8) Remove the beta valve sleeve (1720) from the beta valve shaft adapter (1750).
(9) Remove and discard the O-rings (1730, 1740, 1760) from the beta valve shaft adapter (1750).
PROPELLER MAINTENANCE MANUAL 118F
CLEANINGPage 4-1
Rev. 19 Dec/0661-10-18
CLEANING1. General Procedures for Cleaning Parts .................................................................. 4-2
2. SpecificCleaningParts............................................................................................ 4-2
A. Cleaning Parts for Magnetic Particle Inspection ............................................... 4-2B. Cleaning Steel Parts for Cadmium Re-Plating Procedures ............................... 4-2C. Cleaning Aluminum Parts for Dye Penetrant Inspection ................................... 4-2
CLEANING - CONTENTS
PROPELLER MAINTENANCE MANUAL118F
CLEANING 61-10-18 Page 4-2Rev. 11 Oct/01
1. General Procedures for Cleaning Parts
Refer to the Cleaning chapter of Hartzell Standard Practices Manual 202A (61-01-02).
2. SpecificCleaningProcedures
A. Cleaning Steel Parts for Magnetic Particle Inspection.
See the Magnetic Particle Inspection chapter of Hartzell Standard Practices in Manual 202A (61-01-02).
B. Cleaning Steel Parts for Cadmium Re-Plating Procedures.
See the Cadmium Plating chapter of Hartzell Standard Practices in Manual 202A (61-01-02).
C. Cleaning Aluminum Parts for Dye Penetrant Inspection.
See the Dye Penetrant Inspection chapter of Hartzell Standard Practices in Manual 202A (61-01-02).
Page 5-1Rev. 22 Aug/1161-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
CHECK - CONTENTS
1. Inspection Interval Requirements ............................................................................ 5-52. Inspection Requirements ......................................................................................... 5-5
A. Airworthiness Directives ...................................................................................... 5-5B. Visual Inspection ................................................................................................ 5-5C. Dye Penetrant Inspection ................................................................................... 5-5D. Magnetic Particle Inspection .............................................................................. 5-5E. Dimensional Inspection ...................................................................................... 5-5
3. Replacement Requirements .................................................................................... 5-64. Mandatory Replacement Requirements .................................................................. 5-65. Repair ...................................................................................................................... 5-66. Hub Unit Inspection ................................................................................................. 5-67. Blade Clamp Inspection ........................................................................................... 5-68. SpecificInspectionProcedures ............................................................................... 5-69. Spinner Mounting Plate (380) .................................................................................. 5-710. Cylinder (200) .......................................................................................................... 5-911. Piston Unit (50) ...................................................................................................... 5-1112. Link Arm (70) ......................................................................................................... 5-1513. Blade Split Bearing (570) ....................................................................................... 5-1714. Bearing Guide Ring (610) ...................................................................................... 5-1715. Low Stop Rod (Beta Rod) (320) ........................................................................... 5-1916. Low Stop Rod Retainer (310) ................................................................................ 5-2117. Low Stop Collar (Beta Ring) (420) ......................................................................... 5-2318. Pitch Change Rod (1410) ...................................................................................... 5-2419. Spring Retainer Cup (1440) ................................................................................... 5-2720. Feathering Spring (1460, 1490) ............................................................................. 5-2821. Spring Assembly Thrust Bearing (1420) ............................................................... 5-2922. Spacer Tube (1480) ............................................................................................... 5-3123. Rear Retainer (1500) ............................................................................................. 5-3224. Guide Collar (240, 250) ......................................................................................... 5-3325. Guide Collar Bushing (260) ................................................................................... 5-3326. Start Lock Unit (1010) ............................................................................................ 5-35
Page 5-2Rev. 19 Dec/0661-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
CHECK - CONTENTSA. Start Lock Bracket (1020)................................................................................. 5-35B. Start Lock Bracket (1020)................................................................................. 5-37C. Start Lock Pin (1060), except A-2620-1 and A-2620-3 ................................... 5-37D. Start Lock Pin A-2620-1 and A-2620-3 only (1060) .......................................... 5-38E. Start Lock Bushing (1050) ............................................................................. 5-38.1
27. Start Lock Plate (1230) .......................................................................................... 5-3928. Beta Valve Inspection [C-3630-( )] (1600) ............................................................. 5-39
A. General Inspection Requirements .................................................................... 5-39B. Beta Feedback Rod (1670) .............................................................................. 5-40C. Spring Retainer (1640) ..................................................................................... 5-41D. Outer Beta Valve Spring (1650) ....................................................................... 5-42E. Inner Beta Valve Spring (1660) ........................................................................ 5-42F. Beta Valve Spacer (1620) ................................................................................ 5-42G. Beta Valve Washer (1710)................................................................................ 5-43H. Beta Valve Shaft Adaptor (1750). ..................................................................... 5-44I. Beta Valve Spool (1770) ................................................................................... 5-45J. Beta Valve Sleeve (1720) ................................................................................. 5-46K. Beta Valve Push Rod (1790) ............................................................................ 5-47L. Reverse Pitch Indicator Pin (1700)................................................................... 5-48M. Beta Valve Push Rod Spool (1790) .................................................................. 5-49N. Engine Cover (1830) ........................................................................................ 5-50O. Valve Bushing (1850) ....................................................................................... 5-51P. Rod End Fitting (1860) ..................................................................................... 5-52Q. Rod End Cap Unit (1870) ................................................................................. 5-53
29. Balance Weight ..................................................................................................... 5-5530. Weight Slug ........................................................................................................... 5-5531. Spacer (455) .......................................................................................................... 5-5732. Guide Lug (340) ..................................................................................................... 5-5933. Special Mandatory Inspection Requirements ........................................................ 5-60
A. Hub Pilot Tube Bores in Certain Four-Blade Propellers Mandatory Inspection Requirements................................................................ 5-60
B. Guide Collars B-834-20 and B-834-22 in Propeller Models HC-B3TN-5(M,N,P) .............................................................................. 5-60
Page 5-3Rev. 19 Dec/0661-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
Cylinder Large and Small OD ............................................................... Figure 5-1 ............. 5-8
Piston Inspection .................................................................................. Figure 5-2 ........... 5-10
GuideRodA-717PreviousandCurrentConfigurations ....................... Figure 5-3 ........... 5-12
Link Arm ............................................................................................... Figure 5-4 ........... 5-14
Blade Split Bearing ............................................................................... Figure 5-5 ........... 5-16
Low Stop Rod (Beta Rod) .................................................................... Figure 5-6 ........... 5-18
Low Stop Collar (Beta Ring) ................................................................ Figure 5-7 ........... 5-22
Pitch Change Rod B-3421( ) ...............................................................Figure 5-7.1 ...... 5-24.1
Spring Retainer Cup Typical Crack Locations ..................................... Figure 5-8 ........... 5-26
Spacer Tube Corner Inspection ........................................................... Figure 5-9 ........... 5-30
Start Lock Unit ..................................................................................... Figure 5-10 .......... 5-34
Start Lock Bracket for HC-B4( )N-5( )(L) Propellers ............................ Figure 5-11 .......... 5-36
B-830-37 Start Lock Unit ..................................................................... Figure 5-12 .......... 5-36
IdentificationofA-2620-()StartLockPin ...........................................Figure 5-12.1 ....... 5-37
Start Lock Plate ................................................................................... Figure 5-13 .......... 5-38
Start Lock Bushing .............................................................................Figure 5-13.1 ..... 5-38.1
Beta Feedback Rod ............................................................................. Figure 5-14 .......... 5-40
Spring Retainer ................................................................................... Figure 5-15 .......... 5-41
Beta Valve Washer ............................................................................. Figure 5-16 .......... 5-43
Beta Valve Shaft Adaptor .................................................................... Figure 5-17 .......... 5-44
Beta Valve Spool ................................................................................ Figure 5-18 .......... 5-45
Beta Valve Sleeve ............................................................................... Figure 5-19 .......... 5-46
Beta Valve Push Rod ........................................................................... Figure 5-20 .......... 5-47
Reverse Pitch Indicator Pin ................................................................ Figure 5-21 .......... 5-48
Beta Valve Push Rod Spool .............................................................. Figure 5-22 .......... 5-49
Engine Cover ....................................................................................... Figure 5-23 .......... 5-50
Valve Bushing ..................................................................................... Figure 5-24 .......... 5-51
Rod End Fitting ................................................................................... Figure 5-25 .......... 5-52
Rod End Cap Unit ............................................................................... Figure 5-26 .......... 5-53
Examples of Weight Slugs ................................................................... Figure 5-27 .......... 5-54
Spacer (455) ........................................................................................ Figure 5-28 .......... 5-56
CHECK - LIST OF Figures
Page 5-4Rev. 19 Dec/0661-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
CHECK - LIST OF TABLES
Component Inspection Criteria .............................................................Table 5-1 ............. 5-7
Cylinder Dimensional Inspection Limits ............................................... Table 5-1.1 ............ 5-9
Bushing Wear Limits ..............................................................................Table 5-2 ........... 5-10
Pitch Change Rod Diameter Limits .......................................................Table 5-3 ........ 5-24.1
Spring Retainer Cup ID Limits ...............................................................Table 5-4 ........... 5-26
Rear Retainer Inspection Limits .......................................................... Table 5-4.1 .......... 5-32
Guide Collar Bushing Dimensional Inspection Limits ............................Table 5-5 ........... 5-33
Page 5-5Rev. 11 Oct/0161-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
1. Inspection Interval Requirements
A. See the Airworthiness Limitations chapter of this manual for information on life limited components and mandatory inspections.
B. See Hartzell Service Letter 61( ) for overhaul periods of Hartzell propellers.
NOTE: Hartzell Service documents are available on our website atwww.hartzellprop.com.
2. Inspection Requirements
A. Airworthiness Directives
See the Repair chapter of this manual for steel hub and conversion kit information needed to comply with AD-96-18-14 and AD-97-18-02.
B. Visual Inspection
Visually inspect all parts. Parts with obvious defects or damage that would adverselyaffectproperfitorfunctionaretoberemovedfromservice.
C. Dye Penetrant Inspection
Dye penetrant inspect aluminum parts, as required. See Table 5-1. Follow the procedures for dye penetrant inspection found in the Dye Penetrant Inspection chapter of Hartzell Standard Practices Manual 202A (61-01-02).
D. Magnetic Particle Inspection
Magnetic particle inspect steel parts, as required. See Table 5-1. Follow the procedures for magnetic particle inspection found in the Magnetic Particle Inspection chapter of Hartzell Standard Practices Manual 202A (61-01-02).
E. Dimensional Inspection
(1) Dimensionally inspect parts, as required. See Table 5-1.
(a) When measuring the diameter of a part with a two point measuring instrument,takeatleasttwomeasurements,unlessotherwisespecified.Obtainingameasurementoutsidethespecifiedtoleranceatanypointof measurement is cause for retirement of the part. Alternately, take eight evenlyspacedmeasurements,unlessotherwisespecified.Obtaininga measurementoutsidethespecifiedtoleranceonthreeormoremeasurements is cause for replacement of the part (two of eight measurementsmaybeoutofspecifiedtolerance).Thisalternatemethodmay not be used to accept a diameter that has obvious damage.
(b) When measuring the diameter of a part with a three point measuring instrument,takeonemeasurement.Ameasurementoutsidethespecifiedtolerance is cause for replacement of the part.
Page 5-6Rev. 11 Oct/0161-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
3. Replacement Requirements
Replace all parts that have cracks, parts with obvious defects or damage found during visual inspection, or parts that would affect operation or serviceability if repaired.
4. Mandatory Replacement Requirements
SeetheRepairchapterofthismanualforspecificinformationaboutmandatoryreplacement requirements for certain propeller parts. Replacement procedures are also found in the Repair chapter of this manual, unless otherwise stated.
5. Repair
Repairable part defects are noted in the inspection criteria. Repair procedures are found in the Repair chapter of this manual, unless otherwise stated.
6. Hub Unit Inspection
See the Steel Hub Overhaul chapter of Hartzell Manual 202A (61-01-02), Standard Practices, for requirements and procedures for inspecting steel hub units.
7. Blade Clamp Inspection
See the Blade Clamp Overhaul chapter of Hartzell Manual 202A (61-01-02), Standard Practices, for requirements and procedures for inspecting clamps.
8. SpecificInspectionProcedures
A. See Hartzell Manuals 139 (61-00-39) and 146 (61-00-46), Propeller Owner's Manual and Log Book, for daily inspection procedures.
B. See Hartzell Manual 133C (61-13-33) for requirements and procedures for inspecting aluminum blades, and Hartzell Manual 135F (61-13-35) for requirements and procedures for inspecting composite blades.
C. See the Special Inspections chapter of Hartzell Standard Practices Manual 202A (61-01-02) for information about the following special inspection procedures: Lightning Strike, Overspeed/Overtorque, Foreign Object Strike, and Fire/Heat Damage.
D. See the appropriate manufacturer's manual for de-ice system inspection procedures, if applicable.
E. See Hartzell Manual 127 (61-16-27) for spinner assembly inspection procedures.
Page 5-7Rev. 19 Dec/0661-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
No corrosion is allowed.
The maximum allowable depth for a scratch is 0.005 inch (0.12 mm).
No cracks are allowed
The thickness of the spinner mounting plate must be 0.1192 to 0.1196 (3.027 to 3.038 mm) before cadmium plating, and 0.120 to 0.121 inch (3.04 to 3.07 mm) after cadmium plating.
If the depth of corrosion is 0.005 inch (0.12 mm) or less, remove the corrosion and replate the spinner mounting plate in accordance with the Cadmium Replating chapter of Hartzell Standard Practices manual 202A (61-01-02).
If the depth of corrosion exceeds 0.005 inch (0.12 mm), replace the spinner mounting plate. If the depth of the scratch is 0.005 inch (0.12 mm) or less, replate the spinner mounting plate in accordance with the Cadmium Replating chapter of Hartzell Standard Practices manual 202A (61-01-02).
If the depth of a scratch exceeds 0.005 inch (0.12 mm), replace the spinner mounting plate.
None. Replace the spinner mounting plate.
None. Replace the spinner mounting plate.
9. Spinner Mounting Plate (380)
A. Visually inspect the spinner mounting plate for corrosion.
B. Visually inspect the spinner mounting plate for scratches.
C. Magnetic particle inspect the spinner mounting plate at each overhaul in accordance with the Magnetic Particle Inspection chapter of Hartzell Standard Practices Manual 202A (61-01-02). Cadmium plate does not need to be removed.
D. For one piece spinner mounting plate only: Dimensionally inspect the thickness of the spinner mounting plate.
Page 5-8Rev. 11 Oct/0161-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
cylinder Large and Small OD Figure 5-1
W10058
"Small" OD
"Large" OD
Page 5-9Rev. 13 Jan/0361-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
10. Cylinder (200)
A. Visually inspect the condition of all threaded surfaces on the cylinder.
B. Visually inspect the condition
ofthechromefinish.
C. Inspect the cylinder for scratches, wear, or gouges that appear in the normal operating area of the cylinder.
D. Dimensionally inspect the large and small outside diameters of the cylinder. See Figure 5-1.
E. Magnetic particle inspect the cylinder at each overhaul in accordance with the Magnetic Particle Inspection chapter of Hartzell Standard Practices Manual 202A (61-01-02). Do not remove hard chromium plating before performing Magnetic Particle Inspection.
One thread total accumulated damage is permitted.
Cylinderswithflakingorwearthroughthechromefinishmust be removed from service.
Any cylinder with scratches, wear, or gouges deeper than 0.001 inch (0.025 mm) must be removed from service.
See Table 5-1.1 for minimum permitted dimensional inspection limits.
No cracks are permitted.
None. Replace the cylinder.
For cylinder repair and rechroming procedures, see the Hard Chromium Replating chapter of Hartzell Standard Practices Manual 202A (61-01-02).
For cylinder repair and rechroming procedures, see the Hard Chromium Replating chapter of Hartzell Standard Practices Manual 202A (61-01-02).
Cylinders measuring below minimum dimensional inspection limits must be repaired or replaced.
For cylinder repair and rechroming procedures, see the Hard Chromium Replating chapter of Hartzell Standard Practices Manual 202A (61-01-02).
None. Replace the cylinder.
cylinder Dimensional Inspection LimitsTable 5-1.1
Part Number Minimum "Large" OD Minimum "Small" ODB-854-1 3.773 inches (95.84 mm) 3.496 inches (88.80 mm)B-1803-2 4.273 inches (108.54mm) 3.596 inches (91.34 mm)B-1803-3 4.273 inches (108.54mm) 3.596 inches (91.34 mm)B-1803-4 4.273 inches (108.54mm) 3.596 inches (91.34 mm)B-3406 4.623 inches (117.43 mm) 4.346 inches (110.39 mm)
Page 5-10Rev. 11 Oct/0161-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
AMinimum wall thickness 0.094 inch (2.38 mm).
APS0192A
Piston InspectionFigure 5-2
pistid.xls
Bushing Wear LimitsTable 5-2
BMaximum diameter 0.500 inch (12.70 mm).
CMaximum diameter 0.468 inch (11.91 mm).
DMaximum diameter 0.377 inch (9.58 mm)
Part No. Maximum IDInches Centimeters
A-862
A-862-1
A-862-7
3.784
4.286
4.634
9.61
10.89
11.77
Page 5-11Rev. 17 Jun/0461-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
11. Piston Unit (50)
See Figure 5-2.
A. Visually inspect the threads of the link pin safety screw holes in the piston.
B. Visually inspect the ID of the plastic piston bushing and immediate surrounding piston wall area for signs of bushing wear.
C. Visually inspect the hole at the front of the piston for damage caused by inserting or removing the pitch change rod.
D. Special Inspections
For C-3021-( ) and C-2303-3( ) pistons, dimensionally inspect the thickness of the piston lug wall in the area of the beta rod hole. See dimension "A" in Figure 5-2.
E. Dimensionally inspect the beta rod hole. See dimensions "B" and "C" in Figure 5-2.
F. Dimensionally inspect the piston link pin holes. See dimension "D" in Figure 5-2.
Repair threads in the link pin safety screw holes by using a Slimsert. See the Repair chapter of this manual for the procedure.
Replace the plastic bushing if it exceeds the maximum permitted dimension. See the Repair chapter of this manual for bushing replacement procedures.
None. Replace the piston.
None. Replace the piston.
None. Replace the piston if either measurement ("B" or "C") exceeds the maximum allowable limit.
None. Replace the piston.
Worn threads can cause the link pin to disconnect from the piston. At least three thread lengths must be present in the piston link pin screw hole to hold the safety screw in place.
If the piston bushing or surrounding area shows signs of wear, dimensionally inspect. See Table 5-2 for applicable limits.
No dimensional limits. Damage must not interfere with the sealing ability of the O-ring.
See Figure 5-2 for minimum permitted wall thickness.
See Figure 5-2 for maximum permitted beta rod hole dimensions.
The maximum permitted diameter is 0.377 inch (9.58 mm).
Page 5-12Rev. 11 Oct/0161-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
Guide Rod A-717 Previous and Current ConfigurationsFigure 5-3
W10141 W10142
End does not have chamfer and radius
Guide Rod A-717(Currentconfiguration)
Guide Rod A-717(Previousconfiguration)
Threaded end has chamfer and radius
Page 5-13Rev. 17 Jun/0461-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
NOTE: Some older C-3021-4 and -4L pistons may have A-717 guide rods that do not have a chamfer and radius on the threaded end. Propeller models HC-B3TN-5( ) that have the start lock attached to the 834-( ) guide collar unit must use only pistons that have a guide rod with a chamfer and radius. Propeller models HC-B3TN-5( ) that have the start lock attached to the bulkhead may use C-3021-4 and 4L pistons, which can have A-717 guide rodsofeitherconfigurationorcanhaveanycombinationofthetworodconfigurations.See Figure 5-3.
11. Piston Unit(Continued)
G. A-717 Piston Guide rod that has a chamfer and radius on the threaded end. Installed in a C-3021-4 or C-3021-4L piston. See Figure 5-3.
H. Dye penetrant inspect the entire piston in accordance with the Dye Penetrant Inspection chapter of Hartzell Standard Practices Manual 202A (61-01-02). It is not necessary to remove the anodized coating before dye penetrant inspection.
Scratches are permitted, but gouges are not permitted.
No cracks are permitted.
Replace the piston guide rod in accordance with the Standard Repairs chapter of Hartzell Standard Practices Manual (61-01-02).
None. Replace the piston.
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PROPeLLeR MAINTeNANce MANUAL 118F
Link Screw Hole
Link Arm Figure 5-4
W10068APS2087
NOTE: B-1901 Link Arm shown.
Link Arm
Link Pin Hole
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PROPeLLeR MAINTeNANce MANUAL 118F
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
12. Link Arm (70)
A. Visually inspect each link arm for indications of twisting or distortion.
B. Dimensionally inspect the ID of the link pin hole and link screw hole of each link arm.
C. Dimensionally inspect the thickness of the end of the link arm, adjacent to the link screw hole. Refer to Figure 5-4.
D. Magnetic particle inspect the link arms in accordance with the Magnetic Particle Inspection chapter of Hartzell Standard Practices Manual 202A (61-01-02).
E. Visually inspect each link arm for wear to the cadmium plating.
Distortion is not permitted. Flatness must be less than 0.015 inch (0.38 mm) from one hole to the other.
The maximum permitted ID of the link pin hole is 0.3785 inch (9.614 mm). The maximum permitted ID of the link screw hole is 0.5665 inch (14.389 mm).
The minimum permitted thickness for the end of the link arm is 0.400 inch (10.16 mm).
A crack is not permitted.
Wear through the cadmium plating is not permitted.
None. Replace the link arm.
If the ID is greater than the permitted serviceable limits, replace the link arm.
If the thickness is less than the permitted serviceable limits, replace the link arm.
If there is a crack, replace the link arm.
Replate and bake the link arm in accordance with the Cadmium Replating chapter of Hartzell Standard Practices Manual 202A (61-01-02).
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PROPeLLeR MAINTeNANce MANUAL 118F
Radial Maximum allowabledepth of damage in this area (dashed-lines) is 0.005 inch (0.12 mm)
Dep
th
Blade Split Bearing Figure 5-5
Fretting damage is allowed on the outer diameter of the bearing races. Damagemustnotaffectthetightfitwith the guide ring.
W10000
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PROPeLLeR MAINTeNANce MANUAL 118F
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
13. Blade Split Bearing (570)
A. Visually inspect the ball bearing groove for wear. See Figure 5-5.
B. Visually inspect the bearing races for corrosion and pitting.
C. Visually inspect the outer diameter of all bearing races for fretting damage.
D. Magnetic particle inspect the bearing races in accordance with the Magnetic Particle Inspection chapter of Hartzell Standard Practices Manual 202A (61-01-02).
14. Bearing Guide Ring (610)
A. Magnetic particle inspect and replate in accordance with the Magnetic Particle Inspection and the Cadmium Replating chapters of Hartzell Standard Practices Manual 202A (61-01-02).
If the ball bearing groove showswear, dimensionally inspect it.Maximum allowable depth of damage is 0.005 inch (0.12 mm).
No corrosion is allowed. Maximum allowable depth of pitting is 0.005 inch (0.127 mm).
Fretting damage is allowed on the outer diameter of the bearing races. Damagemustnotaffectthetightfitwith the guide ring.
If the guide ring is not tight.
No cracks are allowed.
No cracks are allowed.
None. Replace the bearing race.
Light corrosion may be removed with a Scotch Brite pad CM47. Replace the bearing race if corrosion cannot be removed, or if pitting is deeper than 0.005 inch (0.127 mm).
Clean the damaged area thoroughly using a Scotch Brite pad CM47 to minimize fretting damage.
None. Replace the bearing race.
None. Replace the bearing race.
None. Replace the bearing guide ring.
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PROPeLLeR MAINTeNANce MANUAL 118F
NOTE: A B-3002-( ) beta rod without a thread relief in this area must be replaced
Machined Retaining Ring - Must have letter "H" stamped on it
B-3002-( ) Beta Rod (320)
Retainer (310)
Retaining Rings (330)
B-3475(A)-( ) Beta Rod Unit (300)
Threaded Area
Threaded Area
0.370 Inch (9.39 mm)
W10306 NBETAROD.TIF W10046
Low Stop Rod (Beta Rod) Figure 5-6
0.125 Inch (3.17 mm)
Page 5-19Rev. 11 Oct/0161-10-18check
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
PROPeLLeR MAINTeNANce MANUAL 118F
NOTE 1: A B-3002-( ) rod that does not have a thread relief in the bottom threaded end, as shown in Figure 5-6, must be replaced at overhaul.
NOTE 2: B-3475(A)-( ) rod unit, as shown in Figure 5-6, incorporates pressed-on retaining rings, which are removed and discarded at overhaul. See the Assembly chapter of this manual for installation procedures.
Each rod must be straight. Any rod with indications of distortion must be replaced.
Damage that wears through the chrome surface is cause for replacement of the rod.
Damage or wear exceeding 10 degrees of circumference is cause for replacement of the rod.
Except for a few minor scratches and corners with cadmium plate missing, cadmium plating must completely cover the threaded areas of the low stop rod.
Damage, deformation, or wear to the ring exceeding 0.010 inch (0.25 mm) is cause for replacement of the rod.
A stamped letter "H" must be present on the machined retaining ring of the B-3002-( ) rod, indicating the part was heat treated. See Figure 5-6.
See Figure 5-6 for applicable limits.
No cracks are allowed.
15. Low Stop Rod (Beta Rod) (320)
A. Visually inspect each rod for indications of bending or distortion.
B. Visually inspect each rod for damage that penetrates thechromefinish.
C. Visually inspect the condition of the threaded areas of each rod.
D. Visually inspect the cadmium plate coverage on the threaded areas of each rod.
E. Visually inspect the machined retaining ring for damage and wear on older style [B-3002-( )] rods. See Figure 5-6.
F. Dimensionally inspect the OD of each rod.
G. Magnetic particle inspect each rod in accordance with the Magnetic Particle Inspection chapter of Hartzell Standard Practices Manual 202A (61-01-02).
None. Replace the low stop rod.
None. Replace the low stop rod.
None. Replace the low stop rod.
Replate and bake the rod in accordance with the Cadmium Replating chapter of Hartzell Standard Practices Manual 202A (61-01-02).
None. Replace the low stop rod.
None. Replace the low stop rod.
None. Replace the low stop rod.
None. Replace the low stop rod.
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PROPeLLeR MAINTeNANce MANUAL 118F
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PROPeLLeR MAINTeNANce MANUAL 118F
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
16. Low Stop Rod Retainer (310)
A. Visually inspect each low stop rod retainer for corrosion.
B. Visually inspect each beta rod retainer for cadmium plate coverage.
C. Visually inspect each low stop rod retainer for scratches.
No corrosion is allowed.
Except for a few minor scratches and corners with cadmium plate missing, complete cadmium plate coverage is required.
The maximum allowable depth for a scratch is 0.005 inch (0.12 mm).
If corrosion is 0.005 inch (0.12 mm) deep or less, remove the corrosion and replate the low stop rod retainer in accordance with the Cadmium Replating chapter of Hartzell Standard Practices Manual 202A (61-01-02).
If corrosion exceeds 0.005 inch (0.12 mm) depth, replace the low stop rod retainer.
Replate and bake the low stop rod retainer in accordance with the Cadmium Replating chapter of Hartzell Standard Practices Manual 202A (61-01-02).
None. Replace the low stop rod retainer.
Page 5-22Rev. 11 Oct/0161-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
See View AE
BF
Low Stop collar (Beta Ring) Figure 5-7
View A
G (0.078 inch minimum)
Surface C
Surface D
Surface H
Surface H
I
BETACOLRCOLRDETA
Page 5-23Rev. 19 Dec/0661-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
None. Replace the low stop collar.
None. Replace the low stop collar.
If scratch is 0.004 inch (0.10 mm) or less, polish to remove pushed-up material adjacent to the scratch only. If a scratch exceeds the allowable depth, replace the low stop collar.
See the Repair chapter of this manual if the damage is within the allowable limits. Replace the low stop collar if damage exceeds the allowable limit.
None. Replace the low stop collar.
None. Replace the low stop collar.
None. Replace the low stop collar.
See the Repair chapter of this manual if the damage is within the allowable limits. Replace the beta ring if damage exceeds the allowable limit.
If a groove/scratch is 0.007 inch (0.17 mm) or less, polish the inner surface, maintaining a maximum ID of the low stop collar as described in "F" above.
17. Low Stop Collar (Beta Ring) (420)
A. Visually inspect the low stop collar for cracks.
B. Visually inspect bottom of threaded holes (area B) for indications of a bump or dimple made by the low stop rod.
C. Dimensionally inspect for scratches on the sidewalls of the groove (area C).
D. Dimensionally inspect any depression or gouge in the back wall of the groove (area D).
E. Dimensionally inspect the width of the groove (area E) in the collar.
F. Dimensionally inspect the ID of the collar (area F).
G. Dimensionally inspect the widthofthebottomflangeon the collar (area G). Check a minimum of four separate points on each flange.
H. Dimensionally inspect any depression or gouge on the outside surface (area H) of the beta ring.
I. Visually inspect area beginning on the side opposite the lugs extending 0.1875 inch (4.763 mm) toward the lug side of the inner surface as shown (area I).
No cracks are allowed.
The maximum allowable height of any bump or dimple in this area is 0.004 inch (0.10 mm).
The maximum allowable depth of a scratch is 0.004 inch (0.10 mm). No pushed-up material caused by a scratch is allowed.
A depression or gouge in the groove that is 0.007 inch (0.17 mm) or less must be removed. A depression or gouge in the groove that exceeds 0.007 inch (0.17 mm) is cause for retirement of the collar.
The maximum allowable width is 0.510 inch (12.95 mm).
The ID of the collar may not exceed 5.4270 inches (13.785 cm).
The width may not be less than 0.078 (1.98 mm) inch at any one pointonthebottomflange.
A depression or gouge that is 0.007 inch (0.17 mm) or less must be removed. A depression or gouge that exceeds 0.007 inch (0.17 mm) is cause for retirement of the beta ring.
A groove/scratch of 0.007 inch (0.17 mm) deep or less must be removed. A groove/scratch that exceeds 0.007 inch (0.17 mm) is cause for retirement of the collar.
PROPeLLeR MAINTeNANce MANUAL 118F
Page 5-24Rev. 19 Dec/0661-10-18check
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
J. Visually inspect inner surface, excluding area I, above, but including the inner surface of the lug areas for grooves/scratches.
K. Visually inspect the B-3333 ring bonded to the B-3001-3 collar in the B-3334 collar assembly.
18. Pitch Change Rod (1410)
A. Visually inspect the pitch change rod for indications of cracks.
B. Visually inspect the threaded areas of the pitch change rod for damage.
C. Visually inspect the pitch change rod for cadmium plating coverage. Refer to Area "A" in Figure 5-7.1
D. Magnetic particle inspect the pitch change rod in accordance with the Magnetic Particle Inspection chapter of Hartzell Standard Practices Manual 202A (61-01-02).
E. Dimensionally inspect the OD of the pitch change rod.
F. B-3421( ) pitch change rod only - Dimensionally inspect the diameter of the pitch change rod bore. Refer to Area "B" in
Figure 5-7.1
G. B-3421( ) pitch change rod only-Usingamicrofinishcomparator sample, inspectthesurfacefinishofthe pitch change rod bore. in area B. Refer to Figure 5-7.1
The maximum permitted depth of a groove/scratch is 0.007 inch (0.17 mm).
Must be tightly bonded to the B-3001-3 collar along its edges.
A crack is not permitted.
1/4 of one thread total accumulated damage is permitted.
Except for minor scratches and corners with cadmium plating missing, complete coverage is required.
A crack is not permitted.
Refer to Table 5-3 for minimum OD limits.
The maximum permitted bore diameter is 0.383 inch (9.72 mm).
The maximum permitted surface finishis30microinches.
If a groove/scratch is deeper than the serviceable limits, polish the inner surface, maintaining maximum ID of the low stop collar as describe in "F," above.
Reinstall. See the Special Adhesive and Bonding Procedures chapter in the Hartzell Standard Practices Manual 202A (61-01-02).
If there is a crack, replace the pitch change rod.
If thread damage is greater than the serviceable limit, replace the pitch change rod.
Replate the head and bake the pitch change rod (Area "A" in Figure 5-7.1) in accordance with the Cadmium Replating chapter of Hartzell Standard Practices Manual 202A (61-01-02).
If there is a crack, replace the pitch change rod.
If the OD of the pitch change rod is less than the serviceable limits, replace the pitch change rod.
If the diameter of the pitch change rod bore is greater than the serviceable limits, replace the pitch change rod.
Ifthesurfacefinishofthepitchchange rod bore is greater than the serviceable limits, replace the pitch change rod.
Page 5-24.1Rev. 19 Dec/0661-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
Pitch change Rod Diameter Limits Table 5-3
Pitch Change Rod Minimum ODInches Millimeters
B-868( ) 0.731 18.57C-1948 0.781 19.84B-3332 0.731 18.57B-3421-( ) 0.731 18.57D-5862 0.731 18.57
Pitch change Rod B-3421( ) Figure 5-7.1
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Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
H. Pitch Change Rod Replacement Requirements
(1) All B-3018( )-2 pitch change rods used in HC-B3TN-5( ) propellers must be replaced with pitch change rod C-1948 at overhaul or propeller teardown.
(2) All B-3018( )-2 pitch change rods used in HC-B4(T,M)N-5( )( ) propellers must be replaced with pitch change rod C-1948.
(3) All B-868AS rods used in HC-B4TN-3( ) and HC-B4MP-3( ) propellers must be replaced with pitch change rod D-5862 at overhaul or propeller teardown.
(4) All B-868( ) pitch change rods that are authorized to remain in service must have the letter "T" or "S" stamped or etched on the end of the rod where the serial number is located.
(5) Inspect each C-1948 pitch change rod for an impression stamped or engraved letter "A" on a wrenchflat.
None. See the Repair chapter of this manual.
None. See the Repair chapter of this manual.
None. See the Repair chapter of this manual.
Pitch change rods that are not designated with the letter "T" or "S" must be retired from service.
The letter "A" must be impression stamped or engraved on each serviceable C-1948 pitch change rod.
If the letter "A" is not present, the rear retainer groove must be inspected with an optical comparator. The minimum permitted corner radii in the rear retainer groove is 0.015 inch (0.381 mm). The maximum permitted corner radii in the rear retainer groove is 0.025 inch (0.635 mm).
B-3018( )-2 pitch change rods removed from affected propeller assemblies must be retired from service. Replace or update the existing spring assembly to 831-75 spring assembly. See the Repair chapter of this manual.
B-3018( )-2 pitch change rods removed from affected propeller assemblies must be retired from service. Replace or update the existing spring assembly to 831-64 or 831-63 spring assembly. See the Repair chapter of this manual.
B-868AS pitch change rods removed from affected propeller assemblies must be retired from service. Replace or update the existing spring assembly to 831-76 spring assembly. See the Repair chapter of this manual.
Install a pitch change rod that is designated with a "T" or "S" in the spring assembly.
Corrective action is not required if thepitchchangerodisidentifiedwith the letter "A".
Impression stamp or engrave theletter"A"onawrenchflatofthe pitch change rod if it meets the serviceable limits. If the pitch change rod does not meet the serviceable limits, it must be retired from service.
NOTE: The D-5862 Pitch Change Rod is an optional replacement for the B-868( ) Pitch Change Rod in all other propeller assemblies. The Spring Assembly must be upgraded in order to use the D-5862 rod. Refer to the Illustrated Parts List chapter of this manual for current Spring Assembly part information for each propeller model.
Page 5-26Rev. 19 Dec/0661-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
Spring Retainer cup Typical crack Locations Figure 5-8
APS 5030
D
Spring Retainer cup ID Limits Table 5-4
Spring Retainer Cup Maximum IDInches Millimeters
A-1827( ) 0.741 18.82A-3403 Replaced by C-2858A-3613 0.741 18.82B-666 0.741 18.82C-1939 Replaced by C-2855C-2855 0.791 20.09C-2858 0.741 18.82C-5816 0.791 20.09C-5976 0.741 18.82
SPRINGCUP.XLS
Page 5-27Rev. 12 Apr/0261-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
None. Replace the spring retainer cup if it is damaged beyond the serviceable limits.
None. Replace the spring retainer cup.
None. Replace the spring retainer cup.
None. Replace the spring retainer cup.
None. Replace the spring retainer cup.
None. Replace the spring retainer cup.
Slight damage may have been donetothefirstthreadwhentheinitial hole was drilled for the safety wire. This damage is acceptable.
1/4 of one thread total accumulated damage (excluding drilldamagetothefirstthreethreads) is allowed. No additional thread damage is allowed.
1/2 of one thread total accumulated damage is allowed per threaded hole.
Safety wire holes may be"pulled out" of the spring retainer cup. This damage is allowable if a new safety wirehole can be established. No other damage is allowed.
No cracks are allowed.
See Table 5-4 for maximumID limits.
No cracks are allowed.
19. Spring Retainer Cup (1440)
A. Visually inspect the spring retainer cup for damage to the threads.
B. Visually inspect the 10-32UNF-3B threaded holes for damage.
C. Visually inspect the spring retainer cup for damage to the safety wire hole area.
D. Visually inspect the spring retainer cup for cracks.
E. Dimensionally inspect the pitch change rod hole (ID) of the spring retainer cup.
F. Inspect the spring retainer cup in accordance with the Dye Penetrant Inspection chapter of Hartzell Standard Practices Manual 202A (61-01-02). See Figure 5-8 for typical crack locations. If the cup is anodized, it is not necessary to remove the anodize coating before dye penetrant inspection.
PROPeLLeR MAINTeNANce MANUAL 118F
Page 5-28Rev. 22 Aug/1161-10-18check
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
20. Feathering Spring(1460, 1490)
A. Visually inspect each feathering spring for indications of pitting or corrosion.
B. Magnetic particle inspect each feathering spring in accordance with the Magnetic Particle Inspection chapter of Hartzell Standard Practices Manual 202A (61-01-02).
C. Special Inspection: several incidents of broken feathering springs, part number A-3496, were discovered during overhaul. This condition was caused by a seam in the bar from which the springs were manufactured. In addition to the above inspection requirements, inspect these springs for a possible crack, lap, or seam in the spring. These indications, whether located visually or magnetically, are cause for spring retirement.
No corrosion is allowed. Maximum allowable depth of pitting is 0.005 inch (0.12 mm).
No cracks are allowed.
No laps, cracks, or seams are allowed.
Light corrosion must be removed by glass bead cleaning. Replace the spring if pitting is deeper than 0.005 inch (0.12 mm).
None. Replace the spring.
None. Replace the spring.
Page 5-29Rev. 11 Oct/0161-10-18check
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
PROPeLLeR MAINTeNANce MANUAL 118F
21. Spring Assembly Thrust Bearing (1420)
A. Check the spring assembly thrust bearing for smooth operation.
B. Dimensionally inspect the bearing races for pitting or wear marks.
C. Visually inspect each bearing ball (encased in the ball spacer) for corrosion and pitting.
The bearing must rotate smoothly.
Maximum allowable damage is 0.002 inch (0.05 mm).
No corrosion or pitting is allowed.
None. Replace the thrust bearing.
None. Replace the thrust bearing.
None. Replace the thrust bearing.
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PROPeLLeR MAINTeNANce MANUAL 118F
Spacer Tube corner InspectionFigure 5-9
W10389aW10390aW10392
Unacceptable corner shapes(noflatarea)
Acceptable corner shapes
Flat
FlatFlat
Design Feature
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Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
22. Spacer Tube (1480)
A. Visually inspect for indications of wear, corrosion, and pitting.
B. Visually inspect the shape of the corner of the spacer tube, between the ID and the OD.
C. A-3042-( ) and B-1461 only: Visually inspect for anodize coverage.
D. B-1993 only: Visually inspect for zinc or cadmium plate coverage.
Corrosion is not permitted.Maximum allowable depth of wear or pitting is 0.005 inch (0.12 mm).
The corners on both ends of thespacermusthaveaflatsurfaceand acceptable corner shapes as described in Figure 5-9.
Except for a few minor scratches and corners with anodize coating missing, anodize must completely cover the outside surface of the spacer tube.
Except for a few minor scratches and corners with plating missing, zinc or cadmium plating must completely cover the outside surface of the spacer tube.
Remove light corrosion using glass bead cleaning. Refer to the Cleaning chapter of Standard Practices Manual 202A (61-01-02). Replace the spacer tube if wear or pitting is greater than the serviceable limits.
If the corner shapes do not meet the serviceable limits, replace the spacer tube.
If the anodize coverage does not meet the serviceable limits, replace the spacer tube.
If the zinc or cadmium plate coverage does not meet the serviceable limits, re-cadmium plate the spacer tube in accordance with the Cadmium Replating chapter of Hartzell Standard Practices Manual 202A (61-01-02).
PROPeLLeR MAINTeNANce MANUAL 118F
Page 5-32Rev. 19 Dec/0661-10-18check
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
Rear Retainer Inspection LimitsTable 5-4.1
Rear Retainer Minimum ODInches Millimeters
A-1460 2.227 56.57B-1994 3.116 79.15B-3010 2.237 56.82B-3646 2.237 56.82B-4008-1 3.116 79.15B-5808 2.227 56.57
23. Rear Retainer (1500)
A. Visually inspect for indications of corrosion and pitting.
B. Visually inspect for damage caused by feathering spring.
C. Dimensionally inspect the OD of the rear retainer.
Corrosion is not permitted. Maximum permitted depth of pitting is 0.005 inch (0.12 mm).
Maximum permitted depth of damage is 0.010 inch (0.25 mm).
The OD must not be less than the minimum permitted dimension listed in Table 5-4.1
Light corrosion must be removed with glass bead cleaning. Replace the rear retainer if pitting exceeds a depth of 0.005 inch (0.12 mm).
Remove material that is raised above the surface in areas where the depth of damage is less than 0.010 inch (0.25 mm). Replace the rear retainer if damage exceeds the serviceable limits.
If the OD is less than the serviceable limits, replace the rear retainer.
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Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
GUIDBUSH.XLS
Guide collar Bushing Dimensional Inspection Limits Table 5-5
Part Number Maximum IDInches Millimeters
A-116D-1A-3023
0.5150.387
13.089.83
Polish damaged area, if less than 0.020 inch (0.51 mm), and chemical conversion coat in accordance with the Chromic Acid Anodizing chapter of Hartzell Standard Practices Manual 202A (61-01-02).
Replace the guide collar if damage is greater than 0.020 inch (0.51 mm).
None. Replace the guide collar.
Replace the guide lug bushing if wear exceeds the allowable limit, if the ID exceeds the maximum allowable dimension, or if the bushing is loose in the guide collar housing. Refer to the Repair chapter of this manual for replacement procedures.
24. Guide Collar (240, 250)
A. Visually inspect the guide collar for nicks, gouges, or other damage.
B. Dye penetrant inspect the guide collar in accordance with the Dye Penetrant Inspection chapter of Hartzell Standard Practices Manual 202A (61-01-02). It is not necessary to remove the anodized coating or the guide collar bushing before dye penetrant inspection.
25. Guide Collar Bushing (260)
A. Visually and dimensionally inspect the ID of each guide collar bushing.
No nicks, gouges, or other damage are allowed.
No cracks are allowed.
Maximum oval-shaped wear of 0.008 inch (0.20 mm) is allowed. See Table 5-5 for bushing ID requirements.
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PROPeLLeR MAINTeNANce MANUAL 118F
Start Lock UnitFigure 5-10
APS5008APS5042
0.360 inch (914 mm) Minimum
0.307 inch (7.70 mm)Minimum
1.240 inch (31.75 mm) Minimum
Start Lock Pin
Start Lock Bracket
Washer
Spring
Start Lock Pin
Cotter Pin
Screw
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PROPeLLeR MAINTeNANce MANUAL 118F
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
NOTE: The inspections in this section apply only to start lock brackets that are mounted on the spinner bulkhead. See Figure 5-10.
26. Start Lock Unit (1010)
A. Start Lock Bracket (1020)
(1) Visually inspect the start lock bracket surface area (excluding the bracket bore area) for nicks, gouges, or other damage.
(2) Visually inspect the bracket bore area of the start lock bracket for corrosion.
(3) Visually inspect the start lock bracket (excluding the bracket bore area) for corrosion.
(4) Dye Penetrant Inspect the start lock bracket in accordance with the Dye Penetrant Inspection chapter of Hartzell Standard Practices Manual 202A (61-01-02). It is not necessary to remove the anodized coating before dye penetrant inspection.
No damage is allowed.
No corrosion is allowed.
No corrosion is allowed.
No cracks are allowed.
Polish the damaged area, if less than 0.005 inch (0.12 mm) deep, and chemical conversion coat in accordance with the Chromic Acid Anodizing chapter of Hartzell Standard Practices Manual 202A (61-01-02).
Replace the start lock bracket if the depth of damage is greater than 0.005 inch (0.12 mm).
None. Replace the start lock bracket.
Light corrosion up to 0.005 inch (0.12 mm) maximum depth must be removed by glass bead cleaning. Chemical conversion coat in accordance with the Chromic Acid Anodizing chapter of Hartzell Standard Practices Manual 202A (61-01-02).
Replace the start lock bracket if corrosion up to 0.005 inch (0.12 mm)maximum depth cannot be completely removed by glass bead cleaning or polishing.
None. Replace the start lock bracket.
Page 5-36Rev. 22 Aug/1161-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
830-37.epsW10445
Start Lock Housing
Spring
Start Lock Pin
Cotter Pin
B-830-37 Start Lock Unit Figure 5-12
Start Lock Bracket for hc-B4( )N-5( )(L) Propellers Figure 5-11
A-2620-1 and A-2620-3 Start Lock Pins
FlatFor A-2620-1 0.460 inch (11.68 mm) maximum
0.494 inch (12.54 mm) minimum
End
Chamfer
0.055 Inch (1.40 mm) Minimum
APS 5046
Using a cast B-3493 start lock bracket is not permitted. A forged B-3493 start lock bracket ispermanentlyidentifiedwiththeletter "F" or revision level "K" or later on the bracket.
For A-2620-3 0.510 inch (12.95 mm) maximum
Start Lock Bushing
HIGH PITCH STOP ASSEMBLY830-34
Page 5-37Rev. 22 Aug/1161-10-18check
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Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
B. Start Lock Bracket (1020):
(1) Inspect the start lock bracket used in 830-32(L) and 830-34(L) Start Lock Units, installed on HC-B4( )N-5( )(L) propeller assemblies, to ensure the wall thickness at the area of the outboard cotter pin hole is above the minimum limit.
(2) Inspect the B-3493 start lock bracket for the letter "F" or revision level "K" or later.
C. Start Lock Pin (1060), except A-2620-1 and A-2620-3
(1) Dimensionally inspect the Start Lock pin in accordance with Figure 5-10.
(2) Visually inspect the start lock pin for corrosion.
Minimum permitted bracket wall thickness is 0.055 inch (1.40 mm) in the area shown in Figure 5-11.
A B-3493 start lock bracket not permanentlyidentifiedwiththeletter"F" or revision "K" or later must be replaced. Refer to Figure 5-11.
See Figure 5-10 for dimensional limits.
Corrosion is not permitted.
None. Replace the bracket. See the Repair chapter of this manual for replacement procedures.
None. Replace the start lock bracket.
None. Replace the start lock pin.
None. Replace the start lock pin if light corrosion cannot be removed by glass bead cleaning.
NOTE: Several cast B-3493 start lock brackets used in 830-34L start lock units experienced failure due to poor alloy formulation. B-3493 start lock brackets are now produced from forged material. Forged B-3493startlockbracketsareidentifiedwiththeletter"F"orrevisionlevel"K" or later on the bracket.
Part No. "X" DimensionA-2620-1 1.330 inches (33.78 mm)A-2620-3 1.380 inches (33.78 mm)
"X"
W10445
Identification of A-2620-( ) Start Lock Pin Figure 5-12.1
PROPeLLeR MAINTeNANce MANUAL 118F
Page 5-38Rev. 22 Aug/1161-10-18check
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component Inspection criteria Table 5-1
W10387
Start Lock Plate Figure 5-13
D. Start Lock Pin A-2620-1 and A-2620-3 only (1060):
(1) Dimensionally inspect the start lock pin in accordance with Figure 5-12.
(2) Visually inspect the areasidentifiedasflat,end, and chamfer for wear or damage. See Figure 5-12.
(3) Visually inspect the start lock pin for corrosion.
See Figure 5-12 for permitted dimensional limits.
The maximum permitted depth of wear or damage is 0.005 inch (0.12 mm)
Corrosion is not permitted.
None. Replace the start lock pin.
None. Replace the start lock pin.
None. Replace the start lock pin if light corrosion cannot be removed by glass bead cleaning.
Wear Surface
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PROPeLLeR MAINTeNANce MANUAL 118F
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
A-2629
Start Lock Bushing Figure 5-13.1
OD Grip AreaThreads
Through Hole
Installation and
Removal Slot
BUSHING, START LOCKA-2629
BUSHING, START LOCKA-2629
E. Start Lock Bushing (1050)
(1) Visually inspect the bushing, not including the threads, for nicks, gouges, or other damage.
(2) Visually inspect the threads of the bushing for damage such as scoring, nicks, scratches, and impact damage.
(3) Visually inspect the through hole for wear.
(4) Visually inspect the OD grip area between the threads and the flangeforwear.
(5) Visually inspect the installation and removal slot for damage.
Maximum permitted depth of damage is 0.005 inch (0.12 mm).
1/2 of one thread total accumulated damage is permitted, Damage must not interfere with the start lock housing threads.
If there is wear, dimensionally inspect the ID bore. Maximum permitted diameter is 0.3855 inch (9.791 mm).
If there is wear, dimensionally inspect the OD of the grip area. Minimum permitted diameter is 0.548 inch (13.92 mm).
Damage that does not permit engagement of the slot for installation or removal is not permitted.
Remove raised edges or material that is pushed above the machined surfaces. If the damage is more than the permitted serviceable limits, replace the start lock bushing.
If the damage is greater than the permitted serviceable limits, replace the start lock bushing.
If the wear is greater than the permitted serviceable limits, replace the start lock bushing.
If the wear is greater than the permitted serviceable limits, replace the start lock bushing.
Remove raised edges or material that is pushed above the machined surfaces. If the damage is greater than the permitted serviceable limits, replace the start lock bushing.
61-10-18check
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Page 5-38.2Rev. 19 Dec/06
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Page 5-39Rev. 19 Dec/0661-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
27. Start Lock Plate (1230)
A. Visually inspect the start lock plate for indications of corrosion and pitting.
B. Visually inspect the start lock plate for scratches.
C. Visually inspect for wear on the surface that contacts the start lock pin. See Figure 5-13.
D. Visually inspect the start lock plate for cadmium plate coverage.
28. Beta Valve Inspection [C-3630-( )] (1600)
A. General Inspection Requirements
(1) All components of the beta valve assembly C-3630-( ) must be visually inspected for corrosion, scratches, dents, grooves, wear, or other forms of damage.
(2) Magnetic particle inspect all steel components of the beta valve assembly in accordance with the Magnetic Particle Inspection chapter of Hartzell Standard Practices Manual 202A (61-01-02).
(3) Dye penetrant inspect all aluminum components of the beta valve assembly in accordance with Hartzell Standard Practices Manual 202A (61-01-02).
No corrosion is allowed. Maximum allowable depth of pitting is 0.005 inch (.13 mm).
Maximum allowable depth of a scratch is 0.005 inch (0.12 mm).
Maximum allowable depth of wear is 0.020 inch (0.50 mm).
A few random scratches are acceptable; otherwise, cadmium plate must completely cover the start lock plate.
Seethespecificinspectionrequirements of this chapter.
No cracks are allowed.
No cracks are allowed.
Corrosion to a maximum depth of 0.005 inch (0.13 mm) must be removed by glass bead cleaning. Replace the start lock plate if pitting exceeds 0.005 inch (0.13 mm).
None. Replace the start lock plate.
None. Replace the start lock plate.
Replate and bake the start lock plate in accordance with the Cadmium Replating chapter Hartzell Standard Practices Manual 202A (61-01-02).
Replace any component that has indications of corrosion or damage that cannot be repaired in accordance with the serviceable limits of this chapter.
None. Replace the component.
None. Replace the component.
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component Inspection criteria Table 5-1
PROPeLLeR MAINTeNANce MANUAL 118F
1 11
32
√16
B-3606
Beta Feedback Rod Figure 5-14
44
5 inches(127 mm)
B. Beta Feedback Rod (1670)See Figure 5-14.
(1) Visually inspect the beta feedback rod for localized damage, dents, scratches, or grooves.
(2) Dimensionally inspect the outside diameter.
(3) Dimensionally inspect the groove diameter.
(4) Dimensionally inspect the OD of the area indicated as "4".
(5) Inspect the surface finishontheareaindicated"√"(Figure5-14)usingamicrofinishcomparator sample or profilometer.
No damage is allowed in these areas (Refer to areas 1 in Figure 5-14).
The minimum allowable OD is 0.663 inch (16.8 mm).
The minimum allowable groove diameter is 0.556 inch (14.12 mm).
The minimum allowable OD is 0.372 inch (9.44 mm).
In area 4 in Figure 5-14, the maximumallowablesurfacefinishis 16 microinches.
None. Replace the beta feedback rod.
None. Replace the beta feedback rod.
None. Replace the beta feedback rod.
None. Replace the beta feedback rod.
None. Send the beta feedback to Hartzell Propeller Inc. for refinishing.
Page 5-41Rev. 11 Oct/0161-10-18check
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component Inspection criteria Table 5-1
PROPeLLeR MAINTeNANce MANUAL 118F
1
2
3
4
B-3645-AB-3645-B
Spring Retainer Figure 5-15
C. Spring Retainer (1640)
See Figure 5-15.
(1) Dimensionally inspect the width of the tab.
(2) Dimensionally inspect the ID of the spring retainer.
(3) Dimensionally inspect the depth of the spring retainer.
(4) Dimensionally inspect thewidthoftheflange.
The minimum allowable width is 0.200 inch (5.08 mm).
The maximum allowable ID is 1.200 inches (30.48 mm).
The maximum allowable depth is 0.370 inch (9.40 mm).
The minimum allowable width is 0.045 inch (1.14 mm).
None. Replace the spring retainer.
None. Replace the spring retainer.
None. Replace the spring retainer.
None. Replace the spring retainer.
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component Inspection criteria Table 5-1
PROPeLLeR MAINTeNANce MANUAL 118F
D. Outer Beta Valve Spring (1650)
(1) Visually inspect for corrosion, nicks, or damage.
(2) Dimensionally inspect the free length of the outer beta valve spring.
E. Inner Beta Valve Spring (1660)
(1) Visually inspect for corrosion, nicks, or damage.
(2) Dimensionally inspect the free length of the inner beta valve spring.
F. Beta Valve Spacer (1620)
Visually inspect the beta valve spacer for wear or damage.
Damage that can be buffed out without removing metal is permitted.
Free length must be greater than 6.86 inches (174.2 mm).
Damage that can be buffed out without removing metal is permitted.
Free length must be greater than 5.88 inches (149.4 mm).
No indications of wear or damage are allowed.
None. Replace the outer beta valve spring.
None. Replace the outer beta valve spring.
None. Replace the inner beta valve spring.
None. Replace the inner beta valve spring.
None. Replace the beta valve spacer.
Page 5-43Rev. 11 Oct/0161-10-18check
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component Inspection criteria Table 5-1
PROPeLLeR MAINTeNANce MANUAL 118F
1
45
6
2W10067
Beta Valve Washer Figure 5-16
3
G. Beta Valve Washer (1710)
See Figure 5-16.
(1) Dimensionally inspect the thickness of the beta valve washer.
(2) Visually inspect all edges for local damage.
(3) Dimensionally inspect the OD of the beta valve washer.
(4) Dimensionally inspect the ID of the beta valve washer.
(5) Dimensionally inspect the ID of the pin head cutout.
(6) Dimensionally inspect the depth of the pin head cutout.
The minimum allowable thickness is 0.180 inch (4.57 mm).
No visible damage is allowed.
The minimum allowable OD is 0.663 inch (16.84 mm).
The maximum allowable ID is 0.133 inch (3.37 mm).
The maximum allowable ID is 0.270 inch (6.85 mm).
The maximum allowable depth is 0.130 inch (3.30 mm).
None. Replace the beta valve washer.
None. Replace the beta valve washer.
None. Replace the beta valve washer.
None. Replace the beta valve washer.
None. Replace the beta valve washer.
None. Replace the beta valve washer.
Page 5-44Rev.11 Oct/0161-10-18check
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PROPeLLeR MAINTeNANce MANUAL 118F
B-3602
Beta Valve Shaft Adaptor Figure 5-17
15
5
55
6 7
16 7
2
2
34
H. Beta Valve Shaft Adaptor (1750) See Figure 5-17.
(1) Dimensionally inspect the OD of the shaft adaptor.
(2) Dimensionally inspect the OD of the groove.
(3) Dimensionally inspect the ID of the groove (2 places).
(4) Dimensionally inspect the ID of the internal lands (4 places).
(5) Visually inspect the groove surfaces.
(6) Dimensionally inspect the outerflangeOD.
(7) Dimensionally inspect the OD of the groove.
The minimum allowable OD is 1.245 inches (31.62 mm).
The minimum allowable OD is 1.138 inches (28.90 mm).
The maximum allowable ID is 0.929 inch (23.59 mm).
The maximum allowable ID is 0.753 inch (19.12 mm).
No localized damage, dents, scratches, or grooves are allowed.
The minimum allowable OD is 1.495 inches (37.97 mm).
The minimum allowable OD is 1.391 inches (35.33 mm).
None. Replace the shaft adaptor.
None. Replace the shaft adaptor.
None. Replace the shaft adaptor.
None. Replace the shaft adaptor.
None. Replace the shaft adaptor.
None. Replace the shaft adaptor.
None. Replace the shaft adaptor.
Page 5-45Rev. 11 Oct/0161-10-18check
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PROPeLLeR MAINTeNANce MANUAL 118F
2
4
2√16
√16
3
B-3632
Beta Valve Spool Figure 5-18
I. Beta Valve Spool (1770)
See Figure 5-18.
(1) Inspectthesurfacefinishon the areas indicated "√"usingaprofilometeroramicrofinishcomparator sample.
(2) Dimensionally inspect the
OD of the spool (2 places).
(3) Dimensionally inspect the thicknessoftheflat.
(4) Dimensionally inspect the ID of the spool.
Thesurfacefinishmustbeat least 16 microinches.
The minimum allowable OD is 0.6243 inch (15.85 mm).
The minimum allowable thickness is 0.180 inch (4.57 mm).
The maximum ID is 0.132 inch (3.35 mm).
None. Replace the spool.
None. Replace the spool.
None. Replace the spool.
None. Replace the spool.
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PROPeLLeR MAINTeNANce MANUAL 118F
B-3631
Beta Valve Sleeve Figure 5-19
2 3
616
√
√
16
4
51
J. Beta Valve Sleeve (1720) See Figure 5-19.
(1) Dimensionally inspect the ID of the beta valve sleeve.
(2) Dimensionally inspect the depth of the slot in the end of the beta valve sleeve.
(3) Dimensionally inspect the ID of the 4 holes in the sleeve.
(4) Dimensionally inspect the OD of the beta valve sleeve.
(5) Dimensionally inspect the ID of the beta valve sleeve.
(6) Visually inspect the contact surfaces on the flangeofthebetavalvesleeve.
(7) Inspectthesurfacefinishon the areas indicated "√"usingamicrofinishcomparator sample or profilometer.
The maximum allowable ID is 0.667 inch (16.94 mm).
The depth of the hole must be between 0.577 and 0.617 inch (14.65 and 15.67 mm).
The ID of each hole must be between 0.1853 and 0.1875 inch (4.70 and 4.76 mm).
The minimum OD is 0.746 inch (18.94 mm).
The maximum ID is 0.6254 inch (15.88 mm).
No localized damage, dents, scratches, or grooves are allowed.
Thesurfacefinishmustbeat least 16 microinches.
None. Replace the beta valve sleeve.
None. Replace the beta valve sleeve.
None. Replace the beta valve sleeve.
None. Replace the beta valve sleeve.
None. Replace the beta valve sleeve.
None. Replace the beta valve sleeve.
None. Replace the beta valve sleeve.
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component Inspection criteria Table 5-1
PROPeLLeR MAINTeNANce MANUAL 118F
2
12½ Inches√16
B-3633
Beta Valve Push Rod Figure 5-20
K. Beta Valve Push Rod (1790)
See Figure 5-20.
(1) Dimensionally inspect the ID of the beta valve push rod.
(2) Dimensionally inspect the OD of the threaded area of the rod.
(3) Inspect the surface finishintheareaindicated"√"usingamicrofinishcomparatorsampleorprofilometer.
The maximum allowable ID is 0.243 inch (6.17 mm).
The minimum allowable OD is 0.415 inch (10.54 mm).
Thesurfacefinishmustbeatleast16 microinches or the rod must be retired from service.
None. Replace the beta valve push rod.
None. Replace the beta valve push rod.
None. Replace the beta valve push rod.
Page 5-48Rev.11 Oct/0161-10-18check
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component Inspection criteria Table 5-1
PROPeLLeR MAINTeNANce MANUAL 118F
12
3
4
A-3619
Reverse Pitch Indicator Pin Figure 5-21
L. Reverse Pitch Indicator Pin (1700)
See Figure 5-21.
(1) Visually inspect the edges of the head of the reverse pitch indicator pin for indications of wear or damage.
(2) Dimensionally inspect the pin head OD.
(3) Dimensionally inspect the pin head width.
(4) Dimensionally inspect the pin OD.
No wear or damage are allowed.
The minimum allowable OD is 0.225 inch (5.71 mm).
The minimum allowable thickness of the pin head is 0.116 inch (2.94 mm).
The minimum allowable pin OD 0.122 inch (3.09 mm).
None. Replace the reverse pitch indicator pin.
None. Replace the reverse pitch indicator pin.
None. Replace the reverse pitch indicator pin.
None. Replace the reverse pitch indicator pin.
Page 5-49Rev. 11 Oct/0161-10-18check
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component Inspection criteria Table 5-1
PROPeLLeR MAINTeNANce MANUAL 118F
√
NOTE: At least three measurements should be taken with a two-point micrometer.
B-3652
Beta Valve Push Rod SpoolFigure 5-22
11
√ 16
16
45
2
√ 16
The minimum allowable OD is 0.6243 inch (15.85 mm).
The minimum allowable thickness is 0.180 inch (4.57 mm).
Thesurfacefinishmustbeat least 16 microinches.
The maximum allowable ID is 0.243 inch (6.17 mm).
The minimum allowable OD is 0.436 inch (11.07 mm).
None. Replace the rod spool.
None. Replace the rod spool.
None. Replace the rod spool.
None. Replace the rod spool.
None. Replace the rod spool.
M. Beta Valve Push Rod Spool (1790)
See Figure 5-22.
(1) Dimensionally inspect the OD of the lands on the push rod spool.
(2) Dimensionally inspect the width of theflange.
(3) Inspect the surface finishintheareaindicated " √ " usingamicrofinishcomparator sample orprofilometer.
(4) Dimensionally inspect the ID of the rod end.
(5) Dimensionally inspect the OD of the rod.
Page 5-50Rev.11 Oct/0161-10-18check
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component Inspection criteria Table 5-1
PROPeLLeR MAINTeNANce MANUAL 118F
3
5(6X)
B-2692-BB-2692-A
engine cover Figure 5-23
41
2
The minimum allowable OD is 2.314 inches (58.77 mm).
The maximum allowable bearing ID is 0.4400 inch (11.17 mm).
No damage is allowed in the indicated areas.
The minimum allowable width of theflangeis0.230inch(5.84 mm).
The maximum allowable ID of each hole is 0.288 inch (7.31 mm).
None. Replace the engine cover.
Replace the bearing if it exceeds the maximum allowable ID. Refer to the Repair chapter of this manual.
None. Replace the engine cover.
None. Replace the engine cover.
None. Replace the engine cover.
N. Engine Cover (1830)
See Figure 5-23.
(1) Dimensionally inspect the OD of the O-ring groove.
(2) Dimensionally inspect the ID of the bearing.
(3) Visually inspect the indicated surfaces for localized damage, dents, scratches, or grooves.
(4) Dimensionally inspect the width of theflange.
(5) Dimensionally inspect the ID of each hole.
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PROPeLLeR MAINTeNANce MANUAL 118F
2
W10066
Valve Bushing Figure 5-24
None. Replace the valve bushing.
None. Replace the valve bushing.
No wear, gouges, or damage are allowed.
The minimum length of the valve bushing is 0.502 inch (12.75 mm).
O. Valve Bushing (1850)
See Figure 5-24.
(1) Visually inspect all surfaces of the valve bushing for wear, grooves, gouges, or other damage.
(2) Dimensionally inspect the length of the valve bushing.
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component Inspection criteria Table 5-1
PROPeLLeR MAINTeNANce MANUAL 118F
1
2
3
4
A-3621-2W10064
Rod end Fitting Figure 5-25
None. Replace the rod end fitting.
None. Replace the rod end fitting.
None. Replace the rod end fitting.
None. Replace the rod end fitting.
The maximum allowable groove width is 0.318 inch (8.07 mm).
The maximum allowable ID of the passage is 0.5645 inch (14.33 mm).
The maximum allowable ID of the hole is 0.1925 inch (4.88 mm).
The minimum allowable width of thefittingis0.496inch (12.59 mm).
P. Rod End Fitting (1860)
See Figure 5-25.
(1) Dimensionally inspect the width of the groove.
(2) Dimensionally inspect the ID of the bushing passage.
(3) Dimensionally inspect the ID of the hole.
(4) Dimensionally inspect thewidthofthefitting.
Page 5-53Rev. 11 Oct/0161-10-18check
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PROPeLLeR MAINTeNANce MANUAL 118F
1
2
W10065
Rod end cap Unit Figure 5-26
None. Replace the rod end cap unit.
None. Replace the rod end cap unit.
The minimum allowable distance acrosstheflatsis0.670inch (17.01 mm).
The maximum allowable ID is 0.144 inch (3.65 mm).
Q. Rod End Cap Unit (1870)
See Figure 5-26.
(1) Dimensionally inspect the distance acrosstheflats.
(2) Dimensionally inspect the ID.
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PROPeLLeR MAINTeNANce MANUAL 118F
Type "A" Weight Slug
Type "B" Weight Slug
NOTE: All surfaces machined
NOTE: Machined casting, some surfaces not machined
examples of Weight SlugsFigure 5-27
Inspect for seams or cracks
W10385W10386
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component Inspection criteria Table 5-1
Light corrosion must be removed by glass bead cleaning. Replace the balance weight if the depth of pitting exceeds 0.005 inch (0.13 mm).
Replate the balance weight in accordance with the Cadmium Replating chapter of Standard Practices Manual 202A (61-01-02).
Light corrosion must be removed by glass bead cleaning. Replace the weight slug if the depth of pitting exceeds 0.010 inch (0.25 mm).
None. Replace the weight slug.
None. Replace the weight slug.
Replate the weight slug in accordance with the Cadmium Replating chapter of Hartzell Standard Practices Manual 202A (61-01-02).
No corrosion is allowed. Maximum allowable depth of pitting is 0.005 inch (0.12 mm).
A few random scratches are acceptable; otherwise, cadmium plate must completely cover the balance weight.
No corrosion is allowed. Maximum allowable depth of pitting is 0.010 inch (0.25 mm).
1/2 of one thread accumulated damage per threaded hole is allowed.
No seams or cracks are allowed.
A few light, random scratches are acceptable; otherwise, cadmium plate must completely cover the weight slug.
29. Balance Weight
A. Visually inspect the balance weight for indications of corrosion and pitting.
B. Visually inspect the cadmium plate coverage.
30. Weight SlugRefer to Figure 5-27
A. Type "A" slug and Type "B" slug - Visually inspect the weight slug for indications of corrosion and pitting.
B. Type "A" slug and Type "B" slug - Visually inspect the threaded holes of the weight slug, if present.
C. Type "B" slug only - Magnetic Particle inspect the slot corners for seams or cracks, in accordance with the Magnetic Particle Inspection chapter of Hartzell Standard Practices Manual 202A (61-01-02).
D. Type "A" slug and Type "B" slug - Visually inspect for cadmium plate coverage.
Page 5-56Rev. 11 Oct/0161-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
e
Area "A"Minimum 0.370 inch (9.39 mm)
O-ring Groove
Spacer (455)Figure 5-28
B = Mounting Stud clearance holeC=DowelPinThru-Hole(Toreceiveengineflangedowelpin)
O-ring Groove Surface
W10409BW10410
D = Dowel Pin Hole (For spacer dowel pin insertion)
Propeller Side
engine Side
E = Spacer attachment screw hole
A = Spacer thickness
e
BB
BB
B
B
c
D
D
c
B
B
Page 5-57Rev. 11 Oct/0161-10-18check
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PROPeLLeR MAINTeNANce MANUAL 118F
31. Spacer (455)
A. Dimensionally inspect the spacer. See Area "A" in Figure 5-28.
B. Visually inspect both mating surfaces, excluding the O-ring grooves, of the spacer for scratches, gouges, pitting, or other surface imperfections.
C. Visually inspect the mounting stud clearance holes ( "B" in Figure 5-28) for scratches, gouges, pitting or other surface imperfections.
None. Replace the spacer.
Rework is allowed to a depth of 0.010 inch (0.25 mm) and must be within an area no greater than 0.150 inch (3.81 mm) diameter. Rework must be at least 0.25 inch (6.3 mm) from any other area of rework.
Replace the spacer if damage exceeds the acceptable limits.
Rework is allowed to a depth of 0.010 inch (0.25 mm). Rework must be at least 0.25 inch (6.3 mm) from any other area of rework.
Replace the spacer if damage exceeds the acceptable limits.
Minimum allowable thickness (area "A") is 0.370 inch (9.39 mm).
The maximum allowable depth of damage is 0.003 inch (0.07 mm). The maximum allowable diameter of an individual pit or area of damage is 0.0625 inch (1.588 mm). No linear corrosion pitting is allowed.
The maximum allowable depth of damage is 0.002 inch (0.05 mm). The maximum allowable total area of damage is 0.010 square inch (6.45 square mm). The maximum allowable diameter of an individual pit or area of damage is 0.0625 inch (1.588 mm). The maximum acceptable length for an individual scratch is 0.25 inch (6.35 mm). No linear corrosion pitting is allowed.
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PROPeLLeR MAINTeNANce MANUAL 118F
D. Visually inspect the dowel pin thru-holes for scratches, gouges, pitting or other surface imperfections. See "C" in Figure 5-28.
Dimensionally inspect the dowel pin thru-holes.
E. Visually inspect dowel pin holes ("D" in Figure 5-27) for scratches, gouges, pitting or other surface imperfections.
NOTE: Remove and replace dowel pins at overhaul.
Dimensionally inspect dowel pin holes "D" in Figure 5-27.
F. Visually inspect the spacer attachment screw holes ("E" in Figure 5-27) for scratches, pitting,
and other surface imperfections.
G. Visually inspect the surfaces of both the O-ring grooves (Engine side and Propeller side). See Figure 5-27.
Rework is allowed to a depth of 0.005 inch (0.12 mm). Rework must be at least 0.25 inch (6.3 mm) from any other area of rework.
Replace the spacer if damage exceeds the acceptable limits.
None. Replace the spacer.
Rework is allowed to a depth of 0.005 inch (0.12 mm). Rework must be at least 0.25 inch (6.3 mm) from any other area of rework.
Replace the spacer if damage exceeds the acceptable limits.
None. Replace the spacer.
Polish to remove raised material.
Replace the spacer if linear corrosion pitting is present.
Rework is allowed to a depth of 0.005 inch (0.12 mm) and within an area no greater than 1.0 linear inch (25.4 mm). The rework must be at least 0.25 inch (6.3 mm) from any other area of rework.
Replace the spacer if damage exceeds the acceptable limits.
The maximum allowable depth of damage is 0.002 inch (0.05 mm). The maximum allowable diameter of an individual pit or area of damage is 0.0625 inch (1.588 mm). No linear corrosion pitting is allowed.
The maximum allowable hole diameter from the engine side surface to a depth of 0.024 inch (0.61 mm) is 0.504 inch (12.8 mm). The maximum allowable hole diameter measured from 0.025 inch below the engine flangesidesurfaceandbeyond is 0.503 inch (12.7 mm).
The maximum allowable depth of damage is 0.002 inch (0.05 mm). The maximum allowable diameter of an individual pit or area of damage is 0.0625 inch (1.588 mm). No linear corrosion pitting is allowed.
The maximum allowable hole diameter is 0.4995 inch (12.687 mm).
No raised material is allowed. No linear corrosion pitting is allowed.
The maximum allowable depth of damage is 0.002 inch (0.05 mm). The maximum allowable diameter of an individual pit or area of damage is 0.0625 inch (1.588 mm). No linear corrosion pitting is allowed.
Page 5-59Rev. 17 Jun/0461-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
Inspect Serviceable Limits corrective Action
component Inspection criteria Table 5-1
H. Magnetic Particle inspect the spacer in accordance with the Magnetic Particle Inspection chapter of Hartzell Standard Practices Manual 202A (61-01-02).
I. Visually inspect the cadmium plate coverage on the spacer.
32. Guide Lug (340)
A. Visually inspect the cadmium plate coverage on the guide lug.
B. Dimensionally inspect the guide lug bushing ID.
No indications or cracks are allowed.
A few random scratches are acceptable. Otherwise, cadmium plate must completely cover the spacer.
A few random scratches are acceptable. Otherwise, cadmium plate must completely cover the guide lug.
The maximum permitted bushing ID is 0.383 inch (9.72 mm).
None. Replace the spacer.
Replate and bake the spacer in accordance with the Cadmium Replating chapter of Hartzell Standard Practices Manual 202A (61-01-02).
Replate and bake the guide lug in accordance with the Cadmium Replating chapter of Hartzell Standard Practices Manual 202A (61-01-02). The guide lug ID must be masked during replating, and the bushing must be replaced in accordance with the Special Adhesive and Bonding chapter of Hartzell Standard Practices Manual 202A (61-01-02).
If the guide lug bushing is loose, or the ID exceeds the maximum permitted serviceable limit, the guide lug bushing must be replaced in accordance with the Special Adhesive and Bonding chapter of Hartzell Standard Practices Manual 202A (61-01-02).
Page 5-60Rev. 20 Oct/0761-10-18check
PROPeLLeR MAINTeNANce MANUAL 118F
33. Special Mandatory Inspection Requirements
A. Hub Pilot Tube Bores in Certain Four-Blade Propellers Mandatory Inspection Requirements
To comply with AD 94-03-11 and Service Bulletin A186( ), some hubs that were previously installed on MU-2 series aircraft before their current service must be removed and sent to the Hartzell Propeller Service Center for a one-time inspection.
(1) Beech A100 and A100A with HC-B4TN-3(A)/T10173F(N),(B,K)-12.5
See AD 95-03-03 and Service Bulletin A196( ), for complete inspection criteria and instructions.
(2) MU-2-26A,-36A,-40,-60(andSTCModified)Four-BladewithLT10282-5.3R
See AD 95-01-02 and Service Bulletins A182( ), A183( ), and A188( ) for complete inspection criteria and instructions.
B. Guide Collars B-834-20 and B-834-22 in Propeller Models HC-B3TN-5(M,N,P)
(1) Guide collars B-834-20 and B-834-22 installed on HC-B3TN-5(M,N,P) propellers require additional intermediate inspections for cracks. Refer to the Guide Collar section of this chapter for inspection criteria.
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-1Rev. 19 Dec/06
REPAIR - CONTENTS
1. General .................................................................................................................... 6-5
A. Shot Peening ....................................................................................................... 6-5B. Minor Damage to Metal Parts............................................................................. 6-5
2. Blade Repair ............................................................................................................ 6-5
3. Hub Unit Repair ....................................................................................................... 6-5
4. Mandatory Hub Replacement .................................................................................. 6-5
A. Effectivity ............................................................................................................ 6-5B. Compliance ........................................................................................................ 6-5C. Hub Ordering Information ................................................................................... 6-7D. The A-6275 and A-6275-1 Conversion Kits ........................................................ 6-9E. The A-6514 Replacement Kit ............................................................................. 6-9F. Replacement and Conversion Kit Parts List ..................................................... 6-10
5. Blade Clamp Repair............................................................................................... 6-12
6. Spinner Assembly Repair ...................................................................................... 6-12
7. Cylinder Repair ...................................................................................................... 6-12
8. Piston Unit Repair .................................................................................................. 6-13
A. Plastic Bushing Removal and Replacement .................................................... 6-13B. Replacement of A-717 Guide Rod.................................................................... 6-13C. Repair of Link Pin Unit Safety Screw Hole ....................................................... 6-15D. ModificationofC-3021-()PistonforInstallationofExternalFeatheringStoponHC-B3TN-3()Propellers .................................................. 6-17
9. BetaRing(LowStopCollar)Repair(-3PropellerModels,only) ........................... 6-20
A. General Repair ................................................................................................. 6-20B. Interior Surface Repair ..................................................................................... 6-20
10.Guide Collar Repair................................................................................................ 6-21
A. Replacement of Guide Collar Bushings ........................................................... 6-2111.The Start Lock Unit ................................................................................................. 6-23
A. StartLockAssemblyReplacementontheHC-B4()()-5(L)Propeller .............. 6-23 B. RepairingtheB-830-36StartLockAssemblyontheHC-B3TN-5() When the Pin Interferes with the Stop Screw on the Piston ............................ 6-25
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-2Rev. 19 Dec/06
12.ReplacingtheC-3630-()BetaValveEngineCoverBearing ................................. 6-26
13. Rework of A-304 Linkscrew .................................................................................. 6-27
14.ConversionofPropellerModelHC-A3(MV,V)F-7toHC-A3(MV,V)F-7B ................ 6-28
A. Effectivity .......................................................................................................... 6-28B. Discussion ........................................................................................................ 6-28C. Procedure ......................................................................................................... 6-28
15. Establishing Proper Fit Between Cylinder and Hub when Start Lock Assemblies are Installed on the Guide Collar ....................................... 6-31
A. Effectivity .......................................................................................................... 6-31B. Discussion ........................................................................................................ 6-31C. Procedure ......................................................................................................... 6-32
16. Mandatory Blade Clamp Replacement .................................................................. 6-34
A. Effectivity .......................................................................................................... 6-34B. Discussion ........................................................................................................ 6-34C. Procedure ......................................................................................................... 6-34
17. Mandatory Spring Assembly Replacement ............................................................ 6-35
A. Spring Assemblies ............................................................................................ 6-35B. Pitch Change Rod Replacement ...................................................................... 6-36C. Spring Retainer Cup Replacement................................................................... 6-38
18. Carbon Block Assembly ......................................................................................... 6-39
A. Repair of Binding Problem ............................................................................... 6-39B. Replacement of Carbon Block Unit or Yoke in the Carbon Block Assembly .... 6-40
REPAIR - CONTENTS
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-3Rev. 19 Dec/06
C-840-91Configuration:TheBulkheadisonthePropellerSideofthe SpinnerMountingPlate(380) ......................................................... Figure 6-1 ............. 6-8
C-840-139Configuration:TheBulkheadisontheEngineSideofthe SpinnerMountingPlate(380) ......................................................... Figure 6-2 ............. 6-8
Plastic Piston Bushing Replacement .................................................... Figure 6-3 ........... 6-12
ExternalFeatherStopConfiguration ................................................... Figure 6-4 ........... 6-16
Repairing Interior Surface of Beta Ring ............................................... Figure 6-5 ........... 6-20
Start Lock Assembly and Start Lock Plate Contact ............................. Figure 6-6 ........... 6-22
Start Lock Pin Dimensions .................................................................. Figure 6-7 ........... 6-24
C-3630-()BetaValveEngineCoverBearing ...................................... Figure 6-8 ........... 6-26
Linkscrew Rework Limits for Hub Clearance ........................................ Figure 6-9 ........... 6-27
Cylinder Inspection ............................................................................ Figure 6-10 .......... 6-30
Guide Collar Inspection ..................................................................... Figure 6-11 .......... 6-30
Guide Collar Support Ring Inspection ............................................... Figure 6-12 .......... 6-32
IdentificationofB-3018()-2andC-1948PitchChangeRods ............. Figure 6-13 .......... 6-36
IdentificationofB-868ASandB-5862PitchChangeRods ................. Figure 6-14 .......... 6-37
Carbon Block Assembly....................................................................... Figure 6-15 .......... 6-39
REPAIR - LIST OF ILLUSTRATIONS
Hub and Conversion Kit Ordering Information.......................................Table 6-1 ............. 6-7
Replacement and Conversion Kit Parts Lists ........................................Table 6-2 ........... 6-10
Plastic Piston Bushing Replacement Tolerances ..................................Table 6-3 ........... 6-13
A-2626-()SocketHeadCapScrewSpecifications ...............................Table 6-4 .......... 6-18
New Guide Collar Bushing Diameters ..................................................Table 6-5 ........... 6-21
Conversion Kit B-3682 ..........................................................................Table 6-6 ........... 6-29
A-5950SpringAssemblyModificationKit ..............................................Table 6-7 ........... 6-34
REPAIR - LIST OF TABLES
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-4Rev. 19 Dec/06
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PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-5Rev. 11 Oct/01
WARNING: DONOTATTEMPT INTHEFIELDANYREPAIR,REPLACEMENT,REWORK,REPLATING,REANODIZINGORRESHOTPEENINGPROCEDURENOTSPECIFICALLYAUTHORIZEDBYHARTZELLPROPELLER INC. OR NOT SPECIFICALLY REFERRED TO IN HARTZELLMANUALS.CONTACTTHEFACTORYFORGUIDANCEABOUT THE AIRWORTHINESS OF ANY PART WITH UNUSUAL WEAR OR DAMAGE.
1. General
A. Shot Peening
CAUTION: THE PEENING MARKS ON CERTAIN PROPELLER PARTS ARE NOT TOOLMARKSANDSHOULDNOTBEREMOVED.
Certain surfaces of propeller assembly parts have been shot peened at the factory to improve fatigue strength.
Shotpeenedsurfacesmayneedreshotpeeningbecauseofrust,galling,ornicks.See theHartzellStandardPracticesManual202A(61-01-02)forshotpeeningprocedure.Reshot peening must be done only by Hartzell-approved facilities.
B. Minor Damage to Metal Parts
Eliminateallevidenceofscratches,nicks,burrs,andotherminordamagebyusinga fineemeryclothorScotchBritepad.Besuretoblendthepolishedareainwiththe surroundingarea.Useextremecaretocompletelyremovethedamagewhileremoving as little material as possible.
Make sure the part is still within tolerance after any type of repair. See the Check and Fits and Clearances chapters of this manual.
2. Blade Repair
Forbladerepair,replacement,andreworkinstructions,seeHartzellManual133C(61-13-33) foraluminumbladesor135F(61-13-35)forcompositeblades.
3. Hub Unit Repair
SeetheSteelHubOverhaulchapterofHartzellStandardPracticesManual202A(61-01-02), for requirements and procedures for repairing steel hub units.
4. Mandatory Hub Replacement
A. Effectivity
These instructions apply to all Hartzell Propeller Inc. steel hub propellers installed on turbine engine aircraft.
B. Compliance
Compliance is required in accordance with Table 1 of AD-96-18-14.
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-6Rev. 11 Oct/01
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PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-7Rev. 11 Oct/01
Propeller Model Hub Part Number Order Part Number
HC-B3TN-2 C-840-60 C-840-60HC-B3MN-3() C-840-60 C-840-60HC-B3TN-3() C-840-60 C-840-60HC-B3MN-5 C-840-60 C-840-60HC-B3TN-5C(L) C-840-87 A-6514HC-B3TN-5D(L) C-840-87 A-6514HC-B3TN-5E C-840-87 A-6514HC-B3TN-5F(L) C-840-87 A-6514HC-B3TN-5G C-840-87 A-6514HC-B3TN-5K C-840-87 A-6514HC-B3TN-5M(L) C-840-60 C-840-60HC-B3TN-5N(L) C-840-60 C-840-60HC-B3TN-5P C-840-60 C-840-60HC-B3TN-5SL C-840-60 C-840-60HC-B3TN-5U C-840-60 C-840-60HC-A3VF-7() C-840-82 C-840-82HC-B3TF-7() C-840-116 C-840-116HC-B4MP-3() C-840-140 C-840-140HC-B4TN-3() C-840-89ORC-840-139 C-840-139HC-B4MN-5AL C-840-139 C-840-139HC-B4MN-5L C-840-91 OR C-840-139 C-840-139 & A-6275* HC-B4TN-5() C-840-91ORC-840-139 C-840-139&A-6275-1*HC-B4TN-5()L C-840-91ORC-840-139 C-840-139&A-6275*
* Several propeller models were manufactured with 840-91 and 840-139 hub assemblies.Ifthepropellerwasmanufacturedwiththe840-139hub,itwillnotrequiretheA-6275(-1)conversionkitbecauseitalreadyusestheupdatedstartlock components. The propellers manufactured with 840-91 hub assemblies will require theA-6275(-1)conversionkitwhenthehubisreplacedwiththe840-139hubassembly. See paragraph 4.D. of this chapter.
C. Hub Ordering Information
Use the propeller model and hub information in Table 6-1 to determine the correct hub partnumberandkit(whereapplicable)toorderforcompliancewithAD-96-18-14
Hub and Conversion Kit Ordering InformationTable 6-1
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-8Rev. 11 Oct/01
C-840-91 Configuration: The Bulkhead is on the Propeller Side of the Spinner Mounting Plate (380) Figure 6-1
C-840-139 Configuration: The Bulkhead is on the Engine Side of the Spinner Mounting Plate (380) Figure 6-2
4WAY-5K.PLT
1200
1215
1240
10101210
460
450
3801245
1260
400 440 430
4WAY-5.PLT
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-9Rev. 11 Oct/01
D. The A-6275 and A-6275-1 Conversion Kits
The A-6275 and A-6275-1 conversion kits are required in order to replace the C-840-91hubwiththeC-840-139hubinstalledonHC-B4()N-5()(L) propellers.
(1) ThespinnerbulkheadfortheC-840-91islocatedonthepropellersideofthespinner mounting plate. See Figure 6-1. The spinner bulkhead for the C-840-139 is located on the engine side of the spinner mounting plate. The difference in clearances between the two spinner bulkhead mounting arrangements requires different start locks and start lock plates to be installed when the C-840-91 hub assembly is replaced by the C-840-139 hub assembly. See Figure 6-2.
(2) C-840-91hubscanbeidentifiedbythesteppedrecessonthehubflange where the spinner mounting plate is installed during assembly.
(3) ModelDesignation
(a) WhentheC-840-91hubisreplacedwiththeC-840-139hubinstalledonaHC-B4()N-5()(L)propeller,thepropellermodeldesignationischangedasfollows:
HC-B4TN-5C becomes HC-B4TN-5F HC-B4TN-5CL becomes HC-B4TN-5FL HC-B4TN-5DL becomes HC-B4TN-5GL HC-B4TN-5EL becomes HC-B4TN-5HL(b) Thenewmodelnumbermustbestampedonthehub.RefertotheParts
IdentificationandMarkingchapteroftheHartzellStandardPracticesManual,202A(61-01-02)forinformationonproperlocationandmarkingofsteel hubs.
E. The A-6514 Replacement Kit
The A-6514 replacement kit is required when replacing the C-840-87 hub. The A-6514 replacement kit includes the B-3029-1 spinner mounting plate that must be used with the new hub.
(1) C-840-87hubshaveasteppedrecessonthemountingflangeforinstallationofthe B-3029-1 spinner mounting plate. The thickness of the B-3029-1 spinner mounting plate is critical because it is compressed between the engineflangeandthepropellerflangewhenthepropellerisinstalledandcan influenceboltandflangestresses.Becauseofthiscriticalthickness,allexistingB-3029-1spinnermountingplatesaretobediscardedwhenthehub is replaced and the spinner mounting plate included with the A-6514 kit is to be installed.
NOTE: TheB-3029-1spinnermountingplatecontainedintheA-6514kitismanufactured to a closer tolerance than those previously installed.
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-10Rev. 11 Oct/01
Replacement and Conversion Kit Parts ListsTable 6-2
(2) Notethereplacementofthespinnermountingplateinthepropellerlogbook.
F. Replacement and Conversion Kit Parts Lists.
PART NUMBER DESCRIPTION QTY
C-840-60 HUB ASSEMBLYC-1478 •HUB 1A-1891-()A •PILOTTUBE 3B-3897-1 •ExPANSIONPLUGS 3
C-840-82 HUB ASSEMBLYC-1477 •HUB 1A-1496 •PILOTTUBE 3792400014 •#14CORKSEAL 3
C-840-116 HUB ASSEMBLYC-1967 •HUB 1A-1891-(A) •PILOTTUBE 3B-3897-1 •ExPANSIONPLUGS 3
C-840-118 HUB ASSEMBLYD-4005 •HUB 1B-4020-() •PILOTTUBE 5B-3897-1 •ExPANSIONPLUGS 5
C-840-139 HUB ASSEMBLYD-3405-2 •HUB 1A-1891-()A •PILOTTUBE 4B-3897-1 •ExPANSIONPLUGS 4
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-11Rev. 11 Oct/01
PART NUMBER DESCRIPTION QTY
C-840-140 HUB ASSEMBLYD-4001 •HUB 1A-1891-()A •PILOTTUBE 4B-3897-1 •ExPANSIONPLUGS 4
C-840-146 HUB ASSEMBLYD-2087 •HUB 1B-4020-() •PILOTTUBE 5B-3897-1 •ExPANSIONPLUGS 5
A-6514 HC-B3()N-5()REPLACEMENTKITB-3029-1 •SPINNERMOUNTINGPLATE 1C-840-87 •HUBASSEMBLY 1C-1478-1 ••HUB 1A-1891-()A ••PILOTTUBE 3B-3897-1 ••ExPANSIONPLUGS 3
A-6275 HC-B4()N-5()LCONVERSIONKITA-3495 •STARTLOCKPLATE 4B-830-34L •STARTLOCKUNIT 4C-3492 •SPINNERMOUNTINGPLATE 1
A-6275-1 HC-B4()N-5()CONVERSIONKITA-3079 •STARTLOCKPLATE 4B-830-34 •STARTLOCKUNIT 4C-3492 •SPINNERMOUNTINGPLATE 1
Replacement and Conversion Kit Parts ListsTable 6-2, Continued
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-12Rev. 11 Oct/01
Piston Bore I.D.
A-862-()PlasticBushing
W10063
Bushing I.D.
5. Blade Clamp Repair
See theBladeClampOverhaul chapter ofHartzellManual 202A (61-01-02),StandardPractices, for requirements andprocedures for repairing clamps.
6. Spinner Assembly Repair
SeeHartzellManual 127 (61-16-27),SpinnerAssemblyMaintenance InstructionGuide,for requirements and procedures for repairing spinner assemblies.
7. Cylinder Repair
A. Removeanyevidenceofgougingorwearonthecylinder(200)withinrepairlimits.Refer to Check chapter of this manual for repair limits.
NOTE: The cylinder may be reground and re-chromed if necessary. For re-chroming procedures,refertoHartzellStandardPracticesManual202A(61-01-02),HardChromiumRe-Platingchapter.
Plastic Piston Bushing Replacement Figure 6-3
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-13Rev. 17 Jun/04
8. Piston Unit Repair
A. Plastic Bushing Removal and Replacement
NOTE: The followingproceduresmust beperformedbya skilledmachinist.
(1) Remove theoversizedplastic bushing, using carenot to damage thebushinggroove.
(2) Removeany remainingadhesive from thebushinggrooveby cleaningwith solvent CM106.
(3) Install theplastic bushing in thepiston. SeeFigure6-3.Refer to theSpecialAdhesive and Bonding Procedures chapter of Hartzell Manual 202A (61-01-02),StandardPractices, for procedures.
(4) Ream theplastic bushing to the indicated ID. SeeTable6-3.
(5) Test the runoutof theplasticbushing to theboreof thepistonoutboardof the plasticbushinggroove.The runoutmustbewithin0.002 inch (0.05mm).
B. Replacement of A-717 Guide Rod
Forremovalandreplacementofpistonguiderods,refertotheStandardRepairschapterofHartzellStandardPracticesManual202A(61-01-02).
Plastic Piston Bushing Replacement Tolerances Table 6-3
PISTBUSH.xLS
ID of Plastic Bushing After Reaming
Piston Unit Plastic Bushing
Inches (±0.001)
Millimeters (±0.02)
C-1451-2
C-1863
C-2303-()
C-3021-()
A-862
A-862-1
A-862-7
A-862-1
3.781
4.283
4.631
4.283
96.04
108.79
117.62
108.79
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-14Rev. 17 Jun/04
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PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-15Rev. 11 Oct/01
C. Repair of Link Pin Unit Safety Screw Hole
(1) AllpistonunitslistedinTable6-3havelinkpinunitsafetyscrewholeswith 10-32UNF-3Bthreads.Whendamaged,thesethreadedholesmayberepaired byusingamodifiedSlimsert.
NOTE: Inthepast,helicoilrepairswerealsoauthorized.Existinghelicoilsareacceptable;however,futurerepairsaretobemadeusingamodifiedSlimsertandthefollowingprocedure:
(2) ThetoolsandthepartnecessarytomakeaSlimsertrepairtothelinkpinunitsafetyscrewholesareasfollows:
(a) 0.221inch(5.61mm)DiameterNo.2Drill
(b) RepairkitTE421
1 Drive Wrench TE353
2 B-6986-192 Slimsert TE422
3 1/4-28UNF-3B Bottom Tap TE423
CAUTION: MAKESURETHEDRILLISCENTEREDANDPERPENDICULARTOTHE HOLE.
(3) RemovethedamagedthreadsusingtheNo.2drill.
CAUTION: MAKESURETHETAPTE423ISPERPENDICULARTOTHEHOLE.
(4) Usingthe1/4-28UNF-3BbottomtapTE423,re-taptheholetoadepthof0.220to0.270inch(5.59to6.85mm).
NOTE: ThiswillinsurethattheSlimsertdoesnotextendintotheslotandinterfere with the link arm.
(5) CleanthenewlydrilledandtappedholewithsolventCM106.
(6) PlacetheSlimsertTE422inalatheandremovethecounterboredendoftheSlimsert.
(7) ApplyLoctitePrimerCM127totheSlimsertTE422andthetappedhole.
(8) ApplythreadlockingcompoundCM74totheSlimsertTE422.
(9) InstalltheSlimsertbyusingthedrivewrenchTE353sothattheSlimsertisflush,orslightlybelowflush,withtheoutboardsurfaceofthepiston.
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-16Rev. 11 Oct/01
External Feather Stop Configuration Figure 6-4
B-1803-4 Cylinder
C-3021-5 Piston Unit
B-834-22 Guide Collar Unit
A-2622-1 Support Ring
A-2626-()Screw
BSD4928
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-17Rev. 11 Oct/01
D. ModificationofC-3021-()PistonforInstallationofExternalFeatheringStoponHC-B3TN-3()Propellers
InstallinganexternalfeatheringstopwillsimplifyadjustmentofthefeatherangleonHC-B3TN-3()propellerassemblies.SeeFigure6-4.Thisoptioneliminatestheneedtoremovethepiston,therodendring,andthelowstopadjustmentnutswhensettingor readjustingthefeatherangle.Itisconsideredaminormodificationthatdoesnotaffectpropeller eligibility.
(1) ModelDesignation
(a) Thepropellermodeldesignation is changedwhen theexternal feathering stopoption is incorporatedas follows:
HC-B3TN-3C becomes HC-B3TN-3KHC-B3TN-3B becomes HC-B3TN-3MHC-B3TN-3G becomes HC-B3TN-3NHC-B3TN-3H becomes HC-B3TN-3P
(b) Thesepropellermodels are theonlymodels eligible to bemodified.
NOTE: Themodificationismostconvenientlyperformedatpropelleroverhaul or any time the propeller is removed from the aircraft and engine.
(c) Thenewmodelnumbermustbestampedonthehub.RefertothePartsIdentificationandMarkingchapteroftheHartzellStandardPracticesManual202A(61-01-02)forinformationonproperlocationandmarkingofsteel hubs.
(2) ToolsRequired
(a) Drill fixtureTE51
(b) No. 21drill bit
(c) 10-32UNF-3Bbottom tap
(d) 21/64 inchdrill bit.
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-18Rev. 11 Oct/01
Part Number Length(Inches)A-2626 0.75A-2626-1 1.50A-2626-2 0.50A-2626-3 1.00A-2626-4 1.25
A-2626-( ) Socket Head Cap Screw Specifications Table 6-4
A2626.xLSAPS5088
Length
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-19Rev. 11 Oct/01
(3) Procedure
(a) Place thepistonon thedrill fixturebaseso that thepitchchange rodopening in the piston is aligned with the threaded hole in the base. Use the fastening knob to secure the piston to the base.
(b) Place thedrill guideplate in placeon thepistonbaseby inserting thedowel pins into the low stop rod holes on the piston.
NOTE: Drill fixtureBST-2920 (TE51) canbeused for either lefthandor right handpistonmodification.Ensure the correctsideof theplate is facingaway from thepiston, dependingon the typeof pistonbeingmodified.
(c) Place theNo. 21drill guide in thedrill guideplate.
1 Using theNo. 21drill bit, drill into thebaseof thepiston to adepthof 0.850±0.010 inch.
2 Repeat the drilling procedure at the other two locations around the piston base.
3 Remove the No. 21 drill guide from the drill guide plate.
(d) Place the21/64drill guide in thedrill guideplate.
1 Drill into the new hole in the piston base using the 21/64 drill bit to adepthof0.200±0.010 inch.
2 Repeat the drilling procedure at the other two locations around the piston base.
3 Remove the drill guide plate from the piston.
(e) Tap theNo. 21holesusing the10-32UNF-3B tap to thebottomof eachhole.Thoroughly clean the tappedholeswhen finished.
(4) AdditionalRequirements toComplete theModification
(a) Replace the standardB-1803-2 cylinderwith theB-1803-4 cylinder.
(b) Replace the standardB-834-12guide collar unitwith theB-834-22guide collar unit.
(c) Install theadditionalA-2622-1 support ringbetween the cylinder andhub during assembly.
(d) Install threeadditionalA-2626-( ) socket head cap screws in thepistonduring assembly.
NOTE: Various lengthsof theA-2626-( ) screwareavailable.Select the length of screw that maintains a minimum of 3/8 inch of screw engaged in the piston after feather adjustment is completed.Refer toTable6-4 for part numberspecifications.
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-20Rev. 11 Oct/01
9. BetaRing (LowStopCollar)Repair (-3PropellerModels, only)
A. General Repair
(1) Usea soft cottonwheel to polish thebeta ring (420).
(2) Usea soft cottonwheel to polish the clevis-pin in the carbonblockassembly.
B. Interior Surface Repair
The surfaceof thebeta ringgroovemaybe repaired if it iswornor scraped:
(1) Grooves/scratchesinareasAandBthatare0.007inch(0.18mm)deeporlessmust be removed. See Figure 6-5.
(2) Use80-to120-gritemerycloth,finishingwith240-gritpolishingcompound,tosmooth the surfaces of the beta ring.
0.1875 inch(4.763mm)
APS0198A
Repairing Interior Surface of Beta RingFigure 6-5
A
B
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-21Rev. 11 Oct/01
10. Guide Collar Repair
A. Replacement of Guide Collar Bushings
(1) Usingcarenot todamage theguidecollar, drill out theoversizedbushing(s).
(2) If thebushingbeing replaced is locatedat the split, drill out the stakingpin.
(3) Refer to theSpecialAdhesiveandBondingProcedureschapterofHartzell Manual 202A (61-01-02) for guide collar bushing replacement procedures.
(4) Usinga center punch, install a newstakingpin if thebushingat the splitwas replaced. Peen the end of the staking pin.
(5) Ream thebushingas required inTable6-5.
New Guide Collar Bushing Diameters Table 6-5
GUIDREAM.xLS
Plastic Bushing Finish I.D. (Inches)A-116D-1 0.508 To 0.510A-3023 0.381 To 0.384
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-22Rev. 11 Oct/01
APS0252
Start Lock Assembly and Start Lock Plate Contact Figure 6-6
NOTE:Thisportionofstartlockplatemust contact a minimum of 1/2 pin diameter.
HUB (510)
10901080
1070
10201060
12601210
380
1200
870
ITEM PART NUMBER1010 830-34 830-34L - START LOCK UNITS1090 B-3838-3-3 B-3838-3-3 - COTTER PIN1080 B-3864-38 B-3851-N832 - WASHER1070 A-3066 A-3066 - SPRING1020 B-3494 B-3493 - BRACKET 1110 A-3429 A-3429 - SOCKET HEAD CAP SCREW 1060 A-883 A-883 - PIN1260 B-3384-3 B-3384-3-HExHEADBOLT1210 B-3851-0432 B-3851-0432 - WASHER380 C-3492 C-3492-PLATE,SPINNER1200 B-3808-4 B-3808-4 - SELF-LOCKING NUT870 B-3384-12 B-3384-12-HExHEADBOLT
PIN
START LOCK PLATE
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-23Rev. 17 Jun/04
11. The Start Lock Unit
A. StartLockAssemblyReplacementontheHC-B4()()-5(L)Propeller
CAUTION: BEFOREREMOVINGSTARTLOCKS,BESURETHEPROPELLERISIN THE FEATHER POSITION INSTEAD OF SHUT DOWN ON THE STARTLOCKS.THISWILLPREVENTTHESUDDEN,FORCEFULMOVEMENTOFTHEFEATHERINGSPRINGASSEMBLYTOFEATHERPOSITION FROM START LOCK POSITION WHEN THE A-880-2SELF-LOCKINGNUTISREMOVEDFROMTHESPRINGASSEMBLY PITCH CHANGE ROD.
TheB-830-34(L)startlockassemblymayberemovedandreplacedwithoutremovingthe propeller from the aircraft. See Figure 6-6. If the start locks need to be replaced as aresultofaninspectionbetweenoverhauls:
(1) Remove spinner.
(2) Remove the self-lockingnut (10) from thepitch change rod.Thiswill allowfreemovement of thepistonunit (50), as it is connected to theblade clampsby the link arms.
CAUTION: ALL"-5"PROPELLERSINSTALLEDONTPE-331TURBINEENGINESHAVEABETATUBEINSERTEDINTHEFEATHERSPRINGBETATUBE.CAREMUSTBETAKENNOTTOMOVETHEBETATUBEWHENTHENUT(10)ISREMOVED.IFTHEBETATUBEMOVES,FLIGHTIDLEWILLNEEDTOBERESET.CHECKAIRCRAFT MANUFACTURER'S INSTRUCTIONS FOR SETTING FLIGHT IDLE ON AIRCRAFT.
(3) Remove the self-lockingnut (450) andwasher (1210) from thehexheadbolts (1260).Thiswill allow the removal of thedamaged start lock assembly.
(4) Install thenewstart lockover theexposedbolts.Reinstall thewasher(1210) and loosely install the self-lockingnuts (450).
NOTE: This procedure is to be completed on all four start locks as required.
(5) Set the start lock position.
(a) Rotate the blade to a position where the start lock plate on the clamp assembly comes in contact with the start lock pin. This establishes the start lock angle.
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-24Rev. 11 Oct/01
1.000
1.130
0.100
30 DEGREES
1.330
Tolerance=±0.010
CAUTION: SEE FIGURE 6-6 FOR CORRECT START LOCK PIN AND START LOCK PLATE CONTACT AREA.
(b) Withbothnuts retaining thestart lockassembly inasemi-secureposition,move the start lock until the proper start lock angle has been achieved.
NOTE: Use theadjustment screw in the start lockassembly for finaladjustment.
CAUTION: DO NOT TRY TO MAKE AN ADJUSTMENT WITH THE START LOCK SCREW IF THE START LOCK ASSEMBLY HAS BEEN INSTALLED AND TORQUED INTO POSITION.
(6) After thestart lockbladeanglehasbeenachieved, torque theself-lockingnuts(1200)onto thehexheadbolt (1260). See theTorqueValuesTable in the Fits and Clearances chapter of this manual. The start lock is in position and the angle is set.
Start Lock Pin DimensionsFigure 6-7
1.186W10022
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-25Rev. 11 Oct/01
(7) Followsteps1 through6 forall fourblades.Then reinstall theself-lockingnut (10).See theTorqueValuesTable in theFitsandClearanceschapterof this manual. Install thesafetybolt in thebeta tube,and reinstall thespinner assembly.
(8) Safety theadjustment screw to the start lockbody.
NOTE: At this point the propeller assembly is still in the feather position. To get the assembly back into the start lock position so that the engine canstart,activatetheengine-mountedunfeatheringpump.
B. RepairingtheB-830-36StartLockAssemblyontheHC-B3TN-5()WhenthePinInterferes with the Stop Screw on the Piston
(1) Removepin(1060)fromtheStartLockAssemblyandmodifyitaccordingtothedimensions in Figure 6-7. Pay particular attention to the chamfered area.
(2) Replace the start lock springwith spring (1070).
(3) Reassemble theB-830-36StartLockAssemblyandsecure itwithacotterpin(1090).
(4) Inspect the stop screw (1095) in thepistonguide rod. If the screw is loose,replace it with a new one that has a fresh locking element.
(a) Use the screw lengthnecessary to ensure0.38 inch (9.5mm)minimumengagement of the piston guide rod. See Table 6-2.
(b) If the screwheadextendsbeyond theguide rodmore than0.19 inch (4.8mm), install anA-319 sleeveon the screwshank.Thiswill helpeliminate interference between the stop screw and the start lock pin.
(5) Reassemble theStart LockAssemblies to thepistonguide collar. Usenewattachingscrews (1040). Torqueper theTorqueValuesTable in theFitsandClearances chapter of this manual.
(6) Retractall thestart lockpinsandsecure them ina retractedposition. Movethepiston through its range from feather to reversepitch,ensuringnocontactwith the start lock pin and the guide rod or stop screw.
(7) With thepistonguide rodsand stop screws in a position forwardof the startlockpins, release thepins into place to allow the stop screws in thepistonrods to contact thepinsevenly, establishing the start lockangle.
NOTE: Even contact can be ensured by trying to retract each high pitch pin individually.
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-26Rev. 11 Oct/01
12. Replacing theC-3630-( )BetaValveEngineCoverBearing
A. Remove the bearing.
B. Withthebearingremoved,checkdimension"A"showninFigure6-8.Ifdimension"A"isgreaterthan0.625inch(15.88mm),replacetheenginecoverandthebearing.
C. PressfitthenewB-6985bearingintotheenginecoverwithaninsertionarbor.
C-3630-( ) Beta Valve Engine Cover Bearing Figure 6-8
Shoulder of insertion arbor
Insertion arborB-6985Bearing
B-2692-B
A
Checkdimension"A"with bearing removed
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-27Rev. 11 Oct/01
13. Rework of A-304 Linkscrew
A. ReworkoftheA-304Linkscrew(740)maybenecessaryinthefollowinginstances:
NOTE: Onlynewlinkscrewsmaybereworked.
(1) BecausetheHC-A3(MV,V)F-7()propellerhasahigherthannormalpitchrange(from-3.5degreesreverseto85degreesfeather)thelinkscrewmaycontactthehub.Whenthishappens,thefullbladeanglerangecannotbeachieved.Thiscondition can be eliminated by grinding the linkscrew to remove material and allow clearance.
(2) OnpropellermodelsHC-B3()-(),contactbetweenthelinkscrewandthehubmayoccur.Whenthishappens,thefullbladeanglerangecannotbeachieved.This condition can be eliminated by grinding the linkscrew to remove material and allow clearance.
Linkscrew Rework Limits for Hub Clearance Figure 6-9
APS5016A
Material may be removed from this area.
0.50inch(12.7mm)minimum
Ensure that there is sufficientmaterialsurrounding these holes to support the cotter pin (670).
Removal of material from the linkscrew will likely intersect these twoadjacentholes.
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-28Rev. 11 Oct/01
B. Procedure for rework of the linkscrew
NOTE: Untilrecently,hubsweremodifiedduringproductioninthefactorybyremoving enough material to allow linkscrew clearance. While this practice wasacceptable,andthereareairworthyhubsstillinusethatwere modifiedinthismanner,thistypeofmodificationisnolongerrecommended.
(1) Removeonlyenoughmaterialfromthelinkscrew(740)toallowclearancewiththe hub. See Figure 6-9.
NOTE: Removalofmaterialfromthelinkscrewwilllikelyintersectthetwoadjacentholesonthatsideofthelinkscrew.
(2) Ensurethatthereissufficientmaterialsurroundingtheremaining,unaffectedholesinthelinkscrewtosupportthesafetycotterpin(670).SeeFigure6-9.
14. ConversionofPropellerModelHC-A3(MV,V)F-7 toHC-A3(MV,V)F-7B
A. Effectivity
Compliance is requiredat next overhaul or propeller disassembly onallGAF(GovernmentAircraft Factories)modelN22B,N24A,N22SorN22CNomadaircraftwith propeller assemblyHC-A3(MV,V)F-7.
B. Discussion
Additional counterweight force is required to assist the propeller into high pitch/highbladeangle position.Toprovide this assistance, additional counterweightmassmust beadded to thepropeller assembly, resulting in a change in propeller model designation.
C. Procedure
NOTE: Conversion kitB-3682providesall necessarymaterials for thismodification.SeeTable6-6.
(1) Remove theblade clampassembly from thepropeller.
(2) Removeanddiscard theexistingcounterweight (800)andslug (810) from the blade clampby removing the stakingpins (730) and the socket head capscrews (790).Use care to avoid breaking the stakingpin (730) between theclamp and the counterweight.
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-29Rev. 19 Dec/06
(3) Thoroughly clean the clamp in theareawhere the counterweight is mounted.
(4) Apply sealantCM46 to each screw (790). Install thenewcounterweight(800) to the clamp, using screws (790).Torqueeach screw (790) inaccordancewith theTorqueValuesTable in theFits andClearances chapterof this manual.
(5) Usingadrill anda sizeNo. 42drill bit, drill througheach sideof thecounterweight into thehexheaddriveopening in theheadof each screw.
Conversion Kit B-3682 Table 6-6
ITEM NO. QUANTITY PART NO. DESCRIPTION
800 3 C-3669 COUNTERWEIGHT ARM720 3 A-65 STAKINGPIN,COUNTERWEIGHT 760 6 A-47-1 CLAMP GASKET 770 6 A-2017 CLAMP BOLT -775 6 A-2031 WASHER 780 6 A-2043-1 CLAMP NUT 790 6 A-2036-22 SOCKET HEAD CAP SCREW 730 6 A-285 STAKING PIN 860 6 B-6588-1 LUBRICATION FITTING 850 6 B-6544 LUBRICATION FITTING CAP 750 6 A-321 SOCKETSCREWS,CLAMP 710 6 B-3838-3-2 COTTERPIN,SOCKETSCREW 400 1 C-3317-228 O-RING 430 6 A-1328-1 BOLT 440 6 A-1381 WASHER -155 1 C-3317-012 O-RING 1610 1 A-2678 NUT 810 3 B-3663-3 SLUG 820 6 B-3386-14H BOLT
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-30Rev. 11 Oct/01
PartNo. Z-1DimensionB-1803-3 0.490±0.010B-1803-4 0.462±0.010
Z-1
Cylinder Inspection Figure 6-10
Z-2
0.250
0.125
0.500
3.795 dia.
x
PartNo. xDimensionB-2623 0.050B-2623-1 0.068
Guide Collar Inspection Figure 6-11
ASD4939
W10057
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-31Rev. 11 Oct/01
(6) Insert a stakingpin (730) through the counterweight and into eachscrew (790) until the stakingpin is flushwith the counterweight.
NOTE: A cotter pin (710)maybeused in placeof the stakingpin(730).
(7) Proper counterweight-to-clampcontactmust bemaintainedduringassembly.Follow the procedures found in Hartzell Standard Practices Manual 202A (61-01-02),BladeClampOverhaul chapter.
(8) Drill thehole in the counterweight to allow installationof the counterweightdowel pin (720).Follow theprocedures found inHartzellStandardPracticesManual 202A (61-01-02),BladeClampOverhaul chapter.
(9) Usebolts (820) to attach theweight slug (810) to the counterweight.Torquethebolts (820). See theTorqueValuesTable in theFits andClearanceschapter of this manual.
(10) Safetywire thebolts.
(11) Usinga roundbottommetal impression stamp, reidentify thehubmodel asHC-A3(MV,V)F-7B.
(12) Makea logbookentry indicating that propeller hasbeen converted.
15. Establishing Proper Fit Between Cylinder and Hub when Start lock Assemblies are Installed on the Guide Collar
A. Effectivity
This procedureapplies to propellermodelsHC-B3TN-5N( ),HC-B3TN-5M( ), andHC-B3TN-5P( ),HC-B3TN-5U( ),HC-B3TN-5W( ) .
B. Discussion
Thepropeller assemblymayexperienceaproblemwhere thepistonguide collarappears to be looseor tends to rotate, causingbindingor improper actionof thestart lockassembly.When this problem is reported, or at thenext overhaul, thefollowing procedure will strengthen the system and eliminate the possibility of rotational movement.
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-32Rev. 11 Oct/01
C. Procedure
(1) Disassemble thepropeller.
(2) Inspect the cylinder and verify dimensionZ-1 inFigure6-10.
(3) Inspect theguide collar and verify dimensionx inFigure6-11.
(4) Inspect theguide collar support ringand verify dimensionT inFigure6-12.
(5) After inspecting theparts, rework them toensureproper cylinder-to-hubandcylinder-to-guide-collar fit and correct guide collar rotational play.
(a) Turnandmachine the cylinder in a latheuntil Z-1dimensionequals0.462±0.010 inch (11.73±0.25mm).
Guide Collar Support Ring Inspection Figure 6-12
ASD4959
T
3.320±0.005diameter
3.750±0.005diameter
Part No. T DimensionA-2622 0.032±0.005A-2622-1 0.063±0.006
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-33Rev. 11 Oct/01
(b) After reworking theZ-1dimension, checkZ-2. IfZ-2 is less than0.490±0.010 inch (12.45±0.25mm), increase thedepth (dimensionx inFigure6-10) of the recess in theguide collar as follows:
Z-2Dimension Recess inB-830-( )Collar
0.490 inch 0.050±0.010 inch
0.462 inch 0.068±0.010 inch
NOTE: When reworking theguide collar, be careful tomaintain theconcentricity of the reworked area.
(6) Verify all fits and clearancesbefore final assembly.
(a) Install theguide collar support ring in its placeon thepropeller hub.
(b) Place themodifiedguide collar on the cylinder.Do not install the O-ring at this time.
(c) Install the cylinder on thehub.
(d) Ensure theguide collar support ring is in placeon theguide collar.
(e) Tighten the cylinder into place.Theguide collar should be free to rotate.
(7) Disassemble theparts and install theO-ring.Then continueassembling thepropeller.
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-34Rev. 11 Oct/01
16. Mandatory Blade Clamp Replacement
A. Effectivity
This requirement applies to all non-shot peened 838-97L blade clamps on HC-B4MN-5( )L/LM10585(B,ANK)+4propellers installedonCASA212-200aircraft.
B. Discussion
Theblademay slip in the clamp,which changes the settingof thebladeangles and causes rough operation of the propeller.
C. Procedure
(1) Check thepart number stampedon the clamp.Shot-peened clampswillhave the letter "P" stampedon the clampafter thepart number.
(2) Replacenon-shot peened clampswith shot peened clamps.
A-5950 Spring Assembly Modification KitTable 6-7
A-5950SpringAssemblyModificationKit(tomodify831-48to831-75)
Part Number Description Quantity C-1948 Pitch Change Rod 1
C-5816 Spring Retainer Cup 1
A-1949 Retainer,rearsplit 1
B-1993 Tube,spacer 1
B-5808 Retainer,rearspring 1 A-1989 Spacer(shim) 6
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-35Rev. 11 Oct/01
17. Mandatory Spring Assembly Replacement
A. Spring Assemblies
(1) Thefollowingspringassembliesareobsoleteandmustbereplacedatoverhaulwithanewspringassemblyasfollows:
Obsolete Spring Assembly New Spring Assembly Application
831-69(Previously-42and-22) 831-76 HC-B4MP-3() HC-B4TN-3()
831-63(Previously-43) 831-72 HC-B4TN-5()
831-64(Previously-54) 831-73 HC-B4MN-5()
831-20 831-75 HC-B3TN-5()
831-30 831-75 HC-B3TN-5()
831-38 831-75 HC-B3TN-5()
831-45 831-75 HC-B3TN-5()
(2) Springassembly831-48isobsoleteandmustbeeitherconvertedtoorreplacedat overhaul with spring assembly 831-75. See Table 6-7 for conversion kit information.
NOTE 1: ThepurposeofthisprocedureistoinstallaC-1948pitchchangerod.Usingthisrodrequiresusinganewspringretainercup,rearspringretainer,andotherparts;therefore,replacementwithan831-75 springassemblyisspecified.Insteadofbuyingan831-75springassembly,itisacceptabletopurchaseonlythosepartsnecessaryforconverting an 831-48 to an 831-75 spring assembly.
NOTE 2: AB-3018()-2pitchchangerodthathasbeenremovedfromservicemust be retired in accordance with Hartzell Propeller Standard PracticesManual202A(61-01-02),PartRetirementProcedureschapter.
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-36Rev. 11 Oct/01
W10164
0.7845 inch (19.926mm)
0.735inch(18.67mm)
0.685 inch(17.40mm) groove
0.940inch(23.88mm)diameterx0.050inch(1.27mm)wide,providesexternalvisualidentifi-cation
0.635 inch(16.13mm)
B. Pitch Change Rod Replacement
(1) PitchchangerodB-3018()-2isobsoleteandmustbereplacedwithpitchchange rod C-1948 at overhaul.
NOTE: Pitchchangerodreplacementisaccomplishedwhenspringassembly831-43or831-63isreplacedwithspringassembly831-72,whenspring assembly 831-54 or 831-64 is replaced with spring assembly 831-73,orwhenspringassembly831-20,831-30or831-45isreplaced with spring assembly 831-75.
(a) ThesepartsareidentifiablebydimensionaldifferencesshowninFigure 6-13. Part numbers may also be etched or ink stamped on the part.
(b) AB-3018()-2pitchchangerodthathasbeenremovedfromservicemustbe retired in accordance with Hartzell Propeller Standard Practices Manual 202A(61-01-02),PartRetirementProcedureschapter.
Identification of B-3018( )-2 and C-1948 Pitch Change Rods Figure 6-13
C-1948
B-3018()-2Groove
0.1875 inch (4.763mm)
0.293 - 0.378 inch (7.44-9.60mm)
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-37Rev. 11 Oct/01
Identification of B-868AS and B-5862 Pitch Change RodsFigure 6-14
APS6288APS6288A
B-868AS 0.253Inch(6.43mm)B-5862 0.345Inch(8.76mm)
PITCHCHANGEROD"x"DIMENSION
"x"
6.65 Inches(168.91mm) 0.067Inch(1.70mm)
Diameter
0.515 Inch (13.08mm)
B-868AS
SixHoles,0.250Inch(6.35mm)Diameter0.005Inch(0.13mm)
Radius
0.635 Inch(16.13mm)Diameter
B-5862
0.187Inch(4.75mm)Diameter
6.96 Inches (176.8mm)0.600 Inch
(15.24mm)Diameter
0.020Inch(0.51mm)Radius
FourHoles,0.1875Inch(4.763mm)Diameter
0.397 Inch (10.08mm)
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-38Rev. 11 Oct/01
(2) TheB-868ASpitchchangerodinstalledinfour-bladepropellermodelsisobsolete and must be replaced at overhaul with a B-5862 pitch change rod.
NOTE 1: ThreebladeHartzellpropellersarenotaffectedbythisprocedure.
NOTE 2: OthervariationsoftheB-868ASpitchchangerod(B-868AS-1,B-868AS-2,B-868AS-4,andB-868AS-5)arenotaffectedbythisprocedure.
NOTE 3: Pitchchangerodreplacementisaccomplishedwhenspringassembly831-22,831-42,or831-69isreplacedwithspringassembly831-76.
(a) ThesepartsareidentifiablebydimensionaldifferencesshowninFigure 6-14.
(b) AB-868ASpitchchangerodthathasbeenremovedfromservicemustberetired in accordance with Hartzell Propeller Standard Practices Manual 202A(61-01-02),PartRetirementProcedureschapter,andisnot to be reused in a three-blade propeller.
C. Spring Retainer Cup Replacement
(1) SpringretainercupsA-3403-2andC-1939areobsoleteandmustbereplacedat overhaulwithnewspringretainercupsasfollows:
Obsolete Spring New Spring Application Retainer Cup Retainer Cup C-1939 C-2855 HC-B4MN-5() HC-B4TN-5()
A-3403-2 C-2858 HC-B4MP-3() HC-B4TN-3()
NOTE: Replacementspringassemblies831-72,831-73,831-75and831-76include the new spring retainer.
(2) Partsareidentifiablebyinkstampedpartnumbers.
(3) AC-1939orA-3403-2springretainercupthathasbeenremovedfromservicemust be retired in accordance with Hartzell Propeller Standard Practices Manual 202A(61-01-02),PartRetirementProcedureschapter.
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-39Rev. 11 Oct/01
Carbon Block Assembly Figure 6-15
18. Carbon Block Assembly
A. Repair of Binding Problem
Theclearancebetweentheyokepinandthecorrespondinglinkage(betaleverbushing)maybecometoocloseduetoabuildupofplatingandforeignparticlesbetweenthetwopieces.SeeFigure6-15.Thismaycausebinding,andmayresultinexcessiveweartothecarbonblock,lowstopcollar,andbetalinkage.
(1) Inspectthebetaleverandcarbonblockassemblyinterfaceforfreemovement.
(2) Ifthereisbindingbetweentheyokepinandthecorrespondinglinkage(betaleverbushing),performthefollowingsteps:
(a) Disconnectthebetalinkageandremovethecarbonblockassembly(1300)fromthebetaring(420).
(b) Polishtheyokepintoprovideadequateclearanceandtoeliminatebinding.
(c) Reinstallthecarbonblockassemblyintothebetaring.SeetheCarbonBlock Assembly section of the Fits and Clearances chapter of this manual.
(d) Reconnectthebetalinkagetothecarbonblockassembly.
(e) Reinspecttomakesurethatbindingbetweenthebetaleverandcarbonblock assembly interface has been eliminated.
BPS0041
Snap Ring (1360)
Yoke Unit (1330) Cotter Pin
(1350)
Block Unit (1340)
Clevis Pin (1310)
Yoke Pin (Ref)
Beta Lever (Ref)
PROPELLER MAINTENANCE MANUAL 118F
REPAIR 61-10-18 Page 6-40Rev. 11 Oct/01
B. Replacement of Carbon Block Unit or Yoke in the Carbon Block Assembly
(1) Ifthecarbonblockunit(1340)and/ortheyoke(1330)becomeexcessivelywornbetweenoverhaulintervals,replacementofoneorbothpartsisnecessary.
NOTE: Thecarbonblockunit(1340)mustbereplacedatoverhaul.
(a) Removethecotterpin(1350)fromtheendoftheclevispin(1310).
(b) Slidetheclevispin(1310)fromtheassembly.
(c) Removethecarbonblockunit(1340).
(d) Replacetheyoke(1330)ifanywearordamageispresent,orreplacethecarbonblockunit(1340)ifexcessivewearordamageispresent.
(e) Slidetheclevispin(1310)intoplace.
(f) Securetheclevispin(1310)withacotterpin(1350).
(g) Refitthecarbonblockunit(1340).
1 Refer to the Carbon Block Assembly section of the Fits and Clearances chapter of this manual.
2 Establish the required clearance by dressing the block sides as necessary.
Page 7-1Rev. 21 Aug/0961-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
ASSEMBLY - CONTENTS1. General .................................................................................................................... 7-52. Special Case: Reassembly When the Blades Have Been Removed for Shipping .. 7-73. Hub Reassembly ..................................................................................................... 7-94. Reassembling Blade and Flange Mounting Parts.................................................. 7-11
A. Models ending in -2, -3, -5, and -7 ................................................................... 7-115. Reassembling the Spinner Support Plate .............................................................. 7-13
A. Models Ending in -2.......................................................................................... 7-13B. Models Ending in -3.......................................................................................... 7-15C. Models Ending in -5 or -7, With "Split" Spinner Support Plate ......................... 7-17D. Models Ending in -5, with "Non-Split" Spinner Support Plate ........................... 7-17
6. Mounting Hub on Assembly Table ......................................................................... 7-17A. Models Ending in -2, -5, and -7 ........................................................................ 7-17B. Models ending in -3 .......................................................................................... 7-18
7. Assembling Clamp and Counterweight.................................................................. 7-198. Installing Blades and Clamps ................................................................................ 7-21
A. Models Ending in -2, -3, -5, and -7 ................................................................... 7-219. Assembling and Installing Beta Rods ................................................................... 7-28
A. This procedure applies to models ending in -3, only ........................................ 7-2810. Assembling and Installing Cylinder and Guide Collar ........................................... 7-29
A. Models ending in -3 ......................................................................................... 7-29B. Models HC-B3TN-5M, -5ML, -5N, -5NL, -5P, -5SL, -5U, -5V, -5W
and HC-B3MN-5L ............................................................................................ 7-31C. All other models ending in -5, as well as those ending in -2 and -7 ................. 7-33
11. Assembling Feathering Spring............................................................................... 7-3512. Installing the Piston Unit........................................................................................ 7-41
A. Models ending in -3 .......................................................................................... 7-41B. Models HC-B3TN-5M, -5ML, -5N, -5NL, -5P, -5SL, -5U, -5V, -5W
and HC-B3MN-5L ............................................................................................. 7-43C. Procedure for remaining models ending in -5 and -2 models........................... 7-44D. Procedure for remaining models ending in -7 .................................................. 7-46E. Application of Blade Angle Reference Tape ..................................................... 7-49
13. Setting Counterweight Angle and Blade Pitch ..................................................... 7-51A. All models except those ending in -7................................................................ 7-51
14. Setting the Reverse Angle of the Blades ............................................................... 7-53A. Procedure for all models .................................................................................. 7-53
15. Checking Blade Track ........................................................................................... 7-54A. Procedure for all models .................................................................................. 7-54
PROPELLER MAINTENANCE MANUAL118F
Page 7-2Rev. 22 Aug/1161-10-18ASSEMBLY
ASSEMBLY - CONTENTS
16. Setting the Feathering Angle of Blades ................................................................ 7-55
A. All models except those ending in -3(AE, AEY, AF, K, KY, M, MY, N, P, PY, or Z) ................................................. 7-55
B. Models ending in -3 (AE, AEY, AF, K, KY, M, MY, N, P, PY, or Z) with External Feather Stops ............................................................................. 7-55
17. Installing Spinner Bulkhead................................................................................... 7-56
A. Start Lock Unit Reassembly ............................................................................. 7-56B. Models ending in -3 .......................................................................................... 7-57C. Models ending in -2, -7 and -5 Models With "Split" Spinner Support Plate ...... 7-59
18. Installing Beta Ring ................................................................................................ 7-59
A. Models ending in -3 .......................................................................................... 7-5919. Setting the Floating Pitch Angle of the Blades ...................................................... 7-60
A. Models ending in -5 and -7 ............................................................................... 7-6020. Setting the Low Pitch Angle of the Blades ............................................................. 7-60
A. Models ending in -2 .......................................................................................... 7-60B. Models ending in -3 .......................................................................................... 7-60
21. Checking Start Pitch Blade Angle .......................................................................... 7-62
A. HC-B3TN-3S, -3( )Y, and HC-B3( )W-3Y Models Only..................................... 7-62B. Models ending in -5 where start lock is mounted on guide collar ..................... 7-63C. Remaining models ending in -5 ....................................................................... 7-63
22. Check for Blade Slippage in Clamp ....................................................................... 7-67
A. Procedure for all models .................................................................................. 7-6723. Optional Sealant CM93 Application ....................................................................... 7-68
24. Finishing the Reassembly of the Beta System ...................................................... 7-69
A. Models ending in -3, only ................................................................................. 7-6925. Propeller Lubrication .............................................................................................. 7-69
25.1.Beta Valve Assembly Procedures ....................................................................... 7-70
A. Beta Valve Spool Assembly .............................................................................. 7-70B. Beta Valve Spring Assembly - Propeller Side ................................................... 7-71C. Beta Valve Rod End Assembly - Engine Side .................................................. 7-71
26. Label Replacement ................................................................................................ 7-71
27. Inspecting the Reassembled Propeller ................................................................. 7-73
A. Procedure for all models except -7................................................................... 7-73B. For -7 propeller models only............................................................................ 7-73
28. Special Instructions for Propeller Model HC-B(3,4)( )W-3( ) .................................. 7-75
Page 7-3Rev. 19 Dec/0661-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
ASSEMBLY - LIST OF FIGURES
Hub Arm Build-Up ................................................................................. Figure 7-1 ............. 7-6
Blade and Flange Mounting Parts ........................................................ Figure 7-2 ........... 7-10
An Example of a -5 Model with a "Split" Spinner Support Plate (380) ........................................................................ Figure 7-3 ........... 7-13
An Example of a -5 Model With a "Non-Split" Spinner Support Plate (380) ......................................................................... Figure 7-4 ........... 7-14
An Example of a -7 Model with Bracket (490) ...................................... Figure 7-5 ........... 7-14
Installing Start Lock Plate on Clamp..................................................... Figure 7-6 ........... 7-18
Attaining Clearance Between Start Lock Plate and Spinner Mounting Plate ................................................................................ Figure 7-7 ........... 7-19
CM93 Sealant Application .................................................................... Figure 7-8 ........... 7-22
Cylinder Installation .............................................................................. Figure 7-9 ........... 7-24
Preventing Contact Between the Clamp Socket Screw Head and the Start Lock Bracket ......................................................................... Figure 7-10 .......... 7-25
Obtaining Clearance Between the Stop Plate and the Link Arm on Models HC-B3TN-5CL, -5DL .................................................... Figure 7-11 .......... 7-26
Chamfer OD of Stop Plate to Clear the Beta Rod Spring .................... Figure 7-12 .......... 7-29
Configuration in Which Start Locks are Attached to Guide Collar ...... Figure 7-13 .......... 7-30
Guide Collar and Cylinder .................................................................. Figure 7-14 .......... 7-32
Feathering Spring Assembly................................................................ Figure 7-15 .......... 7-34
Placing Spring Assembly in Special Fixture ........................................ Figure 7-16 .......... 7-36
A-867 Split Ring Retainers .................................................................. Figure 7-17 .......... 7-37
Feathering Spring Assembly................................................................ Figure 7-18 .......... 7-38
Piston Unit for Models Ending in -3 ..................................................... Figure 7-19 .......... 7-40
Enlargement of Piston Guide Rod Area............................................... Figure 7-20 ......... 7-42
Application of Blade Angle Reference Tape ........................................ Figure 7-21 .......... 7-48
Correct Angle of Counterweight Relative to Axis of Piston .................. Figure 7-22 .......... 7-50
Blade Angle and Clamp Torque ........................................................... Figure 7-23 .......... 7-52
Setting Reverse Blade Angle ............................................................... Figure 7-24 .......... 7-52
Checking Feathering Angle of Blade ................................................... Figure 7-25 .......... 7-54
Start Lock Units for HC-B3TN-3S, -3( )Y, and HC-B3( )W-3Y ............. Figure 7-26 .......... 7-56
Using Dial Indicator to Check Height and Runout of Beta Ring .......... Figure 7-27 .......... 7-58
PROPELLER MAINTENANCE MANUAL118F
Page 7-4Rev. 19 Dec/0661-10-18ASSEMBLY
ASSEMBLY - LIST OF FIGURES
Obtaining Proper Start Pitch Blade Angle on HC-B3TN-3S, -3( )Y, and HC-B3( )W-3Y ......................................................................... Figure 7-28 .......... 7-62
Providing for Visual Detection of Blade Slippage in Clamp ................. Figure 7-29 .......... 7-66
Using Padded Blade Bar to Check for Blade Slippage in Clamp ........ Figure 7-30 .......... 7-66
Sealant CM93 Application ................................................................... Figure 7-31 .......... 7-68
Beta Valve Assembly ........................................................................... Figure 7-32 ......... 7-70
An Example of an Inspection Check-Off Form .................................... Figure 7-33 .......... 7-72
Dowel Pin Location in the Spacer........................................................ Figure 7-34 .......... 7-74
Spacer Installation ............................................................................... Figure 7-35 .......... 7-74
Page 7-5Rev. 19 Dec/0661-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
1. General
CAUTION 1: ACTUATION OF PROPELLERS MUST BE ACCOMPLISHED USING NITROGEN OR COMPRESSED AIR THAT HAS BEEN FILTERED FOR MOISTURE.
CAUTION 2: DO NOT EXCEED A PRESSURE OF 210 PSI (14.47 BARS) WHEN ACTUATING PROPELLERS INCLUDED IN THIS CHAPTER.
CAUTION 3: USE SUFFICIENT AIR PRESSURE TO MAKE SURE THAT THE PROPELLER ACTUATES AGAINST EACH POSITIVE STOP.
A. In preparation for reassembling and reinstalling a Hartzell Propeller, make sure that all preliminary procedures have been followed.
B. Read all assembly instructions before beginning the assembly procedures.
C. Refer to Hartzell Standard Practices Manual 202A (61-01-02) for steel hub assembly procedures.
D. Refer to Hartzell Aluminum Blade Manual 133C (61-13-33) for blade bore plug and blade bore bearing installation procedures for an aluminum blade.
E. Refer to Hartzell Composite Blade Manual 135F (61-13-35) for blade bore plug and blade bore bearing installation procedures for a composite blade.
F. Refer to Hartzell Standard Practices Manual 202A (61-01-02) for blade clamp assembly procedures.
G. Refer to the applicable aircraft type certificate data sheet or Hartzell Application Guide Manual 159 (61-02-59) to verify installation of a spinner assembly.
H. Refer to Hartzell Application Guide Manual 159 (61-02-59) for specific blade angle and counterweight slug information.
I. Properly protect all unassembled components from damage.
J. Unless instructed otherwise, lubricate all O-rings with lubricant CM12 before installing them in the propeller assembly.
K. Hartzell Recommends that the lot number and cure date for each O-ring be written on all work orders when an O-ring is installed in any propeller assembly.
L. Observe applicable torque values. Refer to Table 8-4.
M. Safety wire per NASM 33540 using 0.032 inch (0.81 mm) safety wire unless otherwise specified
N. Verify the installation of the electric de-ice system, if applicable, before beginning the assembly of the hub.
O. After the propeller is reassembled, see Hartzell Manual 202A (61-01-02), Standard Practices, for lubrication procedures.
P. After the propeller is reassembled, see Hartzell Manual 202A (61-01-02), Standard Practices, for static and dynamic balancing procedures.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-6Rev. 17 Jun/04
Hub Arm Build-UpFigure 7-1
Puller ToolTE108 (BT-223)
TE309(BST-3062)
Light Mallet
Hub Arm
Guide Ring (610)
Tool TE309(BST-3062)
Spacer A-972
Adapter Ring BT-223+10
Split Bearing (570)
Hub Arm (510)
Guide Ring (610)
Wire Retention Ring (620)
APS0191A
Page 7-7Rev. 22 Aug/1161-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
2. Special Case: Reassembly When the Blades Have Been Removed for Shipping
The propeller has been assembled and balanced at the factory. The blade angles relative to the clamps have been marked with matching red tape attached to the clamp and blade shank. Grease has been installed in the blade-hub system. Matching numbers have been put on each blade and corresponding clamp.
For convenience of shipping all blades have been removed from the assembly. The clamps have been reinstalled on the hub. The blade ends are wrapped to preserve the grease and keep out foreign materials.
When the propeller is received by the customer, the following instructions are to be followed:
A. Step A applies to propeller models HC-B(3,4)( )W-3( ) only:
NOTE: If the spacer is already attached to the hub flange, begin with step 2.B.
(1) If the spacer (455) is not attached to the hub flange, install the spacer as follows:
NOTE: If the dowel pins are already installed in the spacer, begin with step 2.A.(1)(b).
(a) Press two dowel pins (415) into the spacer (455). See Figure 7-34 for the location of the dowel pins.
(b) Lubricate the O-ring (405) with CM12 and install it in the groove in the spacer (455) that interfaces with the face of the hub flange. See Figures 7-34 and 7-35.
(c) Position the spacer (455) over the hub mounting studs (435), with the O-ring (405) facing the hub flange.
(d) Position the spacer on the hub flange.
1 If the hub flange has two 8-32 threaded holes present, position the spacer (455) so that the spacer attachment holes align with the two 8-32 threaded holes in the hub flange. See Figure 7-34.
2 If the hub flange does not have 8-32 threaded holes present, align the stud clearance holes with the hub-mounted studs (435) in the hub flange, and align the two spacer-mounted dowel pins (415) with any two dowel pin clearance holes in the hub flange. See Figure 7-34.
CAUTION: MAKE SURE THE O-RING (405) STAYS IN THE GROOVE IN THE SPACER (455). IF THE O-RING IS TWISTED OR PINCHED, OIL LEAKAGE WILL RESULT WHEN THE PROPELLER IS OPERATED ON THE AIRCRAFT.
(e) Slide the spacer (455) tight against the hub flange.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-8Rev. 11 Oct/01
(f) If the hub flange does not have threaded screw attachment holes (Figure 7-35) present to attach the spacer (455) perform the following steps:
1 Apply masking tape around the outside diameter of the spacer (455) and the hub flange to keep the spacer (455) on the propeller assembly when it is installed on the rotatable fixture.
2 Proceed to step 2.B.
(g) If the hub flange has two 8-32 threaded holes (Figure 7-35) present to attach the spacer (455) to the hub flange, perform the following steps:
1 Insert a flat head screw (465) through each screw hole in the spacer (455) and into the 8-32 threaded hole in the hub flange. See Figures 7-34 and 7-35.
CAUTION: MAKE SURE THE FLAT HEAD SCREWS (465) DO NOT PROTRUDE ABOVE THE ENGINE SIDE SURFACE OF THE SPACER (455).
2 Tighten the flat head screws (465) until snug.
3 If after they are tightened, one or both of the flat head screws (465) protrude above the engine side surface of the spacer, perform the following steps:
a Remove both flat head screws and rotate the spacer 180 degrees, aligning the screw holes in the spacer with the 8-32 threaded holes in the hub flange.
b Insert a flat head screw (465) through each screw hole in the spacer (455) and into the 8-32 threaded hole in the hub flange.
c Tighten the flat head screws (465) until snug.
d If after they are tightened, one or both of the flat head screw (465)still protrude above the engine side surface of the spacer, remove both screws.
e Apply masking tape around the outside diameter of the spacer (455) and the hub flange to keep the spacer on the propeller assembly when it is installed on the rotatable fixture.
Page 7-9Rev. 22 Aug/1161-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
CAUTION 1: USE EXTREME CARE TO AVOID DAMAGE TO THE MOUNTING STUD (435) THREADS WHEN PLACING THE HUB ON THE ROTATABLE FIXTURE.
CAUTION 2: KEEP THE MOUNTING STUD THREADS CLEAN AND FREE OF GREASE OR DIRT.
B. Install the hub on the rotatable fixture of a propeller assembly table.
CAUTION: ON PROPELLER MODEL HC-B(3,4)( )W-3( ), DO NOT USE LOCKING NUTS ON THE MOUNTING STUDS TO SECURE THE HUB TO THE ROTATABLE FIXTURE. REPEATED TORQUE/DRAG WILL WEAKEN THE EPOXY BOND ON THE MOUNTING STUDS, RESULTING IN POSSIBLE STUD-TO-HUB BOND FAILURE.
NOTE: On propeller model HC-B(3,4)( )W-3( ), install only non-locking 9/16-18 UNF-3B nuts on the mounting studs (435), just tight enough to secure the hub to the rotatable fixture.
C. Remove one of the clamps from the hub. Clean off any grease from the outer diameter of the blade shank.
D. Install the blade onto the hub, matching the blade number with the corresponding clamp number. Install the clamp onto the blade using new clamp gaskets, which are furnished.
E. Follow instructions in Assembly chapter of this manual for blade installation.
F. Repeat procedure for other blades to be installed.
G. Install link arms to connect piston to blade clamps.
H. Check blade angles by following the instructions in the Assembly chapter of this manual.
I. Torque and safety all bolts following instructions in Assembly chapter of this manual.
J. Torque test the blade relative to the clamp by following instructions in Assembly Chapter of this manual.
3. Hub Reassembly
A. Follow the procedure in the Steel Hub Overhaul chapter of Hartzell Standard Practices Manual 202A (61-01-02).
B. Refer to the Repair chapter of this manual for information about the mandatory hub replacement program.
PROPELLER MAINTENANCE MANUAL118F
Page 7-10Rev. 22 Aug/1161-10-18ASSEMBLY
Blade Assembly
(600)
(580)
(570)
(560)
(510)
Blade and Flange Mounting PartsFigure 7-2
Bearing installation
Bearing race chamfer
Ring
Bearing
O-ringBall spacer
APS5014 APS0213 APS0207
"Cavity" where bearing halves (580) will be installed
Legend:510 Hub560 O-Ring570 Bearing Retention Ring580 Split-Bearing600 Ball Bearing Spacer
Tool TE309 (BST-3062)
Page 7-11Rev. 22 Aug/1161-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
4. Reassembling Blade and Flange Mounting Parts
A. Models ending in -2, -3, -5, and -7. (1) Install the hub on the rotatable fixture of the assembly table.
NOTE: On HC-B(3,4)( )W-3( ) models only: If mounting studs (435) are present in the propeller hub flange, the spacer (455) must be installed on the hub flange before the hub can be installed on the rotatable fixture of the assembly table. Refer to the "Special Case: Reassembly When the Blades Have Been Removed for Shipping" section of this chapter for spacer installation instructions.
CAUTION: BE SURE THE INTERNAL RECESS OF THE BEARING GUIDE RING FACES OUTBOARD WHEN THE GUIDE RING IS SLIPPED OVER THE BLADE ARM FLANGE OF THE HUB UNIT (500).
(2) Use a light mallet and special tool TE309, as shown in Figure 7-1, to drive a blade retention split-bearing guide ring (610) onto one blade arm flange of the hub unit (500).
NOTE: Drive the guide ring far enough onto the blade arm flange that the ring forms a narrow channel on the inboard surface of the flange.
(3) Repeat this guide ring installation procedure for the other blade arm flanges on the hub.
(4) Use lubricant CM12 to lightly grease the inboard surface of each blade arm flange.
(5) Place the halves of an outboard bearing race (matched set) in position over one hub arm.
NOTE: The break-line for the bearing race halves should be perpendicular to the table top.
(6) Use a combination of tools TE309 and TE108 to press the guide ring far enough onto the outboard bearing race to allow insertion of the wire retention ring (620) into the groove in the blade arm flange See Figure 7-1.
(7) Install the wire retention ring.(8) Use tools TE309 and TE108 with spacer A-972, as shown in Figure 7-1,
to pull the bearing guide ring outboard far enough to allow the wire retention ring and the guide ring to contact each other.
CAUTION: THE WIRE RETENTION RING MUST BE FULLY ENCLOSED TO ENSURE IT IS NOT PINCHED.
(9) Check to make sure the wire retention ring is fully enclosed.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-12Rev. 11 Oct/01
(10) Lubricate the blade O-ring (560) with lubricant CM12 and slide it over the blade arm flange of the hub to a location inboard of the thrust bearing. Leave it there for use later in the reassembly.
(11) Repeat Steps 4.A.(2) through 4.A.(10) for the other hub arms.(12) Remove the hub unit from the rotatable fixture on the assembly table and
use special tool TE309 to hold the unit vertical. See Figure 7-2.
NOTE: The arm of the hub being fitted with bearing races must be facing down so that the hub flange and guide ring form a "cavity" that will hold the bearings.
(13) For the HC-B3TN-3( ) propeller as installed on the Beech T-34C aircraft only, replace the A-1851-T bearing race with an A-1851 bearing race (580). Add the letter "C" after the propeller hub serial number to indicate that the replacement was made.
WARNING: THE BREAK LINE OF THE BEARING-HALVES MUST BE AT A RIGHT ANGLE TO THE BREAK LINE OF THE BLADE CLAMP-HALVES.
CAUTION 1: ANY GAP BETWEEN THE HALVES OF THE OUTBOARD BEARING RACE SHOULD BE NO GREATER THAN 0.001 INCH (0.03 MM).
CAUTION 2: ALL BEARING BALLS INSTALLED IN A SINGLE BEARING MUST BE OF THE SAME GAUGE. BEARING BALLS SUPPLIED BY HARTZELL ARE OF THE SAME GAUGE.
(14) Install the ball bearing spacer (600) and the required number of bearing balls onto the outboard bearing races (580), taking care not to scratch the races.
(15) Apply a slight amount of sealant CM93 to the broken edges of the inboard bearing race (matched set). Wipe clean any excess sealant that may extrude into bearing area when the bearing halves are joined.
CAUTION: THE OPENING OF THE RETENTION RING MUST BE AT A 90 DEGREE ANGLE TO THE PARTING LINE OF THE INBOARD BEARING RACE.
(16) Place inboard halves of bearing race around one blade arm of the hub unit and install the wire bearing retention ring (570) to hold the halves in place.
CAUTION: EXCESSIVE USE OF SEALANT COULD CAUSE UNEVEN SEATING BETWEEN BLADE CLAMP AND BEARING RACE.
(17) Apply a small bead of sealant CM93 to the inboard bearing race at chamfer (break point) in order to evenly fill the void in the chamfered area of the race.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLYPage 7-13
Rev. 11 Oct/0161-10-18
(18) Slide the blade O-ring (560) outboard in place against the bearing race.(19) Wrap wide masking tape around the outside diameter of the bearing
assembly to hold the parts in place.(20) Repeat these assembly procedures for each of the other blade arms on
the hub unit.
5. Reassembling the Spinner Support Plate
NOTE: Refer to special instructions for HC-B4TN-5(G&J)L/LT10282N-5.3R in this chapter.
A. Models Ending in -2
CAUTION 1: MAKE SURE EACH HALF OF THE SPLIT SPINNER SUPPORT PLATE HAS THE SAME SERIAL NUMBER.
CAUTION 2: INSTALL THE SPINNER SUPPORT PLATE ON THE HUB MOUNTING FLANGE AT A POSITION WHICH WILL ALLOW THE BETA RODS TO PASS BETWEEN THE HUB ARMS DURING LATER ASSEMBLY PROCEDURES.
(1) Fasten the spinner support plate (380) to the hub mounting flange in ten places with hex head bolts (360).
NOTE: Do not tighten the hex head bolts at this stage of assembly.
An Example of a -5 Model with a "Split" Spinner Support Plate (380) Figure 7-3
4WAY-5GL.PLT
1215
1200
1010 3801210
450 400 440 430
1260
380
360
460
870
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-14Rev. 11 Oct/01
An Example of a -5 Model With a "Non-Split" Spinner Support Plate (380) Figure 7-4
4WAY-5
An Example of a -7 Model with Bracket (490)Figure 7-5
A3VF-7.PLT
450
460
480
490
460470
1240
1200
1215 10101210
380
1245
1260
400 440 430
450
460
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLYPage 7-15
Rev. 11 Oct/0161-10-18
(2) For a three bladed propeller, use fixture TE182 to locate the spinner support plate (380). Drill the spinner bulkhead mounting holes in the spinner support plate if required.
NOTE: A new spinner mounting plate is supplied with the bulkhead mounting holes undersized. All twelve holes must be drilled with a 0.250 drill. A previously used spinner mounting plate will already have these holes drilled.
(3) When the spinner support plate is accurately aligned with the hub mounting flange, torque all ten hex head bolts (360) per the Torque Values Table in the Fits and Clearances chapter of this manual.
(4) Safety-wire the bolts together with 0.032 inch minimum diameter stainless steel wire (CM131).
B. Models Ending in -3
CAUTION 1: INSTALL THE SPINNER SUPPORT PLATE ON THE HUB MOUNTING FLANGE AT A POSITION WHICH WILL ALLOW THE BETA RODS TO PASS BETWEEN THE HUB ARMS DURING LATER ASSEMBLY PROCEDURES.
CAUTION 2: MAKE SURE EACH HALF OF THE SPLIT SPINNER SUPPORT PLATE HAS THE SAME SERIAL NUMBER.
(1) Insert a plastic-bushed steel guide lug (340) at each of the three or four locations in the split spinner support plate (380).
NOTE: Insert guide and lug from the hub side of the split spinner support plate (380).
(2) On the table side of the spinner support plate, secure each guide lug in place with a snap ring (390). Check that snap ring is in a position where it cannot become jammed between the hub and spinner support.
(3) Fasten the spinner support plate to the hub mounting flange in ten places with hex head bolts (360) and socket head cap screw(s) (365).
NOTE 1: A three-blade propeller has one socket head cap screw and nine hex head bolts as fasteners. The spinner support plate half (380) with a single guide lug hole will use the single socket head cap screw adjacent to the installed guide lug (340). A four-blade propeller has four socket head cap screws and six hex head bolts. Because the screw(s) are installed adjacent to a nearby guide lug (340), this does not allow the use of an open wrench to tighten the hex head bolt(s) (360).
NOTE 2: Do not tighten the hex head bolts at this stage of assembly.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-16Rev. 11 Oct/01
(4) For a three bladed propeller, use fixture TE182 to locate the spinner support plate (380). For a four bladed propeller, use fixture TE183 to locate the spinner support plate. Drill the spinner bulkhead mounting holes in the spinner support plate if required.
NOTE: A new spinner mounting plate is supplied with the bulkhead mounting holes undersized. All twelve holes must be drilled with a 0.250 drill. A previously used spinner mounting plate will already have these holes drilled.
(5) When the spinner support plate is accurately aligned with the hub mounting flange, torque all hex head bolts (360) per the Torque Values Table in the Fits and Clearances chapter of this manual.
(6) Drill the screw(s) with a #42 drill and safety them and the hex head bolts with safety wire CM131.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLYPage 7-17
Rev. 12 Apr/0261-10-18
C. Models Ending in -5 or -7, With "Split" Spinner Support Plate (i.e., HC-B3TN-5M, -5ML, -5N, -5NL, -5P, -5SL, -5U, -5V, -5W; HC-B4MN-5AL, -5L; HC-B4TN-5F, -5FL, -5GL, -5HL, -5JL, - 5KL, -5ML, -5NL, -5PL, -5QL)
CAUTION: MAKE SURE EACH HALF OF THE SPLIT SPINNER SUPPORT PLATE (380) HAS THE SAME SERIAL NUMBER.
(1) Fasten the spinner support plate (380) to the hub mounting flange in ten places with hex head bolts (360).
(2) Install four (4) B-3384-( ) bolts (870) under the blade arms for spinner mounting. (See instructions in this chapter for MU-2 de-ice installation.)
NOTE: Do not tighten the hex head bolts at this stage of assembly.
(3) To accurately align the spinner support plate with the hub mounting flange, temporarily attach the spinner bulkhead to the support plate with bolts (870), washers (1215) and nuts (450).
(4) When the spinner support plate (380) is accurately aligned with the hub mounting flange, torque all ten hex head bolts (360) per the Torque Values Table in the Fits and Clearances chapter of this manual.
(5) Safety-wire the bolts together with 0.032 inch minimum diameter stainless steel wire CM131.
(6) Remove the spinner bulkhead to facilitate further assembly procedures.
D. Models Ending in -5, with "Non-Split" Spinner Support Plate (i.e., HC-B3TN-5, -5C,
-5CL, -5D, -5DL, -5E, -5FL, -5G, -5K, HC-B4TN-5, -5A, -5AL, -5C, -5CL, -5DL,
-5EL)No reassembly is needed at this point. See Figures 7-4 and 7-5.
6. Mounting Hub on Assembly Table
A. Models Ending in -2, -5, and -7.
(1) Install the hub assembly on the rotatable fixture of the assembly table.
(2) No special instructions are needed. If not already accomplished, install the expansion plug (520) in each pilot tube (530) in accordance with the Steel Hub Overhaul chapter of Hartzell Standard Practices Manual 202A (61-01-02).
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-18Rev. 11 Oct/01
B. Models ending in -3.
(1) Place the beta ring (30) over the rotatable fixture on the assembly table, with the raised surfaces of the beta rod access holes facing upward.
(2) Place the spinner bulkhead unit over the rotatable fixture.
(3) Reinstall the hub unit (510) on the rotatable fixture of the assembly table. If not already accomplished, install expansion plug (520) in each pilot tube (530) in accordance with the Steel Hub Overhaul chapter of Hartzell Standard Practices Manual 202A (61-01-02).
Installing Start Lock Plate on ClampFigure 7-6
1120
1130
1170
1160
APS6273
CLAMP (REF)
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLYPage 7-19
Rev. 11 Oct/0161-10-18
Start Lock Plate OD
Start lock Pin
If necessary, remove only a minimal amount of material from the OD and/or the OD corner of the start lock plate (1130) to attain clearance between the start lock plate and the spinner mounting plate, and between the start lock plate and the head of the inboard bolt (360).
A
7. Assembling Clamp and Counterweight
A. For all models, refer to the Clamp Overhaul chapter of Hartzell Standard Practices Manual 202A (61-01-02).
B. For all models, refer to the Hartzell Propeller Application Guide for information on proper counterweight slugs.
C. For HC-B3TN-3S, -3( )Y, and HC-B3( )W-3Y models only, where a start lock kit will be installed.
(1) Using hex head bolts (1160 and 1170), attach a spacer (1120) and start lock plate (1130) to the inboard side of each clamp. See Figure 7-6.
NOTE: The start lock plate(s) may need to be adjusted later to obtain the proper start pitch blade angle.
(2) Safety the hex head bolts with safety wire CM131.
Attaining Clearance Between Start Lock Plate and Spinner Mounting PlateFigure 7-7
CAUTION: THE START LOCK PLATE MUST CONTACT AT LEAST ONE HALF OF THE DIAMETER OF THE START LOCK PIN WHEN THE START LOCK UNIT IS ENGAGED.
APS6299a
A
View A-A
OD Corner Material RemovalStart Lock Plate OD
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-20Rev. 11 Oct/01
D. For all models, after each clamp (840) and counterweight (800) is assembled:(1) This step applies to HC-B3TN-3( )Y and HC-B3( )W-3Y Models only,
using the A-3419-( ) or the C-7519 start lock plate (1130):
CAUTION: THE PROPELLER MUST BE ALLOWED TO FUNCTION WITHOUT INTERFERENCE FROM THE START LOCK PLATE.
(a) There must be sufficient clearance between the OD of the start lock plate (1130) and the spinner mounting plate (380), and between the start lock plate and the head of the inboard bolt (360).
CAUTION: THE START LOCK PLATE MUST CONTACT AT LEAST ONE HALF OF THE DIAMETER OF THE START LOCK PIN WHEN THE START LOCK UNIT IS ENGAGED.
(b) If necessary, remove only a minimal amount of material from the OD and/or the OD corner of the start lock plate (1130) to attain clearance between the start lock plate and the spinner mounting plate (380). There must be enough material left on the start lock plate to properly engage the start lock pin (1060) in the start lock unit (1010). See Figure 7-7.
(c) After the removal of material from the OD of the start lock plate, paint the OD of the start lock plate with paint CM67 to protect that area from corrosion.
CAUTION: A LINK ARM (70) CANNOT BE INSTALLED ON THE CLAMP-HALF AFTER THE CLAMP HAS BEEN INSTALLED ON THE HUB UNIT.
NOTE: All link arms should have the same length from the center of the link pin hole to the center of the link screw hole.
(2) Install the link screw sleeve (230) in the large hole of the link arm (70).(3) Install the clamp protection washer (650) between the link arm and the
clamp.(4) Fit the link arm (70) onto the link screw (740).
NOTE: The raised shoulder on the link arm must face inboard, toward clamp.
(5) Push the sleeve cotter pin (670) through the hole in the end of the link screw.
(6) Open the cotter pin to safety it.
NOTE: The link arm should move freely on the link screw.
Page 7-21Rev. 19 Dec/0661-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
CAUTION: DO NOT INSTALL LUBRICATION FITTINGS (860) ON THE CLAMP AT THIS STAGE OF ASSEMBLY.
(7) Repeat these assembly procedures for the other clamps and counterweights.
8. Installing Blades and Clamps
A. Models ending in -2, -3, -5, -7
CAUTION: IF POSSIBLE, EACH BLADE MUST BE REINSTALLED ON THE HUB ARM FROM WHICH IT WAS REMOVED AT DISASSEMBLY.
(1) With the hub assembly in the horizontal position, follow the prescribed procedure for Checking Blade Track.
(2) Stand blade number one in vertical position (base up, tip down) and fill the pilot tube cavity with CM12 grease to the top of the bottom (inboard) bearing race level. See the Hartzell Standard Practices Manual 202A (61-01-02) for lubrication guidelines.
WARNING: AIR TRAPPED IN THE GREASE CAN AFFECT PROPELLER BALANCE AFTER RUN-UP.
(3) After making sure no air is trapped in the grease, press the blade onto its matching hub pilot tube.
NOTE: A slight amount of grease will ooze out around the pilot tube if the blade has been lubricated correctly.
(4) In consecutive order, repeat the lubrication and reinstallation procedure for the other blades.
CAUTION: BE SURE TO USE HARDENING GASKET COMPOUND CM46 ON THE SHOULDER RADIUS OF THE BLADE BASE.
(5) Spread approved gasket compound CM46 on the shoulder radius of the blade base in the area where it will be in contact with the blade clamp.
NOTE: A bead approximately 0.25 inch (6.4 mm) wide and 0.06 inch (1.5 mm) thick is sufficient.
(6) Remove the masking tape used to temporarily hold the blade split-bearing together.
PROPELLER MAINTENANCE MANUAL118F
Page 7-22Rev. 19 Dec/0661-10-18ASSEMBLY
APS0417
Apply CM93to Area A
Optional Application of CM93 to Area C
APS0426
Approximately 0.25 inch (6.4 mm) wide and 0.06 inch (1.5 mm ) thick
CM93 Sealant ApplicationFigure 7-8
Apply CM93to Area B
Optional Application of CM93 to Area D
Optional Application of CM93 to Area C
Optional Application of CM93 to Area D
Approximately 3/16 inch (1.58 mm)
Apply CM93to Area A
Page 7-23Rev. 19 Dec/0661-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
CAUTION: THE PARTING LINE OF THE CLAMP-HALVES MUST BE AT A RIGHT ANGLE TO THE PARTING LINE OF THE INBOARD BEARING RACE.
(7) Seal the blade clamp using the following steps:
CAUTION: SEALANT MUST NOT EXTEND ONTO THE CLAMP PARTING SURFACE. REMOVE SEALANT IF IT EXTENDS ONTO THE PARTING SURFACE.
(a) Put a small bead of sealant CM93 on the inboard bearing radius (areas A and B) to fill the void from the beveled edge of the bearing outside diameter as shown in Figure 7-8.
(8) Optionally, put a small bead of sealant CM93 on a portion of the mating surfaces (Areas C and D) on both clamp halves, as shown in Figure 7-8.
NOTE: The application of sealant CM93 to the clamp mating surfaces is an optional procedure. Application of CM93 to the clamp mating surfaces may cause the gasket to slip out of place.
(9) Install the matching clamp-half to which the counterweight is attached.
(10) Put a gasket (760) between each of the clamp-half parting surfaces.
(11) Install the other clamp-half.
CAUTION 1: A 0.06-INCH (1.5 MM) MAXIMUM OF GASKET MATERIAL SHOULD BE EVENLY EXPOSED THROUGH THE LIPS ON EACH CLAMP-HALF PARTING SURFACE. HOWEVER, GASKET MATERIAL MUST BE TRIMMED AS NECESSARY TO PROVIDE METAL-TO-METAL CONTACT WHERE THE CLAMP LUGS MEET.
CAUTION 2: DO NOT TORQUE THE OUTBOARD CLAMP BOLTS AT THIS STEP OF ASSEMBLY.
(12) On all propeller models except HC-A3( )F-7( ), apply anti-seize lubricant CM118 to the threaded portion of the outboard clamp bolts (770).
(13) Insert the outboard clamp bolts (770) and fasten them with clamp nuts (780). Hand-tighten.
NOTE: This step helps align the clamp gasket, but the clamp bolts should not be torqued at this stage.
(14) Insert inboard clamp socket screws (750).
PROPELLER MAINTENANCE MANUAL118F
Page 7-23.1Rev. 19 Dec/0661-10-18ASSEMBLY
CAUTION: DO NOT EXCEED THE RECOMMENDED TORQUE ON INBOARD CLAMP SOCKET SCREWS. SEE THE TORQUE VALUES TABLE IN THE FITS AND CLEARANCES CHAPTER OF THIS MANUAL.
(15) Tighten the socket screws by increasing torque with a conventional 5/16-inch Allen wrench.
NOTE: Torque socket head screws in 10 Ft-Lb increments (10, 20, etc.) alternating between screws at each increment.
CAUTION: DO NOT CONTACT THE INNER CLAMP-HALF WHILE DRILLING TO SAFETY THE INBOARD CLAMP SOCKET SCREWS.
(16) Using a drill and a size #42 drill bit, drill the head of each inboard clamp socket screw.
Page 7-23.2Rev. 19 Dec/0661-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
(This page is intentionally blank.)
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-24Rev. 11 Oct/01
Cylinder Installation Figure 7-9
B3TN-3N.PLT
200270
250280
890
880
510
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLYPage 7-25
Rev. 11 Oct/0161-10-18
Preventing Contact Between the Clamp Socket Screw Head and the Start Lock Bracket Figure 7-10
Grind the protruding side of theclamp socket screw (750) head to be flush, or just above flush with the surface of the clamp. Clamp Surface
Safety Wire
APS6295APS6296
PROPELLER MAINTENANCE MANUAL118F
Page 7-26Rev. 19 Dec/0661-10-18ASSEMBLY
(17) This step applies only to models HC-B3TN-5( ), where the start lock is not mounted on the guide collar:
Due to the configuration of the start lock unit on the above models, in some instances the head of the clamp socket screw (750) may interfere with the start lock bracket (1020). To prevent interference from occurring, do the following:
CAUTION 1: USE EXTREME CARE TO AVOID SCRATCHING, NICKING OR DAMAGING THE CLAMP.
CAUTION 2: DO NOT GRIND THE CLAMP SOCKET SCREW HEAD BELOW FLUSH WITH THE SURFACE OF THE CLAMP.
(a) Carefully grind the protruding side of the clamp socket screw (750) head to be flush, or just above flush with the surface of the clamp. See Figure 7-10.
(b) Paint the clamp socket screw (750) head using paint CM67 to protect the screw from corrosion.
Obtaining Clearance Between the Stop Plate and the Link Arm on Models HC-B3TN-5CL, -5DL
Figure 7-11
Remove only enough material from the end of the stop plate to obtain clearance between the stop plate and the shoulder of the link arm
Link Arm Shoulder
Align holes in stop plate (1230)with holes in outboard end of clamp
Clamp
APS6304
Page 7-27Rev. 19 Dec/0661-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
(18) Safety each socket screw.
(a) On -2, -3, and -7 models, safety each socket screw with a cotter pin (710) in such a way that the cotter pin contacts the clamp-half and prevents any tendency for the screw to back out of the clamp.
NOTE: Three loops of safety wire CM131 may be used as an alternative to safety the socket screws, if the cotter pin causes clearance problems.
(b) On -5 models, use three loops of safety wire CM131 to safety the socket screw; a cotter pin causes clearance problems.
NOTE: For -5 models where the clamp socket screw head has been ground for clearance purposes, lightly tap the loops of safety wire using a hammer to flatten them, so they will not contact the start lock bracket.
(19) On all models except HC-B3TN-5CL, and -5DL
(a) Attach the stop plate (1230) to the clamp (700) using hex head bolts (1220).
(b) Torque the hex head bolts (1220) in accordance with the Torque Table in the Fits and Clearances chapter of this manual.
(c) Safety the hex head bolts (1220) with stainless steel wire CM131.
(20) On models HC-B3TN-5CL, and -5DL only:
Due to normal manufacturing tolerance buildup, the stop plate (1230) may not properly align on the clamp, and the end of the stop plate may contact the shoulder of the link arm. When this happens, material must be removed from the stop plate to obtain clearance. See Figure 7-11.
(a) Attempt to align the holes in the stop plate (1230) with the holes on the outboard end of the clamp.
(b) If the holes in the stop plate (1230) do not align with the holes in the outboard end of the clamp, remove only enough material from the end of the stop plate to allow alignment, and to obtain clearance between the stop plate and the shoulder of the link arm.
(c) Attach the stop plate (1230) to the clamp (700) using hex head bolts (1220).
(d) Torque the hex head bolts (1220) in accordance with the Torque Table in the Fits and Clearances chapter of this manual.
(e) Safety the hex head bolts (1220) with stainless steel wire CM131.(21) Repeat these blade clamp reinstallation procedures for each of the
other propeller blades.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-28Rev. 11 Oct/01
9. Assembling and Installing Beta Rods
A. This procedure applies to models ending in -3, only.
CAUTION 1: BETA ROD RETAINER RINGS (THREE-SEGMENT COMPRESSION RINGS) MUST BE ASSEMBLED WITH THEIR SHARP EDGES AGAINST EACH OTHER.
CAUTION 2: STEPS 9.A.(1) AND 9.A.(2) DO NOT APPLY IF USING BETA ROD B-3002-( ). THE B-3002-( ) ROD HAS A MACHINED RETAINING RING.
(1) Slide two retainer rings (330) over the inboard end of one propeller beta rod (320) and into the groove provided for them in the rod.
NOTE 1: The rounded edges of the retainer rings must face away from each other.
(2) Use the special tool TE65 (AST-2849) to crimp the retainer rings together by compressing them to a 0.550-inch (13.97 mm) maximum outside diameter.
(3) Slide a beta rod retainer (310) over the outboard end of the propeller beta rod and down onto the crimped keeper rings. The crimped keeper rings fit down inside the beta rod retainer (310) ID recess.
(4) If installing a B-3002-( ) beta rod (320), install a washer (295) against the outboard shoulder of the beta rod.
NOTE: The B-3002-( ) beta rod must have an "H" stamped on the machined retaining ring, indicating that this part has been heat treated. Refer to the Check chapter of this manual.
(5) Slide a beta return spring (290) onto the outboard end of the beta rod.
(6) Use special tool TE29 (AT-725-1) to compress the beta spring by hand to approximately half its length.
NOTE: Leave the special tool on the spring to aid further assembly procedures.
(7) Follow these procedures for the remaining propeller beta rod subassemblies.
(8) Insert the assembled beta rods through the guide bushings provided for them in the spinner support plate (380).
(9) Install a new socket head cap screw (280) in the guide collar unit (250).
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLYPage 7-29
Rev. 11 Oct/0161-10-18
10. Assembling and Installing Cylinder and Guide Collar
A. Models ending in -3
Step (1) applies to HC-B3TN-3K, 3M, 3N, or 3P, only.
(1) Put the support ring (880) in place on hub shoulder. See Figure 7-9.
Steps 10.A.(2) through 10.A.(11) apply to all models ending in -3.
(2) Clean the threads on the hub unit and on the cylinder (200).
(3) Insert the socket head cap screw (280) into the guide collar (250) and slip the collar down over the low stop rods (and support ring, where appropriate).
NOTE 1: The chamfer in the guide collar (250) must face the flange on the cylinder (200). The inside diameter recess of the guide collar (250), which is where the support ring (880) fits, must face the hub.
NOTE 2: For four-blade models, only: Make sure the guide collar is positioned so the socket screw (280) can be accessed. If the screw cannot be accessed, take the collar off, turn it "up-side-down," and reinstall it.
Chamfer OD of Stop Plate to Clear the Beta Rod Spring Figure 7-12
The entire length of the OD of the stop plate must overhang the clamp enough to cover a minimum of one half of the diameter of the stop pin.
Stop Pin
Stop Plate (1230)
CAUTION: THE STOP PLATE MUST CONTACT AT LEAST ONE HALF OF THE DIAMETER OF THE STOP PIN WHEN THE STOP UNIT IS ENGAGED.
Chamfered area on OD of Stop Plate
APS6301
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-30Rev. 11 Oct/01
CAUTION 1: DO NOT APPLY SEALANT TO THE THREADS OF THE CYLINDER.
CAUTION 2: HYDRAULIC SEALANT ADHESIVE CM134 IN THE CYLINDER COULD CONTAMINATE THE AIRCRAFT ENGINE OIL.
(4) Apply a bead of hydraulic sealant adhesive CM134 in the groove of the hub (510) where the cylinder O-ring will fit. Install O-ring (890) into cylinder chamfer, facing the hub (510).
(5) Hand screw the cylinder (200) onto the hub unit (510).
(6) Use a square bar of appropriate size to fit the slot provided for it in the top of the cylinder, and torque the cylinder against the hub unit. See the Torque Values Table in the Fits and Clearances chapter of this manual.
(7) Inspect the inside of the cylinder to make sure the O-ring has not been forced out of place during the cylinder installation procedure.
(8) Inspect the slot in the top of the cylinder to make sure the square-bar wrench used for torquing did not raise any sharp edges or damage the threads.
(9) Remove any sharp edges in the wrench slot on top of the cylinder.
(10) Loosen and remove the special tools used to compress the beta springs.
B3TN-5NL.PLT
200260
270250 280
880890
1040
1010
Configuration in Which Start Locks are Attached to Guide Collar Figure 7-13
Page 7-31Rev. 21 Aug/0961-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
(11) For models HC-B3TN-3S, -3( )Y and HC-B3( )W-3Y only, make sure there is clearance between the stop plate (1130) and the beta return spring (290).
CAUTION: THE STOP PLATE MUST CONTACT AT LEAST ONE HALF OF THE DIAMETER OF THE STOP PIN WHEN THE STOP UNIT IS ENGAGED.
(a) If the stop plate contacts the beta rod spring, chamfer the OD of the stop plate (1130) just enough to allow it to clear the spring. The entire length of the OD of the stop plate must overhang the clamp enough to cover a minimum of one half of the diameter of the stop pin. See Figure 7-12.
(b) If it is necessary to chamfer the OD of the stop plate (1130) to attain clearance with the beta return spring (290), paint the chamfered area of the stop plate using paint CM67 to protect that area from corrosion.
B. Models HC-B3TN-5M, -5ML, -5N, -5NL, -5P, -5SL, -5U, -5V, -5W and HC-B3MN-5L
These models have start locks mounted on the guide collar as shown in Figure 7-13.
(1) Place the bushing (260) into the holes provided in the guide collar (250).
(2) Place a drop of bonding agent CM116 on the threads of the bushing (260). Turn the bushing (260) into the start lock (1010), but do not tighten the bushing at this time.
(3) Install the screws (1040) through the start lock housing (1010) and into the guide collar (250), but do not tighten them at this time.
(4) Tighten the bushing (260) until secure.
(5) Repeat steps (1) through (4) for the other start locks.
(6) Install the collar on the cylinder and tighten the socket head cap screw (280).
NOTE 1: The chamfer in the guide collar (250) must face the flange on the cylinder (200).
NOTE 2: The inside diameter recess of the guide collar (250), which is where the support ring (880) fits, must face the hub.
(a) Install the cylinder/collar unit into the piston and make sure everything moves freely.
(b) Tighten the screws (1040) according to the Torque Values Table in the Fits and Clearances chapter of this manual.
(7) Put the support ring (880) in place on the hub shoulder. See Figure 7-13.
(8) Clean the threads on the hub unit and on the cylinder (200).
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-32Rev. 11 Oct/01
260
510890
280250
270200
Guide Collar and Cylinder Figure 7-14
B3TN-5FL.PLT
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLYPage 7-33
Rev. 11 Oct/0161-10-18
CAUTION: DO NOT APPLY SEALANT TO THE THREADS OF THE CYLINDER.
(9) Apply a bead of hydraulic sealant adhesive CM134 in the groove of the hub (510) where the cylinder O-ring will fit.
(10) Install O-ring (890) into the cylinder chamfer, facing the hub (510).
(11) Hand screw the cylinder (200) and guide collar (250) onto the hub unit (510).
(12) Use a square bar of appropriate size to fit the slot provided for it in the top of the cylinder, and torque the cylinder against the hub unit. See the Torque Values Table in the Fits and Clearances chapter of this manual.
CAUTION: HYDRAULIC SEALANT ADHESIVE IN THE CYLINDER COULD CONTAMINATE THE AIRCRAFT ENGINE OIL.
(13) Inspect the inside of the cylinder to make sure the O-ring has not been forced out of place during the cylinder installation procedure.
(14) Inspect the slot in the top of the cylinder to make sure the square-bar wrench used for torquing did not raise any sharp edges or damage the threads.
(15) Remove any sharp edges in the wrench slot on top of the cylinder.
C. All other models ending in -5, as well as those ending in -2 and -7.
NOTE: Some models ending in -5 do not have a guide collar.
(1) Assemble the guide collar unit (250) and cylinder (200). See Figure 7-14.
NOTE 1: The chamfer in the guide collar (250) must face the flange on the cylinder (200).
NOTE 2: For -5 models with guide rods in the piston: assemble cylinder, guide collar, and piston and make sure everything moves freely.
CAUTION: DO NOT APPLY SEALANT TO THE THREADS OF THE CYLINDER.
(2) Clean the threads on the hub unit and on the cylinder (200).
(3) Apply a bead of hydraulic sealant adhesive CM134 in the groove of the hub (510) where the cylinder O-ring (890) will fit.
(4) Install O-ring (890) into the cylinder chamfer, facing the hub (510).
(5) Screw the cylinder (200) and guide collar (250) onto the hub unit (510).
PROPELLER MAINTENANCE MANUAL118F
Page 7-34Rev. 22 Aug/1161-10-18ASSEMBLY
Legend:150 O-ring180 Feathering Stop Screw200 Cylinder1410 Pitch Change Rod1420 Thrust Bearing1430 Spacer1440 Cup, Spring Retainer1450 Spacer, Spring1460 Feathering Spring (Outer)1480 Spacer Tube1490 Feathering Spring (Inner)1500 Retainer, Spring, Rear1510 Retainer, Split, Rear1520 Washer
200
1500
1510
1480
1430
1440
1410
150
1450
1460
1420
180
1520
Typical Feathering Spring Assembly
Feathering Spring Assembly Figure 7-15
APS6268 APS5075
831-75 Spring Assembly
Spring Extension
1410
14201430
1440
1450
1460
14801490
15101500
Page 7-35Rev. 22 Aug/1161-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
(6) Use a square bar of appropriate size to fit the slot provided for it in the top of the cylinder, and torque the cylinder against the hub unit. See the Torque Values Table in the Fits and Clearances chapter of this manual.
CAUTION: HYDRAULIC SEALANT ADHESIVE IN THE CYLINDER COULD CONTAMINATE THE AIRCRAFT ENGINE OIL.
(7) Inspect the inside of the cylinder to make sure the O-ring has not been forced out of place during the cylinder installation procedure.
(8) Inspect the slot in the top of the cylinder to make sure the square-bar wrench used for torquing did not raise any sharp edges or damage the threads.
(9) Remove any sharp edges in the wrench slot on top of the cylinder.
11. Assembling Feathering Spring
NOTE: A special fixture, TE59, is required for compressing the feathering spring assembly.
A. This is a general procedure that applies to all models covered in this manual. Because there are several different types of feathering spring assemblies, some portions of the instructions may not specifically apply to the model you are assembling.
CAUTION: SEE THE REPAIR, CHAPTER OF THIS MANUAL FOR INFORMATION ON MANDATORY PITCH CHANGE ROD REPLACEMENT.
(1) Slide the spring retainer cup (1440) onto the pitch change rod (1410).(2) Install the thrust bearing (1420) onto the pitch change rod (1410).(3) If applicable, add the spacer (1430).(4) Add spring spacers (1450) as needed.
NOTE: The exact number of spacers needed is not determined until the counterweight angle is set (later assembly procedure); however, the number of spacers needed will most likely be the same as the number of spacers removed during propeller disassembly.
(5) Place the spacer tube (1460) on the pitch change rod (1410).(6) Slide the feathering spring(s) (1460 and 1490) over the spacer tube
(1460)
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-36Rev. 11 Oct/01
Placing Spring Assembly in Special Fixture Figure 7-16
APS4997
Page 7-37Rev. 22 Aug/1161-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
(7) If applicable, add the washer (1520).
NOTE: The 831-75 spring assembly, as shown in Figure 7-15, has a spring extension, which is installed onto the rear retainer (1500) before installing the rear retainer onto the spring.
(8) Place the rear retainer (1500) on the spring(s) (1460 and 1490).
(9) Place the threaded end of the pitch change rod (1410) into special fixture TE59. See Figure 7-16.
WARNING: WHEN COMPRESSED, THE FEATHERING SPRING ASSEMBLY IS LOADED TO APPROXIMATELY 1000 POUNDS (454 KG) FORCE. ENSURE THE SAFETY OF EVERYONE IN THE VICINITY DURING ASSEMBLY PROCEDURES.
(10) Compress the feathering spring assembly enough to insert the split rear split retainer (1510) that holds the spring in compression on the pitch change rod (1410).
NOTE 1: Apply oil or grease to each half of the rear split retainer (1510) to keep it in place until spring is decompressed.
NOTE 2: If you are using P/N A-867 split ring retainers, be sure they have a 45 degree chamfer, 0.030-inch (0.76 mm) deep, machined on the inside diameter as shown in Figure 7-17.
A-867 Split Ring RetainersFigure 7-17
Old Design: Do Not Use
APS0245
New Designs: 45 degrees chamfer, 0.30-inch (7.62 mm) deep, machined on edges of inside diameter
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-38Rev. 11 Oct/01
1440
200
Spanner Wrench TE148
APS0190 APS0211 100923.eps
Feathering Spring AssemblyFigure 7-18
Flange
Safety-Wire
NOTE: Drill completely through flange
200
1440
1440
Page 7-39Rev. 19 Dec/0661-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
(11) Carefully decompress (unload) the feathering spring assembly, making sure the split retainer does not dislodge from its groove in the pitch change rod during decompression of the feathering spring.
(12) Apply a layer of anti-seize compound CM118 to the threads of the spring retainer cup (1440).
(13) Insert the feathering spring assembly into the cylinder (200).
(14) Using the special spanner wrench TE148 or locally procured strap wrench, thread the feathering spring into place in the cylinder.
(15) Tighten the assembly until it is secure.
(16) As shown in Figure 7-18, use a #42 size bit, and drill through the flange of the spring retainer cup (1440) at the wrench slot in the cylinder.
(a) Drill in and down at an angle that exits on the other side of the flange.
(17) Insert 0.032-inch minimum diameter stainless steel wire CM131 through the drilled hole.
(a) Using three loops of wire, safety the feathering spring assembly.
(b) Tuck the “pigtail” into the slotted area.
NOTE: Steps (18) and (19) do not apply to models HC-B3TN-3K, -3M, -3N or -3P.
(18) Install four feathering stop screws (180) in the spring retainer cup (1440). Turn the feathering stop screws all the way in; then, back them out to an even height of approximately three threads.
(19) Safety the feathering stop screws (180) with 0.032-inch minimum diameter stainless steel wire CM131. These screws may need to be adjusted later to obtain the proper feathering angle.
PROPELLER MAINTENANCE MANUAL118F
Page 7-40Rev. 19 Dec/0661-10-18ASSEMBLY
Piston Unit for Models Ending in -3 Figure 7-19
B3TN-3N part.
20
210
220
30
310
320
70
330
230
1050
80
6090
160 170 190
290
REF
Page 7-41Rev. 20 Oct/0761-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
CAUTION: ENGINE OIL ENTERS THIS AREA OF THE ASSEMBLY. MAKE SURE ALL BITS OF METAL FROM DRILLING AND SAFETY WIRING ARE REMOVED.
(20) Using lubricant CM12, lubricate the pitch change rod O-ring (150).
(21) Install the pitch change rod O-ring (150) in the groove that is provided for it.
12. Installing the Piston Unit
A. Models ending in -3.
(1) Using lubricant CM12, lubricate the piston O-ring (160).
(2) Carefully install the piston O-ring (160) in the groove provided for it in the piston unit (50).
(3) Cut the necessary length of felt dust seal (170) on a 30 degree diagonal so that there is an overlap at the parting line with a smooth, fuzz-free surface.
(4) Soak the felt dust seal (170) in aviation grade engine oil.
CAUTION: MAKE SURE THAT THE DIAGONAL OVERLAP REMAINS ON THE TOP OF THE FELF DUST SEAL (170) AND DOES NOT ROTATE TO ITS SIDE AS IT IS INSTALLED IN THE GROVE OF THE PISTON UNIT (50).
(5) Install the felt dust seal (170) in the groove provided for it in the piston unit (50).
(6) For models ending in -3(AE, AEY, K, KY, M, MY, N, P, PY, or Z) only:
CAUTION: EACH SCREW (190) MUST BE ENGAGED A MINIMUM OF 0.375 INCH (9.53 MM) INTO THE PISTON UNIT (50).
(a) Install three screws (190) in the base of the piston unit (50).
(b) Make sure that all three screws (190) protrude an approximately equal distance from the piston unit (50) base.
(7) Slide the piston unit (50) into place over the cylinder (200).
(8) Align the propeller beta rods (320) with the holes provided for them in the piston unit (50).
(9) Apply a thin layer of anti-seize compound CM118 in the hole of the free end of each link arm (70).
(10) Install the free end of each link arm (70) in the slot provided for it in the piston unit (50).
(11) Install all link pin units (80) and safety screws (90).
PROPELLER MAINTENANCE MANUAL118F
Page 7-42Rev. 20 Oct/0761-10-18ASSEMBLY
(12) Make sure that the guide collar unit (250) is seated solidly against the cylinder at the correct radial location.
(a) If necessary, shift the guide collar unit (250) radially to align the piston unit (50) and the propeller beta rods (320).
(13) When the necessary alignment is confirmed, use a 3/16-inch normal Allen wrench with a torquing adapter to tighten the Nylock socket head cap screw in the guide collar unit (240) in accordance with the Torque Values Table in the Fits and Clearances chapter of this manual.
(14) Turn the large self-locking nut (10) onto the end of the pitch change rod (1410).
Enlargement of Piston Guide Rod Area Figure 7-20
55
1290
1280
B3TN-5NL.PLT
10
80
50
9060 1601280 170
65
23070
1290
55
Page 7-43Rev. 21 Aug/0961-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
(15) Using a wrench on the nut (10) and a 5/8-inch socket on the pitch change rod (1410), torque the nut (10) in accordance with the Torque Values Table in the Fits and Clearances chapter of this manual.
B. Models HC-B3TN-5M, -5ML, -5N, -5NL, -5P, -5SL, -5U, -5V, -5W and HC-B3MN-5L
These models have start locks mounted on the guide collar as shown in Figure 7-13.Refer to Figure 7-20 for the following steps:
CAUTION: USE ONLY A PISTON WITH A-717 GUIDE RODS (55) THAT HAVE A CHAMFER AND RADIUS ON THE THREADED END. REFER TO FIGURE 5-3 IN THE CHECK CHAPTER OF THIS MANUAL.
(1) Using lubricant CM12, lubricate the piston O-ring (160).
(2) Carefully install the piston O-ring (160) in the groove provided for it in the piston unit (50).
(3) Cut the necessary length of felt dust seal (170) on a 30 degree diagonal so that there is an overlap at the parting line with a smooth, fuzz-free surface.
(4) Soak the felt dust seal (170) in aviation grade engine oil.
CAUTION: MAKE SURE THAT THE DIAGONAL OVERLAP REMAINS ON THE TOP OF THE FELF DUST SEAL (170) AND DOES NOT ROTATE TO ITS SIDE AS IT IS INSTALLED IN THE GROVE OF THE PISTON UNIT (50).
(5) Install the felt dust seal (170) in the groove provided for it in the piston unit (50).
(6) Install the spacer (1290), if necessary, and screw (1280) into each piston guide rod (55), as shown in Figure 7-20.
(a) Use a spacer (1290) only if there is more than 0.190 inch (4.83 mm) between the piston guide rod (55) end and the screw (1280) head.
(b) The piston guide rods (55) are not removed during overhaul. If a piston guide rod (55) is damaged beyond the permitted serviceable limits specified in the Check chapter of this manual, repair the piston unit (50) in accordance with the Standard Repairs chapter of Hartzell Standard Practices Manual 202A (61-01-02).
(7) Slide the piston unit (50) into place over the cylinder (200).
(8) Align the piston guide rod (55) with the hole provided for it in the guide collar unit (240).
(9) Apply a thin layer of anti-seize compound CM118 in the hole of the free end of each link arm (70).
(10) Install the free end of each link arm (70) in the slot provided for it in the piston unit (50).
PROPELLER MAINTENANCE MANUAL118F
Page 7-44Rev. 20 Oct/0761-10-18ASSEMBLY
CAUTION: MAKE SURE THAT THE CORRECT SCREW (90) IS INSTALLED AND THAT ADEQUATE THREADS ARE AVAILABLE IN THE PISTON UNIT (50) TO HOLD THE SCREW IN PLACE. AT LEAST THREE THREAD LENGTHS MUST BE ENGAGED.
(11) Install each link pin unit (80) and safety screw (90).
(12) Seat the guide collar (250) solidly against the cylinder (200) at the correct radial location to assist in aligning the piston unit (50).
(a) If necessary, shift the guide collar unit (240) radially to align the piston (250) and the propeller beta rods (320).
(13) When the necessary alignment is confirmed, use a 3/16 inch Allen wrench with a torquing adapter to tighten the socket head cap screw (280) in the guide collar unit (240) in accordance with the Torque Values Table in the Fits and Clearances chapter of this manual.
(14) Turn the large self-locking nut (10) onto the end of the pitch change rod (1410).
(15) Using a wrench on the nut (10) and a one inch socket on the pitch change rod, torque the nut (10) in accordance with the Torque Values Table in the Fits and Clearances chapter of this manual.
C. Procedure for remaining models ending in -5 and -2 models
NOTE: The start locks on HC-B3TN-5( ) propeller models described in this section are attached to the bulkhead. The A-3021-4 or -4L piston used can have A-717 guide rods that either do or do not have a chamfer and radius on the threaded end or can have any combination of the two rod configurations. Refer to Figure 5-3 in the Check chapter of this manual.
(1) For -2 models only:
(a) Using lubricant CM12, lubricate the piston O-ring (160).
(b) Carefully install the piston O-ring (160) in the groove provided for it in the piston unit (50).
(2) Cut the necessary length of felt dust seal (170) on a 30 degree diagonal so that there is an overlap at the parting line with a smooth, fuzz-free surface.
(3) Soak the felt dust seal (170) in aviation grade engine oil.
CAUTION: MAKE SURE THAT THE DIAGONAL OVERLAP REMAINS ON THE TOP OF THE FELF DUST SEAL (170) AND DOES NOT ROTATE TO ITS SIDE AS IT IS INSTALLED IN THE GROVE OF THE PISTON UNIT (50).
(4) Install the felt dust seal (170) in the groove provided for it in the piston (250).
(5) Slide the piston (250) into place over the cylinder (200).
Page 7-45Rev. 20 Oct/0761-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
(6) Except for propeller models HC-B3TN-5C, -5D, -5CL, and -5DL, align the piston guide rod (55) with the hole provided for it in the guide collar unit (240).
(7) Install the washer (120), jam nut (110) and screw (100) in the end of each of the piston guide rods (55).
(8) Apply a thin layer of anti-seize compound CM118 in the hole of the free end of each link arm (70).
(9) Install the free end of each link arm (70) in the slot provided for it in the piston.
CAUTION: MAKE SURE THAT THE CORRECT SCREW (90) IS INSTALLED AND THAT ADEQUATE THREADS ARE AVAILABLE IN THE PISTON UNIT (50) TO HOLD THE SCREW IN PLACE. AT LEAST THREE THREAD LENGTHS MUST BE ENGAGED.
(10) Install each link pin unit (80) and safety screw (90).
(11) Except for propeller models HC-B3TN-5C, -5D, -5CL, and -5DL, seat the guide collar (250) solidly against the cylinder (200) at the correct radial location to assist in aligning the piston unit (50).
(a) If necessary, shift the guide collar unit (240) radially to align the piston guide rod (55) and the guide collar (250) .
(12) When the required clearances are confirmed, use a 3/16-inch Allen wrench with a torquing adapter to tighten the socket head cap screw (280) in the guide collar unit (240) in accordance with the Torque Value Table in the Fits and Clearances chapter of this manual.
(13) Turn the large self-locking nut (10) onto the end of the pitch change rod (1410).
(14) Using a wrench on the nut (10) and a 5/8-inch socket on the pitch change rod (1410), torque the nut (10) in accordance with the Torque Values Table in the Fits and Clearances chapter of this manual.
PROPELLER MAINTENANCE MANUAL118F
Page 7-46Rev. 20 Oct/0761-10-18ASSEMBLY
D. Procedure for remaining models ending in -7
(1) Using a locally fabricated plug, seal the end of the opening for the beta valve, so that the air pressure to the propeller assembly can be maintained.
(2) Install the spring assembly
(a) Slide the spring assembly (1400) into the cylinder (200).
(b) Install the split retainer (960) between the cylinder (200) and the front spring retainer cup (1440).
(c) Slide the retainer (960) into the recess in the cylinder (200).
(d) Pull the spring retainer cup (1440) tight against the split retainer (960).
(e) Install the ring retention plate (950).
(f) Install the ring retention plate screws (940) and torque them in accordance with the Torque Values Table in the Fits and Clearances chapter of this manual.
(g) Safety the screws (940) with 0.032 inch (0.81 mm) minimum diameter stainless steel safety wire. (Two screws for each safety).
(3) Using lubricant CM12, lubricate the piston O-ring (160).
(4) Carefully install the piston O-ring (160) in the groove provided for it in the piston unit (50).
(5) Cut the necessary length of felt dust seal (170) on a 30 degree diagonal so that there is an overlap at the parting line with a smooth, fuzz-free surface.
(6) Soak the felt dust seal (170) in aviation grade engine oil.
CAUTION: MAKE SURE THAT THE DIAGONAL OVERLAP REMAINS ON THE TOP OF THE FELF DUST SEAL (170) AND DOES NOT ROTATE TO ITS SIDE AS IT IS INSTALLED IN THE GROVE OF THE PISTON UNIT (50).
(7) Install the felt dust seal (170) in the groove provided for it in the piston.
(8) Slide the piston unit (50) into place over the cylinder (200).
(9) Align the piston guide rod (55) with the hole provided for it in the guide collar unit (240).
(10) Apply a thin layer of anti-seize compound CM118 in the hole of the free end of each link arm (70).
(11) Install the free end of each link arm (70) in the slot provided for it in the piston unit (50).
Page 7-47Rev. 20 Oct/0761-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
(12) Install each link pin unit (80) through the large hole in each side of the piston unit (50), and through the hole in each link arm (70).
(13) Push each link pin unit (80) flush with the piston unit (50).
CAUTION: MAKE SURE THAT THE CORRECT SCREW (90) IS INSTALLED AND THAT ADEQUATE THREADS ARE AVAILABLE IN THE PISTON UNIT (50) TO HOLD THE SCREW IN PLACE. AT LEAST THREE THREAD LENGTHS MUST BE ENGAGED.
(14) Install the fillister head screw (90) through each link pin unit (80) and into the piston unit (50).
(15) Safety the fillister head screws (90).
(16) Seat the guide collar unit (240) solidly against the cylinder (200) at the correct radial location to assist in aligning the piston unit (50).
(a) If necessary, shift the guide collar unit (240) radially to align the piston unit (50) and the link arms (70).
(17) Torque the socket head cap screw (280) into the guide collar (250) to secure it in place on the cylinder (200) in accordance with the Torque Values Table in the Fits and Clearances chapter of this manual.
(18) Turn the large self-locking nut (10) onto the end of the pitch change rod (1410).
(19) Using a wrench on the nut and a 5/8-inch socket on the pitch change rod, torque the nut (10) in accordance with the Torque Values Table in the Fits and Clearances chapter of this manual.
CAUTION: MAKE SURE THAT THE FLAT EDGE OF EACH WASHER (120) FACES THE HUB (500). IF NOT ALIGNED CORRECTLY THE WASHER (120) WILL DAMAGE THE HUB (500).
(20) Install the socket head screw (100), washer (120), and jam nut (110) onto the end of each of the piston guide rods (55).
(21) When the required clearances are confirmed, use a 3/16-inch Allen wrench with a torquing adapter to tighten the socket head cap screw (280) in the guide collar unit (240) in accordance with the Torque Value Table in the Fits and Clearances chapter of this manual.
PROPELLER MAINTENANCE MANUAL118F
Page 7-48Rev. 20 Oct/0761-10-18ASSEMBLY
Application of Blade Angle Reference Tape Figure 7-21
W10313 APS0050A
Blade Face
Yellow Blade Angle Reference Tape CM160
Reference blade radius location (Blade Face)
Camber
Measure the distance
from the hub center
to the reference blade
radius location on the
blade face
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLYPage 7-49
Rev. 11 Oct/0161-10-18
E. Application of Blade Angle Reference Tape
CAUTION: DO NOT CONFUSE REFERENCE BLADE RADIUS WITH BLADE STATION. REFERENCE BLADE RADIUS AND BLADE STATION OF THE SAME NUMBER MAY NOT ALWAYS INDICATE THE SAME LOCATION ON THE BLADE.
Reference blade radius is measured from the center of the propeller hub to a predetermined reference location on the blade for blade angle measurement.
Blade stations are used during the repair or overhaul process of a blade to define a blade span location for dimensional measurement.
(1) Establish a reference blade radius location
(a) Refer to the Aircraft Type Certificate Data Sheet or the Hartzell Propeller Application Guide, Manual 159 (61-02-59), for the reference blade radius location specified for the applicable aircraft installation.
(b) Beginning with Blade One, measure from the center of the propeller hub to the reference blade radius location specified. See Figure 7-21.
(c) Apply a yellow blade angle reference tape CM160 to the face side of the blade at the reference blade radius location, perpendicular to the blade center line. See Figure 7-21.
NOTE: Place the reference tape CM160 so that the reference blade radius location runs through the center line of the tape.
(d) Repeat steps 12.D.(1)(b) and 12.D.(1)(c) for the remaining blades in the hub assembly.
(e) Place a pattern cut-out over each blade angle reference tape CM160 and spray each yellow blade angle reference tape CM160 with clear lacquer CM129 to prevent peeling.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-50Rev. 11 Oct/01
APS6292 APS2065 APS2065A
Correct Angle of Counterweight Relative to Axis of PistonFigure 7-22
NOTE: These illustrations depict a right-hand (rotation) propeller. Check a left-hand (rotation) propeller from the opposite side of the counterweight.
Piston
Counterweight
Blade Clamp
Blade
Low Pitch Blade Angle
Feathering Blade Angle
Reverse Blade Angle
Maintain Positive Angle of Counterweight
in Reverse Position
Hand Held Protractor
Piston
Counterweight
Blade
Blade Clamp
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLYPage 7-51
Rev. 17 Jun/0461-10-18
13. Setting Counterweight Angle and Blade Pitch
A. All models except those ending in -7
CAUTION: AT THIS STAGE OF ASSEMBLY THE OUTBOARD CLAMP BOLTS HAVE NOT BEEN TIGHTENED, BECAUSE ADJUSTMENTS OF COUNTERWEIGHT ANGLE AND BLADE PITCH USUALLY INVOLVE SOME DISASSEMBLY PROCEDURE.
WARNING: TO PREVENT THE PROPELLER FROM “STICKING” IN REVERSE, SET CORRECT COUNTERWEIGHT ANGLE WITH REFERENCE TO THE PROPELLER CENTER LINE WHEN THE PISTON IS IN FULL REVERSE POSITION . SEE FIGURE 7-22. REFER TO HARTZELL APPLICATION GUIDE, MANUAL 159 (61-02-59), FOR CORRECT ANGLE.
NOTE: Counterweight angles are not adjustable on models ending with -7. For those models ending with -7, the angles are determined by contact between the piston rod washers and the rear most surface of the guide collar.
(1) Apply pressure to the piston through the rotatable fixture on the propeller assembly table.
(2) Force the piston to full reverse position.(3) Use hand-held protractor, as shown in Figure 7-22, to check the angle of
counterweight relative to the axis of the piston.
NOTE: The blade-to-blade counterweight angle tolerance is 1.5 degrees.
CAUTION 1: REFER TO THE APPLICABLE AIRCRAFT TYPE CERTIFICATE DATA SHEET OR HARTZELL APPLICATION GUIDE, MANUAL 159 (61-02-59) FOR THE SPECIFIC COUNTERWEIGHT ANGLE REQUIRED.
CAUTION 2: AS INDICATED IN FIGURE 7-22, THE POSITIVE ANGLE, USUALLY 2 DEGREES OR MORE, IS FOR REFERENCE ONLY. DO NOT CONSIDER IT FOR THE PRESCRIBED ANGLE.
(4) Adjust the counterweight angle, if necessary, by adding or removing one spring spacer (1450) forward of the spacer tube (item 1460 in Figure 7-15) in the feathering spring assembly to increase or decrease the angle by approximately 1 degree.
NOTE: The quantity and thickness of counterweight adjustment spacers needed at assembly will probably be the same as the quantity and thickness of the spacers removed at disassembly. If spacers are added at assembly, use the correct thickness and quantity specified for the required change in angle.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-52Rev. 17 Jun/04
APS0094 APS0973 APS4990
Blade Angle and Clamp Torque Figure 7-23
Propeller mounted on assembly table
Height gage with adjustable pointer
NOTE: Blade height at the tips should not vary more than 0.125 inch (3.18 mm).
Wrench TE14212-Point Socket
Setting Reverse Blade AngleFigure 7-24
Riser Fixture TE48
Bench Top Protractor
APS0973
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLYPage 7-53
Rev. 17 Jun/0461-10-18
14. Setting the Reverse Angle of the Blades
A. Procedure for all models(1) Keep pressure applied to the piston through the rotatable fixture on the propeller
assembly table.(2) Keep the piston in reverse pitch position.(3) Use a bench-top protractor and special riser fixture as shown in Figure 7-24, to
set the correct reverse angle on Blade One at the reference blade radius specified in the Hartzell Propeller Application Guide, Manual 159 (61-02-59), or aircraft type certificate.
NOTE: Refer to the aircraft type certificate data sheet or Hartzell Application Guide, Manual 159 (61-02-59), for the specific reverse blade angle, blade to blade tolerance at reverse blade angle, and reference blade radius required for measurement.
(4) Use wrench TE142, as shown in Figure 7-23, to hold nut (780), and a standard 12-point socket to torque the outboard clamp bolts (770) per the Torque Values Table in the Fits and Clearances chapter of this manual.(a) While torquing the outboard clamp bolts, make sure the gasket position is
maintained in order to provide an adequate grease seal.(b) Ensure a nearly equal gap between the two halves is maintained after final
torque is applied.(5) Repeat this reverse angle setting procedure and clamp bolt torquing for each of
the other blades.
NOTE: A blade to blade tolerance is applicable when setting the reverse blade angle. A blade-to-blade tolerance is also applicable when setting the low pitch (-3 propellers) or the floating pitch (-5 and -7 propellers) and feather blade angle (all models). It is recommended that a minimum blade-to-blade tolerance be met in the reverse blade angle. This will insure the best opportunity to meet all blade angle tolerance requirements for each propeller.
(6) Confirm the correct blade angle setting and counterweight angle by cycling the propeller from reverse to feather, and back to reverse. Confirm that the reverse blade angle settings and counterweight angle are correct.
(7) If the counterweight angle is incorrect, remove and disassemble the spring. Add or remove the counterweight adjustment spacers (1450) as needed to achieve the correct counterweight angle. If necessary, reset the reverse and feather angles after adjusting the counterweight angle.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-54Rev. 17 Jun/04
15. Checking Blade Track
A. Procedure for all models
(1) Turn the propeller on the rotatable fixture and check the height at the tip of each blade using a gage and adjustable pointer as shown in Figure 7-23.
NOTE: Blade heights at the tip should not vary more than 0.125 inch (3.18 mm).
Checking Feathering Angle of BladeFigure 7-25
APS0336
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLYPage 7-55
Rev. 17 Jun/0461-10-18
16. Setting the Feathering Angle of Blades
A. All models except those ending in -3(AE, AEY, AF, K, KY, M, MY, N, P, PY, or Z) (1) Release the air pressure to the rotatable fixture.(2) Use a hand-held protractor to check the feathering angle on Blade One at the
reference blade radius specified in the Hartzell Propeller Application Guide, Manual 159 (61-02-59), or aircraft type certificate. See Figure 7-25.
NOTE: Refer to the applicable aircraft type certificate data sheet or Hartzell Application Guide, Manual 159 (61-02-59), for the specific requirements for feathering angle and blade-to-blade tolerance at feather blade angle.
(3) Adjust the feathering angle as necessary by removing the piston and turning the feathering stop screws (180).
NOTE 1: Before removing the piston, mark a piston ear with a grease pencil CM162, and match mark the guide collar to ensure that the piston is reinstalled in the same position.
NOTE 2: Turning a stop screw in one turn will increase the feathering angle approximately 1.5 degrees.
Turning a stop screw out one turn will reduce the feathering angle approximately 1.5 degrees.
(4) If applicable, re-safety the feathering stop screws together, two by two.
CAUTION: MAKE SURE THAT THE GREASE PENCIL MARK ON THE PISTON EAR ALIGNS WITH THE MATCH MARK ON THE GUIDE COLLAR. FAILURE TO ALIGN GREASE PENCIL MARKS MAY RESULT IN A CHANGE OF BLADE ANGLES, DUE TO NORMAL STACK-UP TOLERANCES BETWEEN THE LINK PIN HOLES AND THE LINK ARMS.
(5) Reinstall the piston. (6) Recheck the feather blade angle of all the blades.(7) Check the blade to blade tolerance at feather blade angle.
B. Models ending in -3 (AE, AEY, AF, K, KY, M, MY, N, P, PY, or Z) with External Feather Stops.(1) Release pressure to the piston.(2) Check feather angle. See Figure 7-25.(3) With the propeller in full reverse, adjust feather angle by turning all three adjusting
screws (190). Turning screws into piston will increase angle; backing screws out will decrease angle.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-56Rev. 11 Oct/01
1145 or 1140
1155 or 1150
17. Installing Spinner Bulkhead
A. Start Lock Unit Reassembly
(1) Insert the pin (1060) into the start lock bracket (1020).
(2) Insert the spring (1070) into the start lock bracket (1020), against the pin (1060).
(3) Compress the spring (1070) and install the washer (1080) on top of the spring.
(4) Insert the cotter pin (1060) into the bracket (1020) to retain the washer (1080), spring (1070), and pin (1060) in the bracket.
(5) Secure the cotter pin (1060).
NOTE: When securing the cotter pin, do not allow it to roll over the forward part of the bracket, or the cotter pin may contact the clamp.
Start Lock Units for HC-B3TN-3S, -3( )Y, and HC-B3( )W-3YFigure 7-26
APS6273
AREA OF ENLARGEMENT
10101010A
460450
1110
1010-REF
1010A-REF
1110
Page 7-57Rev. 19 Dec/0661-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
B. Models ending in -3(1) With a suitable sling and overhead hoist, lift the propeller assembly from the
rotatable fixture on the assembly table and into a vertical position.
CAUTION 1: IF THE PROPELLER IS EQUIPPED WITH AN ICE PROTECTION SYSTEM, APPLICABLE INSTRUCTIONS AND TECHNICAL INFORMATION CAN BE FOUND IN HARTZELL PROPELLER ICE PROTECTION SYSTEM MANUAL 180 (30-61-80) FOR THOSE SYSTEM COMPONENTS SUPPLIED BY HARTZELL. ICE PROTECTION SYSTEM COMPONENTS NOT SUPPLIED BY HARTZELL PROPELLER INC. ARE CONTROLLED BY THE APPLICABLE TC OR STC HOLDER’S INSTRUCTIONS FOR CONTINUED AIRWORTHINESS (ICA).
CAUTION 2: USE APPROPRIATE LENGTH HEX HEAD BOLTS (870) TO MAINTAIN CLEARANCE WITH THE BLADE CLAMP.
(a) Attach the bulkhead unit to the spinner support plate (380) using the specified hex head bolts (870), washers (460) and nuts (450).
CAUTION: MAKE SURE THAT THE BETA RING (420) DOES NOT CONTACT THE HEADS OF THE A-2070-( ) SCREWS.
(b) Torque the bolts (870) in accordance with the Torque Table in the Fits and Clearances chapter of this manual.
(c) Safety the hex head bolts (870) with stainless steel wire CM131.(2) For propeller models HC-B3TN-3S, -3( )Y, and HC-B3( )W-3Y, where a start lock
kit is installed:(a) Attach the bulkhead unit to the spinner support plate (380) using six hex
head bolts (870). (b) Torque the hex head bolts (870) in accordance with the Torque Table in the
Fits and Clearances chapter of this manual.(c) Safety the hex head bolts (870) with stainless steel wire CM131.(d) Attach the three start lock units (1010 and 1010A) to the spinner bulkhead
using the specified screws or bolts. See Figure 7-26.(e) Models with a de-ice system require button head socket screws (1140 and
1150) to attach the start lock units to the bulkhead. 1 If the A-2070-( ) button head socket screw (1140) is recessed in the nut
(450), substitute a longer A-2070-( ) screw. If an A-2070-( ) screw contacts the clamp (700), use a washer (1190) under the head of the screw. Make sure that the beta ring (420) does not contact the heads of the A-2070-( ) screws.
2 If the button head socket screw (1150) A-2070-10 is recessed in the nut, substitute screw A-2070-9. Make sure that the beta ring does not contact the heads of the screws.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-58Rev. 11 Oct/01
Using Dial Indicator to Check Height and Runout of Beta RingFigure 7-27
Turn the rods evenly intothe beta ring until the beta ring at each rod reaches a height of 1.870 +0.005/-0.020 Inch(47.50 +0.13/-0.51 mm),measured from the bottom of the beta ring to the bottom of the propeller hub flange.
APS5018B
Height gauge with dial indicator
Rotatable fixture
Fixture↑
↓
Surface of assembly table
Propeller assembly
Page 7-59Rev. 19 Dec/0661-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
(f) Models with no de-ice system use hex head bolts (1145 and 1155) to attach the start lock units to the bulkhead.1 Model HC-B3TW-3Y - Use one washer (460) under each nut
(450). Use washers (460) as required under the head of each hex head bolt (1155) and/or hex head bolt (1145).
2 Model HC-B3TW-3Y - If one full thread of the hex head bolts (1145) is not visible beyond the mating nut, bolt B-3384-6H may be substituted. Make sure that the B-3384-6H bolt does not contact the clamp or other parts.
(3) Return the propeller assembly to the rotatable fixture on the assembly table.
C. Models ending in -2, -7 and -5 Models With "Split" Spinner Support Plate. See Figure 7-3.(1) With a suitable sling and overhead hoist, lift the propeller assembly from the
rotatable fixture on the assembly table and into a vertical position.
CAUTION: IF THE PROPELLER IS EQUIPPED WITH A DE-ICE SYSTEM, REFER TO APPLICABLE MANUFACTURER'S MANUALS AND GENERAL ARRANGEMENT DRAWINGS FOR SPECIFIC INFORMATION CONCERNING INSTALLATION OF DE-ICE SYSTEM HARDWARE.
(2) Attach the bulkhead unit to the spinner support plate (380) using the specified hex head bolts (870), washers (460) and nuts (450). See the Torque Values Table in the Fits and Clearances chapter of this manual.
(3) Return propeller assembly to the rotatable fixture on the assembly table.
18. Installing Beta Ring
A. Models ending in -3(1) Thread a jam nut (410) onto the end of each propeller beta rod (320).(2) Thread an elastic pitch adjustment nut (210) onto each beta rod.
CAUTION: TAKE CARE NOT TO BOTTOM THE RODS IN THE BETA RING. THIS COULD RESULT IN DAMAGE TO THE PARTS.
(3) Turn the rods evenly into the beta ring (420) until each rod reaches the height indicated in Figure 7-27.
NOTE: Use a one-inch to two-inch depth micrometer to measure beta ring height.
(4) Check runout of beta ring
CAUTION: BETA RING RUNOUT MUST BE KEPT WITHIN 0.010-INCH (0.25 MM) TOTAL.
(a) Use a dial indicator to check runout of the beta ring at full feather. See Figure 7-27.
(b) After checking runout of the beta ring, tighten the beta jam nuts. See the Torque Values Table in the Fits and Clearances chapter of this manual.
(c) Recheck the beta ring runout.
PROPELLER MAINTENANCE MANUAL118F
Page 7-60Rev. 19 Dec/0661-10-18ASSEMBLY
19. Setting the Floating Pitch Angle of the Blades
A. Models ending in -5 and -7(1) After reverse and feather pitch angle of all blades are set, check to make sure
the floating pitch angle of all blades is established within tolerance.
CAUTION: THE FLOATING PITCH ANGLE OF ALL BLADES MUST BE WITHIN A TOLERANCE OF ± 0.1 DEGREE, OR A MAXIMUM OF 0.2 DEGREE ONE DIRECTION.
(2) With the propeller assembly still mounted on the rotatable fixture of the assembly table, apply pressure to the piston until blade number one attains a floating pitch position between 20 degrees and 25 degrees.
(3) Check the floating pitch angle of each of the other blades.(4) If the blade to blade tolerance is excessive, then one or more blades must be
rotated in the blade clamp(s).(a) Use wrench TE142, as shown Figure 7-23, to hold nut (780). Use a
standard 12-point socket to loosen the outboard clamp bolts to allow rotation of the blade in the clamp.
(b) Repeat procedure 14.A. for setting the reverse angle of the blades.(c) Repeat procedure 16.A. for setting the feather angle of the blades.(d) Repeat procedure 19.A. for setting the floating pitch angle of the blades.
NOTE: Recheck the floating pitch angle after resetting any blade angle.
20. Setting the Low Pitch Angle of the Blades
A. Models ending in -2
NOTE: This model does not reverse.(1) Apply pressure, forcing the propeller into low pitch.(2) Set low pitch angle of all blades within a tolerance of ± 0.1 degree, or a
maximum of 0.2 degree in one direction.
B. Models ending in -3Setting the low pitch angle of the blades establishes "hydraulic low pitch" for the propeller.
CAUTION: WHEN A BLADE ANGLE IS SET OR CHECKED, ACTIVATE THE ASSEMBLY AWAY FROM THE REVERSE PITCH POSITION BY HAND TO RESEAT THE BLADE AND CLAMP PARTS AND TO REMOVE PLAY FROM THE ASSEMBLY.
(1) Apply pressure to the piston through rotatable fixture on propeller assembly table until Blade Number One reaches the correct low pitch blade angle as indicated by the bench-top protractor. See Figure 7-24.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLYPage 7-61
Rev. 17 Jun/0461-10-18
(2) Trap the pressure at this position of the setup blade.
NOTE: The low pitch angle of all blades must be within a blade to blade tolerance of ± 0.1 degree or 0.2 degree from the maximum to the minimum blade angle at low pitch.
(3) Turn the elastic pitch adjustment nuts (210) on the three propeller beta rods so that the nuts are against the bosses on the piston at low stop position.
CAUTION: ADJUSTING THE BETA RING RUNOUT WILL AFFECT THE LOW PITCH ANGLE. A RECHECK OF THE LOW PITCH BLADE ANGLE IS REQUIRED.
(4) Apply pressure to the rotatable fixture, forcing the propeller against the reverse pitch stop.
(5) Select a blade with a beta rod adjacent to it. "Zero" the dial indicator on the beta ring (420) at a place close to the selected beta rod.
(6) Adjust the other two or three elastic pitch adjustment nuts (210) to correct the beta ring (420) runout to within 0.010 inch (0.254 mm) maximum movement for one revolution of the propeller.
(7) Release pressure from the rotatable fixture, allowing the propeller blade angle to move to feather or to a blade pitch higher than low pitch.
(8) Apply pressure to the rotatable fixture to force the propeller from a higher blade angle to low pitch blade angle.
NOTE: Make sure that the elastic pitch adjustment nuts (210) are just barely engaged by the piston (50).
CAUTION: BETA RODS (320) AND BETA RING (420) SHOULD NOT MOVE WHEN VERIFYING CONTACT BETWEEN THE PISTON (50) AND THE ELASTIC PITCH ADJUSTMENT NUTS (210).
(9) Move the assembly away from the reverse pitch position by hand to reseat the blade and clamp parts, and to remove play from the assembly.
(10) Recheck the low pitch blade angle and the blade-to-blade tolerance at low pitch blade angle of the specified blades.
(11) If the blade-to-blade tolerance is excessive, then one or more blades must be rotated in the blade clamp(s).
(a) Repeat the procedure in this chapter for setting the reverse angle and tolerance of the blades.
(b) Repeat the procedure in this chapter for setting the feather angle and tolerance of the blades.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-62Rev. 17 Jun/04
(c) Repeat the procedure in this chapter for setting the low pitch angle and tolerance of the blades.
NOTE: If the blade-to-blade tolerance is within specification, but the actual blade angle is not within specification, evenly turn the elastic pitch adjustment nuts (210) down to increase the low pitch angle, or turn them up to decrease the low pitch angle.
(12) With pressure applied to the piston, and with the propeller assembly in full reverse position, check the beta ring runout. Total maximum allowable runout is 0.010 inch (0.25 mm).
21. Checking Start Pitch Blade Angle
A. HC-B3TN-3S, -3( )Y, and HC-B3( )W-3Y Models Only
(1) Install the start lock unit (1010), attaching the hex head bolts (1145, 1155) or button head socket screws (1140, 1150), as applicable, to the bulkhead and spinner support plate.
(2) Torque the hex head bolts (1145, 1155) in accordance with the Torque Values Table in the Fits and Clearances chapter of this manual.
(3) Apply pressure to position the propeller to full reverse.
(4) Release the pressure and allow the blades to rotate into the start lock position.
Start Lock Plate
APS6300a
Remove material from the notched area of the start lock plate(s) (1130) as necessary to obtain proper blade angle. Apply Zinc Chromate Primer CM67 to the area where material was removed.
Obtaining Proper Start Pitch Blade Angle on HC-B3TN-3S, -3( )Y, and HC-B3( )W-3Y Figure 7-28
Start Lock Pin
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLYPage 7-63
Rev. 17 Jun/0461-10-18
(5) Check the start lock angle.
NOTE: Refer to the Hartzell Application Guide for the specific start lock angle specifications and tolerances.
(6) Check all blades to make sure they are within 0.2 degree of each other.(7) If the start lock angle requires adjustment at this time, do the following:
(a) Remove material from the notched area of the start lock plate(s) (1130), as necessary, to obtain proper blade angle. See Figure 7-28.
(b) Paint the notched area of the start lock plate (1130), where material was removed, using paint CM67 to protect that area from corrosion.
(8) Make sure there is proper contact between the start lock plate (1130) and start lock pin (1060).
B. Models ending in -5 where start lock is mounted on guide collar(i.e., HC-B3TN-5M, -5ML, -5N, -5NL, -5P, -5SL, -5U, -5V, and -5W.)(1) Release the pressure and allow the blades to rotate into the start lock position. (2) Check all blades to make sure they are within 0.1 degree of each other.(3) If the start lock angle requires adjustment at this time, do the following:
(a) Apply enough air pressure to the rotatable fixture to raise the piston off the start locks.
(b) Turn the screws (1280) on the end of the piston rod the same distance. Turn the screws out to decrease the angle; turn the screws in to increase the angle.
(4) If the gap between the guide rod (55) end and the screw (1280) head is greater than 0.190 inch (4.83 mm), install a spacer (1290) between the screw head and guide rod end.
C. Remaining models ending in -5(1) Reassemble the Start Lock Unit
(a) Insert the start lock pin (1060) into the start lock bracket (1020).(b) Insert the spring (1070) into the start lock bracket (1020).(c) Compress the spring (1070) and install the washer (1080) on top of the spring.(d) Insert the cotter pin (1090) into the bracket (1020) to hold the washer (1080),
spring (1070), and pin (1060) in the bracket.(e) Secure the cotter pin (1090).
(2) Install the start lock units, using bolts through the bulkhead and spinner support. Do not torque the bolts at this time; tighten them just enough to hold them in place.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-64Rev. 17 Jun/04
CAUTION: TO PREVENT POSSIBLE OVERLOAD OF ONE START LOCK DURING THE CHECK PROCEDURE, RELEASE THE LINK ARMS FROM THE PISTON TO ALLOW THE BLADES TO BE ROTATED BY HAND TO ENGAGE THE CLAMP-MOUNTED START LOCK PLATES AGAINST THE START LOCK PINS.
(3) Apply pressure to the piston through the rotatable fixture on the propeller assembly table.
(4) Force the piston to full reverse position.
(5) Remove the fillister head screws (90) and the link pin unit (80) from each piston ear and link arm (70).
(6) Verify that each start lock pin (1060) is extended.
NOTE: If the start lock pin (1060) has been secured to the start lock bracket (1020) with wire, remove the wire to release the pin.
(7) Hand-rotate each blade to firmly engage the clamp-mounted start lock plates (1230) against the start lock pins (1060).
(8) While holding hand pressure against the blade to firmly engage the clamp-mounted start lock plates (1230) against the start lock pins (1060), measure the blade angle.
CAUTION: THE STARTING PITCH ANGLE OF ALL BLADES MUST BE WITHIN A TOLERANCE OF 0.2 DEGREE TOTAL.
(9) Adjust the location of the start locks to achieve the desired start lock blade angle.
(a) Turn the socket head cap screw (1100), located on the start lock bracket, to achieve the desired start lock angle.
(b) Maintain a maximum blade-to-blade difference of 0.2 degree.
NOTE: Refer to the applicable aircraft type certificate data sheet or Hartzell Application Guide, Manual 159 (61-02-59), for the specific starting pitch angle and reference blade radius required for blade angle measurement.
(10) Make sure there is proper contact between the start lock plate and the start lock pin (1060). Refer to Figure 6-6 in the Repair chapter of this manual.
NOTE: The start lock plate must contact a minimum of one half of the diameter of the start lock pin (1060) when the start lock unit is engaged.
(11) Torque the bolts in accordance with the Torque Values Table in the Fits and Clearances chapter of this manual.
Page 7-65Rev. 20 Oct/0761-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
CAUTION: MAINTAIN CLEARANCE BETWEEN THE START LOCK BRACKET (1020) AND THE CLAMP SCREWS.
(12) Make sure that there is clearance between the start lock bracket (1020) and the clamp screws.
(a) Retract the start lock pins (1060) and hold them in place with heavy wire inserted through the hole of each start lock housing.
(b) Rotate each blade by hand to feather position to check for clearance.
1 If the clamp screws contact the start lock bracket (1020), refer to the section Installing Blades and Clamps in this chapter.
(13) Rotate the blades by hand to full reverse.
(14) Apply a thin layer of anti-seize compound CM118 in the hole of the free end of each link arm (70).
(15) Install the free end of each link arm (70) in the slot provided for it in each piston ear.
(16) Install a link pin unit (80) through each piston ear and link arm (70) to hold the link arm to the piston unit (50).
CAUTION: MAKE SURE THAT THE CORRECT FILLISTER HEAD SCREW (90) IS INSTALLED AND THAT ADEQUATE THREADS ARE AVAILABLE IN THE PISTON UNIT (50) TO HOLD THE SCREW IN PLACE. AT LEAST THREE THREADS MUST BE ENGAGED.
(17) Install a fillister head screw (90) through each link pin unit (80) and into the piston unit (50).
(18) Tighten the screws (90) until snug.
(19) Slowly release pressure and permit the feathering spring assembly (1400) to rotate all blades to firmly engage the clamp-mounted start lock plates (1230) against the start lock pins (1060).
CAUTION: DO NOT ADJUST THE SOCKET HEAD CAP SCREWS (1100) WITH FULL FEATHERING SPRING PRESSURE AGAINST THE START LOCK PINS (1060). MAKE SURE THAT ALL START LOCK PINS (1060) CONTACT WITH THE START LOCK PLATES (1130) AT THE SAME TIME.
(20) Using 0.032 inch (0.81 mm) minimum stainless steel wire, safety the fillister head screw (90) to the link pin unit on each piston ear.
(21) Using 0.032 inch (0.81 mm) minimum stainless steel wire, safety the socket head cap screw (1100) to the start lock bracket (1020) on each assembly.
PROPELLER MAINTENANCE MANUAL118F
Page 7-66Rev. 20 Oct/0761-10-18ASSEMBLY
Using Padded Blade Bar to Check for Blade Slippage in ClampFigure 7-30
Providing for Visual Detection of Blade Slippage in ClampFigure 7-29
Red plastic tape
Blade base
Blade clamp
APS0216
Fully assembled propeller
APS0210
0.25 inch (6.3 mm) to0.50 inch (12.7 mm)
Padded blade bar just outboard of the de-ice boot
Apply torque to the blade assemblies in accordance with the Blade Torque Table in the Fits and Clearance chapter of this manual.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLYPage 7-67
Rev. 11 Oct/0161-10-18
22. Check for Blade Slippage in Clamp
A. Procedure for all models
With the propeller still mounted on the rotatable fixture of the assembly table, proceed as follows to provide for visual detection of slippage between the blade base and the blade clamp.
CAUTION: DO NOT USE A PUNCH OR SCRIBE A LINE ON THE BLADE BASE. THIS COULD START A CRACK IN THE BLADE.
(1) Place a strip of red plastic tape down the base and across the clamp of blade number one as shown in Figure 7-29.
(2) Carefully slit the tape along the line where the blade and blade clamp meet.
(3) Spray the pieces of tape with lacquer so cleaning solvent will not wash them off.
(4) Repeat this procedure on the other blade assemblies.
NOTE: Misalignment of the halves of tape on a blade assembly indicates slippage between the blade and clamp. Follow the rework procedure found in the Blade Clamp Overhaul chapter of Hartzell Standard Practices Manual 202A (61-01-02).
CAUTION: DO NOT PLACE THE PADDED BAR IN THE AREA OF THE DE-ICE BOOT WHEN APPLYING TORQUE TO A BLADE ASSEMBLY. PLACE THE BAR IN THE THICKEST AREA OF THE BLADE, JUST OUTBOARD OF THE DE-ICE BOOT.
(5) Use a padded blade bar to apply torque to each blade assembly per the Blade Torque Table in the Fits and Clearance chapter of this manual. Torque blade toward reverse.
(6) If necessary to correct blade slippage, refer to Hartzell Standard Practices Manual 202A (61-01-02) Blade Clamp Overhaul chapter.
PROPELLER MAINTENANCE MANUAL118F
Page 7-68Rev. 19 Dec/0661-10-18ASSEMBLY
Sealant CM93 ApplicationFigure 7-31
CM 93 Sealant
W10348
23.Optional Sealant CM93 Application
The application of sealant CM93 to the blade/blade clamp interface is an optional procedure that may provide additional protection against corrosion of the blade retention components.
CAUTION 1: TO AVOID PERMANENT DAMAGE TO THE BLADE RETENTION COMPONENTS CAUSED BY TRAPPED CHEMICALS, THIS PROCEDURE MUST ONLY BE PERFORMED FOLLOWING THE ASSEMBLY OF A PROPELLER AFTER OVERHAUL OR AFTER ANY OTHER PROCEDURE INVOLVING DISASSEMBLY AND CLEANING OF THE PROPELLER BLADE RETENTION COMPONENTS.
CAUTION 2: TO MAKE SURE OF PROPER ADHESION OF SEALANT CM93, BLADE AND BLADE CLAMP SURFACES MUST BE FREE OF GREASE AND DIRT.
CAUTION 3: DO NOT ALLOW THE CM93 TO EXTEND ONTO THE SURFACE OF THE CLAMP, WHERE BALANCE WEIGHTS AND DE-ICE HARDWARE ARE INSTALLED.
A. After performing the check for blade slippage in the clamp, fill the external void at the blade/blade clamp interface with a 0.25 inch (6.35 mm) maximum bead of sealant CM93, around the entire circumference of blade, as shown in Figure 7-31.
B. Permit the sealant to cure for a minimum of two hours, before returning the propeller to service.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLYPage 7-69
Rev. 11 Oct/0161-10-18
24. Finishing the Reassembly of the Beta System
A. Models ending in -3, only
CAUTION: IF THE PROPELLER BETA ROD GUIDE LUGS CANNOT BE TURNED SMOOTHLY, WITHOUT STICKING, WITH THE PROPELLER IN REVERSE POSITION, THE LUGS ARE BINDING AND THE GUIDE COLLAR MUST BE LOOSENED, THE SPINNER SUPPORT PLATE MUST BE ADJUSTED, OR THE PISTON AND GUIDE COLLAR ARE OUT OF ALIGNMENT.
(1) Thread a check nut (220) onto the end of each propeller beta rod. Position equal distance from the elastic nut (210).
(2) Place the rod end ring (30) on the end of the beta rods.
(3) Thread an elastic nut (20) onto the end of each beta rod.
(4) Torque each elastic nut in accordance with the Torque Values Table in the Fits and Clearances chapter of this manual.
25. Propeller Lubrication
Lubricate the propeller in accordance with the Propeller Lubrication chapter of Hartzell Standard Practices Manual 202A (61-01-02).
PROPELLER MAINTENANCE MANUAL118F
Page 7-70Rev. 19 Dec/0661-10-18ASSEMBLY
25.1. Beta Valve Assembly Procedures
A. Beta Valve Spool Assembly(1) Lubricate the internal surface of the beta valve sleeve (1720) with turbine oil
CM60.(2) Lubricate the outboard shoulder surfaces of the beta valve push rod (1790) with
turbine oil CM60.(3) Slide the outboard end of the beta valve push rod (1790) into the bore of the
beta valve sleeve (1720).(4) Lubricate the O-ring (1800) with turbine oil CM60.(5) Install the O-ring (1800) in the O-ring groove in the inboard end of the beta valve
push rod (1790). (6) Slide the beta valve washer (1710) into the outboard end of the beta valve
sleeve (1720) until it bottoms.
CAUTION: DURING INSTALLATION OF THE PITCH INDICATOR PIN INTO THE BETA VALVE SLEEVE, DO NOT FORCE THE COMPONENTS TOGETHER. MAKE SURE THE COMPONENTS ARE PROPERLY ALIGNED TO AVOID DAMAGE.
(7) Install the reverse pitch indicator pin (1700) into the outboard end of the beta valve sleeve (1720).
(8) Put the head of the reverse pitch indicator pin (1700) into the bottom of the recessed area of the beta valve sleeve (1720). Refer to Figure 7-32.
(9) Slide the inboard end of the beta feedback rod (1670) into the outboard end of the beta valve sleeve (1720) until the rod end bottoms.
(10) Unthread the beta feedback rod (1670) only until the spring pin (1680) hole lines up.
(11) If a new beta valve rod (1670) is installed, drill a hole through the beta feedback rod threads, in line with the beta valve sleeve hole, using a drill and a No. 42 (0.0935 inch dia.) size drill bit.
Beta Valve Assembly Figure 7-32
Indicator Pin Recessed Area
Page 7-71Rev. 19 Dec/0661-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
B. Beta Valve Spring Assembly - Propeller Side
(1) Slide the beta valve outer spring (1650) over the beta valve inner spring (1660).
(2) Slide the beta valve springs over the beta feedback rod (1670) and position them onto the beta valve sleeve flange.
(3) Slide the beta valve spring retainer (1640) over the beta feedback rod (1670) with the recessed center section facing towards the beta valve springs.
(4) Position the beta valve spring retainer (1640) onto the outboard end of the beta valve outer spring (1650).
(5) Slide the beta valve spacer (1620) over the beta feedback rod (1670).
(6) Turn a self locking nut (1610) onto the threaded end of the beta feedback rod (1670).
C. Beta Valve Rod End Assembly - Engine Side
(1) Apply lubricant CM60 to O-rings (1810, 1820).
(2) Install the O-ring (1810) in the external O-ring groove of the engine cover (1830).
(3) Install the O-ring (1820) in the internal O-ring groove of the engine cover (1830).
(4) Slide the engine cover (1830) over the inboard end of the beta valve push rod (1790) with the external O-ring groove facing outboard, towards the beta valve sleeve (1720).
(5) Put the engine cover (1830) on the inboard shoulder of the beta valve push rod (1790).
(6) Turn the nut (1840) onto the threaded end of the beta valve push rod (1790) to the outboard end of the threads.
(7) Slide the valve bushing (1850) over the threaded end of the beta valve push rod (1790) until it rests against the nut (1840).
(8) Slide the rod end fitting (1860) over the valve bushing (1850).
(9) Turn the rod end cap (1870) onto the threaded end of the beta valve push rod (1790) until it bottoms against the end of the spool.
(10) Using finger force only, tighten the nut (1840) against the valve bushing (1850).
26. Label Replacement
For installation of labels, refer to the Parts Identification and Marking chapter and the Paint and Finish chapter of Hartzell Standard Practices Manual 202A (61-01-02).
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-72Rev. 11 Oct/01
An Example of an Inspection Check-Off Form Figure 7-33
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLYPage 7-73
Rev. 11 Oct/0161-10-18
27. Inspecting the Reassembled Propeller
Use an assembly inspection check-off form as a check-list for final inspection of the reassembled propeller. An example of such a form is in Figure 7-33.
A. Procedure for all models except -7.
(1) Verify that blade balance has been accomplished.
(2) Check blade track.
NOTE: Height at the tip of each blade can vary within ± 0.06 inch (1.5 mm) from blade to blade.
(3) Check end-play in each blade. Maximum movement of 0.125 inch (3.18 mm) is allowed. See Figure 1-3 in the Testing and Fault Isolation chapter of this manual.
(4) Check the fore-and-aft movement of each blade. Maximum movement of 0.125 inch (3.18 mm) is allowed. See Figure 1-3 in the Testing and Fault Isolation chapter of this manual.
(5) Check for radial play in each blade. Maximum angular movement of 0.5 degree is allowed. See Figure 1-3 in the Testing and Fault Isolation chapter of this manual.
(6) Check blade pitch settings. Maintain the maximum limits stated in the Hartzell Application Guide, Manual 159 (61-02-59).
B. For -7 propeller models only
(1) Remove the locally fabricated plug that was previously installed to seal the end of the opening for the beta valve.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-74Rev. 11 Oct/01
Attachment screw hole
S=Stud clearance holes Insert dowel pin in this hole (from propeller side)
Insert dowel pin in this hole (from propeller side)
Attachment screw hole
W10409W10410
S S
SS
S
S
S
S
Dowel Pin Location in the SpacerFigure 7-34
Spacer InstallationFigure 7-35
8-32 threaded hole
Mounting Stud (435)
O-ring (405)
Spacer attachment hole
Flat head screw (465)
Spacer (455)
E7373I
Propeller Side
Engine Side
0.385 ± 0.005 Inch (9.98 ± 0.127 mm)
Dowel pin (415)
Dowel pin (415)
O-ring groove
Page 7-75Rev. 22 Aug/1161-10-18ASSEMBLY
PROPELLER MAINTENANCE MANUAL118F
28. Special Instructions for Propeller Model HC-B(3,4)( )W-3( )
A. After completing inspections of the reassembled propeller, remove the propeller from the rotatable fixture.
B. Place the propeller assembly on a propeller cart in preparation for installation of the mounting studs (435).
C. Refer to the Steel Hub Overhaul chapter of Hartzell Standard Practices Manual 202A (61-01-02) for " W" flange propeller mounting stud installation instructions.
D. Spacer (455) Installation
NOTE: Some hub flanges do not have 8-32 threaded holes present to attach the spacer. See Figure 7-35.
(1) If the hub flange does not have 8-32 threaded holes present to attach the spacer (455), package and ship the spacer and the O-ring (405) separately from the propeller assembly. See Figure 7-35.
(2) If the hub flange has two 8-32 threaded holes (Figure 7-35) present to attach the spacer (455), perform the following steps:
NOTE: If the dowel pins are already installed in the spacer, begin with step 28.D.(2)(b).
(a) Press two dowel pins (415) into the spacer (455). See Figure 7-34 for the location of the dowel pins.
(b) Lubricate the O-ring (405) with CM12 and install it in the groove in the spacer (455) that interfaces with the face of the hub flange. See Figure 7-34.
(c) Position the spacer (455) over the hub mounting studs (435), with the O-ring (405) facing the hub flange.
(d) Position the spacer (455) so that the spacer attachment holes align with the two 8-32 threaded holes in the hub flange. See Figure 7-34.
CAUTION: MAKE SURE THE O-RING (405) STAYS IN THE GROOVE IN THE SPACER (455). IF THE O-RING IS TWISTED OR PINCHED, OIL LEAKAGE WILL RESULT WHEN THE PROPELLER IS OPERATED ON THE AIRCRAFT.
(e) Slide the spacer (455) tight against the hub flange.
(f) Insert a flat head screw (465) through each screw hole in the spacer (455) and into the 8-32 threaded hole in the hub flange. See Figures 7-34 and 7-35.
PROPELLER MAINTENANCE MANUAL 118F
ASSEMBLY 61-10-18 Page 7-76Rev. 11 Oct/01
CAUTION: MAKE SURE THE FLAT HEAD SCREWS (465) DO NOT PROTRUDE ABOVE THE ENGINE SIDE SURFACE OF THE SPACER (455).
(g) Tighten the flat head screws (465) until snug.
(h) If after they are tightened, one or both of the flat head screws (465) protrude above the engine side surface of the spacer, perform the following steps:
1 Remove both flat head screws and rotate the spacer 180 degrees, aligning the screw holes in the spacer with the 8-32 threaded holes in the hub flange.
2 Insert a flat head screw (465) through each screw hole in the spacer (455) and into the 8-32 threaded hole in the hub flange.
3 Tighten the flat head screws (465) until snug.
4 If after they are tightened, one or both of the flat head screw (465) still protrude above the engine side surface of the spacer, remove both screws.
5 Package and ship the spacer (455) and the O-ring (405) separately from the propeller assembly, but DO NOT ship the flat head screws (465).
PROPELLER MAINTENANCE MANUAL118F
FITS AND CLEARANCES 61-10-18 Page 8-1Rev. 21 Aug/09
Fits And cleARAnces - contents
1. IdentificationofSpringsUsedinVariousHartzellPropellers ................................... 8-3
2. TorqueValues .......................................................................................................... 8-6
3. ClearanceBetweentheCarbonBlockUnitandtheBetaRing ............................. 8-10
IdentificationofSpringsUsedinVariousHartzellPropellers ......Table8-1 ........................ 8-3
BladeTolerances ........................................................................Table8-2 ........................ 8-7
BladeTorqueValues ...................................................................Table8-3 ........................ 8-7
TorqueValues .............................................................................Table8-4 ........................ 8-9
LISTOFTABLES
LISTOFILLUSTRATIONS
PistonWearTolerances ............................................................. Figure8-1 ....................... 8-5
DeterminingTorqueValueofa StandardTorqueWrenchwithAdaptor ................................ Figure8-2 ....................... 8-6
CarbonBlockandBetaRingClearance .................................... Figure8-3 ..................... 8-10
PROPELLER MAINTENANCE MANUAL118F
FITS AND CLEARANCES 61-10-18 Page 8-2Rev. 21 Aug/09
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PROPELLER MAINTENANCE MANUAL118F
FITS AND CLEARANCES 61-10-18 Page 8-3Rev.11Oct/01
1. IdentificationofSpringsUsedinVariousHartzellPropellers
Thefollowingchartmaybeusedasanaidinidentifyingspringsusedinvariousassemblies:
PartNo. Freelength(in.) O.D.(in.) I.D.(in.) Wiredia.(in.) A-1596 3-63/64 0.171 0.137 0.017A-2213 2.5 1.799 1.475 0.162A-2213-1 3.15 1.799 1.475 0.162A-3008 6.25 0.540 0.390 0.075A-3066 1.3 0.344 0.262 0.041A-308(A) 1.150±0.005 0.287 0.163 0.062A-308-1 1.190±0.005 0.287 0.163 0.062A-308-2 1.17 0.287 0.163 0.062 A-308-3 1.125 0.287 0.163 0.062 A-3099 5-3/4 0.625 0.435 0.095A-3107 2.015 0.390 0.230 0.080 A-3146 3.5 0.750 0.682 0.034A-3182 1.086 0.304 0.232 0.036A-3197 2-9/16 1.000 0.890 0.055 A-3413 6.4 3.190 2.624 0.283A-3413-1 3.2 3.190 2.624 0.283A-3496 12 (Diespring)2.000 1.000 (0.280x0.470)A-3498 12 (Diespring)2.000 1.000 (0.225x0.437)A-3607 7 1.150 0.968 0.091 A-3608 6 0.930 0.770 0.080 A-4104 1-15/16 0.325 0.239 0.043A-4109 0.953 0.300 0.226 0.037A-4119 2.565 0.750 0.660 0.045A-4234 5 0.540 0.390 0.075A-4235 2-3/4 1.490 1.300 0.095A-884 2-1/2 0.313 0.261 0.026A-884-1 2.15 0.313 0.261 0.026A-884-3 1.0 0.313 0.261 0.026A-884-4 1.75 0.313 0.261 0.026B-1362-2 10.62 1.200 0.75 0.225B-1363 21-1/4 1.200 0.750 0.225B-1363-1 15-1/4 1.200 0.750 0.225
Identification of Springs Used in Various Hartzell Propellers Table 8-1
PROPELLER MAINTENANCE MANUAL118F
FITS AND CLEARANCES 61-10-18 Page8-4Rev.11Oct/01
PartNo. Freelength(in.) O.D.(in.) I.D.(in.) Wiredia.(in.)
B-1363-2 20-1/4 1.200 0.750 0.225B-1453 18.8 2.020 1.520 0.250B-1454 21 1.475 1.151 0.162B-1594 8.937 3.425 2.675 0.375B-1824 11.8 1.500 1.188 0.156B-1825 12-9/16 2.000 1.562 0.219B-1826 14.7 2.560 2.060 0.250B-2380 7.6 2.030 1.53 0.250B-2381 8.8 1.485 1.161 0.162B-3041 18 1.485 1.049 0.218B-3281-1 6.4 2.051 1.426 0.313B-3281-3 5.45 1.385 0.885 0.250B-853 15.25 2.010 1.510 0.250 extension springs A-306 0.751 0.623 0.063 A-306-A 0.750 0.638 0.056 torsion springs A-2163 9-1/2coils =1-9/32 =1-1/8 0.075A-2178 3-3/4coils 1-31/64 1-3/16 0.075A-4139 4coils =1-9/32 =1-1/8 0.075
Identification of Springs Used in Various Hartzell Propellers Table 8-1, Continued
PROPELLER MAINTENANCE MANUAL118F
FITS AND CLEARANCES 61-10-18 Page 8-5Rev. 21 Aug/09
Piston Wear Tolerances Figure 8-1
A
B
Linkpinhole
APs0192
Forpistonweartolerances,see theRepairchapterofthismanual.
PROPELLER MAINTENANCE MANUAL118F
FITS AND CLEARANCES 61-10-18 Page 8-6Rev. 21 Aug/09
Determining Torque Value of a Standard Torque Wrench with AdaptorFigure 8-2
2. TorqueValues
Threadedfastenersandhardwarearetheweakestcomponentsinanassembly.Vibrationcancauseanimproperlytightenedfastenertofailinamatterofminutes.Propertensioninafastenerdependsonavarietyofknownloadfactorsandcaninfluencefastenerservicelife.Propertensionisachievedbyapplicationofmeasuredtorque.
Accuratewrenchesandprofessionalprocedureswillresultinprecisiontensioning.
SeeTable8-4forpropertorquevaluesonHartzellpropellerassemblyhardware.
Whenanadaptorisusedwithatorquewrench,usetheequationinFigure8-2todeterminethetorquevalue.
APs212
(actualtorquerequired)x(torquewrenchlength)(torquewrenchlength)+(lengthofadaptor) =
torquewrenchreadingtoachieverequiredactualtorque
100Ft-Lb(136N•m)x1ft(30.5cm)1ft(30.5cm)+0.50ft(15.2cm) 66.7Ft-Lb
(90 n•m)
readingontorquewrenchwith6-inch(15.2cm)adaptorforactualtorqueof100Ft-Lb(136N•m)
<
EXAMPLE:
StandardTorqueWrench TorquingAdaptor
0.50foot(15.2cm)
1.00foot(30.5cm)
=
Thecorrectionshownisforanadapterthatisalignedwiththecenterlineofthetorquewrench.Iftheadapterisangled90degreesrelativetothetorquewrenchcenterline,thetorquewrenchreadingandactualtorqueappliedwillbeequal.
PROPELLER MAINTENANCE MANUAL118F
FITS AND CLEARANCES 61-10-18 Page 8-7Rev. 21 Aug/09
Blade Torque ValuesTable 8-3
Blade Tolerances Table 8-2
TolerancesAffectingtheBlades
BalanceTolerance 1slugA-1305
BladeTrack(AluminumBlades) ±0.06inch(1.5mm)
BladeTrack(CompositeBlades) ±0.125inch(3.2mm)
BladeEndPlayMovementatTip* 0.125inch(3.17mm)
RadialPlayinBlade* ± 0.5degree(1degreetotal)
ForeandAftMovementatTip* 0.125inch(3.17mm)
In-and-OutMovement* None
BladePitchSettingToleranceBetweenBladesatLowPitch 0.2degree
*SeeFigure1-2intheTestingandFaultIsolationchapterofthismanual.
Ft-Lb N•m In-LbAluminumBlade,mountedinbladeclamp 167 226 2004
CompositeBlade,mountedinbladeclamp 200 271 2400
PROPELLER MAINTENANCE MANUAL118F
FITS AND CLEARANCES 61-10-18 Page 8-8Rev. 21 Aug/09
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PROPELLER MAINTENANCE MANUAL118F
FITS AND CLEARANCES 61-10-18 Page 8-9Rev. 21 Aug/09
Torque ValuesTable 8-4
CAUTION: UNLESSOTHERWISESTATED,THETORQUEVALUESLISTEDINTABLE8-1AREBASEDONNON-LUBRICATEDTHREADS.
note 1: Torquetoleranceis±10percentunlessotherwisenoted.Wettorquedenotes useofanti-seizecompoundCM118.
ItemNo. PartNumber Description/LocationTorque
Ft-Lb In-Lb Nm10 A-880-() Nut,Hex,Self-Locking,Thin/Piston 120 1440 162
20 B-3359 Nut,3/8-24,Hex,Self-Locking/Ring,RodEnd 12 144 16B-3599 Nut,3/8-24,Hex,Self-Locking/Ring,RodEnd 12 144 16
200 B-854-() Cylinder 125-150 1500-1800 169-203B-1803-() Cylinder 125-150 1500-1800 169-203B-3406 Cylinder 125-150 1500-1800 169-203
280 A-2038-() Screw,1/4-28,Cap/GuideCollar TightenUntilSecure360 A-2051 Bolt,5/16-24,HexHead/SpinnerMtgPlate 15 180 20-365 A-2037-1 Screw,5/16,Cap/SpinnerMtgPlate 15 180 20410 A-3439 Nut,3/8-24,Hex,Thin/Collar,LowStop 12 144 16
A-3382 Nut,3/8-24,Hex,Thin/Collar,LowStop 12 144 16
750 A-321Screw,3/8-24,Double60°Head/BladeClamp 40 480 54
770 A-2017 Bolt,3/8-24,12Point/ClampOuter 35 420 47A-1372 Bolt,7/16-20,12Point/ClampOuter 60-65Wet 720-780Wet 82-88WetA-1379 Bolt,7/16-20,12Point/ClampOuter 60-65Wet 720-780Wet 82-88Wet
870 B-3384-() Bolt,1/4-28,HexHead/BulkheadMounting -- 96-120 11-13.5
940 B-3840-8Screw,10-32,FillisterHead/PlateRingRetention -- 24 2.7
1040 A-2626-() Screw,10-32,Cap/StartLockGuideCollar -- 24 2.7
1140 A-2070-7Screw,1/4-28,ButtonHead/BulkheadMounting -- 40-120 5-13.5
A-2070-8Screw,1/4-28,ButtonHead/BulkheadMounting -- 40-120 5-13.5
1145 B-3384-5H Bolt,1/4-28,HexHead/Bulkhead -- 96-120 11-13.5
1150 A-2070-10Screw,1/4-28,ButtonHead/BulkheadMounting -- 40-120 5-13.5
A-2070-9Screw,1/4-28,ButtonHead/BulkheadMounting -- 40-120 5-13.5
1155 B-3384-8H Bolt,1/4-28,HexHead/BulkheadMounting -- 96-120 11-13.51160 B-3720 Bolt,10-32,HexHead/StartLockPlate -- 48-72 5.5-81170 A-1018 HexHeadBolt/StartLockPlate -- 48-72 5.5-8
B-3383-7H Bolt,10-32,HexHead/StartLockPlate -- 48-72 5.5-81220 A-2016-() Bolt,10-32,HexHead/StartLockPlate -- 48-72 5.5-8
1260 B-3384-()Bolt,1/4-28,HexHead/StartLockBracketMounting -- 96-120 11-13.5
-ITEMNOTILLUSTRATED
PROPELLER MAINTENANCE MANUAL118F
FITS AND CLEARANCES 61-10-18 Page 8-10Rev. 21 Aug/09
3. ClearanceBetweentheCarbonBlockUnitandtheBetaRing
A. Thecarbonblockunit(1340)mustbereplacedatoverhaul.
B. Checkthefollowingclearancedimensionuponinstallationofthecarbonblockassemblyinthebetaring,andwheneverunusualconditionsexistthatcouldcreateexcessivewear.
(1) Theminimumpermittedsideclearancebetweenanewcarbonblockunit(1340)andthebetaring(420)wheninstalledis0.001(0.03mm).RefertoFigure8-3.
(2) Themaximumpermittedsideclearancebetweenthecarbonblockunit(1340)andthebetaring(420)is0.010inch(0.25mm).
(3) Ifthesideclearancebetweenthecarbonblockunit(1340)andthebetaring(420)isnotwithinthepermittedlimits,replacethecarbonblockunit(1340).
Carbon Block and Beta Ring Clearance Figure 8-3
APS0168B
CarbonBlock Unit
(1340)
BetaRing (420)
SnapRing (1360)
SideClearance
YokePin (Ref)
PROPELLER MAINTENANCE MANUAL 118F
SPECIAL TOOLS, FIXTURES, AND EQUIPMENTPage 9-1
Rev. 11 Oct/0161-10-18
CONTENTS
1. Minimum Facility and Tooling Requirements ........................................................... 9-3
A. Tooling ................................................................................................................ 9-3B. Facilities ............................................................................................................. 9-3
2. Special Tools ............................................................................................................ 9-3
A. Special Tools ...................................................................................................... 9-3B. Listings ............................................................................................................... 9-3
PROPELLER MAINTENANCE MANUAL 118F
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT 61-10-18 Page 9-2Rev. 11 Oct/01
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PROPELLER MAINTENANCE MANUAL 118F
SPECIAL TOOLS, FIXTURES, AND EQUIPMENTPage 9-3
Rev. 11 Oct/0161-10-18
1. Minimum Facility and Tooling Requirements
A. Tooling
Propeller repair stations approved to overhaul Hartzell propellers are expected to possess precision fixtures, tools, and blade tables for blade inspection and rework. Except as specifically required in this manual, locally fabricated tooling is acceptable for most repair and inspection operations.
B. Facilities
(1) Grinding, plating, and painting of propeller components have the potential for health and safety hazards beyond that of other areas of a typical workshop. It is expected that such areas be in compliance with industry standards and governmental regulations concerning occupational safety and health, as well as environmental protection.
(2) Workshop areas need to be segregated to prevent contamination. Separate areas should be designated for cleaning, inspection, painting, plating, and assembly. Propeller balancing must be performed in a draft-free area.
2. Special Tools
NOTE: It is the responsibility of the repair station to determine the special tooling required for the propeller they are servicing or overhauling. The applicable overhaul manual and the numerical index of Hartzell Manual 165A (61-00-65) provide necessary information. Hartzell maintains no exact list of tools required for specific models of propellers or levels of service.
A. Special Tools
Hartzell Tool and Equipment Manual 165A (61-00-65) contains a listing of special tools available from Hartzell. The manual also includes vendor lists for other specialty tooling not sold by Hartzell.
B. Listings
The Introduction section of Manual 165A (61-00-65) provides information about what is included in the listings and how to quickly locate tools.
PROPELLER MAINTENANCE MANUAL 118F
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT 61-10-18 Page 9-4Rev. 11 Oct/01
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PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-1
Rev. 22 Aug/1161-10-18
ILLUSTRATED PARTS LIST - CONTENTS
1. Introduction ............................................................................................................ 10-6A. General............................................................................................................. 10-6B. Using the Illustrated Parts List.......................................................................... 10-6C. PropellerAssembliesConfiguredwithan Ice Protection System ..................... 10-6
2. The Illustrated Parts List ........................................................................................ 10-7A. Detailed Parts List ............................................................................................ 10-7B. Revisions .......................................................................................................... 10-8C. Vendors ............................................................................................................ 10-9
3. A-3403-2 and C-1939 Spring Retainer Cups ......................................................... 10-9PROPELLER ASSEMBLIESHC-B3TN-2, -2B ....................................................................................................... 10-11HC-B3TN-3, -3A, -3B, -3C, -3D, -3DL, -3E,
-3F, -3G, -3H, -3S, -3UL ...................................................................................... 10-19HC-B3TN-3AE, -3AF, -3K, -3M, -3N, -3P, -3Z ........................................................... 10-39HC-B3TN-3BY, -3DY, -3SY ....................................................................................... 10-55HC-B3TN-3AEY, -3AFY ............................................................................................ 10-83HC-B3TW-3 ............................................................................................................... 10-97HC-B3TW-3Y .......................................................................................................... 10-107HC-B3MN-3 ............................................................................................................ 10-119HC-B4MP-3, -3A, -3B, -3C ...................................................................................... 10-129HC-B4TN-3, -3A, -3B, -3C ..................................................................................... 10-139HC-B4TW-3 ......................................................................................................... 10-146.3HC-B3TN-5C, -5D ................................................................................................... 10-149HC-B3TN-5CL, -5DL ............................................................................................... 10-159HC-B3TN-5E, -5F, -5FL, -5G, -5K ........................................................................... 10-169HC-B3TN-5M, -5ML, -5N, -5NL, -5P, -5SL, -5U, -5V, -5W ...................................... 10-181HC-B3MN-5L ........................................................................................................ 10-190.3HC-B4MN-5L ........................................................................................................... 10-193HC-B4MN-5AL ........................................................................................................ 10-203HC-B4TN-5, -5A, -5AL, -5C, -5CL, -5DL, -5EL ....................................................... 10-213HC-B4TN-5F, -5FL, -5GL, -5HL .............................................................................. 10-223HC-B4TN-5JL, -5KL, -5ML, -5NL -5PL, -5QL .......................................................... 10-233HC-A3(MV,V)F-7, -7A, -7B ...................................................................................... 10-245HC-B3TF-7, -7A, -7B, -7C ....................................................................................... 10-257HC-B4MN-5B(L) ...................................................................................................... 10-271
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-2Rev. 21 Aug/09
LIST OF ILLUSTRATIONS
HC-B3TN-2,-2BPropellerExplodedView .....................................Figure 10-1 ............. 10-10ClampAssemblyExplodedView ....................................................Figure 10-2 ............. 10-14831-12, 831-57 Spring Assembly ..................................................Figure 10-3 ............. 10-16HC-B3TN-3, -3A, -3B, -3C, -3D, -3DL, -3E, -3F
-3G,-3H,-3S,-3ULExplodedView ..........................Figure 10-4 ............. 10-18ClampAssemblyExplodedView ....................................................Figure 10-5 ............. 10-24A-3044 Carbon Block Assembly .....................................................Figure 10-6 ............ 10-26A-3074 Carbon Block Assembly .....................................................Figure 10-7 ............. 10-28A-4731 Carbon Block Assembly .....................................................Figure 10-8 ............. 10-30831-79 Spring Assembly.................................................................Figure 10-9 ............. 10-32831-82 Spring Assembly................................................................Figure 10-10 ............ 10-34831-83 Spring Assembly................................................................Figure 10-11 ............ 10-36HC-B3TN-3AE,-3AF,-3K,-3M,-3N,-3P,-3ZExplodedView .......Figure 10-12 ............ 10-38ClampAssemblyExplodedView ...................................................Figure 10-13 ............ 10-42A-3044 Carbon Block Assembly ....................................................Figure 10-14 ............ 10-44A-3074 Carbon Block Assembly ....................................................Figure 10-15 ............ 10-46A-4731 Carbon Block Assembly ....................................................Figure 10-16 ............ 10-48831-79 Spring Assembly................................................................Figure 10-17 ............ 10-50831-82 Spring Assembly................................................................Figure 10-18 ............ 10-52HC-B3TN-3BY,-3DY,-3SYExplodedView ...................................Figure 10-19 ............ 10-54ClampAssemblyExplodedView ...................................................Figure 10-20 ............ 10-58Start Lock Kit for HC-B3TN-3BY, -3DY, -3SY, -3AEY, -3AFY ........Figure 10-21 ............ 10-60A-3044 Carbon Block Assembly ....................................................Figure 10-22 ............ 10-70A-4731 Carbon Block Assembly ....................................................Figure 10-23 ............ 10-72A-3074 Carbon Block Assembly ....................................................Figure 10-24 ............ 10-74831-79 Spring Assembly................................................................Figure 10-25 ............ 10-76831-82 Spring Assembly................................................................Figure 10-26 ............ 10-78831-83 Spring Assembly................................................................Figure 10-27 ............ 10-80HC-B3TN-3AEY,-3AFYExplodedView ........................................Figure 10-28 ............ 10-82ClampAssemblyExplodedView ...................................................Figure 10-29 ............ 10-86A-3044 Carbon Block Assembly ....................................................Figure 10-30 ............ 10-88A-3074 Carbon Block Assembly ....................................................Figure 10-31 ............ 10-90
A-4731 Carbon Block Assembly ....................................................Figure 10-32 ............ 10-92
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-3
Rev. 22 Aug/1161-10-18
LIST OF ILLUSTRATIONS
831-82 Spring Assembly................................................................Figure 10-33 ............ 10-94HC-B3TW-3ExplodedView ..........................................................Figure 10-34 ............ 10-96ClampAssemblyExplodedView ...................................................Figure 10-35 .......... 10-100A-3044 Carbon Block Assembly ....................................................Figure 10-36 .......... 10-102831-82 Spring Assembly................................................................Figure 10-37 .......... 10-104HC-B3TW-3YExplodedView ........................................................Figure 10-38 .......... 10-106ClampAssemblyExplodedView ...................................................Figure 10-39 .......... 10-110Start Lock Kit for HC-B3TW-3Y .....................................................Figure 10-40 .......... 10-112A-3044 Carbon Block Assembly ....................................................Figure 10-41 .......... 10-114831-82 Spring Assembly................................................................Figure 10-42 .......... 10-116HC-B3MN-3ExplodedView ..........................................................Figure 10-43 .......... 10-118ClampAssemblyExplodedView ...................................................Figure 10-44 .......... 10-122A-3044 Carbon Block Assembly ....................................................Figure 10-45 .......... 10-124831-82 Spring Assembly................................................................Figure 10-46 .......... 10-126HC-B4MP-3,-3A,-3B,-3CExplodedView ...................................Figure 10-47 .......... 10-128ClampAssemblyExplodedView ...................................................Figure 10-48 .......... 10-132A-3044 Carbon Block Assembly ....................................................Figure 10-49 .......... 10-134831-76 Spring Assembly................................................................Figure 10-50 .......... 10-136HC-B4TN-3,-3A,-3B,-3CExplodedView ....................................Figure 10-51 .......... 10-138ClampAssemblyExplodedView ...................................................Figure 10-52 .......... 10-142A-3044 Carbon Block Assembly ....................................................Figure 10-53 .......... 10-144831-76 Spring Assembly................................................................Figure 10-54 .......... 10-146HC-B4TW-3ExplodedView ........................................................ Figure 10-54.1 ..... 10-146.2ClampAssemblyExplodedView ................................................. Figure 10-54.2 ..... 10-146.6A-3044 Carbon Block Assembly .................................................. Figure 10-54.3 ..... 10-146.8831-76 Spring Assembly.............................................................. Figure 10-54.4 ... 10-146.10HC-B3TN-5C,-5DExplodedView .................................................Figure 10-55 .......... 10-148ClampAssemblyExplodedView ...................................................Figure 10-56 .......... 10-152830-23 Start Lock Unit ...................................................................Figure 10-57 .......... 10-154831-75 Spring Assembly................................................................Figure 10-58 .......... 10-156HC-B3TN-5CL,-5DLExplodedView ...........................................Figure 10-59 .......... 10-158ClampAssemblyExplodedView ...................................................Figure 10-60 .......... 10-162830-23L Start Lock Unit .................................................................Figure 10-61 .......... 10-164
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-4Rev. 22 Aug/11
LIST OF ILLUSTRATIONS
831-75 Spring Assembly................................................................Figure 10-62 .......... 10-166HC-B3TN-5E,-5F,-5FL,-5G,-5KExplodedView .......................Figure 10-63 .......... 10-168ClampAssemblyExplodedView ...................................................Figure 10-64 .......... 10-174
830-23( ) Start Lock .......................................................................Figure 10-65 .......... 10-176
831-75 Spring Assembly ..............................................................Figure 10-66 .......... 10-178
HC-B3TN-5M, -5ML, -5N, -5NL, -5P, -5SL,-5U,-5V,-5WExplodedView ......................................Figure 10-67 .......... 10-180
ClampAssemblyExplodedView ..................................................Figure 10-68 .......... 10-184
830-37 and 830-41 Start Lock Unit ...............................................Figure 10-69 .......... 10-186
831-75 Spring Assembly ..............................................................Figure 10-70 .......... 10-190
HC-B3MN-5LExplodedView ...................................................... Figure 10-70.1 ..... 10-190.2
ClampUnitExplodedView ......................................................... Figure 10-70.2 ..... 10-190.6
100026L Start Lock Unit .............................................................. Figure 10-70.3 ..... 10-190.8
831-75 Spring Assembly ............................................................ Figure 10-70.4 ... 10-190.10
HC-B4MN-5LExplodedView ........................................................Figure 10-71 .......... 10-192
ClampAssemblyExplodedView ..................................................Figure 10-72 .......... 10-196
830-34L Start Lock Unit .................................................................Figure 10-73 .......... 10-198
831-73 Spring Assembly ..............................................................Figure 10-74 .......... 10-200
HC-B4MN-5ALExplodedView .....................................................Figure 10-75 .......... 10-202
ClampAssemblyExplodedView ..................................................Figure 10-76 .......... 10-206
830-34L Start Lock Unit .................................................................Figure 10-77 .......... 10-208
831-73 Spring Assembly ...............................................................Figure 10-78 .......... 10-210
HC-B4TN-5,-5A,-5AL,-5C,-5CL,-5DL,-5ELExplodedView .....Figure 10-79 .......... 10-212
ClampAssemblyExplodedView ...................................................Figure 10-80 .......... 10-216
830-( ) Start Lock Assembly ..........................................................Figure 10-81 .......... 10-218
831-72 Spring Assembly ..............................................................Figure 10-82 .......... 10-220
HC-B4TN-5F,-5FL,-5GL,-5HLExplodedView ............................Figure 10-83 .......... 10-222
ClampAssemblyExplodedView ...................................................Figure 10-84 .......... 10-226
830-34( ) Start Lock Assembly ......................................................Figure 10-85 .......... 10-228
831-72 Spring Assembly ..............................................................Figure 10-86 .......... 10-230
HC-B4TN-5JL,-5KL,-5ML,-5NL,-5PL,-5QLExplodedView ......Figure 10-87 .......... 10-232
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-5
Rev. 22 Aug/1161-10-18
ClampAssemblyExplodedView ...................................................Figure 10-88 .......... 10-236
830-34L Start Lock Assembly ........................................................Figure 10-89 .......... 10-238
831-72 Spring Assembly ..............................................................Figure 10-90 .......... 10-240
831-73 Spring Assembly................................................................Figure 10-91 .......... 10-242
HC-A3(MV,V)F-7,-7A,-7BExplodedView....................................Figure 10-92 .......... 10-244
ClampAssemblyExplodedView ...................................................Figure 10-93 .......... 10-248
831-37 Spring Assembly................................................................Figure 10-94 .......... 10-250
C-3630-1 Beta Valve .....................................................................Figure 10-95 .......... 10-252
C-3630-2 Beta Valve .....................................................................Figure 10-96 .......... 10-254
HC-B3TF-7,-7A,-7B,-7CExplodedView ....................................Figure 10-97 .......... 10-256
ClampAssemblyExplodedView ...................................................Figure 10-98 .......... 10-262
831-37 Spring Assembly................................................................Figure 10-99 .......... 10-264
C-3630-1 Beta Valve ....................................................................Figure 10-100 ......... 10-266
C-3630-2 Beta Valve ....................................................................Figure 10-101 ......... 10-268
HC-B4MN-5B(L)ExplodedView .................................................Figure 10-102 ......... 10-270ClampAssemblyExplodedView .................................................Figure 10-103 ......... 10-274830-34(L) Start Lock Unit .............................................................Figure 10-104 ......... 10-276831-72 Spring Assembly...............................................................Figure 10-105 ......... 10-278
LIST OF ILLUSTRATIONS
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-6Rev. 19 Dec/06
1. Introduction
A. General
(1) ThisIllustratedPartsListcontainsallofthecurrentconfigurationsforthespecifiedpropellersmanufacturedbyHartzellPropellerInc.andsupersedesany prints that may have previously been supplied for part and assembly information.ThepartslistscontainedwithintheIllustratedPartsListaretobeusedforverifyingtheconfigurationofpropellermodelsandorderingparts.
CAUTION: ILLUSTRATIONS IN THE ILLUSTRATED PARTS LIST ARE TO BE USED FOR IDENTIFYING PARTS ONLY.
(2) Figuresareforreferenceonly.Thefiguresprovidegeneralviewsofparts.Foreaseofillustration,typicalviewsofsomepartswerecreatedandshowninmultiplefigures.Forthisreason,illustratedpartsmaynotexactlyreflectpartscontained in some propeller assemblies.
B. Using the Illustrated Parts List
(1) EveryefforthasbeenmadetoincludeallofthepropellersandconfigurationsmanufacturedbyHartzellPropellerInc.IfanoverhaulfacilityhasquestionsaboutapropellerconfigurationasstatedintheIllustratedPartsList,contacttheHartzellPropellerProductSupportDepartment.
(2) Basic Propeller Parts: Refers to all of the propeller components that may be uniquetoaparticularpropellermodel.
(3) Spinner Mounting Kits have been included in this manual. It is the responsibility of the propeller maintenance facility to ensure that the appropriate spinner and mountingpartshavebeeninstalled.RefertotheHartzellApplicationGuideforspinner assembly application information.
C.PropellerAssembliesConfiguredwithanIce Protection System
(1) Ifthepropellerisequippedwithaniceprotectionsystem,applicableinstructionsandtechnicalinformationcanbefoundinHartzellPropellerIceProtectionSystem Manual 180 (30-61-80) for those system components supplied by Hartzell.PropellericeprotectionsystemcomponentsnotsuppliedbyHartzellPropeller Inc. are controlled by the applicable TC or STC holder’s Instructions forContinuedAirworthiness(ICA).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-7
Rev. 14 Apr/0361-10-18
2. The Illustrated Parts List
A. Detailed Parts List
The Detailed Parts List consists of the Figure/Item Number, Part Number, Description, ConfigurationChangeCode,EffectivityCodeandUnitsPerAssembly.SpaceisreservedfortheAirlineStockNumber.Thefollowingisanexplanationofeachcolumn.
(1) Fig/Item Number
(a) FigureNumberreferstotheillustrationwhereitemsappear.ItemNumbersareassignedinbrokensequencetoallowtheinsertionofsubsequentadditionalparts.Itemslistedbutnotillustratedareidentifiedbyadashtotheleft of the item number.
(b) Alphavariantswillbeusedtoaddadditionalitems.Therearetworeasonsfor the use of alpha variants:
1 A part may have an alternate, or may be superseded, replaced, or obsoleted by another part. For example, the felt dust seal (A-863) that isitem170wassupersededbythefeltdustseal(B-1843)thatisitem170A.
2 AnIllustratedPartsListmaycontainmultipleconfigurations.Effectivitycodesareusedtodistinguishdifferentpartnumberswithinthesamelist.Forexample,oneconfigurationmayuseacounterweight(B-3007)thatisitem800,yetanotherconfigurationusesacounterweight (B-3091) that is item 800A. Effectivity codes are very important in the determinationofpartsinagivenconfiguration.
(2) Part Number
UsetheHartzellpartnumberwhenorderingthepartfromHartzelloraHartzellapproveddistributor.DigitsofHartzellPartNumbershavenosignificanceotherthan to identify a part.
(3) Airline Stock Number
Space is reserved for the Airline Stock Number.
(4) Nomenclature
Thiscolumnidentifiestheitem.Therelationshipofpartstoassemblyareindicated by the use of indentations. This column may also contain vendor CAGE codes, as applicable. Information regarding part alternative, supersedure, replacement, or obsolescence may also be found in this column. Refer to Revisions,below,forfurtherinformationregardingalternate,superseded,replaced, or obsoleted parts.
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-8Rev. 19 Dec/06
(5) Effectivity Code (EFF CODE)
Theeffectivitycolumnshowstheprefixand/orsuffixofthepropellermodeltowhichthepartsapply.Insomecases,thespecificengineoraircraftmanufacturermaybecalledout.Effectivitycodesassignedapplyonlytothefigure/listinginwhichtheyappear.Partscommontoallenditemsshownocode.
(6) Units Per Assembly (UPA)
Designatesthetotalquantityofanitemrequiredforthenexthigherassemblyorsubassembly.
(7) Overhaul (O/H)
Designatesthepartstobereplacedatoverhaul.A“Y”identifiesthepartsthatarereplaced at overhaul.
NOTE: Anoverhaulkitmaynotcontainallthepartsidentifiedwitha"Y"fora particular model propeller. An example of parts that may not be included in the overhaul kit is spinner mounting parts.
B. Revisions
(1) Alternate
Alternatepartsareidentifiedbytheterm"ALTERNATE"intheDescriptioncolumn.Alternateitemsareconsideredairworthyforcontinuedflightandexistingstockofpartsmaybeusedformaintenanceand/orrepair.Theneworalternatepartnumbersmaybeusedinterchangeablywhenordering/stockingnewparts.Alternate parts may no longer be available.
(2) Supersedure
Partchangesareidentifiedbytheterms“SUPERSEDESITEM_____”or“SUPERSEDEDBYITEM_____”intheDescriptioncolumn.Supersededitemsareconsideredairworthyforcontinuedflightandexistingstockofsupersededparts may be used for maintenance and/or repair. Once the superseding part has been incorporated/installed into an assembly, the original superseded part is no longer to be used in that assembly. Superseded parts may no longer be available,andthenewpartnumbermustbeusedwhenordering/stockingnewparts.
(3) Replacement
Partchangesidentifiedbytheterms"REPLACESITEM_____”or“REPLACEDBYITEM_____”intheDescriptioncolumnareconsideredairworthyforcontinuedflight,butmustbereplacedwithapartwiththenewpartnumberatoverhaul. Existing stock of replaced parts may not used for maintenance and/or repair of effected assemblies. Replaced parts may no longer be available, and thenewpartnumbermustbeusedwhenordering/stockingnewparts.
(4) Obsolescence
Obsoletepartsareidentifiedby"OBS”intheUnitsPerAssembly(UPA)column.Obsoleteitemsareconsideredunairworthyforcontinuedflight.
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-9
Rev. 14 Apr/0361-10-18
(5) ServiceDocumentsandAirworthinessDirectives
(a) Intheeventofmodificationorreworkofanexistingpart,thesupersedure,replacement, or obsolescence of a part, or the addition of parts installed by aServiceBulletin(SB)orServiceLetter(SL),theSBorSLnumberwillappearintheDescriptioncolumnas“SB_____”,or"SL_____”afterthedescription.
(b) WhenaSBhasarelationshiptoanAirworthinessDirective(AD),theADwill beshowninparenthesesaftertheSBnumberasSB_____(AD_____).
C. Vendors
(1) ManyO-rings,fasteners,andothervendorsuppliedhardwarelistedinHartzellmanualshavepreviouslybeenspecifiedwithAN,MS,NASorvendorpartnumber.Toprovideinternalcontrolsandprocurementflexibility,HartzellhasmadeengineeringchangestoprovideallO-rings,fasteners,andhardwarewith aHartzellpartnumber.PartsshipmentsfromHartzellwillspecifyonlytheHartzellpartnumbers.
(2) SomeO-rings,fasteners,andhardwaremanufacturedinaccordancewithestablishedindustryspecifications(certainAN,MS,NASitems)areacceptableforuseinHartzellproductswithoutadditionalstandardsimposedbyHartzell;however,HartzelldoesimposerestrictionsoncertainAN,MS,andNASvendorparts,whichmustbeprocureddirectlyfromHartzell.RefertoManual202A (61-01-01), Chapter 2200, Vendor Cross Reference, for a listing of part number interchangeability.Whereallowable,boththeHartzellpartnumberitemandAN, MS,NAS,andotherspecifiedvendornumbersitemscanbeusedinterchangeably.TheHartzellpartnumbermustbeusedwhenorderingthesepartsfromHartzell.
3. A-3403-2 and C-1939 Spring Retainer Cups
Existing stocks of A-3403-2 and C-1939 Spring Retainer Cups are obsolete and are no longerusable.Distributorsandpropellerrepairstationsshouldcheckexistingstocks.New partsinthefieldinventoriesmaybereturnedforcredittowardreplacementparts.Referto the Repair chapter of this manual for additional effectivity and compliance information.
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-10Rev. 17 Jun/04
HC-B3TN-2, -2B Propeller Exploded View Figure 10-1
B3TN-2.PLT
520
630
380640
740
670650
500890
280250270200
150
1400
260
530
930 920 910
5080 90
55 60 160 170
620
610
590
600400
570
560
580700
1070
230
180
65
360
440430
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-11
Rev. 17 Jun/0461-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-1
HC-B3TN-2( ) PROPELLER ASSEMBLY RF
10 A-880-1 •SELF-LOCKINGNUT 1 Y
-50 C-1802 •PISTONUNIT-SUPERSEDEDBY 1 ITEM 50A (REQUIRED WITH 831-12 SPRING ASSEMBLY)
50A C-1863 •PISTONUNIT-SUPERSEDESITEM50 1 (REQUIRED WITH 831-57 SPRING ASSEMBLY)
55 A-817-2 • •GUIDEROD 3
60 A-862-1 • •BUSHING,PLASTIC 1
65 A-114-B • •STAKINGPIN 3
70 A-861-3 •LINKARM 3
80 A-1464 •LINKPINUNIT 3 Y
90 B-3840-6 •SCREW 3 Y
150 C-3317-020 •O-RING 1 Y
160 C-3317-347-2 •O-RING 1 Y
170 A-863 •FELTDUSTSEAL,REPLACEDBY OBS ITEM 170A PRE SL152A
170A B-1843 •FELTDUSTSEAL,REPLACESITEM170 1 Y POST SL152A
180 B-3840-6 •SCREW 4 Y
200 B-1803-1 •CYLINDER-SUPERSEDEDBY 1 ITEM 200A (REQUIRED WITH 831-12 SPRING ASSEMBLY)
200A B-1803-2 •CYLINDER-SUPERSEDES 1 ITEM 200 (REQUIRED WITH 831-57 SPRING ASSEMBLY)
230 A-944 •LINKSCREWBUSHING 1 Y
HC-B3TN-2, -2B
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-12Rev. 19 Dec/06
10-1
-240 834-7A •GUIDECOLLARUNIT 1
250 B-1836-1 • •GUIDECOLLAR 1
260 A-116-D-1 • •BUSHING,PLASTIC 3
270 A-114-2 • •STAKINGPIN 1
280 A-2038-14 • •SCREW,SOCKETHEADCAP 1 Y
360 A-2051 •HEXAGONHEADBOLT 10 Y
380 C-3003-1 •PLATE,SPINNERMOUNTING 1
400 C-3317-230 •O-RING 1 Y
430 B-3339 •DOUBLEHEXAGONHEADBOLT 8 Y
440 A-2048-2 •WASHER 8 Y
500 840-60 •HUBUNIT 1
520 B-3897-1 • •EXPANSIONPLUG 3 Y
530 A-1891-()A • •PILOTTUBE 3
560 C-3317-232 •O-RING 3 Y
560A C-3317-230 •O-RING-ALTERNATE(IFITEM560CAUSES 3 Y EXCESSIVEFRICTION)
560B C-3317-231 •O-RING-ALTERNATE(IFITEM560CAUSES 3 Y EXCESSIVEFRICTION)
570 A-1851-T •SPLITBEARING,BLADE 3
570A A-1851 •SPLITBEARING,BLADE- 3 ALTERNATE - SL 131A
-571 A-1851-TA • •RACE,HUBSIDE-USEWITHITEM570 1
-571A A-1851-A • •RACE,HUBSIDE-USEWITHITEM570A 1
-572 A-1851-TB • •RACE,BLADESIDE-USEWITHITEM570 1
-572A A-1851-B • •RACE,BLADESIDE-USEWITHITEM570A 1
580 A-1877 • •BEARINGWIRERING 3 Y
590 B-6144-2 • •9/16"DIAMETERSTEELBALL 57 Y
590A B-6144-2-450 • •9/16"DIAMETERSTEELBALL RF (450PIECEBOX)
600 B-3742 •BALLSPACER 3 Y
600A A-1899 •BALLSPACER-ALTERNATE 3 Y
610 A-1852 •RING,BEARINGGUIDE 3
620 A-1854 •WIRERETENTIONRING 3 Y
630 B-3840-() •SCREW AR Y (LENGTH OF SCREW MUST SUIT ITEM 640 AND PROVIDE 0.125 INCH (3.18 MM) MINIMUM ENGAGEMENT) 10-1
HC-B3TN-2, -2B
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-13
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline descRiPtion eff. UPA o/H nUmbeR nUmbeR stock nUmbeR 1 2 3 4 5 6 7 code
-item not illUstRAted
effectiVitY model effectiVitY model
10-1
640 A-1305 •BALANCEWEIGHT AR
650 A-6119 •LINKARMBUSHING 3 Y
670 B-3838-3-3 •COTTERPIN 3 Y
700 838-17E •CLAMPASSEMBLY-SEEFIGURE10-2 3
740 A-304 • •LINKSCREW 1 Y
890 C-3317-235 •O-RING 1 Y
910 A-2037 •SCREW,SOCKETHEADCAP 3 Y
920 B-3368 •HEXAGONJAMNUT 3 Y
930 A-1444 •WASHER,PISTONGUIDEROD 3 Y
1400 831-12 •SPRINGASSEMBLY-SUPERSEDEDBY 1 ITEM1400A(REQUIREDWITHB-1803-1 cYlindeR) see figURe 10-3.
1400A 831-57 •SPRINGASSEMBLY-SUPERSEDES 1 ITEM1400(REQUIREDWITH b-1803-2 cYlindeR) see figURe 10-3.
HC-B3TN-2, -2B
note 1:COUNTERWEIGHTSLUGSANDCOUNTERWEIGHTSLUGMOUNTINGHARDWAREAREAPPlicAtion sPecific. COUNTERWEIGHTSLUGMOUNTINGHARDWAREMUSTBE RePlAced At oVeRHAUl. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59).
note 2: sPinneR Assemblies And sPinneR moUnting HARDWAREAREAPPLICATIONsPecific. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59) And HARtZell sPinneR mAnUAl 127 (61-16-27).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-14Rev. 14 Apr/03
Clamp Assembly Exploded View Figure 10-2
CLAMP4.PLT
770 840
710
840
860
850
750 760
780
740
730790
800
730
720
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-15
Rev. 19 Dec/0661-10-18
10-2
-700 838-17E •CLAMPASSEMBLY 3
710 B-3838-3-2 • •COTTERPIN 2 Y
720 A-65 • •DOWELPIN,REPLACEDBY 1 ITEM 720A (PRE HC-SB-61-285)
720A 101375 • •PULLPLUG,REPLACESITEM720 1 (POST HC-SB-61-285)
730 A-285 • •LINKSCREWSTAKINGPIN 4 Y
740 A-304 • •LINKSCREW 1 Y
750 A-321 • •CLAMPSOCKETSCREW 2 Y
760 A-1306 • •GASKET,BLADECLAMP 2 Y
770 A-1372 • •CLAMPBOLT 2 Y
770A A-1379 • •CLAMPBOLT,ALTERNATE 2 Y
780 A-1373 • •CLAMPNUT,SELFLOCKING 2 Y
790 A-2036-32 • •SCREW,SOCKETHEADCAP 2 Y
800 833-16E • •COUNTERWEIGHT 1
840 C-1301S • •BLADECLAMP 1
850 B-6544 • •CAP,FITTING,LUBRICATION 2 Y
860 B-6588-1 • •LUBRICATIONFITTING 2 Y
HC-B3TN-2, -2B
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-16Rev. 19 Dec/06
831-12, 831-57 Spring Assembly Figure 10-3
W10514
1410
1420
1440
149014301480
1500
1510
831-57
1510
1440
1410
1500
1490
1495
831-12
1485
1480
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-17
Rev. 19 Dec/0661-10-18
10-3
-1400 831-12 •SPRINGASSEMBLY 1
1410 B-868A-2 • •PITCHCHANGEROD,REPLACEDBY OBS ITEM 1410A
1410A B-868AS-2 • •PITCHCHANGEROD,REPLACES 1 ITEM 1410
1440 A-1827 • •CUP,SPRINGRETAINER,REPLACEDBY OBS ITEM 1440A
1440A B-666 • •CUP,SPRINGRETAINER,REPLACES 1 ITEM 1440
1480 A-1849 • •SPACERTUBE 1
1485 B-1824 • •SPRING 1
1490 B-1825 • •SPRING 1
1495 B-1826 • •SPRING 1
1500 A-1829 • •RETAINER,REAR 1
1510 A-867 • •SPLITRETAINER 1 Y
-1400A 831-57 •SPRINGASSEMBLY 1
1410 B-3332 • •PITCHCHANGEROD 1
1420 A-3497 • •THRUSTBEARING 1
1430 A-3087 • •SPACER AR Y
1440 A-1827-1 • •CUP,SPRINGRETAINER 1
1480 A-3042A-4 • •SPACERTUBE 1
1490 A-3498 • •SPRING 1
1500 A-3646 • •RETAINER,REAR 1
1510 A-867 • •SPLITRETAINER 1 Y
HC-B3TN-2, -2B
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-18Rev. 14 Apr/03
HC-B3TN-3, -3A, -3B, -3C, -3D, -3DL, -3E, -3F, -3G, -3H, -3S, -3UL Exploded View Figure 10-4
B3TN-3A.PLT
30
210
9060 160 170
620
610
590
600
870
570
560
580700
10
70
230
520
380640
740 670650
500890
280250270200
150
1400
260
530
5080
20
220
250310
320330
1300
420410
290
320 400
360
350 340
390
630
180
440430
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-19
Rev. 19 Dec/0661-10-18
10-4
HC-B3TN-3, -3A, PROPELLER ASSEMBLY RF -3B,-3C,-3D,-3DL, -3E, -3F,- 3G, -3H, -3S, -3UL
10 A-880-1 •SELF-LOCKINGNUT 1 Y
20 B-3359 •NUT,3/8-24,HEX,SELF-LOCKING 3 Y
20A B-3599 •NUT,3/8-24,HEX,SELF-LOCKING- 3 Y ALTERNATE
30 B-3049 •RING,RODEND 1
50 C-3021-5 •PISTONUNIT -3,-3A,-3B, 1 -3C,-3D, -3E, -3F,-3G, -3H, -3S
50A C-3021 •PISTONUNIT-ALTERNATE -3,-3A,-3B, 1 -3C,-3D, -3E, -3F,-3G, -3H, -3S
50B C-3021L •PISTONUNIT -3DL,-3UL 1
60 A-862-1 ••BUSHING,PLASTIC 1
70 B-4016 •LINKARM -3,-3A,-3B, 3 -3C, -3D, -3E, -3F, -3G, -3H, -3S
70A B-1901 •LINKARM-ALTERNATE -3,-3A,-3B, 3 -3C, -3D, -3E, -3F, -3G, -3H, -3S
70B B-4016L •LINKARM -3DL,-3UL 3
70C B-1901L •LINKARM-ALTERNATE -3UL 3
80 A-1464 •LINKPINUNIT 3 Y
90 B-3840-6 •SCREW 3 Y
150 C-3317-020 •O-RING 1 Y
160 C-3317-347-2 •O-RING 1 Y
HC-B3TN-3, -3A, -3B, -3C, -3D, -3DL, -3E, -3F, -3G, -3H, -3S, -3UL
-3E HC-B3TN-3E-3F HC-B3TN-3F-3G HC-B3TN-3G-3H HC-B3TN-3H-3S HC-B3TN-3S-3UL HC-B3TN-3UL
-3 HC-B3TN-3-3A HC-B3TN-3A-3B HC-B3TN-3B-3C HC-B3TN-3C-3D HC-B3TN-3D-3DL HC-B3TN-3DL
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-20Rev. 19 Dec/06
10-4
170 A-863 •FELTDUSTSEAL-REPLACEDBY OBS ITEM 170A PRE SL152A
170A B-1843 •FELTDUSTSEAL-REPLACESITEM170 1 Y POST SL152A
180 B-3840-5 •FEATHERINGSTOPSCREW 4 Y
200 B-1803-2 •CYLINDER 1
210 A-2043 •SELFLOCKINGNUT OBS REPLACED BY ITEM 210A PRE SL155A
210A A-2043-1 •SELFLOCKINGNUT-REPLACESITEM210 3 Y
220 A-3439 •NUT,3/8-24,HEX,THIN 3 Y
220A B-3382 •HEXAGONJAMNUT-ALTERNATE 3 Y
230 A-944 •LINKSCREWBUSHING 3 Y
-240 834-12 •GUIDECOLLARUNIT RF
250 B-3440 • •GUIDECOLLAR 1
260 A-3023 • •BUSHING,PLASTIC 3
270 A-114-6 • •STAKINGPIN 1
280 A-2038-12 • •SCREW,SOCKETHEADCAP 1 Y
290 A-3099 •SPRING,BETARETURN 3 Y
-295 A-965 •WASHER-(USEWITHITEMS300AND 3 Y 300B ONLY)
-300 B-3002-2 •LOWSTOPRODUNIT-SUPERSEDED -3,-3A,-3B, 3 BY ITEM 300A -3C,-3D, -3DL, -3G,-3H, -3S, -3UL
-300A B-3475A-2 •LOWSTOPRODUNIT-SUPERSEDES -3,-3A,-3B, 3 ITEM 300 -3C,-3D, -3DL, -3G,-3H, -3S, -3UL
-300B B-3002-10 •LOWSTOPRODUNIT-SUPERSEDEDBY -3E,-3F 3 ITEM 300C
-300C B-3475A-10 •LOWSTOPRODUNIT-SUPERSEDES -3E,-3F 3 ITEM 300B
310 A-3478-1 • •LOWSTOPRODRETAINER 3 (USE WITH ITEMS 300A AND 300C ONLY)
320 B-3476A-2 • •BETAROD-(USEWITHITEM300AONLY) -3,-3A,-3B, 3 -3C,-3D, -3DL, -3G,-3H, -3S, -3UL
-3E HC-B3TN-3E-3F HC-B3TN-3F-3G HC-B3TN-3G-3H HC-B3TN-3H-3S HC-B3TN-3S-3UL HC-B3TN-3UL
-3 HC-B3TN-3-3A HC-B3TN-3A-3B HC-B3TN-3B-3C HC-B3TN-3C-3D HC-B3TN-3D-3DL HC-B3TN-3DL
HC-B3TN-3, -3A, -3B, -3C, -3D, -3DL, -3E, -3F, -3G, -3H, -3S, -3UL
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-21
Rev. 19 Dec/0661-10-18
10-4 320A B-3476A-10 • •BETAROD-(USEWITHITEM300CONLY) -3E,-3F 3 330 A-3482 • •RETAININGRING 6 Y (USE WITH ITEMS 300A AND 300C ONLY) 340 A-3067-2 •GUIDELUG 3 350 A-3023-2 • •PLASTICBUSHING 3 360 A-2051 •HEXAGONHEADBOLT 9 Y -365 A-2037-1 •SCREW,SOCKETHEADCAP 1 Y
380 C-3003-2 •PLATE,SPINNERMOUNTING- 1 SUPERSEDED BY ITEM 380A
380A C-3003-1 •PLATE,SPINNERMOUNTING- 1 SUPERSEDES ITEM 380 390 B-3843-56ZD •SNAPRING 3 Y 400 C-3317-230 •O-RING 1 Y 410 A-3439 •HEXAGONJAMNUT 3 Y
420 B-3001 •COLLAR,LOWSTOP-REPLACEDBY OBS ITEM 420A 420A B-3001-2 •COLLAR,LOWSTOP-REPLACESITEM420 1 430 B-3339 •DOUBLEHEXAGONHEADBOLT 8 Y 440 A-2048-2 •WASHER 8 Y -450 B-3808-4 •NUT,HEX,SELFLOCKING 12 Y -460 B-3851-0432 •WASHER,FLAT -3,-3A,-3B, 24 Y -3C,-3D, -3DL, -3E, -3F, -3G, -3H, -3S -460A B-3851-0463 •WASHER,FLAT -3UL 12 Y 500 840-60 •HUBUNIT 1 520 B-3897-1 • •EXPANSIONPLUG 3 Y 530 A-1891-()A • •PILOTTUBE 3 560 C-3317-232 •O-RING 3 Y 570 A-1851 •SPLIT BEARING, BLADE - SL 131A 3 570A A-1851-T •SPLITBEARING,BLADE,ITEM570 -3,-3A,-3B, 3 ALTERNATE - SL 131A -3C, -3D, -3DL -3E, -3F, -3G, -3S -571 A-1851-A • •RACE,HUBSIDE-USEWITHITEM570 1 -571A A-1851-TA • •RACE,HUBSIDE-USEWITHITME570A -3,-3A,-3B, 1 -3C, -3D, -3DL -3E, -3F, -3G, -3S -572 A-1851-B • •RACE,BLADESIDE-USEWITITEM570 1 -572A A-1851-TB • •RACE, BLADE SIDE - USE WITH ITEM 570A -3, -3A, -3B, 1 -3C, -3D, -3DL -3E, -3F, -3G, -3S
-3E HC-B3TN-3E-3F HC-B3TN-3F-3G HC-B3TN-3G-3H HC-B3TN-3H-3S HC-B3TN-3S-3UL HC-B3TN-3UL
-3 HC-B3TN-3-3A HC-B3TN-3A-3B HC-B3TN-3B-3C HC-B3TN-3C-3D HC-B3TN-3D-3DL HC-B3TN-3DL
HC-B3TN-3, -3A, -3B, -3C, -3D, -3DL, -3E, -3F, -3G, -3H, -3S, -3UL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-22Rev. 14 Apr/03
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-4
580 A-1877 • •BEARINGWIRERING 3 Y
590 B-6144-2 • •9/16"DIAMETERSTEELBALL 57 Y
590A B-6144-2-450 • •9/16"DIAMETERSTEELBALL RF (450PIECEBOX)
600 B-3742 •BALLSPACER 3 Y
610 A-1852 •BEARINGGUIDERING 3
620 A-1854 •WIRERETENTIONRING 3 Y
630 B-3840-6 •SCREW AR Y
640 A-1305 •BALANCEWEIGHT AR
650 A-6119 •LINKARMBUSHING 3 Y
670 B-3838-3-3 •COTTERPIN 3 Y
700 838-() •CLAMPASSEMBLY-SEEFIGURE10-5 3
740 A-304 • •LINKSCREW 1 Y
870 B-3384-4 •HEXAGONHEADBOLT 12 Y
870A B-3384-4H •HEXAGONHEADBOLT,ALTERNATE 12 Y
890 C-3317-235 •O-RING 1 Y
1300 A-3044 •CARBONBLOCKASSEMBLY 1 SEE FIGURE 10-6
1300A A-3074 •CARBONBLOCKASSEMBLY 2 SEE FIGURE 10-7
1300B A-4731 •CARBONBLOCKASSEMBLY 2 SEE FIGURE 10-8
1400 831-79 •SPRINGASSEMBLY-SEEFIGURE10-9 -3,-3B,-3H 1
1400A 831-82 •SPRINGASSEMBLY-SEEFIGURE10-10 -3A,-3C,-3D, 1 -3DL, -3E, -3F, -3G, -3UL
1400B 831-83 •SPRINGASSEMBLY-SEEFIGURE10-11 -3S 1
-3E HC-B3TN-3E-3F HC-B3TN-3F-3G HC-B3TN-3G-3H HC-B3TN-3H-3S HC-B3TN-3S-3UL HC-B3TN-3UL
-3 HC-B3TN-3-3A HC-B3TN-3A-3B HC-B3TN-3B-3C HC-B3TN-3C-3D HC-B3TN-3D-3DL HC-B3TN-3DL
HC-B3TN-3, -3A, -3B, -3C, -3D, -3DL, -3E, -3F, -3G, -3H, -3S, -3UL
NOTE 1: COUNTERWEIGHT SLUGS AND COUNTERWEIGHT SLUG MOUNTING HARDWARE ARE APPLICATION SPECIFIC. COUNTERWEIGHT SLUG MOUNTING HARDWARE MUST BE REPLACED AT OVERHAUL.REFER TO HARTZELL APPLICATION GUIDE MANUAL 159 (61-02-59).
NOTE 2: SPINNER ASSEMBLIES AND SPINNER MOUNTING HARDWARE ARE APPLICATION SPECIFIC. REFER TO HARTZELL APPLICATION GUIDE MANUAL 159 (61-02-59) AND HARTZELL SPINNER MANUAL 127 (61-16-27).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-23
Rev. 14 Apr/0361-10-18
(This page is intentionally blank.)
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-24Rev. 14 Apr/03
770 840
710
840
860
850
750760
780
740
730790
800
730
720
Clamp Assembly Exploded View Figure 10-5
CLAMP4.PLT
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-25
Rev. 19 Dec/0661-10-18
10-5
-700 838-67 •CLAMPASSEMBLY -3,-3A,-3B, 3 -3C, -3D, -3E, -3H, -3S
-700A 838-65 •CLAMPASSEMBLY-ALTERNATE -3,-3A,-3B, 3 -3C, -3D, -3E, -3H, -3S
-700B 838-67L •CLAMPASSEMBLY -3DL,-3UL 3
-700C 838-88 •CLAMPASSEMBLY -3F,-3G,-3N, 3
710 B-3838-3-2 • •COTTERPIN 2 Y
720 A-65 • •DOWELPIN-REPLACEDBY 1 ITEM 720A (PRE HC-SB-61-285)
720A 101375 • •PLUG,PULL-REPLACESITEM720 1 (POST HC-SB-61-285)
730 A-285 • •LINKSCREWSTAKINGPIN 3 Y
730A B-3838-3-2 • •LINKSCREWSTAKINGPIN-ALTERNATE 3 Y
740 A-304 • •LINKSCREW 1 Y
750 A-321 • •CLAMPSOCKETSCREW 2 Y
760 A-1306 • •GASKET,BLADECLAMP 2 Y
770 A-1372 • •CLAMPBOLT 2 Y
770A A-1379 • •CLAMPBOLT-ALTERNATE 2 Y
780 A-1373 • •CLAMPNUT,SELFLOCKING 2 Y
790 A-2036-22 • •SCREW,SOCKETHEADCAP 2 Y
800 B-3007 • •COUNTERWEIGHT -3,-3A,-3B, 1 -3C, -3D, -3DL, -3E, -3H, -3S
800A B-3007-2 • •COUNTERWEIGHT -3F,-3G 1
840 C-1301-9S • •BLADECLAMP -3,-3A,-3B 1 -3C, -3D, -3E, -3F, 3G, -3H, -3S,
840A C-1301-1S • •BLADECLAMP-ALTERNATE -3,-3A,-3B, 1 -3C, -3D, -3E, -3F, -3G,-3H, -3S,
840B C-1301-10S • •BLADECLAMP -3DL 1
840C C-1301-7S • •BLADECLAMP-ALTERNATE -3DL 1
850 B-6544 • •CAP-FITTING,LUBRICATION 2 Y
860 B-6588-1 • •LUBRICATIONFITTING 2 Y
HC-B3TN-3, -3A, -3B, -3C, -3D, -3DL, -3E, -3F, -3G, -3H, -3S, -3UL
-3E HC-B3TN-3E-3F HC-B3TN-3F-3G HC-B3TN-3G-3H HC-B3TN-3H-3S HC-B3TN-3S-3UL HC-B3TN-3UL
-3 HC-B3TN-3-3A HC-B3TN-3A-3B HC-B3TN-3B-3C HC-B3TN-3C-3D HC-B3TN-3D-3DL HC-B3TN-3DL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-26Rev. 14 Apr/03
A-3044 Carbon Block Assembly Figure 10-6
BPS0041
1310
13601330 1350
1340
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-27
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-6
-1300 A-3044 •CARBONBLOCKASSEMBLY (SEENOTE) 1
1310 A-3027 • •PINCLEVIS-SUPERSEDEDBY 1 Y ITEM 1310A
1310A B-3844-53 • •PIN,CLEVIS-SUPERSEDESITEM1310 1 Y
1330 A-3025 • •YOKEUNIT 1
1340 A-3026 • •BLOCKUNIT 1 Y
1350 A-4543 • •COTTERPIN,THEAD 1 Y
1360 B-3843-25PP • •RETAINER,RING,EXTERNAL 1 Y
NOTE: THIS CARBON BLOCK ASSEMBLY IS EFFECTIVE FORALLAPPLICATIONSEXCEPT DEHAVILLAND, FAIRCHILD, AND PILATUS.
HC-B3TN-3, -3A, -3B, -3C, -3D, -3DL, -3E, -3F, -3G, -3H, -3S, -3UL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-28Rev. 14 Apr/03
1310
1330
1340
A-3074 Carbon Block Assembly Figure 10-7
W10062
1350
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-29
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-7
-1300 A-3074 •CARBONBLOCKASSEMBLY (SEENOTE) 2
1310 A-3027 • •PIN,CLEVIS-SUPERSEDEDBY 1 Y ITEM 1310A
1310A B-3844-53 • •PIN,CLEVIS-SUPERSEDESITEM1310 1 Y
1330 A-3073 • •YOKEUNIT 1
1340 A-3026 • •BLOCKUNIT 1 Y
1350 A-4543 • •COTTERPIN,THEAD 1 Y
NOTE: THIS CARBON BLOCK ASSEMBLY IS EFFECTIVE FOR FAIRCHILD AND PILATUS APPLICATIONS ONLY.
HC-B3TN-3, -3A, -3B, -3C, -3D, -3DL, -3E, -3F, -3G, -3H, -3S, -3UL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-30Rev. 14 Apr/03
A-4731 Carbon Block Assembly Figure 10-8
1340
13301310 1320
1360
W10061
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-31
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-B3TN-3, -3A, -3B, -3C, -3D, -3DL, -3E, -3F, -3G, -3H, -3S, -3UL
10-18
-1300 A-4731 •CARBONBLOCKASSEMBLY (SEENOTE) 2
1310 B-6648-31 • •BOLT,CLEVIS 1 Y
1320 B-3811 • • •NUT 1 Y
1330 A-3025 • •YOKEUNIT 1
1340 A-3026 • •BLOCKUNIT 1 Y
1360 B-3843-25PP • •RETAINER,RING,EXTERNAL 1 Y
NOTE: THIS CARBON BLOCK ASSEMBLY IS EFFECTIVE FOR DEHAVILLAND APPLICATIONS ONLY.
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-32Rev. 14 Apr/03
831-79 Spring Assembly Figure 10-9
1410
1440
1430
1460
1490
1480
1500
1510
APS5078.TIF
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-33
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-9
-1400 831-19 •SPRINGASSEMBLY-SUPERSEDEDBY RF ITEM 1400A
-1400A 831-79 •SPRINGASSEMBLY-SUPERSEDES RF ITEM 1400
1410 B-868AS • •PITCHCHANGEROD-SUPERSEDED 1 BY ITEM 1410A
1410A D-5862 • •PITCHCHANGEROD-SUPERSEDES 1 ITEM 1410
1430 A-3087 • •SPACER AR Y
1440 A-1827-1 • •CUP,SPRINGRETAINER-SUPERSEDED 1 BY ITEM 1440A
1440A C-5976 • •CUP,SPRINGRETAINER-SUPERSEDES 1 ITEM 1440
1460 B-1453 • •SPRING 1
1480 A-3042A • •SPACERTUBE 1
1490 B-3041 • •SPRING 1
1500 A-3010 • •RETAINER,REAR 1
1510 A-867 • •SPLITRETAINER 1 Y
HC-B3TN-3, -3B, -3H
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-34Rev. 14 Apr/03
831-82 Spring Assembly Figure 10-10
1410
1420
1430
1440
1450
1480
1460
1490
1470
1500
1510
APS5079.TIF
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-35
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-10
-1400 831-47 •SPRINGASSEMBLY-SUPERSEDEDBY RF ITEM 1400A
-1400A 831-82 •SPRINGASSEMBLY-SUPERSEDES RF ITEM 1400
1410 B-868AS • •PITCHCHANGEROD-SUPERSEDED 1 BY ITEM 1410A
1410A D-5862 • •PITCHCHANGEROD-SUPERSEDES 1 ITEM 1410
1420 A-3497 • •THRUSTBEARING 1
1430 A-4018 • •SPACER 1
1440 A-1827-1 • •CUP,SPRINGRETAINER-SUPERSEDED 1 BY ITEM 1440A
1440A C-5976 • •CUP,SPRINGRETAINER-SUPERSEDES 1 ITEM 1440
1450 A-3087 • •SPACER AR Y
1460 B-1826 • •SPRING 1
1470 A-3401 • •EXTENSION,SPRING 1
1480 A-3042A-4 • •SPACERTUBE 1
1490 A-3498 • •SPRING 1
1500 A-3646 • •RETAINER,REAR 1
1510 A-867 • •SPLITRETAINER 1 Y
HC-B3TN-3A, -3C, -3D, -3DL, -3E, -3F,-3G, -3UL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-36Rev. 14 Apr/03
831-83 Spring Assembly Figure 10-11
1410
1540
1420
1430
1440
1450
1490
1460
1480
1470
1500
1510
APS5080.TIF
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-37
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-B3TN-3S
10-11
-1400 831-83 •SPRINGASSEMBLY RF
1410 D-5862 • •PITCHCHANGEROD 1
1420 A-3497 • •THRUSTBEARING 1
1430 A-4018 • •SPACER 1
1440 A-1827-1 • •CUP,SPRINGRETAINER 1
1450 A-3087 • •SPACER AR Y
1460 B-1826 • •SPRING 1
1470 A-3401 • •EXTENSION,SPRING 1
1480 A-3042A-4 • •SPACERTUBE 1
1490 A-3498 • •SPRING 1
1500 A-3646 • •RETAINER,REAR 1
1510 A-867 • •SPLITRETAINER 1 Y
1540 A-3342-2 • •TUBE,LOWPITCHSPACER 1
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-38Rev. 14 Apr/03
HC-B3TN-3AE, -3AF, -3K, -3M, -3N, -3P, -3Z Exploded View Figure 10-12
B3TN-3N.PLT
30210
9060 160 170
620610
590600
870
570
560
580700
10
70
230
180
520
380640
740 670650
500890
280250270200
150
1400
260
530
5080 190
20
220
250310
320330
1300
420410
290
320
400
880
360
350 340
390
630
440430
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-39
Rev. 19 Dec/0661-10-18
HC-B3TN-3AE, -3AF, -3K, -3M, -3N, -3P, -3Z
10-12 HC-B3TN-3AE, PROPELLER ASSEMBLY RF -3AF,-3K, -3M, -3N, -3P, -3Z
10 A-880-1 •SELF-LOCKINGNUT 1 Y
20 B-3359 •NUT,3/8-24,HEX,SELF-LOCKING 3 Y
20A B-3599 •NUT,3/8-24,HEX,SELF-LOCKING- 3 Y ALTERNATE
30 B-3049 •RING,RODEND 1
50 C-3021-5 •PISTONUNIT 1
60 A-862-1 • •BUSHING,PLASTIC 1
70 B-4016 •LINKARM 3
70A B-1901 •LINKARM-ALTERNATE 3
80 A-1464 •LINKPINUNIT 3 Y
90 B-3840-6 •SCREW 3 Y
150 C-3317-020 •O-RING 1 Y
160 C-3317-347-2 •O-RING 1 Y
170 A-863 •FELTDUSTSEAL-REPLACEDBYITEM170A OBS PRE SL152A
170A B-1843 •FELTDUSTSEAL-REPLACESITEM170 1 Y POST SL152A
190 A-2626-() •SOCKETHEADCAPSCREW 3 Y
200 B-1803-4 •CYLINDER 1
210 A-2043 •SELFLOCKINGNUT-REPLACEDBY OBS ITEM 210A PRE SL155A
210A A-2043-1 •SELFLOCKINGNUT-REPLACESITEM210 3 Y POST SL155A
220 A-3439 •NUT,3/8-24,HEX,THIN 3 Y
220A B-3382 •HEXAGONJAMNUT-ALTERNATE 3 Y
230 A-944 •LINKSCREWBUSHING 3 Y
-240 834-22 •GUIDECOLLARUNIT RF
250 B-2623-1 • •GUIDECOLLAR 1
260 A-3023 • •BUSHING,PLASTIC 3
270 A-114-6 • •STAKINGPIN 1
280 A-2038-12 • •SCREW,SOCKETHEADCAP 1 Y
290 A-3099 •SPRING,BETARETURN 3 Y
-295 A-965 •WASHER(USEWITHITEM300ONLY) 3 Y
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-40Rev. 19 Dec/06
10-12
-300 B-3002-2 •LOWSTOPRODUNIT-SUPERSEDEDBY 3 ITEM 300A
-300A B-3475A-2 •LOWSTOPRODUNIT-SUPERSEDES 3 ITEM 300
310 A-3478-1 • •LOWSTOPRODRETAINER 3 (USE WITH ITEM 300A ONLY)
320 B-3476A-2 • •BETAROD-(USEWITHITEM300AONLY) 3
330 A-3482 • •RETAININGRING-(USEWITHITEM 6 Y 300A ONLY)
340 A-3067-2 •GUIDELUG 3
350 A-3023-2 • •PLASTICBUSHING 3
360 A-2051 •HEXAGONHEADBOLT 9 Y
-365 A-2037-1 •SCREW,SOCKETHEADCAP 1 Y
380 C-3003-2 •PLATE,SPINNERMOUNTING- 1 SUPERSEDED BY ITEM 380A
380A C-3003-1 •PLATE,SPINNERMOUNTING- 1 SUPERSEDES ITEM 380
390 B-3843-56ZD •SNAPRING 3 Y
400 C-3317-230 •O-RING 1 Y
410 A-3439 •HEXAGONJAMNUT 3 Y
420 B-3001 •COLLAR,LOWSTOP-REPLACEDBY OBS ITEM 420A
420A B-3001-2 •COLLAR,LOWSTOP-REPLACESITEM420 1
430 B-3339 •DOUBLEHEXAGONHEADBOLT 8 Y
440 A-2048-2 •WASHER 8 Y
-450 B-3808-4 •NUT,HEX,SELFLOCKING 12 Y
-460 B-3851-0432 •WASHER,FLAT 24 Y
500 840-60 •HUBUNIT 1
520 B-3897-1 • •EXPANSIONPLUG 3 Y
530 A-1891-()A • •PILOTTUBE 3
560 C-3317-232 •O-RING 3 Y
570 A-1851 •SPLITBEARING,BLADE 3
570A A-1851-T •SPLITBEARING,BLADE-ALTERNATE 3 - SL 131A
-571 A-1851-A • •RACE,HUBSIDE-USEWITHITEM570 1
-571A A-1851-TA • •RACE,HUBSIDE-USEWITHITEM570A 1
-572 A-1851-B • •RACE,BLADESIDE-USEWITHITEM570 1
-572A A-1851-TB • •RACE,BLADESIDE-USEWITHITEM570A 1
HC-B3TN-3AE, -3AF, -3K, -3M, -3N, -3P, -3Z
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-41
Rev. 19 Dec/0661-10-18
10-12 580 A-1877 • •BEARINGWIRERING 3 Y 590 B-6144-2 • •9/16"DIAMETERSTEELBALL 57 Y
590A B-6144-2-450 • •9/16"DIAMETERSTEELBALL RF (450PIECEBOX) 600 B-3742 •BALLSPACER 3 Y 610 A-1852 •BEARINGGUIDERING 3 620 A-1854 •WIRERETENTIONRING 3 Y 630 B-3840-6 •SCREW AR Y 640 A-1305 •BALANCEWEIGHT AR 650 A-6119 •LINKARMBUSHING 3 Y 670 B-3838-3-3 •COTTERPIN 3 Y 700 838-() •CLAMPASSEMBLY-SEEFIGURE10-13 3 740 A-304 • •LINKSCREW 1 Y 870 B-3384-4 •HEXAGONHEADBOLT 12 Y 870A B-3384-4H •HEXAGONHEADBOLT-ALTERNATE 12 Y 880 A-2622-1 •SUPPORTRING 1 890 C-3317-235 •O-RING 1 Y
1300 A-3044 •CARBONBLOCKASSEMBLY 1 SEE FIGURE 10-14
1300A A-3074 •CARBONBLOCKASSEMBLY FAIRCHILD, 2 SEE FIGURE 10-15 PILATUS
1300B A-4731 •CARBONBLOCKASSEMBLY DEHAVILLAND 2 SEE FIGURE 10-16
1400 831-79 •SPRINGASSEMBLY-SEEFIGURE10-17 -3M,-3P 1
1400A 831-82 •SPRINGASSEMBLY-SEEFIGURE10-18 -3AE,-3AF-3K, 1 -3N, -3Z
HC-B3TN-3AE, -3AF, -3K, -3M, -3N, -3P, -3Z
NOTE 1: COUNTERWEIGHT SLUGS AND COUNTERWEIGHT SLUG MOUNTING HARDWARE ARE APPLICATION SPECIFIC. COUNTERWEIGHT SLUG MOUNTING HARDWARE MUST BE REPLACED AT OVERHAUL. REFER TO HARTZELL APPLICATION GUIDE MANUAL 159 (61-02-59).
NOTE 2: SPINNER ASSEMBLIES AND SPINNER MOUNTING HARDWARE AREAPPLICATION SPECIFIC. REFER TO HARTZELL APPLICATION GUIDE MANUAL 159 (61-02-59) AND HARTZELL SPINNER MANUAL 127 (61-16-27).
-3N HC-B3TN-3N-3P HC-B3TN-3P-3Z HC-B3TN-3Z
-3AE HC-B3TN-3AE-3AF HC-B3TN-3AF-3K HC-B3TN-3K-3M HC-B3TN-3M
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-42Rev. 14 Apr/03
770 840
710
840
860
850
750760
780
740
730
790
800
730
720
Clamp Assembly Exploded View Figure 10-13
CLAMP4.PLT
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-43
Rev. 19 Dec/0661-10-18
10-13
-700 838-67 •CLAMPASSEMBLY -3K,-3M,-3P, 3
-700A 838-65 •CLAMPASSEMBLY-ALTERNATE -3K,-3M,-3P 3
-700B 838-88 •CLAMPASSEMBLY -3N,-3Z 3
-700C 838-95 •CLAMPASSEMBLY -3AE 3
-700D 838-98 •CLAMPASSEMBLY -3AF 3
710 B-3838-3-2 • •COTTERPIN 2 Y
720 A-65 • •DOWELPIN-REPLACEDBY 1 ITEM 720A (PRE HC-SB-61-285)
720A 101375 • •PLUG,PULL-REPLACESITEM720 1 (POST HC-SB-61-285)
730 A-285 • •LINKSCREWSTAKINGPIN 3 Y
730A B-3838-3-2 • •LINKSCREWSTAKINGPIN-ALTERNATE 3 Y
740 A-304 • •LINKSCREW 1 Y
750 A-321 • •CLAMPSOCKETSCREW 2 Y
760 A-1306 • •GASKET,BLADECLAMP 2 Y
770 A-1372 • •CLAMPBOLT 2 Y 770A A-1379 • •CLAMPBOLT-ALTERNATE 2 Y
780 A-1373 • •CLAMPNUT,SELFLOCKING 2 Y
790 A-2036-22 • •SCREW,SOCKETHEADCAP 2 Y
800 B-3007 • •COUNTERWEIGHT -3K,-3M,-3P 1
800A B-3007-2 • •COUNTERWEIGHT -3N 1
800B B-3091-2 • •COUNTERWEIGHT -3AE 1
800C B-3328 • •COUNTERWEIGHT -3AF 1
840 C-1301-9S • •BLADECLAMP -3AE,-3AF, 1 -3K, -3M, -3N, -3P, -3Z
840A C-1301-1S • •BLADECLAMP-ALTERNATE -3AE,-3AF, 1 -3K, -3M, -3N, -3P, -3Z
850 B-6544 • •CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 • •LUBRICATIONFITTING 2 Y
-3N HC-B3TN-3N-3P HC-B3TN-3P-3Z HC-B3TN-3Z
-3AE HC-B3TN-3AE-3AF HC-B3TN-3AF-3K HC-B3TN-3K-3M HC-B3TN-3M
HC-B3TN-3AE, -3AF, -3K, -3M, -3N, -3P, -3Z
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-44Rev. 14 Apr/03
A-3044 Carbon Block Assembly Figure 10-14
BPS0041
1310
13601330 1350
1340
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-45
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-B3TN-3AE, -3AF, -3K, -3M, -3N, -3P, -3Z
10-14
-1300 A-3044 •CARBONBLOCKASSEMBLY (SEENOTE) 1
1310 A-3027 • •PINCLEVIS-SUPERSEDEDBY 1 Y ITEM 1310A
1310A B-3844-53 • •PIN,CLEVIS-SUPERSEDESITEM1310 1 Y
1330 A-3025 • •YOKEUNIT 1
1340 A-3026 • •BLOCKUNIT 1 Y
1350 A-4543 • •COTTERPIN,THEAD 1 Y
1360 B-3843-25PP • •RETAINER,RING,EXTERNAL 1 Y
NOTE: THIS CARBON BLOCK ASSEMBLY IS EFFECTIVE FORALLAPPLICATIONSEXCEPT DEHAVILLAND, FAIRCHILD, AND PILATUS.
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-46Rev. 14 Apr/03
A-3074 Carbon Block Assembly Figure 10-15
W10062
1310
1330
1340 1350
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-47
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-B3TN-3AE, -3AF, -3K, -3M, -3N, -3P, -3Z
10-15
-1300 A-3074 •CARBONBLOCKASSEMBLY (SEENOTE) 2
1310 A-3027 • •PIN,CLEVIS-SUPERSEDEDBY 1 Y ITEM 1310A
1310A B-3844-53 • •PIN,CLEVIS-SUPERSEDESITEM1310 1 Y
1330 A-3073 • •YOKEUNIT 1
1340 A-3026 • •BLOCKUNIT 1 Y
1350 A-4543 • •COTTERPIN,THEAD 1 Y
NOTE: THIS CARBON BLOCK ASSEMBLY IS EFFECTIVE FOR FAIRCHILD AND PILATUS APPLICATIONS ONLY.
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-48Rev. 14 Apr/03
A-4731 Carbon Block Assembly Figure 10-16
1310 1320 1330
1340
1360
W10061
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-49
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-B3TN-3AE, -3AF, -3K, -3M, -3N, -3P, -3Z
10-16
-1300 A-4731 •CARBONBLOCKASSEMBLY (SEENOTE) 2
1310 B-6648-31 • •BOLT,CLEVIS 1 Y
1320 B-3811 • • •NUT 1 Y
1330 A-3025 • •YOKEUNIT 1
1340 A-3026 • •BLOCKUNIT 1 Y
1360 B-3843-25PP • •RETAINER,RING,EXTERNAL 1 Y
NOTE: THIS CARBON BLOCK ASSEMBLY IS EFFECTIVE FOR DEHAVILLAND APPLICATIONS ONLY.
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-50Rev. 14 Apr/03
831-79 Spring Assembly Figure 10-17
1410
1440
1430
1460
1490
1480
1500
1510
APS5078.TIF
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-51
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-B3TN- -3M, -3P
10-17
-1400 831-19 •SPRINGASSEMBLY-SUPERSEDEDBY RF ITEM 1400A
-1400A 831-79 •SPRINGASSEMBLY-SUPERSEDES RF ITEM 1400
1410 B-868AS • •PITCHCHANGEROD-SUPERSEDEDBY 1 ITEM 1410A
1410A D-5862 • •PITCHCHANGEROD-SUPERSEDES 1 ITEM 1410
1430 A-3087 • •SPACER AR Y
1440 A-1827-1 • •CUP,SPRINGRETAINER-SUPERSEDED 1 BY ITEM 1440A
1440A C-5976 • •CUP,SPRINGRETAINER-SUPERSEDES 1 ITEM 1440
1460 B-1453 • •SPRING 1
1480 A-3042A • •SPACERTUBE 1
1490 B-3041 • •SPRING 1
1500 A-3010 • •RETAINER,REAR 1
1510 A-867 • •SPLITRETAINER 1 Y
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-52Rev. 14 Apr/03
831-82 Spring Assembly Figure 10-18
1410
1420
1430
1440
1450
1480
1460
1490
1470
1500
1510
APS5079.TIF
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-53
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-18
-1400 831-47 •SPRINGASSEMBLY-SUPERSEDEDBY RF ITEM 1400
-1400A 831-82 •SPRINGASSEMBLY-SUPERSEDES RF ITEM 1400A
1410 B-868AS • •PITCHCHANGEROD-SUPERSEDEDBY 1 ITEM 1410A
1410A D-5862 • •PITCHCHANGEROD-SUPERSEDES 1 ITEM 1410
1420 A-3497 • •THRUSTBEARING 1
1430 A-4018 • •SPACER 1
1440 A-1827-1 • •CUP,SPRINGRETAINER-SUPERSEDED 1 BY ITEM 1440A
1440A C-5976 • •CUP,SPRINGRETAINER-SUPERSEDES 1 ITEM 1440
1450 A-3087 • •SPACER AR Y
1460 B-1826 • •SPRING 1
1470 A-3401 • •EXTENSION,SPRING 1
1480 A-3042A-4 • •SPACERTUBE 1
1490 A-3498 • •SPRING 1
1500 A-3646 • •RETAINER,REAR 1
1510 A-867 • •SPLITRETAINER 1 Y
HC-B3TN-3AE, -3AF, -3K, -3N, -3Z
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-54Rev. 19 Dec/06
HC-B3TN-3BY, -3DY, -3SY Exploded View Figure 10-19
B3TN-3AY
1120
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-55
Rev. 19 Dec/0661-10-18
10-19 HC-B3TN-3BY, PROPELLER ASSEMBLY RF -3DY, -3SY 10 A-880-1 •SELF-LOCKINGNUT 1 Y
20 B-3359 •NUT,3/8-24,HEX,SELF-LOCKING 3 Y
20A B-3599 •NUT,3/8-24,HEX,SELF-LOCKING- 3 Y ALTERNATE
30 B-3049 •RING,RODEND 1 50 C-3021-5 •PISTONUNIT 1 60 A-862-1 ••BUSHING,PLASTIC 1 70 B-4016 •LINKARM 3 70A B-1901 •LINKARM-ALTERNATE 3 80 A-1464 •LINKPINUNIT 3 Y 90 B-3840-6 •SCREW 3 Y 150 C-3317-020 •O-RING 1 Y 160 C-3317-347-2 •O-RING 1 Y 170 A-863 •FELTDUSTSEAL-REPLACEDBY OBS ITEM 170A, PRE SL152A
170A B-1843 •FELTDUSTSEAL-REPLACESITEM170 1 Y POST SL152A
180 B-3840-5 •FEATHERINGSTOPSCREW 4 Y 200 B-1803-2 •CYLINDER 1
210 A-2043 •SELFLOCKINGNUT-REPLACEDBY OBS ITEM 210A PRE SL155A
210A A-2043-1 •SELFLOCKINGNUT-REPLACESITEM210 3 Y POST SL155A
220 A-3439 •NUT,3/8-24,HEX,THIN 3 Y
220A B-3382 •HEXAGONJAMNUT-ALTERNATE 3 Y 230 A-944 •LINKSCREWBUSHING 3 Y -240 834-12 •GUIDECOLLARUNIT RF 250 B-3440 • •GUIDECOLLAR 1 260 A-3023 • •BUSHING,PLASTIC 3 270 A-114-6 • •STAKINGPIN 1 280 A-2038-12 • •SCREW,SOCKETHEADCAP 1 Y 290 A-3099 •SPRING,BETARETURN 3 Y -295 A-965 •WASHER(USEWITHITEM300ONLY) 3 Y
-300 B-3002-2 •LOWSTOPRODUNIT-SUPERSEDEDBY 3 ITEM 300A
-300A B-3475A-2 •LOWSTOPRODUNIT-SUPERSEDES 3 ITEM 300 - (USE WITH ITEMS 320A & 330)
HC-B3TN-3BY, -3DY, -3SY
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-56Rev. 19 Dec/06
HC-B3TN-3BY, -3DY, -3SY
10-19 320 B-3476A-2 • •BETAROD-(USEWITHITEM300AONLY) 3
330 A-3482 • •RETAININGRING- 6 Y (USE WITH ITEM 300A ONLY)
340 A-3067-2 •GUIDELUG 3 350 A-3023-2 • •PLASTICBUSHING 3 360 A-2051 •HEXAGONHEADBOLT 9 Y -365 A-2037-1 •SCREW,SOCKETHEADCAP 1 Y
380 C-3003-2 •PLATE,SPINNERMOUNTING 1 SUPERSEDED BY ITEM 380A
380A C-3003-1 •PLATE,SPINNERMOUNTING 1 SUPERSEDES ITEM 380 390 B-3843-56ZD •SNAPRING 3 Y 400 C-3317-230 •O-RING 1 Y 410 A-3439 •HEXAGONJAMNUT 3 Y
420 B-3001 •COLLAR,LOWSTOP-REPLACEDBY OBS ITEM 420A 420A B-3001-2 •COLLAR,LOWSTOP-REPLACESITEM420 1 430 B-3339 •DOUBLEHEXAGONHEADBOLT 8 Y 440 A-2048-2 •STEELWASHER 8 Y 450 B-3808-4 •NUT,HEX,SELFLOCKING 12 Y -460 B-3851-0432 •WASHER,FLAT 24 Y 500 840-60 •HUBUNIT 1 520 B-3897-1 • •EXPANSIONPLUG 3 Y 530 A-1891-()A • •PILOTTUBE 3 560 C-3317-232 •O-RING 3 Y 570 A-1851 •SPLITBEARING,BLADE-SL131A 3
570A A-1851-T •SPLITBEARING,BLADE 3 ALTERNATE - SL 131A
-571 A-1851-A • •RACE,HUBSIDE-USEWITHITEM570 1
-571A A-1851-TA • •RACE,HUBSIDE-USEWITHITEM570A 1
-572 A-1851-B • •RACE,BLADESIDE-USEWITHITEM570 1
-572A A-1851-TB • •RACE,BLADESIDE-USEWITHITEM570A 1 580 A-1877 • •BEARINGWIRERING 3 Y 590 B-6144-2 • •9/16"DIAMETERSTEELBALL 57 Y
590A B-6144-2-450 • •9/16"DIAMETERSTEELBALL RF (450PIECEBOX) 600 B-3742 •BALLSPACER 3 Y 610 A-1852 •BEARINGGUIDERING 3 620 A-1854 •WIRERETENTIONRING 3 Y
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-57
Rev. 19 Dec/0661-10-18
HC-B3TN-3BY, -3DY, -3SY
10-19 630 B-3840-6 •SCREW AR Y 640 A-1305 •BALANCEWEIGHT AR 650 A-6119 •LINKARMBUSHING 3 Y 670 B-3838-3-3 •COTTERPIN 3 Y 700 838-() •CLAMPASSEMBLY-SEEFIGURE10-20 3 740 A-304 • •LINKSCREW 1 Y 870 B-3384-4 •HEXAGONHEADBOLT 12 Y 870A B-3384-4H •HEXAGONHEADBOLT,ALTERNATE 12 Y 890 C-3317-235 •O-RING 1 Y
1000 A-3432-() •STARTLOCKKIT-SEEFIGURE10-21 -3BY (WITH 1 DEICE), -3SY
1000A A-3433-() •STARTLOCKKIT-SEEFIGURE10-21 -3BY(NO 1 DEICE), -3DY
1300 A-3044 •CARBONBLOCKASSEMBLY 1 SEE FIGURE 10-22
1300A A-3074 •CARBONBLOCKASSEMBLY FAIRCHILD 2 SEE FIGURE 10-23 PILATUS
1300B A-4731 •CARBONBLOCKASSEMBLY DEHAVILLAND 2 SEE FIGURE 10-24
1400 831-79 •SPRINGASSEMBLY-SEEFIGURE10-25 -3BY 1 1400A 831-82 •SPRINGASSEMBLY-SEEFIGURE10-26 -3DY 1 1400B 831-83 •SPRINGASSEMBLY-SEEFIGURE10-27 -3SY 1
-3BY HC-B3TN-3BY-3DY HC-B3TN-3DY-3SY HC-B3TN-3SY
NOTE 1: COUNTERWEIGHT SLUGS AND COUNTERWEIGHT SLUG MOUNTING HARDWARE ARE APPLICATION SPECIFIC. COUNTERWEIGHT SLUG MOUNTING HARDWARE MUST BE REPLACED AT OVERHAUL.REFER TO HARTZELL APPLICATION GUIDE MANUAL 159 (61-02-59).
NOTE 2: SPINNER ASSEMBLIES AND SPINNER MOUNTING HARDWARE ARE APPLICATION SPECIFIC. REFER TOHARTZELL APPLICATION GUIDE MANUAL 159 (61-02-59) AND HARTZELL SPINNER MANUAL 127 (61-16-27).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-58Rev. 14 Apr/03
770 840
710
840
860
850
750 760
780
740
730790
800
730
720
Clamp Assembly Exploded View Figure 10-20
CLAMP4.PLT
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-59
Rev. 19 Dec/0661-10-18
10-20
-700 838-67 •CLAMPASSEMBLY 3
710 B-3838-3-2 • •COTTERPIN 2 Y
720 A-65 • •DOWELPIN,COUNTERWEIGHT 1
720 A-65 • •DOWELPIN-REPLACEDBYITEM720A 1 (PRE HC-SB-61-285)
720A 101375 • •PLUG,PULL-REPLACESITEM720 1 (POST HC-SB-61-285)
730 A-285 • •LINKSCREWSTAKINGPIN 3 Y
740 A-304 • •LINKSCREW 1 Y
750 A-321 • •CLAMPSOCKETSCREW 2 Y
760 A-1306 • •GASKET,BLADECLAMP 2 Y
770 A-1372 • •CLAMPBOLT 2 Y
770A A-1379 • •CLAMPBOLT-ALTERNATE 2 Y
780 A-1373 • •CLAMPNUT,SELFLOCKING 2 Y
790 A-2036-22 • •SCREW,SOCKETHEADCAP 2 Y
800 B-3007 • •COUNTERWEIGHT 1
840 C-1301-9S • •BLADECLAMP 1
850 B-6544 • •CAP,FITTING,LUBRICATION 2 Y
860 B-6588-1 • •LUBRICATIONFITTING 2 Y
HC-B3TN-3BY, 3DY, -3SY
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-60Rev. 14 Apr/03
Start Lock Kit for HC-B3TN-3BY, -3DY, -3SY, -3AEY, -3AFY Figure 10-21
1110
1010-REF
1010A-REF
11401145
115011551010
1010A
1110
1120
1130
1160
1170
APS6273
AREA OF ENLARGEMENT
BULKHEAD (REF)
CLAMP (REF)
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-61
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-21
-1000 A-3432 START LOCK KIT -3BY ON 1 SUPERSEDED BY ITEM -1000C DEHAVILLAND FACTORY INSTALLED DE-ICE)
-1000A A-3432-1 START LOCK KIT -3BY ON 1 DEHAVILLAND FIELD ADJUST WITH DEICE
-1000B A-3432-2 START LOCK KIT -3BY ON 1 SUPERSEDES ITEM -1000 DEHAVILLAND FACTORY INSTALLED WITH DE-ICE
-1000C A-3432-3 START LOCK KIT -3SY 1
-1000D A-3433 START LOCK KIT -3AFY 1 NO DEICE -3DY ON KENMORE AIR HARBOR
-1000E A-3433 START LOCK KIT -3AEY 1 SUPERSEDED BY ITEM -1000H -3BY ON DEHAVILLAND FACTORY INSTALLED NO DE-ICE
-1000F A-3433-1 START LOCK KIT -3BY ON 1 DEHAVILLAND FIELD ADJUST NO DE-ICE
HC-B3TN-3BY, -3DY, -3SY, -3AEY, -3AFY
-3AEY HC-B3TN-3AEY-3AFY HC-B3TN-3AFY
-3BY HC-B3TN-3BY-3DY HC-B3TN-3DY-3SY HC-B3TN-3SY
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-62Rev. 19 Dec/06
10-21
-1000G A-3433-2 START LOCK KIT -3DY 1 EXCEPT KENMORE AIR HARBOR
-1000H A-3433-2 START LOCK KIT -3AEY 1 SUPERSEDES ITEM -1000E
-3BY ON DEHAVILLAND
FACTORY INSTALLED
NO DE-ICE
-1000J A-7780 START LOCK KIT -3AFY 1 WITH DEICE
-1000K A-3433-4 START LOCK KIT -3DY 1 VIKING AIR
1010 830-26 •STARTLOCKUNIT 1
1020 B-3418-1 • •BRACKET,STARTLOCK-SUPERSEDED 1 BY ITEM 1020B (PRE HC-SL-61-248)
1020B 101224 • •BRACKET,STARTLOCK-SUPERSEDES 1 ITEM 1020 (POST HC-SL-61-248)
1060 A-883 • •PIN,STARTLOCK 1
1080 B-3851-N832 • •WASHER,FLAT 1 Y
1090 B-3838-3-3 • •COTTERPIN 1 Y
1110 A-884-4 • •SPRING 1 Y
1010A 830-27 •STARTLOCKUNIT 2
1020A B-3418-2 • •BRACKET,STARTLOCK-SUPERSEDED 1 BY ITEM 1020C (PRE HC-SL-61-248)
1020C 101225 • •BRACKET,STARTLOCK-SUPERSEDES 1 ITEM 1020A (POST HC-SL-61-248)
1060 A-883 • •PIN,STARTLOCK 1
1080 B-3851-N832 • •WASHER,FLAT 1 Y
1090 B-3838-3-3 • •COTTERPIN 1 Y
1110 A-884-4 • •SPRING
HC-B3TN-3BY, -3DY, -3SY, -3AEY, -3AFY
-3AEY HC-B3TN-3AEY-3AFY HC-B3TN-3AFY
-3BY HC-B3TN-3BY-3DY HC-B3TN-3DY-3SY HC-B3TN-3SY
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-63
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-21
1120 A-3427 •SPACER -3AFYWITH 3 DE-ICE
-3BY ON DEHAVILLAND FACTORY INSTALLED WITH DE-ICE
-3AEY -3BY ON DEHAVILLAND FACTORY INSTALLED NO DE-ICE
-3DY ALL EXCEPT KENMORE AIR HARBOR
-3SY
1120A A-3427-1 •SPACER -3BYON 3 DEHAVILLAND FIELD ADJUST
-3BY ON DEHAVILLAND FIELD ADJUST NO DE-ICE
HC-B3TN-3BY, -3DY, -3SY, -3AEY, -3AFY
-3AEY HC-B3TN-3AEY-3AFY HC-B3TN-3AFY
-3BY HC-B3TN-3BY-3DY HC-B3TN-3DY-3SY HC-B3TN-3SY
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-64Rev. 14 Apr/03
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-B3TN-3BY, -3DY, -3SY, -3AEY, -3AFY
-3AEY HC-B3TN-3AEY-3AFY HC-B3TN-3AFY
-3BY HC-B3TN-3BY-3DY HC-B3TN-3DY-3SY HC-B3TN-3SY
1130 A-3419-2 •STARTLOCKPLATE -3AFY 3
-3DY ON KENMORE AIR HARBOR
1130A A-3419-2 •STARTLOCKPLATE -3AEY 3 SUPERSEDED BY ITEM -1130E
-3BY ON DEHAVILLAND FACTORY INSTALLED DE-ICE
1130B A-3419-3 •STARTLOCKPLATE -3BYON 3 DEHAVILLAND FIELD ADJUST WITH DE-ICE
1130C A-3419-3 •STARTLOCKPLATE -3BYON 3 DEHAVILLAND FIELD ADJUST NO DE-ICE
1130D A-3419-4 •STARTLOCKPLATE -3BYON 3 DEHAVILLAND FACTORY INSTALLED NO DE-ICE
-3DY ALL EXCEPT KENMORE AIR HARBOR
1130E A-3419-4 •STARTLOCKPLATE -3AEY 3 SUPERSEDES ITEM -1130A
-3BY ON DEHAVILLAND FACTORY INSTALLED DE-ICE
1130F A-4732 •STARTLOCKPLATE -3SY 3
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-65
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline descRiPtion eff. UPA o/H nUmbeR nUmbeR stock nUmbeR 1 2 3 4 5 6 7 code
-item not illUstRAted
effectiVitY model effectiVitY model
10-21
1140 A-2070-7 •BUTTONHEADSOCKETSCREW -3AFYWITH 3 Y de-ice
-3bY on deHAVillAnd field AdJUst WITHDE-ICE
-3bY on deHAVillAnd fActoRY instAlled WITHDE-ICE
-3sY
1140A A-2070-8 •BUTTONHEADSOCKETSCREW -3BY 3 Y ALTERNATE(USEDWITHITEM1190) DEHAVILLAND field AdJUst WITHDE-ICE
-3bY on deHAVillAnd fActoRY instAlled WITHDE-ICE
-3sY
1140B A-2070-9 •BUTTONHEADSOCKETSCREW -3AFY 3 Y
-3AeY Hc-b3tn-3AeY-3AfY Hc-b3tn-3AfY
-3bY Hc-b3tn-3bY-3dY Hc-b3tn-3dY-3sY Hc-b3tn-3sY
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-66Rev. 14 Apr/03
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-21
1145 B-3384-5H •HEXHEADBOLT -3AFY 3 Y NO DE-ICE
-3DY ON KENMORE AIR HARBOR
-3AEY
-3BY ON DEHAVILLAND FIELD ADJUST NO DE-ICE
-3AEY
-3BY ON DEHAVILLAND FACTORY INSTALLED NO DE-ICE
-3DY ALL EXCEPT KENMORE AIR HARBOR
HC-B3TN-3BY, -3DY, -3SY, -3AEY, -3AFY
-3AEY HC-B3TN-3AEY-3AFY HC-B3TN-3AFY
-3BY HC-B3TN-3BY-3DY HC-B3TN-3DY-3SY HC-B3TN-3SY
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-67
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-21
1150 A-2070-10 •BUTTONHEADSOCKETSCREW -3AFYWITH 3 Y DE-ICE
-3BY ON DEHAVILLAND FIELD ADJUST DE-ICE
-3BY ON DEHAVILLAND FACTORY INSTALLED WITH DE-ICE
-3SY
1150A A-2070-9 •BUTTONHEADSOCKETSCREW -3BY 3 Y ALTERNATE DEHAVILLAND FIELD ADJUST DE-ICE
-3BY ON DEHAVILLAND FACTORY INSTALLED WITH DE-ICE
-3SY
HC-B3TN-3BY, -3DY, -3SY, -3AEY, -3AFY
-3AEY HC-B3TN-3AEY-3AFY HC-B3TN-3AFY
-3BY HC-B3TN-3BY-3DY HC-B3TN-3DY-3SY HC-B3TN-3SY
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-68Rev. 14 Apr/03
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-21
1155 B-3384-8H •HEXHEADBOLT -3AFYNO 3 Y DE-ICE
-3DY ON KENMORE AIR HARBOR
-3AEY N-3BY ON DEHAVILLAND FIELD ADJUST NO DE-ICE
-3AEY
-3BY ON DEHAVILLAND FACTORY INSTALLED NO DE-ICE
-3DY ALL EXCEPT KENMORE AIR HARBOR
-1160 B-3720 •HEXHEADBOLT 3 Y
1170 A-1018 •HEXHEADBOLT-SUPERSEDEDBY 6 Y ITEM 1170A
1170A B-3383-7H •HEXHEADBOLT-SUPERSEDES 6 Y ITEM 1170
-1180 B-3851-0363 •WASHER 9 Y
-1190 B-3835-0432 •WASHER-(USEDWITHITEM1140A) -3AFYWITH A/R Y DE-ICE
-1190 B-3835-0432 •WASHER-(USEDWITHITEM1140A) -3BYON 3 Y DEHAVILLAND FIELD ADJUST DE-ICE
-3BY ON DEHAVILLAND FACTORY INSTALLED WITH DE-ICE
HC-B3TN-3BY, -3DY, -3SY, -3AEY, -3AFY
-3AEY HC-B3TN-3AEY-3AFY HC-B3TN-3AFY
-3BY HC-B3TN-3BY-3DY HC-B3TN-3DY-3SY HC-B3TN-3SY
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-69
Rev. 14 Apr/0361-10-18
(This page is intentionally blank.)
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-70Rev. 14 Apr/03
A-3044 Carbon Block Assembly Figure 10-22
BPS0041
1310
1360 1330 1350
1340
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-71
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-22
-1300 A-3044 •CARBONBLOCKASSEMBLY (SEENOTE) RF
1310 A-3027 • •PINCLEVIS-SUPERSEDEDBY 1 Y ITEM 1310A
1310A B-3844-53 • •PIN,CLEVIS-SUPERSEDESITEM1310 1 Y
1330 A-3025 • •YOKEUNIT 1
1340 A-3026 • •BLOCKUNIT 1 Y
1350 A-4543 • •COTTERPIN,THEAD 1 Y
1360 B-3843-25PP • •RETAINER,RING,EXTERNAL 1 Y
NOTE: THIS CARBON BLOCK ASSEMBLY IS EFFECTIVE FORALLAPPLICATIONSEXCEPT DEHAVILLAND, FAIRCHILD, AND PILATUS.
HC-B3TN-3BY, -3DY, -3SY
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-72Rev. 14 Apr/03
1310 1320
1340
1330
1360
A-4731 Carbon Block Assembly Figure 10-23
W10062
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-73
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-23
-1300 A-4731 •CARBONBLOCKASSEMBLY (SEENOTE) 2
1310 B-6648-31 • •BOLT,CLEVIS 1 Y
1320 B-3811 • • •NUT 1 Y
1330 A-3025 • •YOKEUNIT 1
1340 A-3026 • •BLOCKUNIT 1 Y
1360 B-3843-25PP • •RETAINER,RING,EXTERNAL 1 Y
NOTE: THIS CARBON BLOCK ASSEMBLY IS EFFECTIVE FOR FAIRCHILD AND PILATUS APPLICATIONS ONLY.
HC-B3TN-3BY, -3DY, -3SY
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-74Rev. 14 Apr/03
A-3074 Carbon Block Assembly Figure 10-24
W10061
1310
1330
1340 1350
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-75
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline descRiPtion eff. UPA o/H nUmbeR nUmbeR stock nUmbeR 1 2 3 4 5 6 7 code
-item not illUstRAted
effectiVitY model effectiVitY model
note: tHis cARbon block AssemblY is effectiVe foR deHAVillAnd APPlicAtions onlY.
HC-B3TN-3BY, -3DY, -3SY
10-15
-1300 A-3074 •CARBONBLOCKASSEMBLY (SEENOTE) 2
1310 A-3027 • •PIN,CLEVIS-SUPERSEDEDBY 1 Y item 1310A
1310A B-3844-53 • •PIN,CLEVIS-SUPERSEDESITEM1310 1 Y
1330 A-3073 • •YOKEUNIT 1
1340 A-3026 • •BLOCKUNIT 1 Y
1350 A-4543 • •COTTERPIN,THEAD 1 Y
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-76Rev. 14 Apr/03
831-79 Spring Assembly Figure 10-25
1410
1440
1430
1460
1490
1480
1500
1510
APS5078.TIF
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-77
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-B3TN-3BY
10-25
-1400 831-19 •SPRINGASSEMBLY-SUPERSEDEDBY RF ITEM 1400A
-1400A 831-79 •SPRINGASSEMBLY-SUPERSEDES RF ITEM 1400
1410 B-868AS • •PITCHCHANGEROD-SUPERSEDEDBY 1 ITEM 1410A
1410A D-5862 • •PITCHCHANGEROD-SUPERSEDES 1 ITEM 1410
1430 A-3087 • •SPACER,SPRING AR Y
1440 A-1827-1 • •CUP,SPRINGRETAINER-SUPERSEDED 1 BY ITEM 1440A
1440A C-5976 • •CUP,SPRINGRETAINER-SUPERSEDES 1 ITEM 1440
1460 B-1453 • •SPRING 1
1480 A-3042A • •SPACERTUBE 1
1490 B-3041 • •SPRING 1
1500 A-3010 • •RETAINER,REAR 1
1510 A-867 • •SPLITRETAINER 1 Y
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-78Rev. 14 Apr/03
831-82 Spring Assembly Figure 10-26
1410
1420
1430
1440
1450
1480
1460
1490
1470
1500
1510
APS5079.TIF
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-79
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-26
-1400 831-47 •SPRINGASSEMBLY-SUPERSEDEDBY RF ITEM 1400A
-1400A 831-82 •SPRINGASSEMBLY-SUPERSEDES RF ITEM 1400
1410 B-868AS • •PITCHCHANGEROD-SUPERSEDEDBY 1 ITEM 1410A
1410A D-5862 • •PITCHCHANGEROD-SUPERSEDES 1 ITEM 1410
1420 A-3497 • •THRUSTBEARING 1 1430 A-4018 • •SPACER 1
1440 A-1827-1 • •CUP,SPRINGRETAINER-SUPERSEDED 1 BY ITEM 1440A
1440A C-5976 • •CUP,SPRINGRETAINER-SUPERSEDES 1 ITEM 1440
1450 A-3087 • •SPACER AR Y
1460 B-1826 • •SPRING 1
1470 A-3401 • •EXTENSION,SPRING 1
1480 A-3042A-4 • •SPACERTUBE 1
1490 A-3498 • •SPRING 1
1500 A-3646 • •RETAINER,REAR 1
1510 A-867 • •SPLITRETAINER 1 Y
HC-B3TN-3DY
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-80Rev. 19 Dec/06
831-83 Spring Assembly Figure 10-27
1410
1540
1420
1430
1440
1450
1490
1460
1480
1470
1500
1510
APS580.TIF
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-81
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-27
-1400 831-59 •SPRINGASSEMBLY-SUPERSEDEDBY RF ITEM 1400A
-1400A 831-83 •SPRINGASSEMBLY-SUPERSEDES RF ITEM 1400
1410 B-868AS • •PITCHCHANGEROD-SUPERSEDEDBY 1 ITEM 1410A
1410A D-5862 • •PITCHCHANGEROD-SUPERSEDES 1 ITEM 1410
1420 A-3497 • •THRUSTBEARING 1
1430 A-4018 • •SPACER 1
1440 A-1827-1 • •CUP,SPRINGRETAINER-SUPERSEDED 1 BY ITEM 1440A
1440A C-5976 • •CUP,SPRINGRETAINER-SUPERSEDES 1 ITEM 1440
1450 A-3087 • •SPACER AR Y
1460 B-1826 • •SPRING 1
1470 A-3401 • •EXTENSION,SPRING 1
1480 A-3042A-4 • •SPACERTUBE 1
1490 A-3498 • •SPRING 1
1500 A-3646 • •RETAINER,REAR 1
1510 A-867 • •SPLITRETAINER 1 Y
1540 A-3342-2 • •TUBE,LOWPITCHSPACER 1
HC-B3TN-3SY
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-82Rev. 19 Dec/06
HC-B3TN-3AEY, -3AFY Exploded View Figure 10-28
B3TN-3MY
1120
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-83
Rev. 19 Dec/0661-10-18
HC-B3TN-3AEY, -3AFY
10-28 HC-B3TN-3AEY, PROPELLER ASSEMBLY RF -3AFY
10 A-880-1 •SELF-LOCKINGNUT 1 Y
20 B-3359 •NUT,3/8-24,HEX,SELF-LOCKING 3 Y
20A B-3599 •NUT,3/8-24,HEX,SELF-LOCKING- 3 Y ALTERNATE 30 B-3049 •RING,RODEND 1 50 C-3021-5 •PISTONUNIT 1 60 A-862-1 • •BUSHING,PLASTIC 1 70 B-4016 •LINKARM 3
70A B-1901 •LINKARM-ALTERNATE 3 80 A-1464 •LINKPINUNIT 3 Y 90 B-3840-6 •SCREW 3 Y 150 C-3317-020 •O-RING 1 Y 160 C-3317-347-2 •O-RING 1 Y 170 A-863 •FELTDUSTSEAL-REPLACEDBY OBS ITEM 170A PRE SL152A
170A B-1843 •FELTDUSTSEAL-REPLACESITEM170 1 Y POST SL152A
190 A-2626-() •SOCKETHEADCAPSCREW 3 Y
200 B-1803-4 •CYLINDER 1
210 A-2043 •SELFLOCKINGNUT-REPLACEDBY OBS ITEM 210A PRE SL155A
210A A-2043-1 •SELFLOCKINGNUT-REPLACESITEM210 3 Y POST SL155A 220 A-3439 •NUT,3/8-24,HEX,THIN 3 Y 220A B-3382 •HEXAGONJAMNUT-ALTERNATE 3 Y 230 A-944 •LINKSCREWBUSHING 3 Y -240 834-22 •GUIDECOLLARUNIT RF 250 B-2623-1 • •GUIDECOLLAR 1 260 A-3023 • •BUSHING,PLASTIC 3 270 A-114-6 • •STAKINGPIN 1 280 A-2038-12 • •SCREW,SOCKETHEADCAP 1 Y 290 A-3099 •SPRING,BETARETURN 3 Y -295 A-965 •WASHER(USEWITHITEM300ONLY) 3 Y
-300 B-3002-2 •LOWSTOPRODUNIT-SUPERSEDEDBY 3 ITEM 300A
-300A B-3475A-2 •LOWSTOPRODUNIT-SUPERSEDES 3 ITEM 300
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-84Rev. 19 Dec/06
10-28
310 A-3478-1 • •LOWSTOPRODRETAINER 3 (USE WITH ITEM 300A ONLY)
320 B-3476A-2 • •BETAROD-(USEWITHITEM300AONLY) 3
330 A-3482 • •RETAININGRING-(USEWITH 6 Y ITEM 300A ONLY)
340 A-3067-2 •GUIDELUG 3 350 A-3023-2 • •PLASTICBUSHING 3 360 A-2051 •HEXAGONHEADBOLT 9 Y -365 A-2037-1 •SCREW,SOCKETHEADCAP 1 Y
380 C-3003-2 •PLATE,SPINNERMOUNTING 1 SUPERSEDEDBY ITEM 380A
380A C-3003-1 •PLATE,SPINNERMOUNTING 1 SUPERSEDES ITEM 380 390 B-3843-56ZD •SNAPRING 3 Y 400 C-3317-230 •O-RING 1 Y 410 A-3439 •HEXAGONJAMNUT 3 Y 420 B-3001 •COLLAR,LOWSTOP-REPLACEDBY OBS ITEM 420A 420A B-3001-2 •COLLAR,LOWSTOP-REPLACESITEM420 1 430 B-3339 •DOUBLEHEXAGONHEADBOLT 8 Y 450 B-3808-4 •NUT,HEX,SELFLOCKING 12 Y -460 B-3851-0432 •WASHER,FLAT 24 Y 500 840-60 •HUBUNIT 1 520 B-3897-1 • •EXPANSIONPLUG 3 Y 530 A-1891-()A • •PILOTTUBE 3 560 C-3317-232 •O-RING 3 Y 570 A-1851 •SPLITBEARING,BLADE 3
570A A-1851-T •SPLITBEARING,BLADE, 3 ALTERNATE - SL 131A
-571 A-1851-A • •RACE,HUBSIDE-USEWITHITEM570 1
-571A A-1851-TA • •RACE,HUBSIDE-USEWITHITEM570A 1
-572 A-1851-B • •RACE,BLADESIDE-USEWITHITEM570 1
-572A A-1851-TB • •RACE,BLADESIDE-USEWITHITEM570A 1 580 A-1877 • •BEARINGWIRERING 3 Y 590 B-6144-2 • •9/16"DIAMETERSTEELBALL 57 Y 590A B-6144-2-450 • •9/16"DIAMETERSTEELBALL RF (450PIECEBOX) 600 B-3742 •BALLSPACER 3 Y
HC-B3TN-3AEY, -3AFY
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-85
Rev. 19 Dec/0661-10-18
10-28 610 A-1852 •BEARINGGUIDERING 3 620 A-1854 •WIRERETENTIONRING 3 Y 630 B-3840-6 •SCREW AR Y 640 A-1305 •BALANCEWEIGHT AR 650 A-6119 •LINKARMBUSHING 3 Y 670 B-3838-3-3 •COTTERPIN 3 Y 700 838-() •CLAMPASSEMBLY-SEEFIGURE10-29 3 740 A-304 • •LINKSCREW 3 Y 870 B-3384-4 •HEXAGONHEADBOLT 12 Y 870A B-3384-4H •HEXAGONHEADBOLT,ALTERNATE 12 Y 880 A-2622-1 •SUPPORTRING 1 890 C-3317-235 •O-RING 1 Y 1000 A-3433-() •STARTLOCKKIT-SEEFIGURE10-21 -3AEY 1
1000A A-7780-( ) •STARTLOCKKIT-SEEFIGURE10-21 -3AFY(WITH 1 DE-ICE)
1000B A-3433-() •STARTLOCKKIT-SEEFIGURE10-21 -3AFY(NO 1 DEICE)
1300 A-3044 •CARBONBLOCKASSEMBLY-SEE 1 FIGURE 10-30
1300A A-3074 •CARBONBLOCKASSEMBLY-SEE FAIRCHILD, 2 FIGURE 10-31 PILATUS
1300B A-4731 •CARBONBLOCKASSEMBLY-SEE DEHAVILLAND 2 FIGURE 10-32
1400 831-82 •SPRINGASSEMBLY-SEEFIGURE10-33 1
HC-B3TN-3AEY, -3AFY
-3AEY HC-B3TN-3AEY-3AFY HC-B3TN-3AFY
NOTE 1: COUNTERWEIGHT SLUGS AND COUNTERWEIGHT SLUG MOUNTING HARDWARE ARE APPLICATION SPECIFIC. COUNTERWEIGHT SLUG MOUNTING HARDWARE MUST BE REPLACED AT OVERHAUL. REFER TO HARTZELL APPLICATION GUIDE MANUAL 159 (61-02-59).
NOTE 2: SPINNER ASSEMBLIES AND SPINNER MOUNTING HARDWARE ARE APPLICATION SPECIFIC. REFER to HARTZELL APPLICATION GUIDE Manual 159 (61-02-59) AND HARTZELL SPINNER MANUAL 127 (61-16-27).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-86Rev. 14 Apr/03
770 840
710
840
860
850
750760
780
740
730790
800
730
720
Clamp Assembly Exploded View Figure 10-29
CLAMP4.PLT
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-87
Rev. 19 Dec/0661-10-18
10-29
-700 838-95 •CLAMPASSEMBLY -3AEY 3
-700A 838-98 •CLAMPASSEMBLY -3AFY 3
710 B-3838-3-2 • •COTTERPIN 2 Y
720 A-65 • •DOWELPIN-REPLACEDBY 1 ITEM 720A (PRE HC-SB-61-285)
720A 101375 • •PLUG,PULL-REPLACESITEM720 1 (POST HC-SB-61-285)
730 A-285 • •LINKSCREWSTAKINGPIN 3 Y
740 A-304 • •LINKSCREW 1 Y
750 A-321 • •CLAMPSOCKETSCREW 2 Y
760 A-1306 • •GASKET,BLADECLAMP 2 Y
770 A-1372 • •CLAMPBOLT 2 Y
770A A-1379 • •CLAMPBOLT-ALTERNATE 2 Y
780 A-1373 • •CLAMPNUT,SELFLOCKING 2 Y
790 A-2036-22 • •SCREW,SOCKETHEADCAP 2 Y
800 B-3091-2 • •COUNTERWEIGHT -3AEY 1
800A B-3328 • •COUNTERWEIGHT -3AFY 1
840 C-1301-9S • •BLADECLAMP 1
850 B-6544 • •CAP,FITTING,LUBRICATION 2 Y
860 B-6588-1 • •LUBRICATIONFITTING 2 Y
HC-B3TN-3AEY, -3AFY
-3AEY HC-B3TN-3AEY-3AFY HC-B3TN-3AFY
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-88Rev. 14 Apr/03
A-3044 Carbon Block Assembly Figure 10-30
BPS0041
1310
13601330 1350
1340
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-89
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-30
-1300 A-3044 •CARBONBLOCKASSEMBLY (SEENOTE) RF
1310 A-3027 • •PINCLEVIS-SUPERSEDEDBY 1 Y ITEM 1310A
1310A B-3844-53 • •PIN,CLEVIS-SUPERSEDESITEM1310 1 Y
1330 A-3025 • •YOKEUNIT 1
1340 A-3026 • •BLOCKUNIT 1 Y
1350 A-4543 • •COTTERPIN,THEAD 1 Y
1360 B-3843-25PP • •RETAINER,RING,EXTERNAL 1 Y
NOTE: THIS CARBON BLOCK ASSEMBLY IS EFFECTIVE FORALLAPPLICATIONSEXCEPT DEHAVILLAND, FAIRCHILD, AND PILATUS.
HC-B3TN-3AEY, -3AFY
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-90Rev. 14 Apr/03
A-3074 Carbon Block Assembly Figure 10-31
W10062
1310
1330
1340 1350
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-91
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
NOTE: THIS CARBON BLOCK ASSEMBLY IS EFFECTIVE FOR FAIRCHILD AND PILATUS APPLICATIONS ONLY.
HC-B3TN-3AEY, -3AFY
10-31
-1300 A-3074 •CARBONBLOCKASSEMBLY (SEENOTE) 2
1310 A-3027 • •PIN,CLEVIS-SUPERSEDEDBY 1 Y ITEM 1310A
1310A B-3844-53 • •PIN,CLEVIS-SUPERSEDESITEM1310 1 Y
1330 A-3073 • •YOKEUNIT 1
1340 A-3026 • •BLOCKUNIT 1 Y
1350 A-4543 • •COTTERPIN,THEAD 1 Y
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-92Rev. 14 Apr/03
A-4731 Carbon Block Assembly Figure 10-32
W10061
1310 1320 1330
1340
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-93
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
NOTE: THIS CARBON BLOCK ASSEMBLY IS EFFECTIVE FOR DEHAVILLAND APPLICATIONS ONLY.
HC-B3TN-3AEY, -3AFY
10-32
-1300 A-4731 •CARBONBLOCKASSEMBLY (SEENOTE) 2
1310 B-6648-31 • •BOLT,CLEVIS 1 Y
1320 B-3811 • • •NUT 1 Y
1330 A-3025 • •YOKEUNIT 1
1340 A-3026 • •BLOCKUNIT 1 Y
1360 B-3843-25PP • •RETAINER,RING,EXTERNAL 1 Y
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-94Rev. 14 Apr/03
831-82 Spring Assembly Figure 10-33
1410
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1440
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1480
1460
1490
1470
1500
1510
APS5079.TIF
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-95
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-33
-1400 831-47 •SPRINGASSEMBLY-SUPERSEDEDBY 1 ITEM 1400A
-1400A 831-82 •SPRINGASSEMBLY-SUPERSEDES 1 ITEM 1400
1410 B-868AS • •PITCHCHANGEROD-SUPERSEDEDBY 1 ITEM 1410A
1410A D-5862 • •PITCHCHANGEROD-SUPERSEDES 1 ITEM 1410
1420 A-3497 • •THRUSTBEARING 1
1430 A-4018 • •SPACER 1
1440 -1827-1 • •CUP,SPRINGRETAINER-SUPERSEDED 1 BY ITEM 1440A
1440A C-5976 • •CUP,SPRINGRETAINER-SUPERSEDES 1 ITEM 1440
1450 A-3087 • •SPACER AR Y
1460 B-1826 • •SPRING 1
1470 A-3401 • •EXTENSION,SPRING 1
1480 A-3042A-4 • •SPACERTUBE 1
1490 A-3498 • •SPRING 1
1500 A-3646 • •RETAINER,REAR 1
1510 A-867 • •SPLITRETAINER 1 Y
HC-B3TN-3AEY, -3AFY
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-96Rev. 14 Apr/03
HC-B3TW-3 Exploded View Figure 10-34
30
210
9060 160 170
620
610
590600
445
440
870
570
560
700
10
70
230
520
380
640
740670
650
500880
280250270200
150
1400
260
530
5080
20
220
250310
320330 1300
420
410
290
320 400
360
350 340
390
180
580405455
435
B3TW-3X.PLT
630
890
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-97
Rev. 19 Dec/0661-10-18
10-34 HC-B3TW-3 PROPELLER ASSEMBLY RF 10 A-880-1 •SELF-LOCKINGNUT 1 Y
20 B-3359 •NUT,3/8-24,HEX,SELF-LOCKING 3 Y
20A B-3599 •NUT,3/8-24,HEX,SELF-LOCKING- 3 Y ALTERNATE
30 B-3049 •RING,RODEND 1
50 C-3021-5 •PISTONUNIT 1
60 A-862-1 • •BUSHING,PLASTIC 1
70 B-4016 •LINKARM 3
80 A-1464 •LINKPINUNIT 3 Y
90 B-3840-6 •SCREW 3 Y
150 C-3317-020 •O-RING 1 Y
160 C-3317-347-2 •O-RING 1 Y
170 B-1843 •FELTDUSTSEAL 1 Y
190 A-2626-() •SOCKETHEADCAPSCREW 3 Y
200 B-1803-4 •CYLINDER 1
210 A-2043-1 •SELFLOCKINGNUT 3 Y
220 A-3439 •NUT,3/8-24,HEX,THIN 3 Y
220A B-3382 •HEXAGONJAMNUT-ALTERNATE 3 Y
230 A-944 •LINKSCREWBUSHING 3 Y
-240 834-22 •GUIDECOLLARUNIT RF
250 B-2623-1 • •GUIDECOLLAR 1
260 A-3023 • •BUSHING,PLASTIC 3
270 A-114-6 • •STAKINGPIN 1
280 A-2038-12 • •SCREW,SOCKETHEADCAP 1 Y
290 A-3099 •SPRING,BETARETURN 3 Y
-300 B-3475A-2 •LOWSTOPRODUNIT 3
310 A-3478-1 • •LOWSTOPRODRETAINER 3
320 B-3476A-2 • •BETAROD 3
330 A-3482 • •RETAININGRING 6 Y
340 A-3067-2 •GUIDELUG 3
350 A-3023-2 • •PLASTICBUSHING 3
HC-B3TW-3
fig./item part airline description eff. Upa o/H nUmber nUmber stock nUmber 1 2 3 4 5 6 7 code
-item not illUstrated
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 page 10-98rev. 22 aug/11
HC-B3TW-3
10-34
360 A-2051 •HEXAGONHEADBOLT 9 Y
-365 A-2037-1 •SCREW,SOCKETHEADCAP 1 Y
380 C-3003-1 •PLATE,SPINNERMOUNTING 1
390 B-3843-56ZD •SNAPRING 3 Y
400 C-3317-230 •O-RING 1 Y
405 C-3317-233 •O-RING 1 Y
410 A-3439 •HEXAGONJAMNUT 3 Y
-415 B-6138-8-6 •DOWELPIN 2 Y
420 B-3001-2 •COLLAR,LOWSTOP 1
435 B-7542 •HUBMOUNTINGSTUD a 8 Y
435A A-3254 •HUBMOUNTINGSTUD A 8 Y
-440 B-7624 •WASHER 8 Y
445 B-7458 •NUT,SELFLOCKING 8 Y
-450 B-3808-4 •NUT,HEX,SELFLOCKING 12 Y
455 C-7364-2 •SPACER 1
-460 B-3851-0432 •WASHER,FLAT 24 Y
-460A B-3851-0463 •WASHER,FLAT-ALTERNATE 24 Y
-465 B-3868-S52 •SCREW,FLATHEAD 2 Y
500 840-152 •HUBUNIT,SUPERCEDEDBYITEM500A 1
500A 840-153 •HUBUNIT,SUPERCEDESITEM500 1
520 B-3897-1 • •EXPANSIONPLUG 3 Y
530 A-1891-()A • •PILOTTUBE 3
560 C-3317-232 •O-RING 3 Y
570 A-1851-T •SPLITBEARING,BLADE 3
-571 A-1851-A • •RACE,HUBSIDE-USEWITHITEM570 1
-571A A-1851-TA • •RACE,HUBSIDE-USEWITHITEM570A 1
-572 A-1851-B • •RACE,BLADESIDE-USEWITHITEM570 1
-572A A-1851-TB • •RACE,BLADESIDE-USEWITHITEM570A 1
580 A-1877 • •BEARINGWIRERING 3 Y
590 B-6144-2 • •9/16"DIAMETERSTEELBALL 57 Y
590A B-6144-2-450 • •9/16"DIAMETERSTEELBALL RF
(450PIECEBOX)
600 B-3742 •BALLSPACER 3 Y
a moUnting stUd Usage is INSTALLATIONSPECIFIC, refer to Hartzell application gUide manUal 159 (61-02-59)
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-99
Rev. 14 Apr/0361-10-18
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-B3TW-3
10-34
620 A-1854 •WIRERETENTIONRING 3 Y
630 B-3840-6 •SCREW AR Y
640 A-1305 •BALANCEWEIGHT AR
650 A-6119 •LINKARMBUSHING 3 Y
670 B-3838-3-3 •COTTERPIN 3 Y
700 838-() •CLAMPASSEMBLY-SEEFIGURE10-35 3
740 A-304 • •LINKSCREW 1 Y
870 B-3384-4 •HEXAGONHEADBOLT 12 Y
870A B-3384-4H •HEXAGONHEADBOLT-ALTERNATE 12 Y
880 A-2622-1 •SUPPORTRING 1 Y
890 C-3317-235 •O-RING 1 Y
1300 A-3044 •CARBONBLOCKASSEMBLY-SEE 1 FIGURE 10-36
1400 831-82 •SPRINGASSEMBLY-SEEFIGURE10-37 1
NOTE 1: COUNTERWEIGHT SLUGS AND COUNTERWEIGHT SLUG MOUNTING HARDWARE ARE APPLICATION SPECIFIC. COUNTERWEIGHT SLUG MOUNTING HARDWARE MUST BE REPLACED AT OVERHAUL. REFER TO HARTZELL APPLICATION GUIDE MANUAL 159 (61-02-59).
NOTE 2: SPINNER ASSEMBLIES AND SPINNER MOUNTING HARDWARE ARE APPLICATION SPECIFIC. REFER TO HARTZELL APPLICATION GUIDE MANUAL 159 (61-02-59) AND HARTZELL SPINNER MANUAL 127 (61-16-27).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-100Rev. 14 Apr/03
770 840
710
840
860
850
750 760
780
740
730790
800
730
720
Clamp Assembly Exploded View Figure 10-35
CLAMP4.PLT
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-101
Rev. 19 Dec/0661-10-18
10-35
-700 838-65 •CLAMPASSEMBLY-REPLACEDBY 3 ITEM 700A
700A 838-67 •CLAMPASSEMBLY-REPLACESITEM700 3
710 B-3838-3-2 • •COTTERPIN 2 Y
720 A-65 • •DOWELPIN-REPLACEDBY 1 ITEM 720A (PRE HC-SB-61-285)
720A 101375 • •PLUG,PULL-REPLACESITEM720 1 (POST HC-SB-61-285)
730 A-285 • •LINKSCREWSTAKINGPIN 3 Y
730A B-3838-3-2 • •LINKSCREWSTAKINGPIN-ALTERNATE 3 Y
740 A-304 • •LINKSCREW 1 Y
750 A-321 • •CLAMPSOCKETSCREW 2 Y
760 A-1306 • •GASKET,BLADECLAMP 2 Y
770 A-1372 • •CLAMPBOLT 2 Y
770A A-1379 • •CLAMPBOLT-ALTERNATE 2 Y
780 A-1373 • •CLAMPNUT,SELFLOCKING 2 Y
790 A-2036-22 • •SCREW,SOCKETHEADCAP 2 Y
800 A-890-6 • •COUNTERWEIGHT 1
840 D-7838-65 • •BLADECLAMP-REPLACEDBY 1 ITEM 840A
840A D-7838-67 • •BLADECLAMP-REPLACESITEM840 1
850 B-6544 • •CAP,FITTING,LUBRICATION 2 Y
860 B-6588-1 • •LUBRICATIONFITTING 2 Y
HC-B3TW-3
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-102Rev. 14 Apr/03
A-3044 Carbon Block Assembly Figure 10-36
BPS0041
1310
1360 1330 1350
1340
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-103
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
10-36 -1300 A-3044 • CARBONBLOCKASSEMBLY RF 1310 A-3027 • •PINCLEVIS-SUPERSEDEDBY 1 Y item 1310A 1310A B-3844-53 • •PIN,CLEVIS-SUPERSEDESITEM1310 1 Y 1330 A-3025 • •YOKEUNIT 1 1340 A-3026 • •BLOCKUNIT 1 Y 1350 A-4543 • •COTTERPIN,THEAD 1 Y 1360 B-3843-25PP • •RETAINER,RING,EXTERNAL 1 Y
HC-B3TW-3
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-104Rev. 14 Apr/03
831-82 Spring Assembly Figure 10-37
1410
1420
1430
1440
1450
1480
1460
1490
1470
1500
1510
APS5079.tif
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-105
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
10-37 -1400 831-82 • SPRINGASSEMBLY 1 1410 D-5862 • •PITCHCHANGEROD 1 1420 A-3497 • •THRUSTBEARING 1 1430 A-4018 • •SPACER 1 1440 C-5976 • •CUP,SPRINGRETAINER 1 1450 A-3087 • •SPACER AR Y 1460 B-1826 • •SPRING 1 1470 A-3401 • •EXTENSION,SPRING 1 1480 A-3042A-4 • •SPACERTUBE 1 1490 A-3498 • •SPRING 1 1500 A-3646 • •RETAINER,REAR 1 1510 A-867 • •SPLITRETAINER 1 Y
HC-B3TW-3
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-106Rev. 19 dec/06
B3tW-3Y
HC-B3TW-3Y Exploded View Figure 10-38
1120
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-107
Rev. 19 dec/0661-10-18
10-38 Hc-B3tW-3Y PRoPelleR ASSemBlY Rf 10 A-880-1 • SELF-LOCKINGNUT 1 Y 20 B-3359 • NUT,3/8-24,HEX,SELF-LOCKING 3 Y 20A B-3599 • NUT,3/8-24,HEX,SELF-LOCKING- 3 Y AlteRnAte 30 B-3049 • RING,RODEND 1 50 C-3021-5 • PISTONUNIT 1 60 A-862-1 • •BUSHING,PLASTIC 1 70 B-4016 • LINKARM 3 70A B-1901 • LINKARM-ALTERNATE 3 80 A-1464 • LINKPINUNIT 3 Y 90 B-3840-6 • SCREW 3 Y 150 C-3317-020 • O-RING 1 Y 160 C-3317-347-2 • O-RING 1 Y 170 B-1843 • FELTDUSTSEAL 1 Y 190 A-2626-() • SOCKETHEADCAPSCREW 3 Y 200 B-1803-4 • CYLINDER 1 210 A-2043-1 • SELFLOCKINGNUT 3 Y 220 A-3439 • NUT,3/8-24,HEX,THIN 3 Y 220A B-3382 • HEXAGONJAMNUT-ALTERNATE 3 Y 230 A-944 • LINKSCREWBUSHING 3 Y -240 834-22 • GUIDECOLLARUNIT RF 250 B-2623-1 • •GUIDECOLLAR 1 260 A-3023 • •BUSHING,PLASTIC 3 270 A-114-6 • •STAKINGPIN 1 280 A-2038-12 • •SCREW,SOCKETHEADCAP 1 Y 290 A-3099 • SPRING,BETARETURN 3 Y -300 B-3475A-2 • LOWSTOPRODUNIT 3 310 A-3478-1 • •LOWSTOPRODRETAINER 3 320 B-3476A-2 • •BETAROD 3 330 A-3482 • •RETAININGRING 6 Y 340 A-3067-2 • GUIDELUG 3 350 A-3023-2 • •PLASTICBUSHING 3 360 A-2051 • HEXAGONHEADBOLT 9 Y -365 A-2037-1 • SCREW,SOCKETHEADCAP 1 Y 380 C-3003-1 • PLATE,SPINNERMOUNTING 1
HC-B3TW-3Y
fig./item part airline description eff. Upa o/H nUmber nUmber stock nUmber 1 2 3 4 5 6 7 code
-item not illUstrated
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 page 10-108rev. 22 aug/11
10-38 390 B-3843-56ZD • SNAPRING 3 Y 400 C-3317-230 • O-RING 1 Y 405 C-3317-233 • O-RING 1 Y 410 A-3439 • HEXAGONJAMNUT 3 Y -415 B-6138-8-6 • DOWELPIN 2 Y 420 B-3001-2 • COLLAR,LOWSTOP 1 435 B-7542 • HUBMOUNTINGSTUD A 8 Y 435A A-3254 • HUBMOUNTINGSTUD A 8 Y -440 B-7624 • WASHER 8 Y 445 B-7458 • NUT,SELFLOCKING 8 Y 450 B-3808-4 • NUT,HEX,SELFLOCKING 12 Y 455 C-7364-2 • SPACER 1 -460 B-3851-0432 • WASHER,FLAT(USE[1]ITEM460BUNDER DE-ICE AR Y eacH no item 450; Use a/r Under Head of item 1145 or 1155) -460A B-3851-0463 • WASHER,FLAT-ALTERNATE(USE[1] NODE-ICE AR Y item 460c Under eacH item 450; Use a/r Under Head of item 1145 or 1155) -465 B-3868-S52 • SCREW,FLATHEAD 2 Y -500 840-152 • HUBUNIT,SUPERSEDEDBYITEM500A 1 -500A 840-153 • HUBUNIT,SUPERSEDESITEM500 1 520 B-3897-1 • •EXPANSIONPLUG 3 Y 530 A-1891-()A • •PILOTTUBE 3 560 C-3317-232 • O-RING 3 Y 570 A-1851-T • SPLITBEARING,BLADE 3 -571 A-1851-TA • •RACE,HUBSIDE 1 -572 A-1851-TB • •RACE,BLADESIDE 1 580 A-1877 • •BEARINGWIRERING 3 Y 590 B-6144-2 • •9/16"DIAMETERSTEELBALL 57 Y 590A B-6144-2-450 • •9/16"DIAMETERSTEELBALL RF (450PIECEBOX)
HC-B3TW-3Y
de-ice propeller tHat Has de-ice componentsno de-ice propeller tHat does not HaVe de-ice components
a moUnting stUd Usage is INSTALLATIONSPECIFIC, refer to Hartzell application gUide MANUAL159(61-02-59)
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-109
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
10-38 610 A-1852 • BEARINGGUIDERING 3 620 A-1854 • WIRERETENTIONRING 3 Y 630 B-3840-6 • SCREW AR Y 640 A-1305 • BALANCEWEIGHT AR 650 A-6119 • LINKARMBUSHING 3 Y 670 B-3838-3-3 • COTTERPIN 3 Y 700 838-() • CLAMPASSEMBLY-SEEFIGURE10-39 3 740 A-304 • •LINKSCREW 1 Y 870 B-3384-4 • HEXAGONHEADBOLT 6 Y 870A B-3384-4H • HEXAGONHEADBOLT-ALTERNATE 6 Y 880 A-2622-1 • SUPPORTRING 1 890 C-3317-235 • O-RING 1 Y 1000 A-3433-3 • STARTLOCKASSEMBLY-SEE 1 figURe 10-40 1300 A-3044 • CARBONBLOCKASSEMBLY-SEE 1 figURe 10-41 1400 831-82 • SPRINGASSEMBLY-SEEFIGURE10-42 1
HC-B3TW-3Y
note 1: coUnteRWeigHt SlUgS And coUnteRWeigHt SlUg moUnting HARdWARe ARe APPlicAtion SPecific. coUnteRWeigHt SlUg moUnting HARdWARe mUSt Be RePlAced At oVeRHAUl. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59).
note 2: SPinneR ASSemBlieS And SPinneR moUnting HARdWARe ARe APPlicAtion SPecific. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59) And HARtZell SPinneR mAnUAl 127 (61-16-27).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-110Rev. 14 Apr/03
clamp 4
770 840
710
840
860
850
750 760
780
740
730790
800
730
720
Clamp Assembly Exploded View Figure 10-39
clAmP4.Plt
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-111
Rev. 19 dec/0661-10-18
10-39 -700 838-67 • CLAMPASSEMBLY 3 710 B-3838-3-2 • •COTTERPIN 2 Y 720 A-65 • •DOWELPIN-REPLACEDBYITEM720A 1 (PRe Hc-SB-61-285) 720A 101375 • •PLUG,PULL-REPLACESITEM720 1 (PoSt Hc-SB-61-285) 730 A-285 • •LINKSCREWSTAKINGPIN 3 Y 730A B-3838-3-2 • •LINKSCREWSTAKINGPIN-ALTERNATE 3 Y 740 A-304 • •LINKSCREW 1 Y 750 A-321 • •CLAMPSOCKETSCREW 2 Y 760 A-1306 • •GASKET,BLADECLAMP 2 Y 770 A-1372 • •CLAMPBOLT 2 Y 770A A-1379 • •CLAMPBOLT-ALTERNATE 2 Y 780 A-1373 • •CLAMPNUT,SELFLOCKING 2 Y 790 A-2036-22 • •SCREW,SOCKETHEADCAP 2 Y 800 A-890-6 • •COUNTERWEIGHT 1 840 D-7838-67 • •BLADECLAMP 1 850 B-6544 • •CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 • •LUBRICATIONFITTING 2 Y
HC-B3TW-3Y
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-112Rev. 14 Apr/03
Start Lock Kit for HC-B3TW-3Y Figure 10-40
1110
1010-Ref
1010A-Ref
11401145
115011551010
1010A
1110
1120
1130
1160
1170
APS6273
AReA of enlARgement
BUlkHeAd (Ref)
clAmP (Ref)
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-113
Rev. 19 dec/0661-10-18
10-40 -1000 A-3433-3 • STARTLOCKKIT 1 1010 830-26 • •STARTLOCKUNIT 1 1020 B-3418-1 • • •BRACKET,STARTLOCK-SUPERSEDED 1 BY item 1020B (PRe Hc-Sl-61-248) 1020B 101224 • •• BRACKET,STARTLOCK-SUPERSEDES 1 item 1020 (PoSt Hc-Sl-61-248) 1060 A-883 • • •PIN,STARTLOCK 1 1080 B-3851-N832 • • •WASHER,FLAT 1 Y 1090 B-3838-3-3 • • •COTTERPIN 1 Y 1110 A-884-4 • • •SPRING 1 Y 1010A 830-27 • •STARTLOCKUNIT 2 1020A B-3418-2 • • •BRACKET,STARTLOCK-SUPERSEDED 1 BY item 1020c (PRe Hc-Sl-61-248) 1020C 101225 • •• BRACKET,STARTLOCK-SUPERSEDES 1 item 1020A (PoSt Hc-Sl-61-248) 1060 A-883 • • •PIN,STARTLOCK 1 1080 B-3851-N832 • • •WASHER,FLAT 1 Y 1090 B-3838-3-3 • • •COTTERPIN 1 Y 1110 A-884-4 • • •SPRING 1 Y 1120 A-3427 • •SPACER 3 1130 C-7519 • •STARTLOCKPLATE 3 1145 B-3384-5H • •HEXHEADBOLT 3 Y 1155 B-3384-8H • •HEXHEADBOLT 3 Y -1160 B-3720 • •HEXHEADBOLT 3 Y
1170 B-3383-7H • •HEXHEADBOLT 6 Y
HC-B3TW-3Y
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-114Rev. 14 Apr/03
A-3044 Carbon Block Assembly Figure 10-41
BPS0041
1310
1360 1330 1350
1340
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-115
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
10-41 -1300 A-3044 • CARBONBLOCKASSEMBLY RF 1310 A-3027 • •PINCLEVIS-SUPERSEDEDBY 1 Y item 1310A 1310A B-3844-53 • •PIN,CLEVIS-SUPERSEDESITEM1310 1 Y 1330 A-3025 • •YOKEUNIT 1 1340 A-3026 • •BLOCKUNIT 1 Y 1350 A-4543 • •COTTERPIN,THEAD 1 Y 1360 B-3843-25PP • •RETAINER,RING,EXTERNAL 1 Y
HC-B3TW-3Y
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-116Rev. 14 Apr/03
831-82 Spring Assembly Figure 10-42
1410
1420
1430
1440
1450
1480
1460
1490
1470
1500
1510
APS5079.tif
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-117
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
10-42
-1400 831-82 • SPRINGASSEMBLY 1
1410 D-5862 • •PITCHCHANGEROD 1
1420 A-3497 • •THRUSTBEARING 1 1430 A-4018 • •SPACER 1
1440 C-5976 • •CUP,SPRINGRETAINER
1450 A-3087 • •SPACER AR Y
1460 B-1826 • •SPRING 1
1470 A-3401 • •EXTENSION,SPRING 1
1480 A-3042A-4 • •SPACERTUBE 1
1490 A-3498 • •SPRING 1
1500 A-3646 • •RETAINER,REAR 1
1510 A-867 • •SPLITRETAINER 1 Y
HC-B3TW-3Y
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-118Rev. 14 Apr/03
HC-B3MN-3 Exploded View Figure 10-43
B3tn-3n.Plt
30210
9060 160 170
620
610
590
600 430440
870
570
560
580700
10
70
230
180
520
380640
740670
650
500890
280250270200
150
1400
260
530
5080
20
220
250310
320330
130
420
410
290
320
400
360
350 340
390
630
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-119
Rev. 19 dec/0661-10-18
10-43 Hc-B3mn-3 PRoPelleR ASSemBlY Rf 10 A-880-1 • SELF-LOCKINGNUT 1 Y 20 B-3359 • NUT,3/8-24,HEX,SELF-LOCKING 3 Y 20A B-3599 • NUT,3/8-24,HEX,SELF-LOCKING- 3 Y AlteRnAte 30 B-3049 • RING,RODEND 1 50 C-3021-5 • PISTONUNIT 1 50A C-3021 • PISTONUNIT-ALTERNATE 1 60 A-862-1 • •BUSHING,PLASTIC 1 70 B-4016 • LINKARM 3 70A B-1901 • LINKARM-ALTERNATE 3 80 A-1464 • LINKPINUNIT 3 Y 90 B-3840-6 • SCREW 3 Y 150 C-3317-020 • O-RING 1 Y 160 C-3317-347-2 • O-RING 1 Y 170 A-863 • FELTDUSTSEAL-REPLACEDBYITEM170A OBS PRe Sl152A 170A B-1843 • FELTDUSTSEAL-REPLACESITEM170 1 Y PoSt Sl152A 180 B-3840-5 • FEATHERINGSTOPSCREW 4 Y 200 B-1803-2 • CYLINDER 1 210 A-2043 • SELFLOCKINGNUT-REPLACEDBY OBS PRe Sl155A 210A A-2043-1 • SELFLOCKINGNUT-REPLACESITEM210 3 Y PoSt Sl155A 220 A-3439 • NUT,3/8-24,HEX,THIN 3 Y 220A B-3382 • HEXAGONJAMNUT - AlteRnAte 3 Y 230 A-944 • LINKSCREWBUSHING 3 Y -240 834-12 • GUIDECOLLARUNIT RF 250 B-3440 • •GUIDECOLLAR 1 260 A-3023 • •BUSHING,PLASTIC 3 270 A-114-6 • •STAKINGPIN 1 280 A-2038-12 • •SCREW,SOCKETHEADCAP 1 Y 290 A-3099 • SPRING,BETARETURN 3 Y -295 A-965 • WASHER-(USEWITHITEM300ONLY) 3 Y
HC-B3MN-3
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-120Rev. 19 dec/06
10-20
-300 B-3002-2 • LOWSTOPRODUNIT-SUPERSEDEDBY RF item 300A -300A B-3475A-2 • LOWSTOPRODUNIT-SUPERSEDES RF item 300 310 A-3478 • •LOWSTOPRODRETAINER 3 (USe WitH item 300A onlY) 320 B-3476A-2 • •BETAROD(USEWITHITEM300AONLY) 3 330 A-3482 • •RETAININGRING-(USEWITHITEM 3 Y 300A onlY) 340 A-3067-2 • GUIDELUG 3 350 A-3023-2 • •PLASTICBUSHING 3 360 A-2051 • HEXAGONHEADBOLT 9 Y 380 C-3003-2 • PLATE,SPINNERMOUNTING- 1 SUPeRSeded BY item 380A 380A C-3003-1 • PLATE,SPINNERMOUNTING- 1 SUPeRSedeS item 380 390 B-3843-56ZD • SNAPRING 3 Y 400 C-3317-230 • O-RING 1 Y 410 A-3439 • HEXAGONJAMNUT 3 Y 420 B-3001-2 • COLLAR,LOWSTOP 1 430 B-3339 • DOUBLEHEXAGONHEADBOLT 8 Y 440 A-2048-2 • STEELWASHER 8 Y -500 840-60 • HUBUNIT 1 520 B-3897-1 • •EXPANSIONPLUG 3 Y 530 A-1891-()A • •PILOTTUBE 3 560 C-3317-232 • O-RING 3 Y 570 A-1851-T • SPLITBEARING,BLADE 3 570A A-1851 • SPLITBEARING,BLADE, 3 AlteRnAte - Sl 131A -571 A-1851-TA • •RACE,HUBSIDE-USEWITHITEM570 1 -571A A-1851-A • •RACE,HUBSIDE-USEWITHITEM570A 1 -572 A-1851-TB • •RACE,BLADESIDE-USEWITHITEM570 1 -572A A-1851-B • •RACE,BLADESIDE-USEWITHITEM570A 1 580 A-1877 • •BEARINGWIRERING 3 Y 590 B-6144-2 • •9/16"DIAMETERSTEELBALL 57 Y 590A B-6144-2-450 • •9/16"DIAMETERSTEELBALL AR (450 PieCEBOX)
HC-B3MN-3
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-121
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
HC-B3MN-3
10-20
600 B-3742 • BALLSPACER 3 Y
610 A-1852 • BEARINGGUIDERING 3
620 A-1854 • WIRERETENTIONRING 3 Y
630 B-3840-6 • SCREW AR Y
640 A-1305 • BALANCEWEIGHT AR
650 A-6119 • LINKARMBUSHING 3 Y 670 B-3838-3-3 • COTTERPIN 3 Y 700 838-109 • CLAMPASSEMBLY-SEEFIGURE10-44 3 740 A-304 • •LINKSCREW 1 Y 870 A-2037-1 • SOCKETHEADCAPSCREW 1 Y 890 C-3317-235 • O-RING 1 Y 1300 A-3044 • CARBONBLOCKASSEMBLY-SEE 1 figURe 10-45 1400 831-47 • SPRINGASSEMBLY-SUPERSEDEDBY 1 item 1400A 1400A 831-82 • SPRINGASSEMBLY-SUPERSEDES 1 item 1400 See figURe 10-46
note 1: coUnteRWeigHt SlUgS And coUnteRWeigHt SlUg moUnting HARdWARe ARe APPlicAtion SPecific. coUnteRWeigHt SlUg moUnting HARdWARe mUSt Be RePlAced At oVeRHAUl. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59).
note 2: SPinneR ASSemBlieS And SPinneR moUnting HARdWARe ARe APPlicAtion SPecific. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59) And HARtZell SPinneR mAnUAl 127 (61-16-27).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-122Rev. 14 Apr/03
Clamp 5
Clamp Assembly Exploded View Figure 10-44
clAmP5.Plt
770 840
710
840
860
850
750 760
780
740
730790
800
730
720
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-123
Rev. 19 dec/0661-10-18
10-44 -700 838-109 • CLAMPASSEMBLY 3 710 B-3838-3-2 • •COTTERPIN 2 Y 720 A-65 • •DOWELPIN-REPLACEDBYITEM720A 1 (PRe Hc-SB-61-285) 720A 101375 • •PLUG,PULL-REPLACESITEM720 1 (PoSt Hc-SB-61-285) 730 A-285 • •LINKSCREWSTAKINGPIN 3 Y 740 A-304 • •LINKSCREW 1 Y 750 A-321 • •CLAMPSOCKETSCREW 2 Y 760 A-1306-1 • •GASKET,BLADECLAMP 2 Y 770 A-1372 • •CLAMPBOLT 2 Y 780 A-1373 • •CLAMPNUT,SELFLOCKING 2 Y 790 A-2036-22 • •SCREW,SOCKETHEADCAP 2 Y 800 B-3328 • •COUNTERWEIGHT 1 840 C-1977-1P • •BLADECLAMP 1 840A C1977-4P • •BLADECLAMP-ALTERNATE 1 850 B-6544 • •CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 • •LUBRICATIONFITTING 2 Y
HC-B3MN-3
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-124Rev. 14 Apr/03
A-3044 Carbon Block Assembly Figure 10-45
13601330
1350
13101340
cBlock.Plt
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-125
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
10-45 -1300 A-3044 • CARBONBLOCKASSEMBLY RF 1310 A-3027 • •PIN,CLEVIS-SUPERSEDEDBYITEM1310A 1 Y 1310A B-3844-53 • •PIN,CLEVIS-SUPERSEDESITEM1310 1 Y 1330 A-3025 • •YOKEUNIT 1 1340 A-3026 • •BLOCKUNIT 1 Y 1350 A-4543 • •COTTERPIN,THEAD 1 Y 1360 B-3843-25PP • •RETAINER,RING,EXTERNAL 1 Y
HC-B3MN-3
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-126Rev. 14 Apr/03
831-82 Spring AssemblyFigure 10-46
APS5079.tif
1410
1420
1430
1440
1450
1480
1460
1490
1470
1500
1510
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-127
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
10-46 -1400 831-47 • SPRINGASSEMBLY-SUPERSEDEDBY RF item 1400A -1400A 831-82 • SPRINGASSEMBLY-SUPERSEDES RF item 1400 1410 B-868AS • •PITCHCHANGEROD-SUPERSEDEDBY 1 1410A 1410A D-5862 • •PITCHCHANGEROD-SUPERSEDES 1 item 1410 1420 A-3497 • •THRUSTBEARING 1 1430 A-4018 • •SPACER 1 1440 A-1827-1 • •CUP,SPRINGRETAINER-SUPERSEDED 1 BY item 1440A 1440A C-5976 • •CUP,SPRINGRETAINER-SUPERSEDES 1 item 1440 1450 A-3087 • •SPACER AR Y 1460 B-1826 • •SPRING 1 1470 A-3401 • •EXTENSION,SPRING 1 1480 A-3042A-4 • •SPACERTUBE 1 1490 A-3498 • •SPRING 1 1500 A-3646 • •RETAINER,REAR 1 1510 A-867 • •SPLITRETAINER 1 Y
HC-B3MN-3
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-128Rev. 14 Apr/03
HC-B4MP-3, -3A, -3B, -3C Exploded View Figure 10-47
B4tn-3.Plt
630
640
620
610
590
600
440870
570
560
580700
180
520
380
740670
650
500890
280
250270
200
150
1400
260
530
1300
420
410
320 Ref 400
360
350 340
390
430
30210
9060 160 170
10
70230
50
80
220
250 Ref310
320
290
33020
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-129
Rev. 19 dec/0661-10-18
10-47 HC-B4MP-3,-3A, PROPELLERASSEMBLY RF -3B,-3C 10 A-880-1 • SELF-LOCKINGNUT 1 Y 20 B-3359 • NUT,3/8-24,HEX,SELF-LOCKING 3 Y 20A B-3599 • NUT,3/8-24,HEX,SELF-LOCKING- 3 Y AlteRnAte 30 B-3049 • RING,RODEND 1 50 C-2303-3 • PISTONUNIT 1 60 A-862-7 • •BUSHING,PLASTIC 1 70 B-4016 • LINKARM 4 70A B-1901 • LINKARM-ALTERNATE 4 80 A-1464 • LINKPINUNIT 4 Y 90 B-3840-6 • SCREW 4 Y 150 C-3317-020 • O-RING 1 Y 160 C-3317-426-2 • O-RING 1 Y 170 A-863 • FELTDUSTSEAL-REPLACEDBY OBS item 170A PRe Sl152A 170A B-1843 • FELTDUSTSEAL-REPLACESITEM170 1 Y PoSt Sl152A 180 B-3840-8 • FEATHERINGSTOPSCREW 4 Y 200 B-3406 • CYLINDER 1 210 A-2043 • SELFLOCKINGNUT-REPLACEDBY OBS item 210A PRe Sl155A 210A A-2043-1 • SELFLOCKINGNUT-REPLACESITEM210 4 Y PoSt Sl155A 220 A-3439 • NUT,3/8-24,HEX,THIN 4 Y 220A B-3382 • HEXAGONJAMNUT - AlteRnAte 4 Y 230 A-944 • LINKSCREWBUSHING 4 Y -240 834-13 • GUIDECOLLARUNIT RF 250 B-3407 • •GUIDECOLLAR 1 260 A-3023 • •BUSHING,PLASTIC 4 270 A-114-C • •STAKINGPIN 1 280 A-2038-14 • •SCREW,SOCKETHEADCAP 1 Y 290 A-3099 • SPRING,BETARETURN 4 Y
HC-B4MP-3, -3A, -3B, -3C
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-130Rev. 19 dec/06
HC-B4MP-3, -3A, -3B, -3C
10-47 -295 A-965 • WASHER(USEWITHITEM3000NLY) 4 Y -300 B-3002-3 • LOWSTOPRODUNIT-SUPERSEDEDBY RF item 300A -300A B-3475A-3 • LOWSTOPRODUNIT-SUPERSEDES RF item 300 310 A-3478-1 • •LOWSTOPRODRETAINER 4 (USe WitH item 300A onlY) 320 B-3476A-3 • •BETAROD-(USEWITHITEM300AONLY) 4 330 A-3482 • •RETAININGRING 8 Y (USe WitH item 300A onlY) 340 A-3067-2 • GUIDELUG 4 350 A-3023-2 • •PLASTICBUSHING 4 360 A-2051 • HEXAGONHEADBOLT 6 Y 380 C-3404-3 • PLATE,SPINNERMOUNTING 1 390 B-3843-56ZD • SNAPRING 4 Y 400 C-3317-230 • O-RING 1 Y 410 A-3439 • HEXAGONJAMNUT 4 Y 420 B-3001-3 • COLLAR,LOWSTOP -3,-3A 1 420A B-3334 • COLLAR,LOWSTOP -3B,-3C 1 430 B-3339 • DOUBLEHEXAGONHEADBOLT 8 Y 440 A-2048-2 • STEELWASHER 8 Y 500 840-140 • HUBUNIT 1 520 B-3897-1 • •EXPANSIONPLUG 4 Y 530 A-1891-()A • •PILOTTUBE 4 560 C-3317-232 • O-RING 4 Y 570 A-1851-T • SPLITBEARING,BLADE 4 570A A-1851 • SPLITBEARING,BLADE 4 AlteRnAte - Sl 131A -571 A-1851-TA • •RACE,HUBSIDE-USEWITHITEM570 1 -571A A-1851-A • •RACE,HUBSIDE-USEWITHITEM570A 1 -572 A-1851-TB • •RACE,BLADESIDE-USEWITHITEM570 1 -572A A-1851-B • •RACE,BLADESIDE-USEWITHITEM570A 1 580 A-1877 • •BEARINGWIRERING 4 Y 590 B-6144-2 • •9/16"DIAMETERSTEELBALL 76 Y 590A B-6144-2-450 • •9/16"DIAMETERSTEELBALL AR (450PIECEBOX)
-3 Hc-B4mP-3-3A Hc-B4mP-3A-3B Hc-B4mP-3B-3c Hc-B4mP-3c
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-131
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline descRiPtion eff. UPA o/H nUmbeR nUmbeR stock nUmbeR 1 2 3 4 5 6 7 code
-item not illUstRAted
effectiVitY model effectiVitY model
HC-B4MP-3, -3A, -3B, -3C
10-47 600 B-3742 • BALLSPACER 4 Y 610 A-1852 • BEARINGGUIDERING 4 620 A-1854 • WIRERETENTIONRING 4 Y 630 B-3840-6 • SCREW AR Y 640 A-1305 • BALANCEWEIGHT AR 650 A-6119 • LINKARMBUSHING 4 Y 670 B-3838-3-3 • COTTERPIN 4 Y 700 838-() • CLAMPASSEMBLY-SEEFIGURE10-48 4 740 A-304 • •LINKSCREW 1 Y 870 A-2037-1 • SOCKETHEADCAPSCREW 4 Y 890 C-3317-240 • O-RING 1 Y 1300 A-3044 • CARBONBLOCKASSEMBLY-SEE 1 figURe 10-49 1400 831-() • SPRINGASSEMBLY-SEEFIGURE10-50 1
note 1: COUNTERWEIGHTSLUGSANDCOUNTERWEIGHTSLUGMOUNTINGHARDWAREAREAPPlicAtion sPecific. COUNTERWEIGHTSLUGMOUNTINGHARDWAREMUSTbe RePlAced At oVeRHAUl.RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59).
note 2: sPinneR Assemblies And sPinneR moUnting HARDWAREAREAPPLICATIONsPecific. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59) And HARtZell sPinneR mAnUAl 127 (61-16-27).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-132Rev. 14 Apr/03
Clamp 5
Clamp Assembly Exploded View Figure 10-48
clAmP5.Plt
770 840
710
840
860
850
750 760
780
740
730790
800
730
720
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-133
Rev. 19 dec/0661-10-18
HC-B4MP-3, -3A, -3B, -3C
10-25 700 838-103 • CLAMPASSEMBLY -3,-3B,-3C 4 700A 838-109 • CLAMPASSEMBLY -3A 4 710 B-3838-3-2 • •COTTERPIN 2 Y 720 A-65 • •DOWELPIN-REPLACEDBYITEM720A 1 (PRe Hc-SB-61-285) 720A 101375 • •PLUG,PULL-REPLACESITEM720 1 (PoSt Hc-SB-61-285) 730 A-285 • •LINKSCREWSTAKINGPIN 4 Y 740 A-304 • •LINKSCREW 1 Y 750 A-321 • •CLAMPSOCKETSCREW 2 Y 760 A-1306-1 • •GASKET,BLADECLAMP 2 Y 770 A-1372 • •CLAMPBOLT 2 Y 770A A-1379 • •CLAMPBOLT-ALTERNATE 2 Y 780 A-1373 • •CLAMPNUT,SELFLOCKING 2 Y 790 A-2036-22 • •SCREW,SOCKETHEADCAP 2 Y 800 B-3328 • •COUNTERWEIGHT -3A 1 800A B-3091-3 • •COUNTERWEIGHT -3,-3B,-3C 1 840 C-1977-1P • •BLADECLAMP 1 840A C-1977-4P • •BLADECLAMP-ALTERNATE 1 850 B-6544 • •CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 • •LUBRICATIONFITTING 2 Y
-3 Hc-B4mP-3-3A Hc-B4mP-3A-3B Hc-B4mP-3B-3c Hc-B4mP-3c
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-134Rev. 14 Apr/03
A-3044 Carbon Block Assembly Figure 10-49
13601330
1350
13401310
cBlock.Plt
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-135
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
10-49 1300 A-3044 • CARBONBLOCKASSEMBLY RF 1310 A-3027 • •PIN,CLEVIS-SUPERSEDEDBY 1 Y item 1310A 1310A B-3844-53 • •PIN,CLEVIS-SUPERSEDESITEM1310 1 Y 1330 A-3025 • •YOKEUNIT 1 1340 A-3026 • •BLOCKUNIT 1 Y 1350 A-4543 • •COTTERPIN,THEAD 1 Y 1360 B-3843-25PP • •RETAINER,RING,EXTERNAL 1 Y
HC-B4MP-3, -3A, -3B, -3C
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-136Rev. 14 Apr/03
831-76 Spring AssemblyFigure 10-50
APS5076.tif
1410
1420
1430
1440
1480
1490
1500
1510
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-137
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
10-50 1400 831-22 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400A - PRe Sl78c 1400A 831-42 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400B - PRe SB173 1400B 831-69 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400c - PRe SB175 1400C 831-76 • SPRINGASSEMBLY-REPLACESITEMS RF 1400,1400A,AND1400B-POSTSB175 1410 D-5862 • •PITCHCHANGEROD 1 1420 A-3497 • •THRUSTBEARING 1 1430 A-3087 • •SPACER AR Y 1440 C-2858 • •CUP,SPRINGRETAINER 1 1480 A-3042A-4 • •SPACERTUBE 1 1490 A-3496 • •SPRING 1 1500 A-4008-1 • •RETAINER,REAR 1 1510 A-867 • •SPLITRETAINER 1 Y
HC-B4MP-3, -3A, -3B, -3C
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-138Rev. 14 Apr/03
HC-B4TN-3, -3A, -3B, -3C Exploded View Figure 10-51
B4tn-3.Plt
630
640
620
610
590
600
440870
570
560
580700
180
520
380
740670
650
500890
280
250270
200
150
1400
260
530
1300
420
410
320 Ref 400
360
350 340
390
430
30210
9060 160 170
10
70230
50
80
220
250 Ref310
320
290
330
20
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-139
Rev. 19 dec/0661-10-18
10-51 HC-B4TN-3,-3A, PROPELLERASSEMBLY RF -3B,-3C 10 A-880-1 • SELF-LOCKINGNUT 1 Y 20 B-3359 • NUT,3/8-24,HEX,SELF-LOCKING 3 Y 20A B-3599 • NUT,3/8-24,HEX,SELF-LOCKING- 3 Y AlteRnAte 30 B-3049 • RING,RODEND 1 50 C-2303-3 • PISTONUNIT 1 60 A-862-7 • •BUSHING,PLASTIC 1 70 B-4016 • LINKARM 4 70A B-1901 • LINKARM-ALTERNATE 4 80 A-1464 • LINKPINUNIT 4 Y 90 B-3840-6 • SCREW 4 Y 150 C-3317-020 • O-RING 1 Y 160 C-3317-426-2 • O-RING 1 Y 170 A-863 • FELTDUSTSEAL-REPLACEDBY OBS item 170A PRe Sl152A 170A B-1843 • FELTDUSTSEAL-REPLACESITEM170 1 Y PoSt Sl152A 180 B-3840-8 • FEATHERINGSTOPSCREW 4 Y 200 B-3406 • CYLINDER 1 210 A-2043 • SELFLOCKINGNUT-REPLACEDBY OBS item 210A PRe Sl155A 210A A-2043-1 • SELFLOCKINGNUT-REPLACESITEM210 4 Y PoSt Sl155A 220 A-3439 • NUT,3/8-24,HEX,THIN 4 Y 220A B-3382 • HEXAGONJAMNUT- AlteRnAte 4 Y
230 A-944 • LINKSCREWBUSHING 4 Y
-240 834-13 • GUIDECOLLARUNIT RF
HC-B4TN-3, -3A, -3B, -3C
-3 Hc-B4tn-3-3A Hc-B4tn-3A-3B Hc-B4tn-3B-3c Hc-B4tn-3c
fig./item part airline description eff. Upa o/H nUmber nUmber stock nUmber 1 2 3 4 5 6 7 code
-item not illUstrated
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 page 10-140rev. 22 aug/11
10-51 250 B-3407 • •GUIDECOLLAR 1 260 A-3023 • •BUSHING,PLASTIC 4 270 A-114-C • •STAKINGPIN 1 280 A-2038-14 • •SCREW,SOCKETHEADCAP 1 Y 290 A-3099 • SPRING,BETARETURN 4 Y -295 A-965 • WASHER(USEWITHITEMS320AAND 4 Y 320b onlY) -300 B-3002-1 • LOWSTOPRODUNIT-SUPERSEDEDBY -3 RF item 300b -300A B-3002-3 • LOWSTOPRODUNIT-SUPERSEDEDBY -3A,-3B,-3C RF item 300b -300B B-3475A-3 • LOWSTOPRODUNIT-SUPERSEDES -3,-3A,-3B, RF items 300 and 300a -3c 310 A-3478-1 • •LOWSTOPRODRETAINER 4 (USEWITHITEM300BONLY) 320 B-3476-3 • •BETAROD 4 320a B-3002-1 • •BETAROD-ALTERNATE -3A,-3B,-3C 4 (USEWITHITEM295) 320B B-3002-3 • •BETAROD-ALTERNATE -3 4 (USEWITHITEM295) 330 A-3482 • •RETAINERRING 8 Y (USEWITHITEM320ONLY) 340 A-3067-2 • GUIDELUG 4 350 A-3023-2 • •PLASTICBUSHING 4 360 A-2051 • HEXAGONHEADBOLT 6 Y 380 C-3404-1 • PLATE,SPINNERMOUNTING 1 sUperseded bY item 380a 380A C-3404-3 • PLATE,SPINNERMOUNTING 1 sUpersedes item 380 390 B-3843-56ZD • SNAPRING 4 Y 400 C-3317-230 • O-RING 1 Y 410 A-3439 • HEXAGONJAMNUT 4 Y 420 B-3001-1 • COLLAR,LOWSTOP-REPLACEDBY -3 OBS item 420a 420A B-3001-3 • COLLAR,LOWSTOP-REPLACESITEM420 -3,-3A,-3C 1 420B B-3334 • COLLAR,LOWSTOP -3B 1 430 B-3339 • DOUBLEHEXAGONHEADBOLT 8 Y 440 A-2048-2 • STEELWASHER 8 Y
HC-B4TN-3, -3A, -3B, -3C
-3 Hc-b4tn-3-3a Hc-b4tn-3a-3b Hc-b4tn-3b-3c Hc-b4tn-3c
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-141
Rev. 19 dec/0661-10-18
10-51 500 840-89 • HUBUNIT-REPLACEDBYITEM500A OBS PRe Sl 61-173 (Ad 96-18-14) 500A 840-139 • HUBUNIT-REPLACESITEM500 1 PoSt Sl 61-173 (Ad 96-18-14) 520 B-3897-1 • •EXPANSIONPLUG 4 Y 530 A-1891-()A • •PILOTTUBE 4 560 C-3317-232 • O-RING 4 Y 570 A-1851-T • SPLITBEARING,BLADE 4 570A A-1851 • SPLITBEARING,BLADE, 4 AlteRnAte - Sl 131A -571 A-1851-TA • •RACE,HUBSIDE-USEWITHITEM570 1 -571A A-1851-A • •RACE,HUBSIDE-USEWITHITEM570A 1 -572 A-1851-TB • •RACE,BLADESIDE-USEWITHITEM570 1 -572A A-1851-B • •RACE,BLADESIDE-USEWITHITEM570A 1 580 A-1877 • BEARINGWIRERING 4 Y 590 B-6144-2 • •9/16"DIAMETERSTEELBALL 57 Y 590A B-6144-2-450 • •9/16"DIAMETERSTEELBALL RF (450PIECEBOX) 600 B-3742 • BALLSPACER 3 Y 620 A-1854 • WIRERETENTIONRING 4 Y 630 B-3840-6 • SCREW AR Y 640 A-1305 • BALANCEWEIGHT AR 650 A-6119 • LINKARMBUSHING 4 Y 670 B-3838-3-3 • COTTERPIN 4 Y 700 838-() • CLAMPASSEMBLY-SEEFIGURE10-52 4 740 A-304 • •LINKSCREW 1 Y 870 A-2037-1 • SOCKETHEADCAPSCREW 4 Y 890 C-3317-240 • O-RING 1 Y 1300 A-3044 • CARBONBLOCKASSEMBLY-SEE 1 figURe 10-53 1400 831-() • SPRINGASSEMBLY-SEEFIGURE10-54 1
HC-B4TN-3, -3A, -3B, -3C
note 1: coUnteRWeigHt SlUgS And coUnteRWeigHt SlUg moUnting HARdWARe ARe APPlicAtion SPecific. coUnteRWeigHt SlUg moUnting HARdWARe mUSt Be RePlAced At oVeRHAUl. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59).
note 2: SPinneR ASSemBlieS And SPinneR moUnting HARdWARe ARe APPlicAtion SPecific. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59) And HARtZell SPinneR mAnUAl 127 (61-16-27).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-142Rev. 14 Apr/03
clamp 4
Clamp Assembly Exploded View Figure 10-52
clAmP4.Plt
770 840
710
840
860
850
750 760
780
740
730790
800
730
720
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-143
Rev. 19 dec/0661-10-18
10-52 -700 838-82 • CLAMPASSEMBLY -3,-3A,-3B 4 -700A 838-89 • CLAMPASSEMBLY-ALTERNATE -3,-3A,-3B 4 -700B 838-105 • CLAMPASSEMBLY -3C 4 710 B-3838-3-2 • •COTTERPIN 2 Y 720 A-65 • •DOWELPIN-REPLACEDBYITEM720A 1 (PRe Hc-SB-61-285) 720A 101375 • •PLUG,PULL-REPLACESITEM720 1 (PoSt Hc-SB-61-285) 730 A-285 • •LINKSCREWSTAKINGPIN 4 Y 740 A-304 • •LINKSCREW 1 Y 750 A-321 • •CLAMPSOCKETSCREW 2 Y 760 A-1306 • •GASKET,BLADECLAMP 2 Y 770 A-1372 • •CLAMPBOLT 2 Y 770A A-1379 • •CLAMPBOLT-ALTERNATE 2 Y 780 A-1373 • •CLAMPNUT,SELFLOCKING 2 Y 790 A-2036-22 • •SCREW,SOCKETHEADCAP 2 Y 800 B-3007-1 • •COUNTERWEIGHT -3,-3A,-3B 1 800A B-3007-3 • •COUNTERWEIGHT -3C 1 840 C-1301-9S • •BLADECLAMP 1 840A C-1301-1S • •BLADECLAMP-ALTERNATE 1 850 B-6544 • •CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 • •LUBRICATIONFITTING 2 Y
HC-B4TN-3, -3A, -3B, -3C
-3 Hc-B4tn-3-3A Hc-B4tn-3A-3B Hc-B4tn-3B-3c Hc-B4tn-3c
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-144Rev. 14 Apr/03
13301360
13101340
1350
A-3044 Carbon Block Assembly Figure 10-53
cBlock.Plt
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-145
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
10-53 -1300 A-3044 • CARBONBLOCKASSEMBLY 1 1310 A-3027 • •PIN,CLEVIS-SUPERSEDEDBY 1 Y item 1310A 1310A B-3844-53 • •PIN,CLEVIS-SUPERSEDESITEM1310 1 Y 1330 A-3025 • •YOKEUNIT 1 1340 A-3026 • •BLOCKUNIT 1 Y 1350 A-4543 • •COTTERPIN,THEAD 1 Y 1360 B-3843-25PP • •RETAINER,RING,EXTERNAL 1 Y
HC-B4TN-3, -3A, -3B, -3C
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-146Rev. 19 dec/06
831-76 Spring Assembly Figure 10-54
1410
1420
1440
1450
1490
1480
1500
1510
APS5076.tif
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-146.1Rev. 22 Aug/1161-10-18
10-54 -1400 831-22 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400A - PRe Sl78c -1400A 831-42 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400B - PRe SB173 -1400B 831-69 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400c - PRe SB175 -1400C 831-76 • SPRINGASSEMBLY-REPLACESITEMS RF 1400,1400A,AND1400B-POSTSB175 1410 D-5862 • •PITCHCHANGEROD 1 1420 A-3497 • •THRUSTBEARING 1 1440 C-2858 • •CUP,SPRINGRETAINER 1 1450 A-3087 • •SPACER AR Y 1480 A-3042A-4 • •SPACERTUBE 1 1490 A-3496 • •SPRING 1 1500 A-4008-1 • •RETAINER,REAR 1 1510 A-867 • •SPLITRETAINER 1 Y
HC-B4TN-3, -3A, -3B, -3C
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-146.2Rev. 22 Aug/11
HC-B4TW-3 Exploded View Figure 10-54.1
630
640
620
610
590
600
440
870
570
560
580700
520
380
740 670650
500890
280
240270
200
150
1400
260
530
1300
420
410
320 Ref400
360
350 340
390
30210
9060 160 170
1050
80
220
250 Ref310
320
290
330
20
19070
230
880
445
435
455
405
B4tW-3
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-146.3Rev. 22 Aug/1161-10-18
10-54.1 Hc-B4tW-3 PRoPelleR ASSemBlY Rf 10 A-880-1 • SELF-LOCKINGNUT 1 Y 20 B-3599 • NUT,3/8-24,HEX,SELF-LOCKING 4 Y 30 B-3049 • RING,RODEND 1 50 C-2303-3 • PISTONUNIT 1 60 A-862-7 • •BUSHING,PLASTIC 1 70 B-4016 • LINKARM 4 80 A-1464 • LINKPINUNIT 4 Y 90 B-3840-6 • SCREW 3 Y 150 C-3317-020 • O-RING 1 Y 160 C-3317-426-2 • O-RING 1 Y 170 B-1843 • FELTDUSTSEAL 1 Y 190 A-2626-() • SOCKETHEADCAPSCREW 3 Y 200 B-3406 • CYLINDER 1 210 A-2043-1 • SELFLOCKINGNUT 4 Y 220 A-3439 • NUT,3/8-24,HEX,THIN 4 Y 230 A-944 • LINKSCREWBUSHING 4 Y -240 834-13 • GUIDECOLLARUNIT RF 260 A-3023 • •BUSHING,PLASTIC 4 270 A-114-C • •DOWELPIN 1 280 A-2038-14 • •SCREW,1/4-28,CAP 1 Y 290 A-3099 • SPRING,COMPRESSION,BETA 4 Y -300 B-3475A-3 • ROD,BETA-UNIT 4 310 A-3478-1 • •SPRINGRETAINER,BETA 1 320 B-3476A-3 • •BETAROD 1 330 A-3482 • •RING,RETAINING,CRIMPED 2 Y 340 A-3067-2 • GUIDELUG 4 350 A-3023-2 • •PLASTICBUSHING 1 360 A-2051 • HEXAGONHEADBOLT 6 Y -365 A-2037-1 • SCREW,SOCKETHEADCAP 4 Y 380 C-3404-3 • PLATE,SPINNERMOUNTING 1
HC-B4TW-3
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-146.4Rev. 22 Aug/11
10-54.1 HC-B4TW-3 PROPELLERASSEMBLY,CONTINUED RF
390 B-3843-56ZD • SNAPRING 3 Y 400 C-3317-230 • O-RING 1 Y 405 C-3317-233 • O-RING 1 Y 410 A-3439 • HEXAGONJAMNUT 3 Y -415 B-6138-8-6 • DOWELPIN 2 Y 420 B-3001-3 • RING,BETA 1 435 A-3254 • HUBMOUNTINGSTUD 8 Y -440 B-7624 • WASHER 8 Y 445 B-7458 • NUT,SELFLOCKING 8 Y 450 B-3808-4 • NUT,HEX,SELFLOCKING 12 Y 455 C-7364-2 • SPACER 1 -460 B-3851-0432 • WASHER,FLAT 8 Y -460A B-3851-0463 • WASHER,FLAT-ALTERNATE 20 Y -465 B-3868-S52 • SCREW,FLATHEAD 2 Y -500 840-158 • HUBUNIT,HC-B4TW-3() 1 520 B-3897-1 • •EXPANSIONPLUG 4 Y 530 A-1891-A • •PILOTTUBE 4 560 C-3317-232 • O-RING 3 Y 570 A-1851-T • SPLITBEARING,BLADE 4 -571 A-1851-TA • •RACE,HUBSIDE 1 -572 A-1851-TB • •RACE,BLADESIDE 1 580 A-1877 • •BEARINGWIRERING 4 Y 590 B-6144-2 • •9/16"DIAMETERSTEELBALL 76 Y 590A B-6144-2-450 • •9/16"DIAMETERSTEELBALL RF (450PIECEBOX) 600 B-3742 • BALLSPACER 4 Y
HC-B4TW-3
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-146.5Rev. 22 Aug/1161-10-18
10-54.1 HC-B4TW-3 PROPELLERASSEMBLY,CONTINUED RF
610 A-1852 • BEARINGGUIDERING 3 620 A-1854 • WIRERETENTIONRING 3 Y 630 B-3840-6 • SCREW AR Y 640 A-1305 • BALANCEWEIGHT AR 650 A-6119 • LINKARMBUSHING 4 Y 670 B-3838-3-3 • COTTERPIN 3 Y 700 d-7838-105 • CLAMPUNIT-SEEFIGURE10-54.2 4 740 A-304 • •LINKSCREW 1 Y 870 B-3384-4 • HEXAGONHEADBOLT 12 Y 880 A-2622-1 • SUPPORTRING 1 890 c-3317-240 • o-Ring 1 Y 1300 A-3044 • CARBONBLOCKASSEMBLY-SEE 1 figURe 10-54.3 1400 831-82 • SPRINGASSEMBLY-SEEFIGURE10-54.4 1
HC-B4TW-3
note 1: coUnteRWeigHt SlUgS And coUnteRWeigHt SlUg moUnting HARdWARe ARe APPlicAtion SPecific. coUnteRWeigHt SlUg moUnting HARdWARe mUSt Be RePlAced At oVeRHAUl. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59).
note 2: SPinneR ASSemBlieS And SPinneR moUnting HARdWARe ARe APPlicAtion SPecific. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59) And HARtZell SPinneR mAnUAl 127 (61-16-27).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-146.6Rev. 22 Aug/11
Clamp Assembly Exploded View Figure 10-54.2
770 840
710
840
860
850
750 760
780
740
730790
800
730
720
clAmP4.Plt
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-146.7Rev. 22 Aug/1161-10-18
10-54.2 -700 D-7838-105 • CLAMPUNIT 4 710 B-3838-3-2 • •COTTERPIN 2 Y 730 A-285 • •SPRINGPIN,3/32",CRES 3 Y 740 A-304 • •LINKSCREW,1/2-20 1 Y 750 A-321 • •SCREW, 3/8-24 doUBle 60° HeAd 2 Y 760 A-1306 • •GASKET,CLAMP 2 Y 770 A-1372 • •CLAMPBOLT,7/16-20,12POINT 2 Y 780 A-1373 • •NUT,7/16-20,HEX,SELFLOCKING 2 Y 790 A-2036-22 • •SCREW,SOCKETHEADCAP 2 Y 800 B-3007-3 • •COUNTERWEIGHT 1 840 C-1301-9S • •BLADECLAMP 1 850 B-6544 • •CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 • •LUBRICATIONFITTING 2 Y
HC-B4TW-3
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-146.8Rev. 22 Aug/11
13301360
13101340
1350
A-3044 Carbon Block Assembly Figure 10-54.3
cBlock.Plt
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-146.9Rev. 22 Aug/1161-10-18
10-54.3 -1300 A-3044 • BLOCK,BETAFEEDBACK-ASSEMBLY 1 1310 B-3844-53 • •CLEVISPIN 1 Y 1330 A-3025 • •YOKEUNIT 1 1340 A-3026 • •CARBONBLOCK-UNIT 1 Y 1350 A-4543 • •COTTERPIN,THEAD 1 Y 1360 B-3843-25PP • •SNAP,RING,EXTERNAL 1 Y
HC-B4TW-3
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-146.10Rev. 22 Aug/11
831-76 Spring Assembly Figure 10-54.4
1410
1420
1440
1450
1490
1480
1500
1510
APS5076.tif
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-147
Rev. 22 Aug/1161-10-18
10-54.4 -1400C 831-76 • SPRINGASSEMBLY 1 1410 D-5862 • •PITCHCHANGEROD 1 1420 A-3497 • •BEARING,THRUST,BALL 1 1440 C-2858 • •SPRINGRETAINERCUP 1 1450 A-3087 • •SPACER,SPRING AR Y 1480 A-3042A-4 • •TUBE,SPACER,SPRING 1 1490 102877 • •SPRING,COMPRESSION,FEATHERING 1 1500 A-4008-1 • •RETAINER,REAR 1 1510 A-867 • •KEEPER,SPLIT 1 Y
HC-B4TW-3
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-148Rev. 14 Apr/03
50
80 9060 160 170
610
590
600570
560
580520
530400
70010
70230
150 180
1400
1220
1230
200
890 500
740
650 1240
1245430440
380
10101210
1200
630
640
450460
1250
870
670
HC-B3TN- 5C, -5D Exploded View Figure 10-55
B3tn-5.Plt
620
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-149
Rev. 18 Aug/0461-10-18
HC-B3TN- 5C, -5D
10-55 HC-B3TN-5C,-5D PROPELLERASSEMBLY RF 10 A-880-2 •SELF-LOCKINGNUT 1 Y 50 C-3021-1 •PISTONUNIT 1 60 A-862-1 ••BUSHING,PLASTIC 1 70 B-4016 •LINKARM 3 70A B-1901 •LINKARM-ALTERNATE 3 80 A-1464 •LINKPINUNIT 3 Y 90 B-3840-6 •SCREW 3 Y 150 C-3317-121 •O-RING 1 Y 160 C-3317-347-2 •O-RING 1 Y 170 A-863 •FELTDUSTSEAL-REPLACEDBY OBS item 170A PRe Sl152A 170A B-1843 •FELTDUSTSEAL-REPLACESITEM170 1 Y PoSt Sl152A 180 B-3840-6 •FEATHERINGSTOPSCREW 4 Y 200 B-1803-2 •CYLINDER 1 230 A-944 •LINKSCREWBUSHING 3 Y 400 C-3317-230 •O-RING 1 Y 430 B-3339 •DOUBLEHEXAGONHEADBOLT 8 Y 440 A-2048-2 •STEELWASHER 8 Y 450 B-3808-4 •NUT 9 Y 460 B-3851-0432 •WASHER 9 Y 500 840-87 •HUBUNIT-REPLACEDBYITEM500A OBS PRe Hc-SB-61-261 (Ad 96-18-14) 500A A-6514 •HUBREPLACEMENTKIT-REPLACES 1 item 500 PoSt Hc-SB-61-261 (Ad 96-18-14) 380 B-3029-1 ••PLATE,SPINNERMOUNTING 1 500B 840-87 ••HUBUNIT 1 520 B-3897-1 • ••EXPANSIONPLUG 3 Y 530 A-1891-()A • ••PILOTTUBE 3 560 C-3317-232 •O-RING 3 Y
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-150Rev. 19 dec/06
10-55 570 A-1851-T • SPLITBEARING,BLADE 3 570A A-1851 • SPLITBEARING,BLADE, 3 AlteRnAte - Sl 131A -571 A-1851-TA • •RACE,HUBSIDE-USEWITHITEM570 1 -571A A-1851-A • •RACE,HUBSIDE-USEWITHITEM570A 1 -572 A-1851-TB • •RACE,BLADESIDE-USEWITHITEM570 1 -572A A-1851-B • •RACE,BLADESIDE-USEWITHITEM570A 1 580 A-1877 • •BEARINGWIRERING 3 Y 590 B-6144-2 • •9/16"DIAMETERSTEELBALL 57 Y 590A B-6144-2-450 • •9/16"DIAMETERSTEELBALL RF (450PIECEBOX) 600 B-3742 • BALLSPACER 3 Y 610 A-1852 • BEARINGGUIDERING 3 620 A-1854 • WIRERETENTIONRING 3 Y 630 B-3840-6 • SCREW AR Y 640 A-1305 • BALANCEWEIGHT AR 650 A-6119 • LINKARMBUSHING 3 Y 670 B-3838-3-3 • COTTERPIN 3 Y 700 838-() • CLAMPASSEMBLY-SEEFIGURE10-56 3 740 A-304 • •LINKSCREW 1 Y 870 B-3384-10 • HEXHEADBOLT NODE-ICE 3 Y SYStem 870A B-3865-12 • HEXHEADBOLT DE-ICE 3 Y SYStem W/836-49 SPinneR 870B B-3384-21 • HEXHEADBOLT DE-ICE 3 Y SYStem W/836-57 SPinneR 890 C-3317-235 • O-RING 1 Y 1010 830-() • STARTLOCKUNIT-SEEFIGURE10-57 3 1200 B-3808-4 • NUT-REPLACESITEM1200 9 Y 1210 B-3851-0432 • WASHERNODE-ICE 3 Y 1210A B-3851-0432 • WASHERDE-ICE 9 1220 A-2016 • HEXHEADBOLT 6 Y 1220A A-2016-2 • HEXHEADBOLT-ALTERNATE 6 Y -1225 B-3851-0363 • WASHER,(USEONLYWITHITEM1220A) 6 Y
HC-B3TN- 5C, -5D
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-151
Rev. 19 dec/0661-10-18
10-55 1230 A-3079 • STARTLOCKPLATE 3 1240 B-3384-10H • HEXHEADBOLT NODE-ICE 3 Y SYStem 1240A B-3865-15 • HEXHEADBOLT DE-ICE 3 Y SYStem W/836-49 SPinneR 1240B B-3384-21 • HEXHEADBOLT DE-ICE 3 Y SYStem W/836-57 SPinneR 1245 B-3851-0432 • WASHER 9 Y 1250 B-3068-1 • SPACERRING DE-ICE 1 SYStem W/836-49 SPinneR 1250A B-3068 • SPACERRING DE-ICE 1 SYStem W/836-57 SPinneR 1250B 4E1689(BFG) • SPACERRING(V0AJJ0)-ALTERNATE DE-ICE 1 SYStem W/836-57 SPinneR 1250C B-2624 • SPACER,BULKHEAD NODE-ICE 1 1400 831-() • SPRINGASSEMBLY-SEEFIGURE10-58 1
HC-B3TN- 5C, -5D
note 1: coUnteRWeigHt SlUgS And coUnteRWeigHt SlUg moUnting HARdWARe ARe APPlicAtion SPecific. coUnteRWeigHt SlUg moUnting HARdWARe mUSt Be RePlAced At oVeRHAUl. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59).
note 2: SPinneR ASSemBlieS And SPinneR moUnting HARdWARe ARe APPlicAtion SPecific. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59) And HARtZell SPinneR mAnUAl 127 (61-16-27).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-152Rev. 14 Apr/03
Clamp Assembly Exploded View Figure 10-56
770 840
710
840
860
850
750760
780
740
730790
800
730
720
clAmP4.Plt
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-153
Rev. 19 dec/0661-10-18
10-56 700 838-67 • CLAMPASSEMBLY -5C 3 700A 838-71 • CLAMPASSEMBLY -5D 3 710 B-3838-3-2 • •COTTERPIN 2 Y 720 A-65 • •DOWELPIN-REPLACEDBYITEM720A 1 (PRe Hc-SB-61-285) 720A 101375 • •PLUG,PULL-REPLACESITEM720 1 (PoSt Hc-SB-61-285) 730 A-285 • •LINKSCREWSTAKINGPIN 3 Y 740 A-304 • •LINKSCREW 1 Y 750 A-321 • •CLAMPSOCKETSCREW 2 Y 760 A-1306 • •GASKET,BLADECLAMP 2 Y 770 A-1372 • •CLAMPBOLT 2 Y 770A A-1379 • •CLAMPBOLT-ALTERNATE 2 Y 780 A-1373 • •CLAMPNUT,SELFLOCKING 2 Y 790 A-2036-22 • •SCREW,SOCKETHEADCAP 2 Y 800 B-3007 • •COUNTERWEIGHT -5C 1 800A B-3091 • •COUNTERWEIGHT -5D 1 840 C-1301-9S • •BLADECLAMP 1 850 B-6544 • •CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 • •LUBRICATIONFITTING 2 Y
HC-B3TN-5C, -5D
-5c Hc-B3tn-5c-5d Hc-B3tn-5d
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-154Rev. 14 Apr/03
830-23 Start Lock Unit Figure 10-57
1090
1080
1070
1060 1100 1020
APS5042
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-155
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
10-57 1010 830-23 • STARTLOCK 3 1020 B-3028-3 • •BRACKET,STARTLOCK 1 1060 A-883 • •PIN,STARTLOCK 1 1070 A-3066 • •SPRING,STOP 1 Y 1080 B-3851-N832 • •WASHER,FLAT 1 Y 1090 B-3838-3-3 • •COTTERPIN 1 Y 1100 A-3429 • •SCREW,SOCKETHEADCAP 1 Y
HC-B3TN-5C, -5D
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-156Rev. 14 Apr/03
831-75 Spring Assembly Figure 10-58
APS5075.tif
1410
1420
1430
1440
1450
1460
1470
1480
1490
1500
1510
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-157
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
HC-B3TN-5C, -5D
10-58 -1400 831-20 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400e PRe SB177 -1400A 831-30 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400e PRe SB177 -1400B 831-38 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400e PRe SB177 -1400C 831-45 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400e PRe SB177 -1400D 831-48 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400e PRe SB177 -1400E 831-75 • SPRINGASSEMBLY-REPLACES 1 ITEMS1400,1400A,1400B,1400C,1400D PoSt SB177 1410 C-1948 • •PITCHCHANGEROD 1 1420 A-3497 • •THRUSTBEARING 1 1430 A-4018 • •SPACER 1 1440 C-5816 • •CUP,SPRINGRETAINER 1 1450 A-1989 • •SPACER AR Y 1460 B-1826 • •SPRING 1 1470 A-3401 • •EXTENSION,SPRING 1 1480 B-1993 • •SPACERTUBE 1 1490 A-3498 • •SPRING 1 1500 B-5808 • •RETAINER,REAR 1 1510 A-1949 • •SPLITRETAINER 1 Y
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-158Rev. 14 Apr/03
HC-B3TN- 5CL, -5DL Exploded View Figure 10-59
B3tn-5dl.Plt
50
80
90
60 160 170
610
590
600570
560
580520
530400
700
10
70
230
150 180
1400
12201230
200
890500
740
650
1240
1245430
440
380
10101210
1200
630640
450460
1250
870
670
620
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-159
Rev. 19 dec/0661-10-18
10-59 HC-B3TN-5CL,-5DL PROPELLERASSEMBLY RF 10 A-880-2 •SELF-LOCKINGNUT 1 Y 50 C-3021-1L •PISTONUNIT 1 60 A-862-1 ••BUSHING,PLASTIC 1 70 B-4016L •LINKARM 3 70A B-1901L •LINKARM-ALTERNATE 3 80 A-1464 •LINKPINUNIT 3 Y 90 B-3840-6 •SCREW 3 Y 150 C-3317-121 •O-RING 1 Y 160 C-3317-347-2 •O-RING 1 Y 170 A-863 •FELTDUSTSEAL-REPLACEDBY OBS item 170A PRe Sl152A 170A B-1843 •FELTDUSTSEAL-REPLACESITEM170 1 Y PoSt Sl152A 180 B-3840-6 •FEATHERINGSTOPSCREW 4 Y 200 B-1803-2 •CYLINDER 1 230 A-944 •LINKSCREWBUSHING 3 Y 400 C-3317-230 •O-RING 1 Y 430 B-3339 •DOUBLEHEXAGONHEADBOLT 8 Y 440 A-2048-2 •STEELWASHER 8 Y 450 B-3808-4 •NUT 9 Y 460 B-3851-0432 •WASHER 9 Y 500 840-87 •HUBUNIT-REPLACEDBYITEM500A OBS PRe Hc-SB-61-261 (Ad 96-18-14) 500A A-6514 •HUBREPLACEMENTKIT-REPLACESITEM 1 500 PoSt Hc-SB-61-261 (Ad 96-18-14) 380 B-3029-1 ••PLATE,SPINNERMOUNTING 1 500B 840-87 ••HUBUNIT 520 B-3897-1 • ••EXPANSIONPLUG 3 Y 530 A-1891-()A •••PILOTTUBE 3 560 C-3317-232 • O-RING 3 Y 570 A-1851-T • SPLITBEARING,BLADE 3 570A A-1851 • SPLITBEARING,BLADE 3 AlteRnAte - Sl 131A -571 A-1851-TA • •RACE,HUBSIDE-USEWITHITEM570 1 -571A A-1851-A • •RACE,HUBSIDE-USEWITHITEM570A 1 -572 A-1851-TB • •RACE,BLADESIDE-USEWITHITEM570 1 -572A A-1851-B • •RACE,BLADESIDE-USEWITHITEM570A 1
HC-B3TN-5CL, -5DL
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-160Rev. 19 dec/06
10-59 580 A-1877 ••BEARINGWIRERING 3 Y 590 B-6144-2 ••9/16"DIAMETERSTEELBALL 57 Y 590A B-6144-2-450 ••9/16"DIAMETERSTEELBALL RF (450PIECEBOX) 600 B-3742 •BALLSPACER 3 Y 610 A-1852 •BEARINGGUIDERING 3 620 A-1854 •WIRERETENTIONRING 3 Y 630 B-3840-6 •SCREW AR Y 640 A-1305 •BALANCEWEIGHT AR 650 A-6119 •LINKARMBUSHING 3 Y 670 B-3838-3-3 •COTTERPIN 3 Y 700 838-() •CLAMPASSEMBLY-SEEFIGURE10-60 3 740 A-304 ••LINKSCREW 1 Y 870 B-3384-10 •HEXHEADBOLT NODE-ICE 3 Y SYStem 870A B-3865-12 •HEXHEADBOLT DE-ICE 3 Y SYStem W/836-49 SPinneR 870B B-3384-21 •HEXHEADBOLT DE-ICE 3 Y SYStem W/836-57 SPinneR 890 C-3317-235 •O-RING 1 Y 1010 830-() •STARTLOCKUNIT-SEEFIGURE10-61 3 1200 B-3808-4 •NUT-REPLACESITEM1200 9 Y 1210 B-3851-0432 •WASHER NODE-ICE 3 Y 1210A B-3851-0432 •WASHER DE-ICE 9 Y 1220 A-2016 •HEXHEADBOLT 6 Y 1220A A-2016-2 •HEXHEADBOLT,AlteRnAte 6 Y -1225 B-3851-0363 •WASHER,(USe onlY WitH item 1220A) 6 Y 1230 A-3086-1 •STARTLOCKPLATE -5CL 3 1230B A-3086-2 •STARTLOCKPLATE -5DL 3 1240 B-3384-10 •HEXHEADBOLT NODE-ICE 3 Y SYStem
HC-B3TN-5CL, -5DL
-5cl Hc-B3tn-5cl-5dl Hc-B3tn-5dl
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-161
Rev. 19 dec/0661-10-18
10-59 1240A B-3865-15A • HEXHEADBOLT DE-ICE 3 Y SYStem W/836-49 SPinneR 1240B B-3384-21 • HEXHEADBOLT DE-ICE 3 Y SYStem W/836-57 SPinneR 1245 B-3851-0432 • WASHER 9 Y 1250 B-3068-1 • SPACERRING DE-ICE 1 SYStem W/836-49 SPinneR 1250A B-3068 • SPACERRING DE-ICE 1 SYStem W/836-57 SPinneR 1250B 4E1689(BFG) • SPACERRING-ALTERNATE DE-ICE 1 SYStem W/836-57 SPinneR 1250C B-2624 • SPACER,BULKHEAD NODE-ICE 1
1400 831-() • SPRINGASSEMBLY-SEEFIGURE10-62 1
HC-B3TN-5CL, -5DL
note 1: coUnteRWeigHt SlUgS And coUnteRWeigHt SlUg moUnting HARdWARe ARe APPlicAtion SPecific. coUnteRWeigHt SlUg moUnting HARdWARe mUSt Be RePlAced At oVeRHAUl. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59).
note 2: SPinneR ASSemBlieS And SPinneR moUnting HARdWARe ARe APPlicAtion SPecific. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59) And HARtZell SPinneR mAnUAl 127 (61-16-27).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-162Rev. 14 Apr/03
clamp 4
Clamp Assembly Exploded View Figure 10-60
770 840
710
840
860850
750 760
780
740
730790
800
730
720
clAmP4.Plt
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-163
Rev. 19 dec/0661-10-18
10-60 700 838-67L • CLAMPASSEMBLY -5CL 3 700A 838-71L • CLAMPASSEMBLY -5DL 3 710 B-3838-3-2 • •COTTERPIN 2 Y 720 A-65 • •DOWELPIN-REPLACEDBYITEM720A 1 (PRe Hc-SB-61-285) 720A 101375 • •PLUG,PULL-REPLACESITEM720 1 (PoSt Hc-SB-61-285) 730 A-285 • •LINKSCREWSTAKINGPIN 3 Y 740 A-304 • •LINKSCREW 1 Y 750 A-321 • •CLAMPSOCKETSCREW 2 Y 760 A-1306 • •GASKET,BLADECLAMP 2 Y 770 A-1372 • •CLAMPBOLT 2 Y 770A A-1379 • •CLAMPBOLT-ALTERNATE 2 Y 780 A-1373 • •CLAMPNUT,SELFLOCKING 2 Y 790 A-2036-22 • •SCREW,SOCKETHEADCAP 2 Y 800 B-3007 • •COUNTERWEIGHT -5CL 1 800A B-3091-1 • •COUNTERWEIGHT -5DL 1 800B B-3091-2 • •COUNTERWEIGHT -5DL 1 840 C-1301-10S • •BLADECLAMP 1 850 B-6544 • •CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 • •LUBRICATIONFITTING 2 Y
HC-B3TN-5CL, -5DL
-5cl Hc-B3tn-5cl-5dl Hc-B3tn-5dl
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-164Rev. 14 Apr/03
830-23L Start Lock Unit Figure 10-61
830-23l
1090
1080
1070
1060 1020
1100
APS5042
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-165
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
10-61 1010 830-23L • STARTLOCK 3 1020 B-3028-3 • •BRACKET,STARTLOCK 1 1020A B-3028 • •BRACKET,STARTLOCK-ALTERNATE -5CL 1 1020B B-3028-2 • •BRACKET,STARTLOCK-ALTERNATE -5DL 1 1060 A-883 • •PIN,STARTLOCK 1 1070 A-3066 • •SPRING,STOP 1 Y 1080 B-3851-N832 • •WASHER,FLAT 1 Y 1090 B-3838-3-3 • •COTTERPIN 1 Y 1100 A-3429 • •SCREW,SOCKETHEADCAP 1 Y
HC-B3TN-5CL, -5DL
-5cl Hc-B3tn-5cl-5dl Hc-B3tn-5dl
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-166Rev. 14 Apr/03
831-75 Spring Assembly Figure 10-62
APS5075.tif
1410
1420
1430
1440
1450
1460
1470
1480
1490
1500
1510
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-167
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
HC-B3TN-5CL, -5DL
10-62 -1400 831-20 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400e PRe SB177 -1400A 831-30 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400e PRe SB177 -1400B 831-38 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400e PRe SB177 -1400C 831-45 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400e PRe SB177 -1400D 831-48 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400e PRe SB177 -1400E 831-75 • SPRINGASSEMBLY-REPLACES 1 ITEMS1400,1400A,1400B,1400C,1400D PoSt SB177 1410 C-1948 • •PITCHCHANGEROD 1 1420 A-3497 • •THRUSTBEARING 1 1430 A-4018 • •SPACER 1 1440 C-5816 • •CUP,SPRINGRETAINER 1 1450 A-1989 • •SPACER AR Y 1460 B-1826 • •SPRING 1 1470 A-3401 • •EXTENSION,SPRING 1 1480 B-1993 • •SPACERTUBE 1 1490 A-3498 • •SPRING 1 1500 B-5808 • •RETAINER,REAR 1 1510 A-1949 • •SPLITRETAINER 1 Y
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page -10-168Rev.17Jun/04
HC-B3TN- 5E, -5F, -5FL, -5G, -5K, Exploded View Figure 10-63
B3tn-5e.Plt
50
80 9060 160 170 620
590
600570
560
580520
530400
700
10
70230
150 180
1400
1220
1230
200
890 500
740
650 6701240
1245430440
380
1010
12101200
630
640
450460
1250
870
55
65
260
270250 280
610
(Right-handviewshown)
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-169
Rev. 18 Aug/0461-10-18
10-63 -1 HC-B3TN-5E,-5F, PROPELLERASSEMBLY RF -5FL,-5G,-5K
10 A-880-2 • SELF-LOCKINGNUT 1 Y 50 C-3021-4 • PISTONUNIT -5E,-5F,-5G, 1 -5k 50A C-3021-4L • PISTONUNIT -5FL 1 55 A-717 • •GUIDEROD 3 60 A-862-1 • •BUSHING,PLASTIC 1 65 A-114-B • •STAKINGPIN 3 70 B-4016 • LINKARM -5E,-5F,-5G, 3 -5k 70A B-1901 • LINKARM-ALTERNATE -5E,-5F,-5G, 3 -5k 70B B-4016L • LINKARM -5FL 3 70C B-1901L • LINKARM-ALTERNATE -5FL 3 90 B-3840-6 • SCREW 3 Y 80 A-1464 • LINKPINUNIT 3 Y 150 C-3317-121 • O-RING 1 Y 160 C-3317-347-2 • O-RING 1 Y 170 A-863 • FELTDUSTSEAL-REPLACEDBY OBS ITEM170A,PRESL152A 170A B-1843 • FELTDUSTSEAL-REPLACESITEM170 1 Y PoSt Sl152A 180 B-3840-6 • FEATHERINGSTOPSCREW 4 Y 200 B-1803-2 • CYLINDER 1 230 A-944 • LINKSCREWBUSHING 3 Y -240 834-12 • GUIDECOLLARUNIT RF 250 B-3440 • •GUIDECOLLAR 1 260 A-3023 • •BUSHING,PLASTIC 3 270 A-114-6 • •STAKINGPIN 1 280 A-2038-12 • •SCREW,SOCKETHEADCAP 1 Y
HC-B3TN- 5E, -5F, -5FL, -5G, -5K
-5k Hc-B3tn-5k-5e Hc-B3tn-5e-5f Hc-B3tn-5f-5fl Hc-B3tn-5fl-5g Hc-B3tn-5g
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-170Rev. 19 dec/06
10-63 400 C-3317-230 • O-RING 1 Y 430 B-3339 • DOUBLEHEXAGONHEADBOLT 8 Y 440 A-2048-2 • STEELWASHER 8 Y 450 B-3808-4 • NUT 9 Y 460 B-3851-0432 • WASHER 9 Y 500 C-840-87 • HUBUNIT,REPLACEDBYITEM500A OBS PRe Hc-SB-61-261 (Ad 96-18-14) 500A A-6514 • HUBREPLACEMENTKIT,REPLACESITEM 1 500 PoSt Hc-SB-61-261 (Ad 96-18-14) 380 B-3029-1 • •PLATE,SPINNERMOUNTING 1 500B C-840-87 • •HUBUNIT 1 520 B-3897-1 • • •EXPANSIONPLUG 3 Y 530 A-1891-()A • • •PILOTTUBE 3 560 C-3317-232 • O-RING 3 Y 570 A-1851-T • SPLITBEARING,BLADE 3 570A A-1851 • SPLITBEARING,BLADE, 3 AlteRnAte - Sl 131A -571 A-1851-TA • •RACE,HUBSIDE-USEWITHITEM570 1 -571A A-1851-A • •RACE,HUBSIDE-USEWITHITEM570A 1 -572 A-1851-TB • •RACE,BLADESIDE-USEWITHITEM570 1 -572A A-1851-B • •RACE,BLADESIDE-USEWITHITEM570A 1 580 A-1877 • •BEARINGWIRERING 3 Y 590 B-6144-2 • •9/16"DIAMETERSTEELBALL 57 Y 590A B-6144-2-450 • •9/16"DIAMETERSTEELBALL AR (450PIECEBOX) 600 B-3742 • BALLSPACER 3 Y 610 A-1852 • BEARINGGUIDERING 3 620 A-1854 • WIRERETENTIONRING 3 Y 630 B-3840-6 • SCREW AR Y 640 A-1305 • BALANCEWEIGHT AR 650 A-6119 • LINKARMBUSHING 3 Y 670 B-3838-3-3 • COTTERPIN 3 Y 700 838-() • CLAMPASSEMBLY-SEEFIGURE10-64 3 740 A-304 • •LINKSCREW 1 Y 870 B-3384-10 • HEXHEADBOLT NODE-ICE 6 Y SYStem 870A B-3384-5H • HEXHEADBOLT NODE-ICE 3 Y SYStem 870B B-3865-15A •HEXHEADBOLT DE-ICE 6 Y SYStem W/836-49 SPinneR
HC-B3TN- 5E, -5F, -5FL, -5G, -5K
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-171
Rev. 19 dec/0661-10-18
10-63 870C B-3865-12 • HEXHEADBOLT DE-ICE 3 Y SYStem W/836-49 SPinneR 870D B-3384-21 • HEXHEADBOLT DE-ICE 6 Y SYStem W/836-57 SPinneR 870E B-3384-16 • HEXHEADBOLT DE-ICE 3 Y SYStem W/836-57 SPinneR 890 C-3317-235 • O-RING 1 Y 1010 830-() • STARTLOCKUNIT-SEEFIGURE10-65 3 1200 B-3808-4 • NUT 9 Y 1210 B-3851-0432 • WASHER NODE-ICE 3 Y de-ice 9 Y 1220 A-2016 • HEXHEADBOLT 6 Y 1220A A-2016-2 • HEXHEADBOLT,ALTERNATE 6 Y -1225 B-3851-0363 • WASHER,(USEONLYWITHITEM1220A) 6 Y 1230 A-3079 • STARTLOCKPLATE -5E,-5F,-5K 3
1230A A-3757 • STARTLOCKPLATE -5G 3 1230B A-3086-2 • STARTLOCKPLATE -5FL 3 1240 B-3384-10 • HEXHEADBOLT NODE-ICE 3 Y SYStem 1240A B-3865-15A • HEXHEADBOLT DE-ICE 3 Y SYStem W/836-49 SPinneR 1240B B-3384-21 • HEXHEADBOLT DE-ICE 3 Y SYStem W/836-57 SPinneR 1245 B-3851-0432 • WASHER 9 Y
HC-B3TN- 5E, -5F, -5FL, -5G, -5K
-5k Hc-B3tn-5k-5e Hc-B3tn-e-5f Hc-B3tn-5f-5fl Hc-B3tn-5fl-5g Hc-B3tn-5g
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-172Rev. 19 dec/06
10-63 1250 B-3068-1 • SPACERRING DE-ICE 1 SYStem W/836-49 SPinneR 1250A B-3068 • SPACERRING DE-ICE 1 SYStem W/836-57 SPinneR 1250B 4E1689(BFG) • SPACERRING,ALTERNATE DE-ICE 1 SYStem W/836-57 SPinneR 1250C B-2624 • SPACER,BULKHEAD NODE-ICE 1 1400 831-() • SPRINGASSEMBLY-SEEFIGURE10-66 1
HC-B3TN- 5E, -5F, -5FL, -5G, -5K
note 1: coUnteRWeigHt SlUgS And coUnteRWeigHt SlUg moUnting HARdWARe ARe APPlicAtion SPecific. coUnteRWeigHt SlUg moUnting HARdWARe mUSt Be RePlAced At oVeRHAUl. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59).
note 2: SPinneR ASSemBlieS And SPinneR moUnting HARdWARe ARe APPlicAtion SPecific. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59) And HARtZell SPinneR mAnUAl 127 (61-16-27).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-173
Rev. 14 Apr/0361-10-18
(Thispageisintentionallyblank.)
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-174Rev. 14 Apr/03
clamp 4
Clamp Assembly Exploded View Figure 10-64
770 840
710
840
860
850
750 760
780
740
730790
800
730
720
clAmP4.Plt
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-175
Rev. 19 dec/0661-10-18
10-64 700 838-67 • CLAMPASSEMBLY -5C,-5E,-5G 3 700A 838-67L • CLAMPASSEMBLY -5CL 3 700B 838-71 • CLAMPASSEMBLY -5D,-5F 3 700C 838-71L • CLAMPASSEMBLY -5DL,-5FL 3 700D 838-95 • CLAMPASSEMBLY -5K 3 710 B-3838-3-2 • •COTTERPIN 2 Y 720 A-65 • •DOWELPIN-REPLACEDBYITEM720A 1 (PRe Hc-SB-61-285) 720A 101375 • •PLUG,PULL-REPLACESITEM720 1 (PoSt Hc-SB-61-285) 730 A-285 • •LINKSCREWSTAKINGPIN 3 Y 740 A-304 • •LINKSCREW 1 Y 750 A-321 • •CLAMPSOCKETSCREW 2 Y 760 A-1306 • •GASKET,BLADECLAMP 2 Y 770 A-1372 • •CLAMPBOLT 2 Y 770A A-1379 • •CLAMPBOLT-ALTERNATE 2 Y 780 A-1373 • •CLAMPNUT,SELFLOCKING 2 Y 790 A-2036-22 • •SCREW,SOCKETHEADCAP 2 Y 800 B-3007 • •COUNTERWEIGHT -5C,-5CL,-5E, 1 - -5g 800A B-3091 • •COUNTERWEIGHT -5D,-5F 1 800B B-3091-1 • •COUNTERWEIGHT -5DL,-5FL, 1 800C B-3091-2 • •COUNTERWEIGHT -5DL,-5FL,-5K 1 840 C-1301-9S • •BLADECLAMP -5C,-5D,-5E, 1 -5F,-5G,-5K 840A C-1301-10S • •BLADECLAMP -5CL,-5DL, 1 -5fl 850 B-6544 • •CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 • •LUBRICATIONFITTING 2 Y
HC-B3TN- 5E, -5F, -5FL, -5G, -5K
-5k Hc-B3tn-5k-5e Hc-B3tn-e-5f Hc-B3tn-5f-5fl Hc-B3tn-5fl-5g Hc-B3tn-5g
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-176Rev. 14 Apr/03
830-23( ) Start Lock Figure 10-65
830-23
830-23l
1090
1080
1070
1060 1100 1020
1090
1080
1070
10601020
1100
APS5042
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-177
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
10-36 1010 830-23 • STARTLOCK -5E,-5F,-5G, 3 -5k -1010A 830-23L • STARTLOCK -5FL 3 1020 B-3028-3 • •BRACKET,STARTLOCK 1 1020A B-3028 • •BRACKET,STARTLOCK-ALTERNATE -5E,-5F,-5G 1 -5k 1020B B-3028-2 • •BRACKET,STARTLOCK-ALTERNATE -5FL 1 1060 A-883 • •PIN,STARTLOCK 1 1070 A-3066 • •SPRING,STOP 1 Y 1080 B-3851-N832 • •WASHER,FLAT 1 Y 1090 B-3838-3-3 • •COTTERPIN 1 Y 1100 A-3429 • •SCREW,SOCKETHEADCAP 1 Y
HC-B3TN- 5E, -5F, -5FL, -5G, -5K
-5k Hc-B3tn-5k-5e Hc-B3tn-e-5f Hc-B3tn-5f-5fl Hc-B3tn-5fl-5g Hc-B3tn-5g
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-178Rev. 14 Apr/03
831-75 Spring Assembly Figure 10-66
APS5075.tif
1410
1420
1430
1440
1450
1460
1470
1480
1490
1500
1510
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-179
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
HC-B3TN- 5E, -5F, -5FL, -5G, -5K
10-66 -1400 831-20 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400e PRe SB177 -1400A 831-30 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400e PRe SB177 -1400B 831-38 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400e PRe SB177 -1400C 831-45 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400e PRe SB177 -1400D 831-48 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400e PRe SB177 -1400E 831-75 • SPRINGASSEMBLY-REPLACES 1 ITEMS1400,1400A,1400B,1400C,1400D PoSt SB177 1410 C-1948 • •PITCHCHANGEROD 1 1420 A-3497 • •THRUSTBEARING 1 1430 A-4018 • •SPACER 1 1440 C-5816 • •CUP,SPRINGRETAINER 1 1450 A-1989 • •SPACER AR Y 1460 B-1826 • •SPRING 1 1470 A-3401 • •EXTENSION,SPRING 1 1480 B-1993 • •SPACERTUBE 1 1490 A-3498 • •SPRING 1 1500 B-5808 • •RETAINER,REAR 1 1510 A-1949 • •SPLITRETAINER 1 Y
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page -10-180Rev.17Jun/04
50
80 90
12901280
5516060 170
10
70230
65 570
560
580
700
150 180
1400
520
530400
630
640
670650
740
500880890
10401010
2802502701270200
430440
450460
550
870
380
360
380
HC-B3TN-5M, -5ML, -5N, ,-5NL, -5P, -5SL, -5U, -5V, -5W Exploded View Figure 10-67
(Right-handviewshown)
4WAY-5gl.Plt
620
610
590
600
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-181
Rev.17Jun/0461-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
10-67 -1 HC-B3TN-5M,-5N, PROPELLERASSEMBLY RF -5P,-5U,-5ML, -5NL,-5SL
10 A-880-2 •SELF-LOCKINGNUT 1 Y 50 C-3021-4 •PISTONUNIT -5M,-5N,-5P, 1 -5U,-5V,-5W 50A C-3021-4L •PISTONUNIT -5ML,-5NL, 1 -5Sl 55 A-717 ••GUIDEROD 3 60 A-862-1 ••BUSHING,PLASTIC 1 65 A-114-B ••STAKINGPIN 3 70 B-4016 •LINKARM -5M,-5N,-5P, 3 -5U,-5V,-5W 70A B-1901 •LINKARM-ALTERNATE -5M,-5N,-5P, 3 -5U,-5V,-5W 70B B-4016L •LINKARM -5ML,-5NL, 3 -5Sl 70C B-1901L •LINKARM-ALTERNATE -5ML,-5NL, 3 -5Sl 80 A-1464 •LINKPINUNIT 3 Y 90 B-3840-6 •SCREW 3 Y 150 C-3317-121 •O-RING 1 Y 160 C-3317-347-2 •O-RING 1 Y 170 A-863 •FELTDUSTSEAL-REPLACEDBY OBS item 170A PRe Sl152A 170A B-1843 •FELTDUSTSEAL-REPLACESITEM170 1 Y PoSt Sl152A 180 B-3840-6 •FEATHERINGSTOPSCREW 4 Y 200 B-1803-4 •CYLINDER 1 230 A-944 •LINKSCREWBUSHING 3 Y -240 834-23 •GUIDECOLLARUNIT RF 250 C-2631 ••GUIDECOLLAR 1 270 A-114-6 ••STAKINGPIN 1 280 A-2038-12 ••SCREW,SOCKETHEADCAP 1 Y
HC-B3TN-5M, -5ML, -5N, ,-5NL, -5P, -5SL, -5U, -5V, -5W
-5Sl Hc-B3tn-5Sl-5U Hc-B3tn-5U -5V Hc-B3tn-5V -5W Hc-B3tn-5W
-5m Hc-B3tn-5m-5ml Hc-B3tn-5ml-5n Hc-B3tn-5n-5nl Hc-B3tn-5nl -5P Hc-B3tn-5P
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-182Rev. 19 dec/06
10-67 360 A-2051 • HEXHEADBOLT 10 Y 380 C-2625 • PLATE,SPINNERMOUNTING 1 400 C-3317-230 • O-RING 1 Y 430 B-3339 • DOUBLEHEXAGONHEADBOLT 8 Y 440 A-2048-2 • STEELWASHER 8 Y 450 B-3808-4 • NUT,SELF-LOCKING 9 Y 460 B-3851-0432 • WASHER 9 Y 500 840-60 • HUBUNIT 1 520 B-3897-1 • •EXPANSIONPLUG-REPLACESITEM520 3 Y 530 A-1891-()A • •PILOTTUBE 3 550 B-3068 • SPACERRING DE-ICE 1 SYStem W/836-57 SPinneR 550A B-3068-1 • SPACERRING DE-ICE 1 SYStem W/836-49 SPinneR 550B B-2624 • SPACER,BULKHEAD NODE-ICE 1 560 C-3317-232 • O-RING 3 Y 570 A-1851-T • SPLITBEARING,BLADE 3 570A A-1851 • SPLITBEARING,BLADE, 3 AlteRnAte - Sl 131A -571 A-1851-TA • •RACE,HUBSIDE-USEWITHITEM570 1 -571A A-1851-A • •RACE,HUBSIDE-USEWITHITEM570A 1 -572 A-1851-TB • •RACE,BLADESIDE-USEWITHITEM570 1 -572A A-1851-B • •RACE,BLADESIDE-USEWITHITEM570A 1 580 A-1877 • •BEARINGWIRERING 3 Y 590 B-6144-2 • •9/16"DIAMETERSTEELBALL 57 Y 590A B-6144-2-450 • •9/16"DIAMETERSTEELBALL RF (450PIECEBOX) 600 B-3742 • BALLSPACER 3 Y 610 A-1852 • BEARINGGUIDERING 3 620 A-1854 • WIRERETENTIONRING 3 Y 630 B-3840-6 • SCREW AR Y 640 A-1305 • BALANCEWEIGHT AR 650 A-6119 • LINKARMBUSHING 3 Y 670 B-3838-3-3 • COTTERPIN 3 Y
HC-B3TN-5M, -5ML, -5N, ,-5NL, -5P, -5SL, -5U, -5V, -5W
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-183
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
10-67 700 838-() • CLAMPASSEMBLY-SEEFIGURE10-68 3 740 A-304 • •LINKSCREW 1 Y 870 B-3384-8H • HEXHEADBOLT NODE-ICE 9 Y SYStem 870A B-3384-23 • HEXHEADBOLT DE-ICE 9 Y SYStem W/836-57 SPinneR 870B B-3865-13 • HEXHEADBOLT DE-ICE 9 Y SYStem W/836-49 SPinneR 880 A-2622 • RING,COLLARSUPPORT 1 880A A-2622-1 • RING,COLLARSUPPORT-ALTERNATE 1 890 C-3317-235 • O-RING 1 Y 1010 830-() • STARTLOCK-SEEFIGURE10-69 3 1040 A-2626-1 • SCREW,SOCKETHEADCAP 6 Y 1050 A-2629 • •BUSHING 3 1280 A-2626 • SCREW,SOCKETHEADCAP 3 Y 1290 A-319 • SPACER AR 1400 831-75 • SPRINGASSEMBLY-SEEFIGURE10-70 1
HC-B3TN-5M, -5ML, -5N, ,-5NL, -5P, -5SL, -5U, -5V, -5W
note 1: coUnteRWeigHt SlUgS And coUnteRWeigHt SlUg moUnting HARdWARe ARe APPlicAtion SPecific. coUnteRWeigHt SlUg moUnting HARdWARe mUSt BeRePlAced At oVeRHAUl. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59).
note 2: SPinneR ASSemBlieS And SPinneR moUnting HARdWARe ARe APPlicAtion SPecific. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59) And HARtZell SPinneR mAnUAl 127 (61-16-27).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-184Rev. 14 Apr/03
clamp 4
770 840
840
730860
850
710
750 760
780
720800
740
730790
Clamp Assembly Exploded View Figure 10-68
clAmP4.Plt
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-185
Rev. 19 dec/0661-10-18
10-68 -700 838-67 • CLAMPASSEMBLY -5M 3 -700A 838-67L • CLAMPASSEMBLY -5ML,-5SL 3 -700B 838-71 • CLAMPASSEMBLY -5N 3 -700C 838-71L • CLAMPASSEMBLY -5NL 3 -700D 838-95 • CLAMPASSEMBLY -5P,-5U,-5V, 3 -5W 710 B-3838-3-2 • •COTTERPIN 2 Y 720 A-65 • •DOWELPIN-REPLACEDBYITEM720A 1 (PRe Hc-SB-61-285) 720A 101375 • •PLUG,PULL-REPLACESITEM720 1 (PoSt Hc-SB-61-285) 730 A-285 • •LINKSCREWSTAKINGPIN 3 Y 740 A-304 • •LINKSCREW 1 Y 750 A-321 • •CLAMPSOCKETSCREW 2 Y 760 A-1306 • •GASKET,BLADECLAMP 2 Y 770 A-1372 • •CLAMPBOLT 2 Y 770A A-1379 • •CLAMPBOLT-ALTERNATE 2 Y 780 A-1373 • •CLAMPNUT,SELFLOCKING 2 Y 790 A-2036-22 • •SCREW,SOCKETHEADCAP 2 Y 800 B-3007 • •COUNTERWEIGHT -5M,-5ML,-5SL 1 800A B-3091 • •COUNTERWEIGHT -5N 1 800B B-3091-1 • •COUNTERWEIGHT -5NL 1 800C B-3091-2 • •COUNTERWEIGHT -5NL,-5P,-5U, 1 -5V,-5W 840 C-1301-9S • •BLADECLAMP -5M,-5N,-5P, 1 -5U,-5V,-5W 840A C-1301-10S • •BLADECLAMP -5ML,-5NL, 1 -5Sl 850 B-6544 • •CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 • •LUBRICATIONFITTING 2 Y
HC-B3TN-5M, -5ML, -5N, -5NL, -5P, -5SL, -5U, -5V, -5W
-5Sl Hc-B3tn-5Sl-5U Hc-B3tn-5U -5V Hc-B3tn-5V -5W Hc-B3tn-5W
-5m Hc-B3tn-5m-5ml Hc-B3tn-5ml-5n Hc-B3tn-5n-5nl Hc-B3tn-5nl -5P Hc-B3tn-5P
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-186Rev. 14 Apr/03
A-717GuideRod(Ref)
20
10
30
40
5060
1040
10701090
1060
1030
1050
1280
830-37 and 830-41 Start Lock Unit Figure 10-69
1040
1030
1050
834-23GuideCollar(Ref)
B3tn-5m.PltAPS5028
1290
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-187
Rev. 22 Aug/1161-10-18
HC-B3TN-5M, -5ML, -5N, -5NL, -5P, -5SL, -5U, -5V, -5W
-5Sl Hc-B3tn-5Sl-5U Hc-B3tn-5U -5V Hc-B3tn-5V -5W Hc-B3tn-5W
-5m Hc-B3tn-5m-5ml Hc-B3tn-5ml-5n Hc-B3tn-5n-5nl Hc-B3tn-5nl -5P Hc-B3tn-5P
10-69 -1010 830-36 • StARt lock - SUPeRSeded BY item 1010A -5M,-5P 3 1030 B-2619 • •HOUSING,STARTLOCK 1 1040 A-2626-1 • •SCREW,SOCKETHEADCAP 1 Y 1060 A-2620-1 • •STOPPIN 1 1070 A-2621-1 • •SPRING-REPLACEDBYITEM1070A OBS PRe Si 146B 1070A A-2628 • •SPRING-REPLACESITEM1070 1 Y Si 146B 1090 B-3838-3-5 • •COTTERPIN,REPLACEDBYITEM1090A 1 Y 1090A 102761-3-5 • •COTTERPIN,REPLACESITEM1090 1 Y 1280 A-2626 • SCREW,SOCKETHEADCAP 1 Y 1290 A-319 • SPACER AR -1010A 830-37 • STARTLOCK-SUPERSEDESITEM1010 -5M,-5P,-5U, 3 -SUPERSEDEDBYITEM1010B -5V,-5W 1030 B-2630 • •HOUSING,STARTLOCK 1 1040 A-2626-1 • •SCREW,SOCKETHEADCAP 1 Y 1050 A-2629 • •BUSHING 1 1060 A-2620-1 • •STOPPIN 1 1070 A-2621-1 • •SPRING-REPLACEDBYITEM1070A OBS PRe Si 146B 1070A A-2628 • •SPRING-REPLACESITEM1070-POST 1 Y Si 146B 1090 B-3838-3-5 • •COTTERPIN,REPLACEDBYITEM1090A 1 Y 1090A 102761-3-5 • •COTTERPIN,REPLACESITEM1090 1 Y 1280 A-2626 • SCREW,SOCKETHEADCAP 1 Y 1290 A-319 • SPACER AR -1010B 830-43 • STARTLOCK-SUPERSEDESITEM1010A -5M,-5P,-5U, 3 -5V,-5W 1030 B-2630-1 • •HOUSING,STARTLOCK 1 1040 A-2626-1 • •SCREW,SOCKETHEADCAP 1 Y 1050 A-2629 • •BUSHING 1 1060 A-2620-3 • •STOPPIN 1 1070 A-2628 • •SPRING 1 Y 1090 B-7715 • •COTTERPIN 1 Y 1280 A-2626 • SCREW,SOCKETHEADCAP 1 Y 1290 A-319 • SPACER AR -1010C 830-37 • STARTLOCK-REPLACEDBYITEM1010D -5N 3
note: All StARt lock UnitS mUSt Be tHe SAme PARt nUmBeR on A PRoPelleR ASSemBlY.
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-188Rev. 22 Aug/11
-5m Hc-B3tn-5m-5ml Hc-B3tn-5ml-5n Hc-B3tn-5n-5nl Hc-B3tn-5nl -5P Hc-B3tn-5P
HC-B3TN-5M, -5ML, -5N, -5NL, -5P, -5SL, -5U, -5V, -5W
-5Sl Hc-B3tn-5Sl-5U Hc-B3tn-5U -5V Hc-B3tn-5V -5W Hc-B3tn-5W
-1010D 830-41 • STARTLOCK-REPLACESITEM1010C- -5N 3 SUPeRSeded BY item 1010e 1030 B-2630 • •HOUSING,STARTLOCK 1 1040 A-2626-1 • •SCREW,SOCKETHEADCAP 1 Y 1050 A-2629 • •BUSHING 1 1060 A-2620-1 • •STOPPIN 1 1070 A-6064 • •SPRING 1 Y 1090 B-3838-3-5 • •COTTERPIN,REPLACEDBYITEM1090A 1 Y 1090A 102761-3-5 • •COTTERPIN,REPLACESITEM1090 1 Y 1280 A-2626 • SCREW,SOCKETHEADCAP 1 Y 1290 A-319 • SPACER AR -1010E 100026 • STARTLOCK-SUPERSEDESITEM1010D -5N 3 1030 B-2630-1 • •HOUSING,STARTLOCK 1 1040 A-2626-1 • •SCREW,SOCKETHEADCAP 1 Y 1050 A-2629 • •BUSHING 1 1060 A-2620-3 • •STOPPIN 1 1070 A-6064 • •SPRING 1 Y 1090 B-7715 • •COTTERPIN 1 Y 1280 A-2626 • SCREW,SOCKETHEADCAP 1 Y 1290 A-319 • SPACER AR -1010F 830-36L • STARTLOCK-SUPERSEDEDBYITEM1010G -5ML,-5SL 3 1030 B-2619L • •HOUSING,STARTLOCK 1 1040 A-2626-1 • •SCREW,SOCKETHEADCAP 1 Y 1060 A-2620-1 • •STOPPIN 1 1070 A-2621-1 • •SPRING-REPLACEDBYITEM1070A OBS PRe Si 146B 1070A A-2628 • •SPRING-REPLACESITEM1070-POST 1 Y Si 146B 1090 B-3838-3-5 • •COTTERPIN,REPLACEDBYITEM1090A 1 Y 1090A 102761-3-5 • •COTTERPIN,REPLACESITEM1090 1 Y 1280 A-2626 • SCREW,SOCKETHEADCAP 1 Y 1290 A-319 • SPACER AR -1010G 830-37L • STARTLOCK-SUPERSEDESITEM1010F -5ML,-5SL 3 - SUPeRSeded BY item 1010H 1030 B-2632 • •HOUSING,STARTLOCK 1 1040 A-2626-1 • •SCREW,SOCKETHEADCAP 1 Y 1050 A-2629 • •BUSHING 1 1060 A-2620-1 • •STOPPIN 1
note: All StARt lock UnitS mUSt Be tHe SAme PARt nUmBeR on A PRoPelleR ASSemBlY.
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-189
Rev. 22 Aug/1161-10-18
-5m Hc-B3tn-5m-5ml Hc-B3tn-5ml-5n Hc-B3tn-5n-5nl Hc-B3tn-5nl -5P Hc-B3tn-5P
HC-B3TN-5M, -5ML, -5N, -5NL, -5P, -5SL, -5U, -5V, -5W
-5Sl Hc-B3tn-5Sl-5U Hc-B3tn-5U -5V Hc-B3tn-5V -5W Hc-B3tn-5W
1070 A-2621-1 • •SPRING-REPLACEDBYITEM1070A OBS PRe Si 146B 1070A A-2628 • •SPRING-REPLACESITEM1070-POST 1 Y Si 146B 1090 B-3838-3-5 • •COTTERPIN,REPLACEDBYITEM1090A 1 Y 1090A 102761-3-5 • •COTTERPIN,REPLACESITEM1090 1 Y 1280 A-2626 • SCREW,SOCKETHEADCAP 1 Y 1290 A-319 • SPACER AR -1010H 830-43L • STARTLOCK-SUPERSEDESITEM1010G -5ML,-5SL 3 1030 B-2632-1 • •HOUSING,STARTLOCK 1 1040 A-2626-1 • •SCREW,SOCKETHEADCAP 1 Y 1050 A-2629 • •BUSHING 1 1060 A-2620-3 • •STOPPIN 1 1070 A-2868 • •SPRING 1 Y 1090 B-7715 • •COTTERPIN 1 Y 1280 A-2626 • SCREW,SOCKETHEADCAP 1 Y 1290 A-319 • SPACER AR 1010J 830-37L • STARTLOCK-REPLACEDBYITEM1010K -5NL -1010K 830-41L • STARTLOCK-REPLACESITEM1010J -5NL 3 - SUPeRSeded BY item 1010l 1030 B-2632 • •HOUSING,STARTLOCK 1 1040 A-2626-1 • •SCREW,SOCKETHEADCAP 1 Y 1050 A-2629 • •BUSHING 1 1060 A-2620-1 • •STOPPIN 1 1070 A-6064 • •SPRING 1 Y 1090 B-3838-3-5 • •COTTERPIN,REPLACEDBYITEM1090A 1 Y 1090A 102761-3-5 • •COTTERPIN,REPLACESITEM1090 1 Y 1280 A-2626 • SCREW,SOCKETHEADCAP 1 Y 1290 A-319 • SPACER AR -1010L 100026L • StARt lock - SUPeRSedeS item 1010k -5nl 3 1030 B-2632-1 • •HOUSING,STARTLOCK 1 1040 A-2626-1 • •SCREW,SOCKETHEADCAP 1 Y 1050 A-2629 • •BUSHING 1 1060 A-2620-3 • •STOPPIN 1 1070 A-6064 • •SPRING 1 Y 1090 B-7715 • •COTTERPIN 1 Y 1280 A-2626 • SCREW,SOCKETHEADCAP 1 Y 1290 A-319 • SPACER AR
note: All StARt lock UnitS mUSt Be tHe SAme PARt nUmBeR on A PRoPelleR ASSemBlY.
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-190Rev. 14 Apr/03
831-75 Spring Assembly Figure 10-70
1410
1420
1430
1440
1450
1460
1470
1480
1490
1500
1510
APS5075.tif
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-190.1Rev. 21 Aug/0961-10-18
10-70 -1400 831-48 • SPRINGASSEMBLY-REPLACEDBY OBS item 1400A PRe SB177 -1400A 831-75 • SPRINGASSEMBLY-REPLACESITEM1400 1 PoSt SB177 1410 C-1948 • •PITCHCHANGEROD 1 1420 A-3497 • •THRUSTBEARING 1 1430 A-4018 • •SPACER 1 1440 C-5816 • •CUP,SPRINGRETAINER 1 1450 A-1989 • •SPACER AR Y 1460 B-1826 • •SPRING 1 1470 A-3401 • •EXTENSION,SPRING 1 1480 B-1993 • •SPACERTUBE 1 1490 A-3498 • •SPRING 1 1500 B-5808 • •RETAINER,REAR 1 1510 A-1949 • •SPLITRETAINER 1 Y
HC-B3TN-5M, -5ML, -5N, -5NL, -5P, -5SL, -5U, -5V, -5W
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-190.2Rev. 21 Aug/09
HC-B3MN-5L Exploded View Figure 10-70.1
50
80 901290
128055 160
60
17010
70
23065
570
560
580
700150 180
1400
520
530400
630640
670
650
740
500880
890
1040
1010
280250270
1270200
430440
450460
550
870
380
360
380
600
590
610
620
B3mn-5l
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-190.3Rev. 21 Aug/0961-10-18
HC-B3MN-5L
10-70.1 -1 Hc-B3mn-5l PRoPelleR ASSemBlY Rf
10 A-880-2 •SELF-LOCKINGNUT 1 Y 50 C-3021-4L •PISTONUNIT 1 55 A-717 ••GUIDEROD 3 60 A-862-1 ••BUSHING,PLASTIC 1 65 B-6378-0750 ••STAKINGPIN 3 70 B-4016L •LINKARM 3 80 A-1464 •LINKPINUNIT 3 Y 90 B-3840-6 •SCREW 3 Y 150 C-3317-121 •O-RING 1 Y 160 C-3317-347-2 •O-RING 1 Y 170 B-1843 •FELTDUSTSEAL 1 Y 180 B-3840-6 •FEATHERINGSTOPSCREW 4 Y 200 B-1803-4 •CYLINDER 1 230 A-944 •LINKSCREWBUSHING 3 Y -240 834-23 •GUIDECOLLARUNIT RF 250 C-2631 ••GUIDECOLLAR 1 onlY AVAilABle AS PARt of item 240 270 A-114-6 ••STAKINGPIN 1 onlY AVAilABle AS PARt of item 240 280 A-2038-12 ••SCREW,SOCKETHEADCAP 1 Y
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-190.4Rev. 21 Aug/09
10-70.1 360 A-2051 • HEXHEADBOLT 10 Y 380 C-2625 • PLATE,SPINNERMOUNTING 1 400 C-3317-230 • O-RING 1 Y 430 B-3339 • DOUBLEHEXAGONHEADBOLT 8 Y 440 A-2048-2 • STEELWASHER 8 Y 450 B-3808-4 • NUT,SELF-LOCKING 9 Y 460 B-3851-0432 • WASHER 9 Y 500 840-60 • HUBUNIT 1 520 B-3897-1 • •EXPANSIONPLUG 3 Y 530 A-1891-()A • •PILOTTUBE 3 550B B-2624 • SPACER,BULKHEAD 1 560 C-3317-232 • O-RING 3 Y 570 A-1851-T • SPLITBEARING,BLADE 3 -571 A-1851-TA • •RACE,HUBSIDE-USEWITHITEM570 1 -572 A-1851-TB • •RACE,BLADESIDE-USEWITHITEM570 1 580 A-1877 • •BEARINGWIRERING 3 Y 590 B-6144-2 • •9/16"DIAMETERSTEELBALL 57 Y 590A B-6144-2-450 • •9/16"DIAMETERSTEELBALL RF (450PIECEBOX) 600 B-3742 • BALLSPACER 3 Y 610 A-1852 • BEARINGGUIDERING 3 620 A-1854 • WIRERETENTIONRING 3 Y 630 B-3840-6 • SCREW AR Y 640 A-1305 • BALANCEWEIGHT AR 650 A-6119 • LINKARMBUSHING 3 Y 670 B-3838-3-3 • COTTERPIN 3 Y
HC-B3MN-5L
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-190.5Rev. 21 Aug/0961-10-18
10-70.1 700 D-7838-119L • CLAMPASSEMBLY-SEEFIGURE10-70.2 3 740 A-304 • •LINKSCREW 1 Y 870 B-3384-8H • HEXHEADBOLT 9 Y 880 A-2622-1 • RING,COLLARSUPPORT 1 890 C-3317-235 • O-RING 1 Y 1010 100026L • STARTLOCK,LHASSEMBLY 3 See figURe 10-70.3 1040 A-2626-1 • SCREW,SOCKETHEADCAP 6 Y 1050 A-2629 • •BUSHING 3 1280 A-2626 • SCREW,SOCKETHEADCAP 3 Y 1290 A-319 • SPACER AR 1400 831-75 • SPRINGASSEMBLY-SEEFIGURE10-70.4 1
note 1: coUnteRWeigHt SlUgS And coUnteRWeigHt SlUg moUnting HARdWARe ARe APPlicAtion SPecific. coUnteRWeigHt SlUg moUnting HARdWARe mUSt Be RePlAced At oVeRHAUl. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59).
note 2: SPinneR ASSemBlieS And SPinneR moUnting HARdWARe ARe APPlicAtion SPecific. RefeR to HARtZell APPlicAtion gUide mAnUAl 159 (61-02-59) And HARtZell SPinneR mAnUAl 127 (61-16-27).
HC-B3MN-5L
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-190.6Rev. 21 Aug/09
Clamp Unit Exploded View Figure 10-70.2
770 840
840
730
860
850
710
750 760
780
800
740
730790
clAmP9
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-190.7Rev. 21 Aug/0961-10-18
10-70.2 -700 D-7838-119L • CLAMPUNIT 3 710 B-3838-3-2 • •COTTERPIN 2 Y 730 A-285 • •LINKSCREWSTAKINGPIN 3 Y 740 A-304 • •LINKSCREW 1 Y 750 A-321 • •CLAMPSOCKETSCREW 2 Y 760 A-1306-1 • •GASKET,BLADECLAMP 2 Y 770 A-1372 • •CLAMPBOLT 2 Y 780 A-1373 • •CLAMPNUT,SELFLOCKING 2 Y 790 A-2036-12 • •SCREW,SOCKETHEADCAP 2 Y 800 C-2681 • •COUNTERWEIGHT 1 840A C-1977-2P • •BLADECLAMP 1 850 B-6544 • •CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 • •LUBRICATIONFITTING 2 Y
HC-B3MN-5L
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-190.8Rev. 21 Aug/09
100026L Start Lock Unit Figure 10-70.3
A-717GuideRod(Ref)
20
10
30
40
5060
1040
10701090
1060
1030
1050
1280
1040
1030
1050
C-2631GuideCollar(Ref)
APS5028
1290
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-190.9Rev. 21 Aug/0961-10-18
10-70.3 -1010L 100026L • StARt lock - SUPeRSedeS item 1010k 3 1030 B-2632-1 • •HOUSING,STARTLOCK 1 1040 A-2626-1 • •SCREW,SOCKETHEADCAP 1 Y 1050 A-2629 • •BUSHING 1 1060 A-2620-3 • •STOPPIN 1 1070 A-6064 • •SPRING 1 Y 1090 B-7715 • •COTTERPIN 1 Y 1280 A-2626 • SCREW,SOCKETHEADCAP 3 Y 1290 A-319 • SPACER AR
note: All StARt lock UnitS mUSt Be tHe SAme PARt nUmBeR on A PRoPelleR ASSemBlY.
HC-B3MN-5L
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-190.10Rev. 21 Aug/09
831-75 Spring Assembly Figure 10-70.4
1410
1420
1430
1440
1450
1460
1470
1480
1490
1500
1510
APS5075
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-191
Rev. 21 Aug/0961-10-18
10-70.4 -1400A 831-75 • SPRINGASSEMBLY 1 1410 C-1948 • •PITCHCHANGEROD 1 1420 A-3497 • •THRUSTBEARING 1 1430 A-4018 • •SPACER 1 1440 C-5816 • •CUP,SPRINGRETAINER 1 1450 A-1989 • •SPACER AR Y 1460 B-1826 • •SPRING 1 1470 A-3401 • •EXTENSION,SPRING 1 1480 B-1993 • •SPACERTUBE 1 1490 A-3498 • •SPRING 1 1500 B-5808 • •RETAINER,REAR 1 1510 A-1949 • •SPLITRETAINER 1 Y
HC-B3MN-5L
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-192Rev. 14 Apr/03
HC-B4MN-5L Exploded View Figure 10-71
1200
4601010 870 380
1210450 400 440
430
1260360
380
70230 90
80 60 160 170
1050
180
150
1400
200
890
650 500
12201230
700
640630
530
520580
560
740
670
600
590
570
610
620
4WAY-5gl.Plt
1210
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-193
Rev.17Jun/0461-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
10-71 Hc-B4mn-5l PRoPelleR ASSemBlY Rf 10 A-880-2 • SELF-LOCKINGNUT 1 Y 50 C-2303-5L • PISTONUNIT 1 60 A-862-7 • •BUSHING,PLASTIC 1 70 B-4016 • LINKARM 4 70A B-1901 • LINKARM-ALTERNATE 4 80 A-1464 • LINKPINUNIT 4 Y
90 B-3840-6 • SCREW 4 Y 150 C-3317-121 • O-RING 1 Y 160 C-3317-426-2 • O-RING 1 Y 170 A-863 • FELTDUSTSEAL-REPLACEDBY OBS item 170A PRe Sl152A 170A B-1843 • FELTDUSTSEAL-REPLACESITEM170 1 Y PoSt Sl152A 180 B-3840-6 • FEATHERINGSTOPSCREW 4 Y 200 B-3406 • CYLINDER 1 230 A-944 • LINKSCREWBUSHING 3 Y 360 A-2051 • BOLT,HEXHEAD 10 Y 380 C-3492 • PLATE,SPINNERMOUNTING 1 400 C-3317-230 • O-RING 1 Y 430 B-3339 • DOUBLEHEXAGONHEADBOLT 8 Y 440 A-2048-2 • STEELWASHER 8 Y 450 B-3808-4 • NUT,SELF-LOCKING 12 Y 460 B-3851-0432 • WASHER AR Y 500 840-139 • HUBUNIT 1 520 B-3897-1 ••EXPANSIONPLUG 4 Y
530 A-1891-()A • •PILOTTUBE 4
HC-B4MN-5L
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-194Rev. 19 dec/06
10-71 560 C-3317-232 • O-RING 4 Y 570 A-1851-T • SPLITBEARING,BLADE 4 570A A-1851 • SPLITBEARING,BLADE, 4 AlteRnAte - Sl 131A -571 A-1851-TA • •RACE,HUBSIDE-USEWITHITEM570 1 -571A A-1851-A • •RACE,HUBSIDE-USEWITHITEM570A 1 -572 A-1851-TB • •RACE,BLADESIDE-USEWITHITEM570 1 -572A A-1851-B • •RACE,BLADESIDE-USEWITHITEM570A 1 580 A-1877 • •BEARINGWIRERING 4 Y 590 B-6144-2 • •9/16"DIAMETERSTEELBALL 76 Y 590A B-6144-2-450 • •9/16"DIAMETERSTEELBALL AR (450PIECEBOX) 600 B-3742 • BALLSPACER 4 Y 610 A-1852 • BEARINGGUIDERING 4 620 A-1854 • WIRERETENTIONRING 4 Y 630 B-3840-6 • SCREW AR Y 640 A-1305 • BALANCEWEIGHT AR 650 A-6119 • LINKARMBUSHING 4 Y 670 B-3838-3-3 • COTTERPIN 4 Y 700 838-() • CLAMPASSEMBLY-SEEFIGURE10-72 4 740 A-304 • •LINKSCREW 1 Y 870 B-3384-12 • HEXHEADBOLT 8 Y 890 C-3317-240 • O-RING 1 Y 1010 830-() • STARTLOCK-SEEFIGURE10-73 4 1200 B-3808-4 • NUT 12 Y 1210 B-3851-0432 • WASHER AR Y 1260 B-3384-3 • HEXHEADBOLT 4 Y 1220 A-2016 • HEXHEADBOLT 8 Y 1220A A-2016-2 • HEXHEADBOLT,ALTERNATE 6 Y -1225 B-3851-0363 • WASHER,(USEONLYWITHITEM1220A) 6 Y 1230 A-3486-1 • STARTLOCKPLATE 3 1400 831-() • SPRINGASSEMBLY-SEEFIGURE10-74 1
HC-B4MN-5L
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-195
Rev. 14 Apr/0361-10-18
(Thispageisintentionallyblank.)
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-196Rev. 14 Apr/03
Clamp Assembly Exploded View Figure 10-72
770 840
840
730860
850
710
750 760
780
720
800
740
730790
clAmP5.Plt
Clamp 5
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-197
Rev. 19 dec/0661-10-18
10-72 -700 838-94L • CLAMPASSEMBLY 4 710 B-3838-3-2 • •COTTERPIN 2 Y 720 A-65 • •DOWELPIN-REPLACEDBYITEM720A 1 (PRe Hc-SB-61-285) 720A 101375 • •PLUG,PULL-REPLACESITEM720 1 (PoSt Hc-SB-61-285) 730 A-285 • •LINKSCREWSTAKINGPIN 3 Y 740 A-304 • •LINKSCREW 1 Y 750 A-321 • •CLAMPSOCKETSCREW 2 Y 760 A-1306-1 • •GASKET,BLADECLAMP 2 Y 770 A-1372 • •CLAMPBOLT 2 Y 770A A-1379 • •CLAMPBOLT-ALTERNATE 2 Y 780 A-1373 • •CLAMPNUT,SELFLOCKING 2 Y 790 A-2036-12 • •SCREW,SOCKETHEADCAP 2 Y 800 B-3319 • •COUNTERWEIGHT 1 840 C-1977-3P • •BLADECLAMP 1 850 B-6544 • •CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 • •LUBRICATIONFITTING 2 Y
HC-B4MN-5L
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-198Rev. 14 Apr/03
1020
10901080
1070
1060
1100
830-34L Start Lock Unit Figure 10-73
APS5046
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-199
Rev. 14 Apr/0361-10-18
fig./item PARt AiRline deScRiPtion eff. UPA o/H nUmBeR nUmBeR Stock nUmBeR 1 2 3 4 5 6 7 code
-item not illUStRAted
effectiVitY model effectiVitY model
10-73 1010 830-34L •STARTLOCK 4 1020 B-3493 • •BRACKET,STARTLOCK 1 1060 A-883 • •PIN,AUTOHIGHSTOP 1 1070 A-3066 • •SPRING,STOP 1 Y 1080 B-3864-38 • •WASHER,FLAT 1 Y 1090 B-3838-3-3 • •COTTERPIN 1 Y 1100 A-3429 • •SCREW,SOCKETHEADCAP 1 Y
HC-B4MN-5L
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-200Rev. 14 Apr/03
831-73 Spring Assembly Figure 10-74
1410
1440
1420
1430
1450
1480
1460
1490
1470
1500
1510
APS5073.TIF
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-201
Rev. 14 Apr/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-74 -1400 831-73 •SPRINGASSEMBLY 1 1410 C-1948 ••PITCHCHANGEROD 1 1420 A-3497 ••THRUSTBEARING 1 1430 A-4018 ••SPACER 1 1440 C-2855 ••CUP,SPRINGRETAINER 1 1450 A-1989 ••SPACER AR Y 1460 B-1826 ••SPRING 1 1470 A-3401 ••EXTENSION,SPRING 1 1480 B-1993 ••SPACERTUBE 1 1490 A-3496 ••SPRING 1 1500 B-1994 ••RETAINER,REAR 1 1510 A-1949 ••SPLITRETAINER 1 Y
HC-b4MN-5L
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-202Rev. 17 Jun/04
HC-b4MN-5AL Exploded View Figure 10-75
1200
4601010 870 380
1210 450 400 440430
1260
1210
360
380
70230 90
8060 160 170
10
50
180
150
1400
200
890
650 500
12201230
700
640630
530
520580
560
740
670
600
590
570
610
620
6555
260280
250270
4WAY-5K.PLT
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-203
Rev. 19 Dec/0661-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-b4MN-5AL
10-75 HC-B4MN-5AL PROPELLERASSEMBLY RF 10 A-880-2 •SELF-LOCKINGNUT 1 Y 50 C-2303-6L •PISTONUNIT 1 55 A-717 ••GUIDEROD 4 60 A-862-7 ••BUSHING,PLASTIC 1 65 A-114-B ••STAKINGPIN 4 70 B-4016L •LINKARM 4 70A B-1901L •LINKARM-ALTERNATE 4 80 A-1464 •LINKPINUNIT 4 Y 90 B-3840-6 •SCREW 4 Y 150 C-3317-121 •O-RING 1 Y 160 C-3317-426-2 •O-RING 1 Y 170 A-863 •FELTDUSTSEAL-REPLACEDBYITEM170A OBS PRE SL152A 170A B-1843 •FELTDUSTSEAL-REPLACESITEM170 1 Y POST SL152A 180 B-3840-6 •FEATHERINGSTOPSCREW 4 Y 200 B-3406 •CYLINDER 1 230 A-944 •LINKSCREWBUSHING 3 Y -240 834-13 •GUIDECOLLARUNIT RF 250 B-3407 ••GUIDECOLLAR 1 260 A-3023 ••BUSHING,PLASTIC 4 270 A-114-C ••STAKINGPIN 1 280 A-2038-14 ••SCREW,SOCKETHEADCAP 1 Y 360 A-2051 •BOLT,HEXHEAD 10 Y 380 C-3492 •PLATE,SPINNERMOUNTING 1 400 C-3317-230 •O-RING 1 Y 430 B-3339 •DOUBLEHEXAGONHEADBOLT 8 Y 440 A-2048-2 •STEELWASHER 8 Y 450 B-3808-4 •NUT,SELF-LOCKING 12 Y 460 B-3851-0432 •WASHER AR Y 500 840-139 •HUBUNIT 1 520 B-3897-1 ••EXPANSIONPLUG 4 Y 530 A-1891-()A ••PILOTTUBE 4 560 C-3317-232 •O-RING 4 Y 570 A-1851-T •SPLITBEARING,BLADE 4 ALTERNATE - SL 131 A 570A A-1851 •SPLITBEARING,BLADE, 4 ALTERNATE - SL 131A -571 A-1851-A ••RACE,HUBSIDE-USEWITHITEM570 1 -571A A-1851-TA ••RACE,HUBSIDE-USEWITHITEM570A 1 -572 A-1851-B ••RACE,BLADESIDE-USEWITHITEM570 1 -572A A-1851-TB ••RACE,BLADESIDE-USEWITHITEM570A 1
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-204Rev. 19 Dec/06
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
110-75 580 A-1877 ••BEARINGWIRERING 4 Y 590 B-6144-2 ••9/16"DIAMETERSTEELBALL 76 Y 590A B-6144-2-450 ••9/16"DIAMETERSTEELBALL AR (450PIECEBOX) 600 B-3742 •BALLSPACER 4 Y 610 A-1852 •BEARINGGUIDERING 4 620 A-1854 •WIRERETENTIONRING 4 Y 630 B-3840-() •SCREW AR Y 630A A-80-() •BOLT,10-32,HEXHEAD,ALTERNATE AR Y 640 A-1305 •BALANCEWEIGHT AR 650 A-6119 •LINKARMBUSHING 4 Y 670 B-3838-3-3 •COTTERPIN 4 Y 700 838-() •CLAMPASSEMBLY-SEEFIGURE10-76 4 740 A-304 ••LINKSCREW 4 Y 870 B-3384-12 •HEXHEADBOLT 8 Y 890 C-3317-240 •O-RING 1 Y 1010 830-() •STARTLOCK-SEEFIGURE10-77 4 1200 B-3808-4 •NUT 12 Y 1210 B-3851-0432 •WASHER AR Y 1220 A-2016 •HEXHEADBOLT 8 Y 1220A A-2016-2 •HEXHEADBOLT,ALTERNATE 8 Y -1225 B-3851-0363 •WASHER,(USEONLYWITHITEM1220A) 8 Y 1230A A-3495 •STARTLOCKPLATE 4 1260 B-3384-3 •HEXHEADBOLT 4 Y 1400 831-() •SPRINGASSEMBLY-SEEFIGURE10-78 1
HC-b4MN-5AL
NOTE 1: COUNTERWEIGHTSLUGS ANDCOUNTERWEIGHTSLUG MOUNTINGHARDWAREARE APPLICATION SPECIFIC. COUNTERWEIGHTSLUG MOUNTINGHARDWAREMUSTBE REPLACEDATOVERHAUL.REFER TOHARTZELLAPPLICATION GUIDEMANUAL159(61-02-59).
NOTE 2: SPINNERASSEMBLIES ANDSPINNERMOUNTING HARDWAREAREAPPLICATION SPECIFIC.REFERTOHARTZELL APPLICATIONGUIDEMANUAL 159(61-02-59)ANDHARTZELL SPINNERMANUAL127(61-16-27).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-205
Rev. 14 Apr/0361-10-18
(This page is intentionally blank.)
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-206Rev. 14 Apr/03
Clamp Assembly Exploded View Figure 10-76
770 840
840
730860
850
710
750 760
780
720
800
740
730790
CLAMP5.PLT
Clamp 5
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-207
Rev. 19 Dec/0661-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-76 -700 838-97L •CLAMPASSEMBLY 4 710 B-3838-3-2 ••COTTERPIN 2 Y 720 A-65 ••DOWELPIN,REPLACEDBYITEM720A 1 (PREHC-SB-61-285) 720A 101375 ••PLUG,PULL-REPLACESITEM720 1 (POSTHC-SB-61-285) 730 A-285 ••LINKSCREWSTAKINGPIN 3 Y 740 A-304 ••LINKSCREW 1 Y 750 A-321 ••CLAMPSOCKETSCREW 2 Y 760 A-1306-1 ••GASKET,BLADECLAMP 2 Y 770 A-1372 ••CLAMPBOLT 2 Y 770A A-1379 ••CLAMPBOLT-ALTERNATE 2 Y 780 A-1373 ••CLAMPNUT,SELFLOCKING 2 Y 790 A-2036-22 ••SCREW,SOCKETHEADCAP 2 Y 800 B-3324 ••COUNTERWEIGHT 1 840 C-1977-3P ••BLADECLAMP 1 850 B-6544 ••CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 ••LUBRICATIONFITTING 2 Y
HC-b4MN-5AL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-208Rev. 14 Apr/03
1020
1090
1080
1070
10601100
830-34L Start Lock Unit Figure 10-77
APS5046
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-209
Rev. 14 Apr/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-77 1010 830-34L •STARTLOCK 4 1020 B-3493 ••BRACKET,STARTLOCK 1 1060 A-883 ••PIN,AUTOHIGHSTOP 1 1070 A-3066 ••SPRING,STOP 1 Y 1080 B-3864-38 ••WASHER,FLAT 1 Y 1090 B-3838-3-3 ••COTTERPIN 1 Y 1100 A-3429 ••SCREW,SOCKETHEADCAP 1 Y
HC-b4MN-5AL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-210Rev. 14 Apr/03
831-73 Spring Assembly Figure 10-78
1410
1440
1420
1430
1450
1480
1460
1490
1470
1500
1510
APS5073.TIF
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-211
Rev. 14 Apr/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-78 -1400 831-73 •SPRINGASSEMBLY 1 1410 C-1948 ••PITCHCHANGEROD 1 1420 A-3497 ••THRUSTBEARING 1 1430 A-4018 ••SPACER 1 1440 C-2855 ••CUP,SPRINGRETAINER 1 1450 A-1989 ••SPACER AR Y 1460 B-1826 ••SPRING 1 1470 A-3401 ••EXTENSION,SPRING 1 1480 B-1993 ••SPACERTUBE 1 1490 A-3496 ••SPRING 1 1500 B-1994 ••RETAINER,REAR 1 1510 A-1949 ••SPLITRETAINER 1 Y
HC-b4MN-5AL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-212Rev. 14 Apr/03
HC-b4TN-5, -5A, -5AL, -5C, -5CL. -5DL, -5EL Exploded View Figure 10-79
1200
12101215 1010
3801245
1260
400 440430
450
460
1240
10
50
80 9060 160 170
180
150
1400
570
1230700
580
560
620
610
590
600
520
530
200
890
500
1220
740 650 670
640630
230
70
4WAY-5
(Right-hand view shown)
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-213
Rev. 18 Aug/0461-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-79 HC-B4TN-5,-5A, PROPELLERASSEMBLY RF -5C,-5AL,-5CL, -5DL,-5EL
10 A-880-2 •SELF-LOCKINGNUT 1 Y 50 C-2303-5 •PISTONUNIT -5,-5A,-5C 1 50A C-2303-5L •PISTONUNIT -5AL,-5CL, 1 -5DL,-5EL 60 A-862-1 ••BUSHING,PLASTIC 1 70 B-4016 •LINKARM -5,-5A,-5C 4 70A B-1901 •LINKARM-ALTERNATE -5,-5A,-5C 4 70B B-4016L •LINKARM -5AL,-5CL, 4 -5DL,-5EL 70C B-1901L •LINKARM-ALTERNATE -5AL,-5CL, 4 -5DL,-5EL 80 A-1464 •LINKPINUNIT 4 Y 90 B-3840-6 •SCREW 4 Y 150 C-3317-116 •O-RING -5,-5A,-5AL 1 Y 150A C-3317-121 •O-RING -5C,-5CL, 1 Y -5DL,-5EL 160 C-3317-426-2 •O-RING 1 Y 170 A-863 •FELTDUSTSEAL-REPLACEDBY OBS ITEM170A,PRESL152A 170A B-1843 •FELTDUSTSEAL-REPLACESITEM170 1 Y POST SL152A 180 B-3840-6 •FEATHERINGSTOPSCREW 4 Y 200 B-3406 •CYLINDER 1 230 A-944 •LINKSCREWBUSHING 3 Y 380 B-3408 •PLATE,SPINNERMOUNTING-REPLACEDBY OBS ITEM380A-PREHC-SB-61-261(AD96-18-14) 380A C-3492 •PLATE,SPINNERMOUNTING,REPLACES 1 ITEM380POSTHC-SB-61-261(AD96-18-14) 400 C-3317-230 •O-RING 1 Y 430 B-3339 •DOUBLEHEXAGONHEADBOLT 8 Y
HC-b4TN-5, -5A, -5AL, -5C, -5CL, -5DL, -5EL
-5DL HC-B4TN-5DL-5EL HC-B4TN-5EL
-5 HC-B4TN-5-5A HC-B4TN-5A-5AL HC-B4TN-5AL-5C HC-B4TN-5C -5CL HC-B4TN-5CL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-214Rev. 19 Dec/06
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-79 440 A-2048-2 •STEELWASHER 8 Y 450 B-3808-4 •NUT,SELF-LOCKING 4 Y 460 B-3851-0432 •WASHER AR Y 500 840-91 •HUBUNIT,REPLACEDBYITEM500A OBS PREHC-SB-61-261(AD96-18-14) 500A 840-139 •HUBUNIT,REPLACESITEM500 1 POSTHC-SB-61-261(AD96-18-14) 520 B-3897-1 ••EXPANSIONPLUG 4 Y 530 A-1891-( )A ••PILOTTUBE 4 560 C-3317-232 •O-RING 4 Y 570 A-1851-T •SPLITBEARING,BLADE 4 570A A-1851 •SPLITBEARING,BLADE, 4 ALTERNATE - SL 131A -571 A-1851-A ••RACE,HUBSIDE-USEWITHITEM570 1 -571A A-1851-TA ••RACE,HUBSIDE-USEWITHITEM570A 1 -572 A-1851-B ••RACE,BLADESIDE-USEWITHITEM570 1 -572A A-1851-TB ••RACE,BLADESIDE-USEWITHITEM570A 1 580 A-1877 ••BEARINGWIRERING 4 Y 590 B-6144-2 ••9/16"DIAMETERSTEELBALL 57 Y 590A B-6144-2-450 ••9/16"DIAMETERSTEELBALL RF (450PIECEBOX) 600 B-3742 •BALLSPACER 4 Y 610 A-1852 •BEARINGGUIDERING 4 620 A-1854 •WIRERETENTIONRING 4 Y 630 B-3840-6 •SCREW AR Y 640 A-1305 •BALANCEWEIGHT AR 650 A-6119 •LINKARMBUSHING 4 Y 670 B-3838-3-3 •COTTERPIN 4 Y 700 838-() •CLAMPASSEMBLY-SEEFIGURE10-80 4 740 A-304 ••LINKSCREW 1 Y 890 C-3317-240 •O-RING 1 Y 1010 830-() •STARTLOCKUNIT-SEEFIGURE10-81 4 1200 H10-4 •NUT -REPLACEDBYITEM1200A OBS PREHC-SL-61-170 1200A B-3808-4 •NUT -REPLACESITEM1200 8 Y POSTHC-SL-61-170 1210 B-3851-0463 •WASHER AR Y
HC-b4TN-5, -5A, -5AL, -5C, -5CL, -5DL, -5EL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-215
Rev. 19 Dec/0661-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-79 1215 B-3851-0432 •WASHER 8 Y 1220 A-2016 •HEXHEADBOLT,PLATE 8 Y 1220A A-2016-2 •HEXHEADBOLT,ALTERNATE 8 Y -1225 B-3851-0363 •WASHER,(USEONLYWITHITEM1220A) 8 Y 1230 A-3079 •STARTLOCKPLATE -5,-5A,-5C 4 1230A A-3086-1 •STARTLOCKPLATE -5AL 4 1230B A-3486 •STARTLOCKPLATE -5CL,-5DL,-5EL 4 1240 B-3384-3H •HEXHEADBOLT (WITH 4 Y C-3410( )-( ) SPINNER) 1240A B-3384-5H •HEXHEADBOLT (WITH 4 Y C-3434( )-( ) SPINNER) 1245 B-3851-0432 •WASHER 16 Y 1260 B-3384-10H •HEXHEADBOLT (WITH 8 Y C-3410-( )( ) OR 5798( ) SPINNER) 1260A B-3384-12H •HEXHEADBOLT (WITH 8 Y C-3434-( ) SPINNER) 1400 831-72 •SPRINGASSEMBLY-SEEFIGURE10-82 1
HC-b4TN-5, -5A, -5AL, -5C, -5CL, -5DL, -5EL
-5DL HC-B4TN-5DL-5EL HC-B4TN-5EL
-5 HC-B4TN-5-5A HC-B4TN-5A-5AL HC-B4TN-5AL-5C HC-B4TN-5C -5CL HC-B4TN-5CL
NOTE 1: COUNTERWEIGHTSLUGS ANDCOUNTERWEIGHTSLUG MOUNTINGHARDWAREARE APPLICATION SPECIFIC. COUNTERWEIGHTSLUG MOUNTINGHARDWAREMUSTBE REPLACEDATOVERHAUL.REFER TOHARTZELLAPPLICATION GUIDEMANUAL159(61-02-59).
NOTE 2: SPINNERASSEMBLIES ANDSPINNERMOUNTING HARDWAREAREAPPLICATION SPECIFIC.REFERTOHARTZELL APPLICATIONGUIDEMANUAL 159(61-02-59)ANDHARTZELL SPINNER MANUAL 127 (61-16-27).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-216Rev. 14 Apr/03
Clamp Assembly Exploded View Figure 10-80
770 840
840
800
730
720
860850
710
750 760
780
740
730790
CLAMP4.PLT
clamp 4
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-217
Rev. 19 Dec/0661-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-80 -700 838-67 •CLAMPASSEMBLY -5,-5A,-5C 4 -700A 838-67L •CLAMPASSEMBLY -5AL,-5CL 4 -700B 838-92L •CLAMPASSEMBLY -5DL 4 -700C 838-98L •CLAMPASSEMBLY -5EL 4 710 B-3838-3-2 ••COTTERPIN 2 Y 720 A-65 ••DOWELPIN,REPLACEDBYITEM720A 1 (PREHC-SB-61-285) 720A 101375 ••PLUG,PULL-REPLACESITEM720 1 (POSTHC-SB-61-285) 730 A-285 ••LINKSCREWSTAKINGPIN 3 Y 740 A-304 ••LINKSCREW 1 Y 750 A-321 ••CLAMPSOCKETSCREW 2 Y 760 A-1306 ••GASKET,BLADECLAMP 2 Y 770 A-1372 ••CLAMPBOLT 2 Y 770A A-1379 ••CLAMPBOLT-ALTERNATE 2 Y 780 A-1373 ••CLAMPNUT,SELFLOCKING 2 Y 790 A-2036-22 ••SCREW,SOCKETHEADCAP 2 Y 800 B-3007 ••COUNTERWEIGHT -5,-5A,-5C, 1 -5AL,-5CL, 800A B-3091-3 ••COUNTERWEIGHT -5DL 1 800B B-3328 ••COUNTERWEIGHT -5EL 1 840 C-1301-9S ••BLADECLAMP -5,-5A,-5C 1 840A C-1301-10S ••BLADECLAMP -5AL,-5CL, 1 -5DL,-5EL, 850 B-6544 ••CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 ••LUBRICATIONFITTING 2 Y
HC-b4TN-5, -5A, -5AL, -5C, -5CL, -5DL, -5EL
-5DL HC-B4TN-5DL-5EL HC-B4TN-5EL
-5 HC-B4TN-5-5A HC-B4TN-5A-5AL HC-B4TN-5AL-5C HC-B4TN-5C -5CL HC-B4TN-5CL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-218Rev. 14 Apr/03
830-( ) Start Lock Assembly Figure 10-81
830-32
830-32L
APS5044APS5045
1020109010801070
10601110
1100
1020109010801070
1060
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-219
Rev. 14 Apr/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-81 -1010 830-32 •STARTLOCKUNIT -5,-5A,-5C 4 -1010A 830-32L •STARTLOCKUNIT -5AL,-5CL, 4 -5DL,-5EL 1020 B-3489 ••BRACKET -5,-5A,-5C 1 1020A B-3488 ••BRACKET -5AL,-5CL, 1 -5DL,-5EL 1060 A-883 ••PIN 1 1070 A-3066 ••SPRING 1 Y 1080 B-3851-N832 ••WASHER 1 Y 1090 B-3838-3-3 ••COTTERPIN 1 Y 1100 A-3429 ••SCREW,SOCKETHEADCAP 1 Y
HC-b4TN-5, -5A, -5AL, -5C, -5CL, -5DL, -5EL
-5DL HC-B4TN-5DL-5EL HC-B4TN-5EL
-5 HC-B4TN-5-5A HC-B4TN-5A-5AL HC-B4TN-5AL-5C HC-B4TN-5C -5CL HC-B4TN-5CL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-220Rev. 14 Apr/03
831-72 Spring Assembly Figure 10-82
1410
1420
1440
1450
1480
1490
1520
1500
1510
APS5057.TIF
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-221
Rev. 14 Apr/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-82 -1400 831-72 •SPRINGASSEMBLY 1 1410 C-1948 ••PITCHCHANGEROD 1 1420 A-3497 ••THRUSTBEARING 1 1440 C-2855 ••CUP,SPRINGRETAINER 1 1450 A-1989 ••SPACER AR Y 1480 B-1993 ••SPACERTUBE 1 1490 A-3496 ••SPRING 1 1500 B-1994 ••RETAINER,REAR 1 1510 A-1949 ••SPLITRETAINER 1 Y 1520 A-1997 ••WASHER 1
HC-b4TN-5, -5A, -5AL, -5C, -5CL, -5DL, -5EL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-222Rev. 14 Apr/03
1200
4601010 380
1260
400 440430450
1210
10
50
80
60 170
180
150
1400
570
1230
560
610
600
520
200
890
500
1220
740650 670
640630
70
230
870
360
380
580
HC-b4TN-5F, -5FL, -5gL, -5HL Exploded View Figure 10-83
4WAY-5F.PLT
(Right-hand view shown)
620
590
530700
90 160
1215
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-223
Rev. 19 Dec/0661-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-b4TN-5F, -5FL, -5gL, -5HL
10-83 -1 HC-B4TN-5F, PROPELLERASSEMBLY RF -5FL,-5GL,-5HL
10 A-880-2 •SELF-LOCKINGNUT 1 Y 50 C-2303-5 •PISTONUNIT -5F 1 50A C-2303-5L •PISTONUNIT -5FL,-5GL, 1 -5HL 60 A-862-7 ••BUSHING,PLASTIC 1 70 B-4016 •LINKARM -5F 4 70A B-1901 •LINKARM-ALTERNATE -5F 4 70B B-4016L •LINKARM -5FL,-5GL, 4 -5HL 70C B-1901L •LINKARM-ALTERNATE -5FL,-5GL, 4 -5HL 80 A-1464 •LINKPINUNIT 4 Y 90 B-3840-6 •SCREW 4 Y 150 C-3317-121 •O-RING 1 Y 160 C-3317-426-2 •O-RING 1 Y 170 A-863 •FELTDUSTSEAL-REPLACEDBYITEM170A OBS PRE SL152A 170A B-1843 •FELTDUSTSEAL-REPLACESITEM170 1 Y POST SL152A 180 B-3840-6 •FEATHERINGSTOPSCREW 4 Y 200 B-3406 •CYLINDER 1 230 A-944 •LINKSCREWBUSHING 4 Y 360 A-2051 •HEXHEADBOLT 12 Y
-5F HC-B4TN-5F-5FL HC-B4TN-5FL-5GL HC-B4TN-5GL-5HL HC-B4TN-5HL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-224Rev. 19 Dec/06
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-83 380 C-3492 •PLATE,SPINNERMOUNTING 1 400 C-3317-230 •O-RING 1 Y 430 B-3339 •DOUBLEHEXAGONHEADBOLT 8 Y 440 A-2048-2 •STEELWASHER 8 Y 450 B-3808-4 •NUT,SELF-LOCKING 4 Y 460 B-3851-0432 •WASHER AR Y 500 840-139 •HUBUNIT RF 520 B-3897-1 ••EXPANSIONPLUG 4 Y 530 A-1891-( )A ••PILOTTUBE 4 560 C-3317-232 •O-RING 4 Y 570 A-1851-T •SPLITBEARING,BLADE 4 570A A-1851 •SPLITBEARING,BLADE, 4 ALTERNATE - SL 131A -571 A-1851-A ••RACE,HUBSIDE-USEWITHITEM570 1 -571A A-1851-TA ••RACE,HUBSIDE-USEWITHITEM570A 1 -572 A-1851-B ••RACE,BLADESIDE-USEWITHITEM570 1 -572A A-1851-TB ••RACE,BLADESIDE-USEWITHITEM570A 1 580 A-1877 ••BEARINGWIRERING 4 Y 590 B-6144-2 ••9/16"DIAMETERSTEELBALL 57 Y 590A B-6144-2-450 ••9/16"DIAMETERSTEELBALL RF (450PIECEBOX) 600 B-3742 •BALLSPACER 4 Y 610 A-1852 •BEARINGGUIDERING 4 620 A-1854 •WIRERETENTIONRING 4 Y 630 B-3840-6 •SCREW AR Y 640 A-1305 •BALANCEWEIGHT AR 650 A-6119 •LINKARMBUSHING 4 Y 670 B-3838-3-3 •COTTERPIN 4 Y 700 838-() •CLAMPASSEMBLY-SEEFIGURE10-84 4 740 A-304 ••LINKSCREW 1 Y 870 B-3384-3H •HEXHEADBOLT (WITH 4 Y C-3410-( )( ) OR 5798( ) SPINNER) 870A B-3384-5H •HEXHEADBOLT (WITH 4 Y C-3434-( ) SPINNER) 890 C-3317-240 •O-RING 1 Y 1010 830-() •STARTLOCKUNIT-SEEFIGURE10-85 4
HC-b4TN-5F, -5FL, -5gL, -5HL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-225
Rev. 19 Dec/0661-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-b4TN-5F, -5FL, -5gL, -5HL
10-83 1200 B-3808-4 •NUT- 8 Y 1210 B-3851-0463 •WASHER AR Y 1215 B-3851-0432 •WASHER 8 Y 1220 A-2016 •HEXHEADBOLT,PLATE 8 Y 1220A A-2016-2 •HEXHEADBOLT,ALTERNATE 8 Y -1225 B-3851-0363 •WASHER,(USEONLYWITHITEM1220A) 8 Y 1230 A-3079 •STARTLOCKPLATE -5F 4 1230A A-3495 •STARTLOCKPLATE -5FL,-5GL, 4 1260 B-3384-10H •HEXHEADBOLT (WITH 8 Y C-3410-( )( ) OR 5798( ) SPINNER) 1260A B-3384-12H •HEXHEADBOLT (WITH 8 Y C-3434-( ) SPINNER) 1400 831-72 •SPRINGASSEMBLY-SEEFIGURE10-86 1
NOTE 1: COUNTERWEIGHTSLUGS ANDCOUNTERWEIGHTSLUG MOUNTINGHARDWAREARE APPLICATION SPECIFIC. COUNTERWEIGHTSLUG MOUNTINGHARDWAREMUSTBE REPLACEDATOVERHAUL.REFER TOHARTZELLAPPLICATION GUIDEMANUAL159(61-02-59).
NOTE 2: SPINNERASSEMBLIES ANDSPINNERMOUNTING HARDWAREAREAPPLICATION SPECIFIC.REFERTOHARTZELL APPLICATIONGUIDEMANUAL 159(61-02-59)ANDHARTZELL SPINNER MANUAL 127 (61-16-27).
-5F HC-B4TN-5F-5FL HC-B4TN-5FL-5GL HC-B4TN-5GL-5HL HC-B4TN-5HL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-226Rev. 14 Apr/03
Clamp Assembly Exploded View Figure 10-84
770 840
840
800
730
720
860850
710
750 760
780
740
730790
CLAMP4.PLT
clamp 4
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-227
Rev. 19 Dec/0661-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-84 -700 838-67 •CLAMPASSEMBLY -5F 4 -700A 838-67L •CLAMPASSEMBLY -5FL 4 -700B 838-92L •CLAMPASSEMBLY -5GL, 4 -700C 838-98L •CLAMPASSEMBLY -5HL 4 710 B-3838-3-2 ••COTTERPIN 2 Y 720 A-65 ••DOWELPIN,REPLACEDBYITEM720A 1 (PREHC-SB-61-285) 720A 101375 ••PLUG,PULL-REPLACESITEM720 1 (POSTHC-SB-61-285) 730 A-285 ••LINKSCREWSTAKINGPIN 3 Y 740 A-304 ••LINKSCREW 1 Y 750 A-321 ••CLAMPSOCKETSCREW 2 Y 760 A-1306 ••GASKET,BLADECLAMP 2 Y 770 A-1372 ••CLAMPBOLT 2 Y 770A A-1379 ••CLAMPBOLT-ALTERNATE 2 Y 780 A-1373 ••CLAMPNUT,SELFLOCKING 2 Y 790 A-2036-22 ••SCREW,SOCKETHEADCAP 2 Y 800 B-3007 ••COUNTERWEIGHT -5F,-5FL 1 800A B-3091-3 ••COUNTERWEIGHT -5GL 1 800B B-3328 ••COUNTERWEIGHT -5HL 1 840 C-1301-9S ••BLADECLAMP -5F 1 840A C-1301-10S ••BLADECLAMP -5FL,-5GL, 1 -5HL 850 B-6544 ••CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 ••LUBRICATIONFITTING 2 Y
HC-b4TN-5F, -5FL, -5gL, -5HL
-5F HC-B4TN-5F-5FL HC-B4TN-5FL-5GL HC-B4TN-5GL-5HL HC-B4TN-5HL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-228Rev. 14 Apr/03
830-34( ) Start Lock Assembly Figure 10-85
830-34
830-34L
1020
APS5046APS5047
1020
1090108010701060
1100
1100
1090108010701060
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-229
Rev. 14 Apr/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-b4TN-5F, -5FL, -5gL, -5HL
10-85 -1010 830-34 •STARTLOCKUNIT -5F 4 -1010A 830-34L •STARTLOCKUNIT -5FL,-5GL, 4 -5HL 1020 B-3494 ••BRACKET -5F 1 1020A B-3493 ••BRACKET -5FL,-5GL, 1 -5HL 1060 A-883 ••PIN 1 1070 A-3066 ••SPRING 1 Y 1080 B-3851-N832 ••WASHER 1 Y 1090 B-3838-3-3 ••COTTERPIN 1 Y 1100 A-3429 ••SCREW,SOCKETHEADCAP 1 Y
-5F HC-B4TN-5F-5FL HC-B4TN-5FL-5GL HC-B4TN-5GL-5HL HC-B4TN-5HL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-230Rev. 14 Apr/03
831-72 Spring Assembly Figure 10-86
1410
1420
1440
1450
1480
1490
1520
1500
1510
APS5057.TIF
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-231
Rev. 14 Apr/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-86 -1400 831-72 •SPRINGASSEMBLY 1 1410 C-1948 ••PITCHCHANGEROD 1 1420 A-3497 ••THRUSTBEARING 1 1440 C-2855 ••CUP,SPRINGRETAINER 1 1450 A-1989 ••SPACER AR Y 1480 B-1993 ••SPACERTUBE 1 1490 A-3496 ••SPRING 1 1500 B-1994 ••RETAINER,REAR 1 1510 A-1949 ••SPLITRETAINER 1 Y 1520 A-1997 ••WASHER 1
HC-b4TN-5F, -5FL, -5gL, -5HL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-232Rev. 19 Dec/06
1200
4601010 870
380460 450 400 440
430
360
380
1260
1210
70230 90
80
6555
60 160 170620
610
590
600570
560
580520
530
10
50
180
150
1400
280260
670
270250
890
200
650 740 500
630640
700
12301220
HC-b4TN-5JL, -5kL, -5ML, -5NL, -5PL, -5QL Exploded View Figure 10-87
4WAY-5K.PLT
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-233
Rev. 17 Jun/0461-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-87 -1 PROPELLERASSEMBLY RF
10 A-880-2 •SELF-LOCKINGNUT 1 Y 50 C-2303-6L •PISTONUNIT 1 55 A-717 ••GUIDEROD 4 60 A-862-7 ••BUSHING,PLASTIC 1 65 A-114-A ••STAKINGPIN 4 70 B-4016L •LINKARM 4 70B B-1901L •LINKARM-ALTERNATE 4 80 A-1464 •LINKPINUNIT 4 Y 90 B-3840-6 •SCREW 4 Y 150 C-3317-121 •O-RING 1 Y 160 C-3317-426-2 •O-RING 1 Y 170 A-863 •FELTDUSTSEAL-REPLACEDBY OBS ITEM 170A PRE SL152A 170A B-1843 •FELTDUSTSEAL-REPLACESITEM170 1 Y POST SL152A 180 B-3840-6 •FEATHERINGSTOPSCREW 4 Y 200 B-3406 •CYLINDER 1 230 A-944 •LINKSCREWBUSHING 4 Y -240 834-13 •GUIDECOLLARUNIT RF 250 C-3407 ••GUIDECOLLAR 1 260 A-3023 ••PLASTICBUSHING 4 270 A-114-C ••STAKINGPIN 1 280 A-2038-14 ••SCREW,SOCKETHEADCAP 1 Y 360 A-2051 •HEXHEADBOLT 12 Y 380 C-3492 •PLATE,SPINNERMOUNTING 1 400 C-3317-230 •O-RING 1 Y 430 B-3339 •DOUBLEHEXAGONHEADBOLT 8 Y 440 A-2048-2 •STEELWASHER 8 Y 450 B-3808-4 •NUT,SELF-LOCKING 4 Y 460 B-3851-0432 •WASHER AR Y
HC-b4TN-5JL, -5kL, -5ML, -5NL, -5PL, -5QL
HC-B4TN-5JL,-5KL,-5ML,-5NL, -5PL,-5QL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-234Rev. 19 Dec/06
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-87 500 840-139 •HUBUNIT RF 520 B-3897-1 ••EXPANSIONPLUG 4 Y 530 A-1891-( )A ••PILOTTUBE 4 560 C-3317-232 •O-RING 4 Y 570 A-1851-T •SPLITBEARING,BLADE 4 570A A-1851 •SPLITBEARING,BLADE, 4 ALTERNATE - SL 131A -571 A-1851-A ••RACE,HUBSIDE-USEWITHITEM570 1 -571A A-1851-TA ••RACE,HUBSIDE-USEWITHITEM570A 1 -572 A-1851-B ••RACE,BLADESIDE-USEWITHITEM570 1 -572A A-1851-TB ••RACE,BLADESIDE-USEWITHITEM570A 1 580 A-1877• •BEARINGWIRERING 4 Y 590 B-6144-2 ••9/16"DIAMETERSTEELBALL 57 Y 590A B-6144-2-450 ••9/16"DIAMETERSTEELBALL RF (450PIECEBOX) 600 B-3742 •BALLSPACER 4 Y 610 A-1852 •BEARINGGUIDERING 4 620 A-1854 •WIRERETENTIONRING 4 Y 630 B-3840-6 •SCREW AR Y 640 A-1305 •BALANCEWEIGHT AR 650 A-6119 •LINKARMBUSHING 4 Y 670 B-3838-3-3 •COTTERPIN 4 Y 700 838-() •CLAMPASSEMBLY-SEEFIGURE10-88 4 740 A-304 ••LINKSCREW 1 Y 870 B-3384-3H •HEXHEADBOLT (WITH 4 Y C-3410-( )( ) OR 5798( ) SPINNER) 870A B-3384-5H •HEXHEADBOLT (WITH 4 Y C-3434-( ) SPINNER) 890 C-3317-240 •O-RING 1 Y 1010 830-() •STARTLOCKUNIT-SEEFIGURE10-89 4 1200 B-3808-4 •NUT -REPLACESITEM1200A 8 Y 1210 B-3851-0463 •WASHER AR Y 1220 A-2016 •HEXHEADBOLT,PLATE 8 Y 1220A A-2016-2 •HEXHEADBOLT,ALTERNATE 8 Y -1225 B-3851-0363 •WASHER,(USEONLYWITHITEM1220A) 8 Y
HC-b4TN-5JL, -5kL, -5ML, -5NL, -5PL, -5QL
Page 2 of 2Jun/13
TEMPORARY REVISION NO. 027To Manual 61-10-18
This Temporary Revision is now considered a part of Hartzell Propeller Inc. Steel Hub Turbine Propeller Maintenance Manual 118F.
NOTE: Record the incorporation of this temporary revision on the RECORD OF TEMPORARY REVISIONS sheet at the front of the manual.
Insert this Temporary Revision in the ILLUSTRATED PARTS LIST chapter with this transmittal page facing page 10-234 (Rev. 19 Dec/06).
Reason for issue: To supersede Spring Assembly Part Number 831-72 only for the HC-B4TN-5NL installed on the Dehavilland DHC-3 under the STC-SA09866SC (Texas Turbines) and for the HC-B4TN-5NL installed on the Cessna 208(B) under the STC-SA10841SC Supervan Systems Ltd. (Texas Turbines) with Spring Assembly Part Number 831-73.
NOTE: See page 1 of this Temporary Revision.
© 2013 - Hartzell Propeller Inc. - All rights reserved
TR-027ILLUSTRATED PARTS LIST
PROPELLER MAINTENANCE MANUAL118F
1230 A-3495 • START LOCK PLATE 4
1260 B-3384-10H • HEX HEAD BOLT (WITH 8 Y C-3410-( )( ) OR 5798( ) SPINNER)
1260A B-3384-12H • HEX HEAD BOLT (WITH 8 Y C-3434-( ) SPINNER)
1400 831-72 • SPRING ASSEMBLY - SEE FIGURE 10-90 -5JL, -5KL, -5ML 1 ITEM 1400 SPRING ASSEMBLY IS -5NL, -5PL SUPERSEDED BY ITEM 1400A SPRING ASSEMBLY ONLY FOR THE HC-B4TN-5NL INSTALLED ON THE DEHAVILLAND DHC-3 UNDER THE STC-SA09866SC SUPERVAN SYSTEMS LTD. (TEXAS TURBINES) AND FOR THE CESSNA 208(B) UNDER THE STC-SA10841SC SUPERVAN SYSTEMS LTD. (TEXAS TUBINES).
1400A 831-73 • SPRING ASSEMBLY - SEE FIGURE 10-91 -5NL, -5QL 1 ITEM 1400A SPRING ASSEMBLY SUPERSEDES ITEM 1400 SPRING ASSEMBLY ONLY FOR THE HC-B4TN-5NL ON THE DEHAVILLAND DHC-3 UNDER THE STC-SA09866SC SUPERVAN SYSTEMS LTD. (TEXAS TURBINES) AND THE HC-B4TN-5NL ON THE CESSNA 208(B) UNDER THE STC-SA10841SC SUPERVAN SYSTEMS LTD. (TEXAS TURBINES).
HC-B4TN-5JL, -5KL, -5ML, -5NL, -5PL, -5QL
-5QL HC-B4TN-5QL-5JL HC-B4TN-5JL-5KL HC-B4TN-5KL-5ML HC-B4TN-5ML-5NL HC-B4TN-5NL -5PL HC-B4TN-5PL
NOTE 1: COUNTERWEIGHT SLUGS AND COUNTERWEIGHT SLUG MOUNTING HARDWARE ARE APPLICATION SPECIFIC. COUNTERWEIGHT SLUG MOUNTING HARDWARE MUST BE REPLACED AT OVERHAUL. REFER TO HARTZELL APPLICATION GUIDE MANUAL 159 (61-02-59).
NOTE 2: SPINNER ASSEMBLIES AND SPINNER MOUNTING HARDWARE ARE APPLICATION SPECIFIC. REFER TO HARTZELL APPLICATION GUIDE MANUAL 159 (61-02-59) AND HARTZELL SPINNER MANUAL 127 (61-16-27).
PROPELLER MAINTENANCE MANUAL118F
FIG./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMBER NUMBER STOCK NUMBER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
ILLUSTRATED PARTS LIST TR-027 Page 1 of 2Jun/13
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-235
Rev. 14 Apr/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
1230 A-3495 •STARTLOCKPLATE 4 1260 B-3384-10H •HEXHEADBOLT (WITH 8 Y C-3410-( )( ) OR 5798( ) SPINNER) 1260A B-3384-12H •HEXHEADBOLT (WITH 8 Y C-3434-( ) SPINNER) 1400 831-72 •SPRINGASSEMBLY-SEEFIGURE10-90-5JL,-5KL,-5ML 1 FORTHEDEHAVILLANDDHC-3, -5NL,-5PL (HC-B4TN-5NL)STC-SA09866SCTEXAS TURBINESONLY,THE1400SPRINGASSEMBLY ISSUPERSEDEDBYTHE1400ASPRING ASSEMBLY. 1400A 831-73 •SPRINGASSEMBLY-SEEFIGURE10-91-5QL 1 THE1400ASPRINGASSEMBLYISTO BEUSEDONLYONHC-B4TN-5QL PROPELLERS,ANDTHEDEHAVILLAND DHC-3STC-SA09866SCTEXASTURBINES (HC-B4TN-5NL).
HC-b4TN-5JL, -5kL, -5ML, -5NL, -5PL, -5QL
-5QL HC-B4TN-5QL-5JL HC-B4TN-5JL-5KL HC-B4TN-5KL-5ML HC-B4TN-5ML-5NL HC-B4TN-5NL -5PL HC-B4TN-5PL
NOTE 1: COUNTERWEIGHTSLUGS ANDCOUNTERWEIGHTSLUG MOUNTINGHARDWAREARE APPLICATION SPECIFIC. COUNTERWEIGHTSLUG MOUNTINGHARDWAREMUSTBE REPLACEDATOVERHAUL.REFER TOHARTZELLAPPLICATION GUIDEMANUAL159(61-02-59).
NOTE 2: SPINNERASSEMBLIES ANDSPINNERMOUNTING HARDWAREAREAPPLICATION SPECIFIC.REFERTOHARTZELL APPLICATIONGUIDEMANUAL 159(61-02-59)ANDHARTZELL SPINNER MANUAL 127 (61-16-27).
TEXT NO LONGER VALID -
REFER TO TEMPORARY
REVISION
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-236Rev. 14 Apr/03
Clamp Assembly Exploded View Figure 10-88
770 840
840
800
730
720
860850
710
750 760
780
740
730790
CLAMP4.PLT
clamp 4
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-237
Rev. 19 Dec/0661-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-88 -700 838-92L •CLAMPASSEMBLY -5JL,-5ML, 4 -5PL -700A 838-98L •CLAMPASSEMBLY -5KL,-5NL, 4 -5QL 710 B-3838-3-2 ••COTTERPIN 2 Y 720 A-65 ••DOWELPIN,REPLACEDBYITEM720A 1 (PREHC-SB-61-285) 720A 101375 ••PLUG,PULL-REPLACESITEM720 1 (POSTHC-SB-61-285) 730 A-285 ••LINKSCREWSTAKINGPIN 3 Y 740 A-304 ••LINKSCREW 1 Y 750 A-321 ••CLAMPSOCKETSCREW 2 Y 760 A-1306 ••GASKET,BLADECLAMP 2 Y 770 A-1372 ••CLAMPBOLT 2 Y 770A A-1379 ••CLAMPBOLT-ALTERNATE 2 Y 780 A-1373 ••CLAMPNUT,SELFLOCKING 2 Y 790 A-2036-22 ••SCREW,SOCKETHEADCAP 2 Y 800 B-3091-3 ••COUNTERWEIGHT -5JL,-5ML, 1 -5PL 800B B-3328 ••COUNTERWEIGHT -5KL,-5NL, 1 -5Ql 840 C-1301-10S ••BLADECLAMP 1 850 B-6544 ••CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 ••LUBRICATIONFITTING 2 Y
HC-b4TN-5JL, -5kL, -5ML, -5NL, -5PL, -5QL
-5QL HC-B3TN-5QL-5JL HC-B3TN-5JL-5KL HC-B3TN-5KL-5ML HC-B3TN-5ML-5NL HC-B3TN-5NL -5PL HC-B3TN-5PL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-238Rev. 14 Apr/03
830-34L Start Lock Assembly Figure 10-89
APS5047
1020
1100
1090
1080
1070
1060
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-239
Rev. 14 Apr/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-89 -1010 830-34L •STARTLOCKUNIT 4 1020 B-3493 ••BRACKET 1 1060 A-883 ••PIN 1 1070 A-3066 ••SPRING 1 Y 1080 B-3851-N832 ••WASHER 1 Y 1090 B-3838-3-3 ••COTTERPIN 1 Y 1100 A-3429 ••SCREW,SOCKETHEADCAP 1 Y
HC-b4TN-5JL, -5kL, -5ML, -5NL, -5PL, -5QL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-240Rev. 14 Apr/03
831-72 Spring Assembly Figure 10-90
1410
1420
1440
1450
1480
1490
1520
1500
1510
APS5073.TIF
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-241
Rev. 14 Apr/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-90 -1400 831-72 •SPRINGASSEMBLY 1 1410 C-1948 ••PITCHCHANGEROD 1 1420 A-3497 ••THRUSTBEARING 1 1440 C-2855 ••CUP,SPRINGRETAINER 1 1450 A-1989 ••SPACER AR Y 1480 B-1993 ••SPACERTUBE 1 1490 A-3496 ••SPRING 1 1500 B-1994 ••RETAINER,REAR 1 1510 A-1949 ••SPLITRETAINER 1 Y 1520 A-1997 ••WASHER 1
HC-b4TN-5JL, -5kL, -5ML, -5NL, -5PL
-5JL HC-B4TN-5JL-5KL HC-B4TN-5KL-5ML HC-B4TN-5ML-5NL HC-B4TN-5NL -5PL HC-B4TN-5PL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-242Rev. 14 Apr/03
831-73 Spring Assembly Figure 10-91
1410
1440
1420
1430
1450
1480
1460
1490
1470
1500
1510
APS5073.TIF
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-243
Rev. 14 Apr/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-91 -1400 831-73 •SPRINGASSEMBLY 1 1410 C-1948 ••PITCHCHANGEROD 1 1420 A-3497 ••THRUSTBEARING 1 1430 A-4018 ••SPACER 1 1440 C-2855 ••CUP,SPRINGRETAINER 1 1450 A-1989 ••SPACER AR Y 1460 B-1826 ••SPRING 1 1470 A-3401 ••EXTENSION,SPRING 1 1480 B-1993 ••SPACERTUBE 1 1490 A-3496 ••SPRING 1 1500 B-1994 ••RETAINER,REAR 1 1510 A-1949 ••SPLITRETAINER 1 Y
HC-b4TN-5QL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-244Rev. 17 Jun/04
100120 110
16060 17055
9080
50
10
23070
65
610
590
600
620
530
560
570
580520
700
400 430440
950 960940
970
150180
1400
260630
640
740
670650280250
890
270
500
200
870460
490
460450
360
1600
HC-A3(MV,V)F-7, -7A, -7b Exploded ViewFigure 10-92
A3VF-7.PLT
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-245
Rev. 19 Dec/0661-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-A3(MV,V)F-7, -7A, -7b
10-92 HC-A3(MV,V)F-7, PROPELLERASSEMBLY RF -7A,-7B 10 A-880-1 •SELF-LOCKINGNUT 1 Y 50 C-1451-2 •PISTONUNIT 1 55 A-817-1 ••GUIDEROD 3 60 A-862 ••BUSHING,PLASTIC 1 65 A-114-B ••STAKINGPIN,SUPERSEDEDBYITEM65A 3 65A B-6582-0875 ••STAKINGPIN,SUPERSEDESITEM65 3 70 B-1901 •LINKARM 3 80 A-1464 •LINKPINUNIT 3 Y 90 B-3840-6 •SCREW 3 Y 100 A-2037 •SCREW,SOCKETHEADCAP 3 Y 110 B-3368 •JAMNUT 3 Y 120 A-1444 •WASHER-REPLACEDBYITEM120A 120A A-1444-1 •WASHER-REPLACESITEM120 3 Y 150 C-3317-020 •O-RING,PILOTTUBE 1 Y -155 C-3317-012-2 •O-RING,ROD 1 Y 160 C-3317-343-2 •O-RING,PISTON 1 Y 170 A-863 •FELTDUSTSEAL-REPLACEDBYITEM170A OBS PRE SL152A 170A B-1843 •FELTDUSTSEAL-REPLACESITEM170 1 Y POST SL152A 180 B-3720 •HEXHEADBOLT 4 Y 200 B-854-1 •CYLINDER 1 230 A-944 •LINKSCREWBUSHING 3 Y -240 834-1A •GUIDECOLLARUNIT RF -240A 834-1B •GUIDECOLLARUNIT-ALTERNATE RF 250 B-1402A ••GUIDECOLLAR 1 ONLYAVAILABLEASPARTOFITEM240A 250A B-1402B ••GUIDECOLLAR-ALTERNATE 1 ONLYAVAILABLEASPARTOFITEM240A 260 A-116D-1 ••BUSHING,PLASTIC 3 270 A-114-C ••STAKINGPIN 1 280 A-2038-12 ••SCREW,SOCKETHEADCAP 1 Y 360 B-3384-4H ••HEXHEADBOLT 6 Y -370 A-3491 •SPINNERMOUNTINGKIT RF 400 C-3317-228 •O-RING,SHAFT 1 Y
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-246Rev. 17 Jun/04
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-A3(MV,V)F-7, -7A, -7b
10-92 430 A-1328-1 •DOUBLEHEXHEADBOLT 6 Y 440 A-1381 •STEELWASHER 6 Y 450 B-3808-4 ••NUT,SELF-LOCKING 6 Y 460 B-3851-0432 ••WASHER 18 Y 490 B-3490 ••BRACKET,SPINNERMOUNTING, 3 SUPERSEDEDBYITEM490A 490A C-6932 ••BRACKET,SPINNERMOUNTING, 3 SUPERSEDES ITEM 490 500 840-82 •HUBUNIT 1 520 B-7070-17 ••PLUG-SUPERSEDESITEM520 3 Y 530 A-1496 ••PILOTTUBE-SUPERSEDESBY 3 ITEM 530A 530A D-7080 ••PILOTTUBE-SUPERSEDESITEM530 3 -540 B-6138-8-8 ••DOWEL,0.5002x1INCH 2 Y 560 C-3317-230 •O-RING,BLADE 3 Y 570 A-971 •SPLITBEARING,BLADE 3 580 A-2027 •BEARINGWIRERING 3 Y 590 B-6144-2 ••9/16"DIAMETERSTEELBALL 57 Y 590A B-6144-2-450 ••9/16"DIAMETERSTEELBALL RF (450PIECEBOX) 600 A-311 •BALLSPACER 3 Y 610 A-972 •BEARINGGUIDERING 3 620 A-974 •WIRERETENTIONRING 3 Y 630 B-3840-6 •SCREW AR Y 640 A-48 •BALANCEWEIGHT AR 650 A-6119 •LINKARMBUSHING 3 Y 670 B-3838-3-3 •COTTERPIN 3 Y 700 838-() •CLAMPASSEMBLY-SEEFIGURE10-93 3 740 A-304 ••LINKSCREW 1 Y 870 B-3384-18 ••HEXHEADBOLT-SUPERSEDEDBY 6 Y ITEM 870A 870A B-3384-18H ••HEXHEADBOLT-SUPERSEDES 6 Y ITEM 870 890 C-3317-235 •O-RING,CYLINDER 1 Y 940 B-3840-8 •SCREW,PLATE 4 Y 950 A-1467 •PLATE,RINGRETENTION 1
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-247
Rev. 14 Apr/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-92 960 A-859 •SPLITRETAINER 1 970 A-1869 •SPACER V-7A,MV-7A 1 1400 831-37 •SPRINGASSEMBLY-SEEFIGURE10-94 1 1600 C-3630-1 •BETAVALVEASSEMBLY-SEE 1 FIGURE10-95 1600A C-3630-2 •BETAVALVEASSEMBLY, 1 ALTERNATE-SEEFIGURE10-96
HC-A3(MV,V)F-7, -7A, -7b
NOTE 1: COUNTERWEIGHTSLUGSAND COUNTERWEIGHTSLUGMOUNTING HARDWAREAREAPPLICATION SPECIFIC.COUNTERWEIGHTSLUG MOUNTINGHARDWAREMUSTBE REPLACEDATOVERHAUL. REFERTOHARTZELLAPPLICATION GUIDEMANUAL159(61-02-59).
NOTE 2: SPINNERASSEMBLIES AND SPINNER MOUNTINGHARDWAREARE APPLICATION SPECIFIC. REFER TO HARTZELLAPPLICATIONGUIDE MANUAL 159 (61-02-59) AND HARTZELLSPINNERMANUAL127 (61-16-27).
V-7 HC-A3(MV,V)F-7V-7A HC-A3(MV,V)F-7AV-7B HC-A3(MV,V)F-7B
MV-7 HC-A3(MV,V)F-7MV-7A HC-A3(MV,V)F-7AMV-7B HC-A3(MV,V)F-7B
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-248Rev. 14 Apr/03
Clamp Assembly Exploded View Figure 10-93
CLAMP2.PLT
840
800
770 840
710
730
720
860
860
850
850
750
740
760
730790
780
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-249
Rev. 19 Dec/0661-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-93 -700 838-80 •CLAMPASSEMBLY VF-7,-VF-7A 3 -700A 838-113 •CLAMPASSEMBLY VF-7B -700B 838-1080 •CLAMPASSEMBLY MVF-7, 3 MVF-7A -700C 838-1113 •CLAMPASSEMBLY MVF-7B 3 710 B-3838-3-2 ••COTTERPIN 2 Y 720 A-65 ••DOWELPIN,REPLACEDBYITEM720A 1 (PREHC-SB-61-285) 720A 101375 ••PLUG,PULL-REPLACESITEM720 1 (POSTHC-SB-61-285) 730 A-285 ••LINKSCREWSTAKINGPIN 3 Y 740 A-304 ••LINKSCREW 1 Y 750 A-321 ••CLAMPSOCKETSCREW 2 Y 760 A-47-1 ••GASKET,BLADECLAMP VF-7,VF-7A, 2 Y VF-7B 760A A-6871-1 ••GASKET,BLADECLAMP MVF-7, 2 Y MVF-7A, MVF-7B 770 A-2017 ••CLAMPBOLT 2 Y -775 A-2031 ••WASHER 2 Y 780 A-2043-1 ••CLAMPNUT,SELFLOCKING 2 Y 790 A-2036-22 ••SCREW,SOCKETHEADCAP VF-7B, 2 Y MVF-7B 790A A-2036-24 ••SCREW,SOCKETHEADCAP VF-7,F-7A 2 Y MVF-7, MVF-7A 800 833-29RL ••COUNTERWEIGHT VF-7,VF-7A 1 MVF-7, MVF-7A 800A C-3669 ••COUNTERWEIGHT VF-7B 1 MVF-7B -810 B-3663-3 •••SLUG VF-7B 1 MVF-7B -810A A-890-12 •••SLUG VF-7,VF-7A 2 MVF-7, MVF-7A -820 B-3386-14H •••BOLT VF-7B, 2 Y MVF-7B -820A B-3384-10H •••BOLTF-7,F-7A 4 Y MVF-7, MVF-7A 840 C-3-1A ••BLADECLAMP VF-7,F-7A, 1 F-7B 840A D-6831-1A ••BLADECLAMP MVF-7,MVF-7A 1 MVF-7B 850 B-6544 ••CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 ••LUBRICATIONFITTING 2 Y
HC-A3(MV,V)F-7, -7A, -7b
V-7 HC-A3VF-7V-7A HC-A3VF-7AV-7B HC-A3VF-7B
MV-7 HC-A3MVF-7MV-7A HC-A3MVF-7AMV-7B HC-A3MVF-7B
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-250Rev. 14 Apr/03
831-37 Spring Assembly Figure 10-94
1410
1530
1440
1460
1490
1430
1500
1510
APS5057.TIF
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-251
Rev. 14 Apr/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-94 -1400 831-37 •SPRINGASSEMBLY 1 1410 B-3421-1 ••PITCHCHANGEROD 1 1430 B-1461 ••SPACER 1 1440 A-3613 ••CUP,SPRINGRETAINER 1 1460 B-1453 ••SPRING 1 1490 B-1454 ••SPRING 1 1500 A-1460 ••REARRETAINER 1 1510 A-867 ••SPLITRETAINER 1 Y 1530 B-3720 ••BOLT 4 Y
HC-A3(MV,V)F-7, -7A, -7b
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-252Rev. 14 Apr/03
C-3630-1 beta Valve Figure 10-95
3630-1.PLT
161016301620
16401650
1660
1670
1680
PITCHCHANGEROD (REF.)
RETAININGRING(REF.)
1700
1710
1730
1690
1720
1750
1740
1760
1770
1780
1790
18001810
1820
184018601850
1870
1830
1880REF.
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-253
Rev. 14 Apr/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-95 -1600 C-3630-1 •BETAVALVE RF 1610 A-2678 ••SELFLOCKINGNUT 1 Y 1610A B-3368 ••CHECKNUT-ALTERNATE 2 Y 1620 A-2246-1 ••SPACER 1 1620A A-2246-8 ••SPACER-ALTERNATE 1 1630 C-3317-012-2 ••O-RING 1 Y 1640 B-3645 ••SPRINGRETAINER 1 1650 A-3607 ••OUTERSPRING 1 1660 A-3608 ••INNERSPRING 1 1670 B-3606 ••BETAFEEDBACKROD 1 1680 B-6378-0750 ••ROLLPIN 1 Y 1690 C-3317-014 ••O-RING 1 Y 1700 A-3619-1 ••REVERSEPITCHINDICATORPIN 1 1710 A-3641 ••BETAVALVEWASHER 1 1720 B-3631-1 ••BETAVALVESLEEVE 1 1730 C-3317-024 ••O-RING 1 Y 1740 C-3317-116 ••O-RING 2 Y 1750 B-3602 ••BETAVALVESHAFTADAPTOR 1 1760 C-3317-028 ••O-RING 1 Y 1770 B-3632 ••BETAVALVESPOOL 1 1780 B-6132-0125 ••SPRINGPIN 1 Y 1790 B-3633 ••BETAVALVEPUSHROD 1 1800 C-3317-006 ••O-RING 1 Y 1810 C-3317-141 ••O-RING 1 Y 1820 C-3317-111 ••O-RING 1 Y 1830 B-3611 ••ENGINECOVER-SUPERSEDEDBY 1 ITEM 1830A 1830A B-2692 ••ENGINECOVER-SUPERSEDESITEM1830 1 1840 B-3397 ••NUT 1 Y 1850 A-3634 ••VALVEBUSHING 1 Y 1860 A-3621-2 ••RODENDFITTING 1 1870 A-3622 ••RODENDCAP 1 1880 B-6635-34 ••SETSCREW 1 Y
HC-A3(MV,V)F-7, -7A, -7b
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-254Rev. 14 Apr/03
3630-2.PLT
C-3630-2 beta Valve Figure 10-96
16101630
1620
16401650
1660
1670
1680
PITCHCHANGEROD (REF.)
RETAININGRING(REF.)
1700
1710
1730
1690
1720
1750
1740
1760
1790
1800
1810
1840 18601850
1870
1830
1880REF.
1820
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-255
Rev. 19 Dec/0661-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-A3(MV,V)F-7, -7A, -7b
10-96 -1600 C-3630-2 •BETAVALVE RF 1610 A-2678 ••SELFLOCKINGNUT 1 Y 1620 A-2246-1 ••SPACER 1 1620A A-2246-8 ••SPACER-ALTERNATE 1 1630 C-3317-012-2 ••O-RING 1 Y 1640 B-3645 ••SPRINGRETAINER 1 Y 1650 A-3607 ••OUTERSPRING 1 1660 A-3608 ••INNERSPRING 1 1670 B-3606 ••BETAFEEDBACKROD 1 1680 B-6378-0750 ••ROLLPIN 1 Y 1690 C-3317-014 ••O-RING 1 Y 1700 A-3619-2 ••REVERSEPITCHINDICATORPIN 1 1700A 101345 ••PIN,INDICATIOR,PITCH-UNIT 1 1710 A-3641 ••BETAVALVEWASHER 1 1720 B-3631-1 ••BETAVALVESLEEVE 1 1730 C-3317-024 ••O-RING,SUPERSEDED 1 Y BYITEM1730A 1730A SUPPLIEDBY ••O-RING,SUPERSEDESITEM1730 1 Y ENGINE MANUFACTURER 1740 C-3317-116 ••O-RING 2 Y 1750 B-3602 ••BETAVALVESHAFTADAPTOR, 1 SUPERSEDEDBYITEM1750A 1750A SUPPLIEDBY ••BETAVALVESHAFTADAPTOR, 1 ENGINE MANUFACTURER SUPERSEDES ITEM 1750 1760 C-3317-028 ••O-RING,SUPERSEDEDBYITEM1760A 1 Y 1760A SUPPLIEDBY ••O-RING,SUPERSEDESITEM1760 1 Y ENGINE MANUFACTURER 1790 B-3652 ••BETAVALVEPUSHROD 1 1800 C-3317-006 ••O-RING 1 Y 1810 C-3317-141 ••O-RING 1 Y 1820 C-3317-111 ••O-RING 1 Y 1830 B-3611 ••ENGINECOVER-SUPERSEDEDBY 1 ITEM 1830A 1830A B-2692 ••ENGINECOVER-SUPERSEDESITEM1830 1 1840 B-3397 ••NUT 1 Y 1850 A-3634 ••VALVEBUSHING 1 Y 1860 A-3621-2 ••RODENDFITTING 1 1870 A-3622 ••RODENDCAP 1 1880 B-6635-34 ••SETSCREW 1 Y
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-256Rev. 19 Dec/06
HC-b3TF-7, -7A, -7b, -7C Exploded View Figure 10-97
86
100120 110
16060 17055
9080
50
10
23070
65
610
600
620
530
560
570
580520
700
400 430440
950 960940
150180
1400
260630
640
740
670650280250
890
270
500
200
870460
450
360
1600
590
380
B3TF-7.PLT
365
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-257
Rev. 19 Dec/0661-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-b3TF-7, -7A, -7b, -7C
-7 HC-B3TF-7-7A HC-B3TF-7A-7B HC-B3TF-7B-7C HC-B3TF-7C
10-97 HC-B3TF-7,-7A, PROPELLERASSEMBLY RF -7B,-7C
10 A-880-1 •SELF-LOCKINGNUT 1 Y
50 C-1451-2 •PISTONUNIT 1 55 A-817-1 •GUIDEROD 3 60 A-862 ••BUSHING,PLASTIC 1 65 A-114-B ••STAKINGPIN,SUPERSEDEDBYITEM65A 3 65A B-6582-0875 ••SPRINGPIN,3/16",CRES- 3 SUPERSEDES ITEM 65 70 B-1901 •LINKARM 3 80 A-1464 •LINKPINUNIT 3 Y 90 B-3840-6 •SCREW 3 Y 100 A-2037 •SCREW,SOCKETHEADCAP 3 Y 110 B-3368 •JAMNUT 3 Y 120 A-1444 •WASHER-REPLACEDBYITEM120A -7,-7A,-7B 120A A-1444-1 •WASHER-REPLACESITEM120A -7,-7A,-7B 3 Y 120B A-719 •WASHER-7C 3 Y 150 C-3317-020 •O-RING 1 Y 160 C-3317-343-2 •O-RING 1 Y 170 A-863 •FELTDUSTSEAL-REPLACEDBYITEM170A OBS PRE SL152A 170A B-1843 •FELTDUSTSEAL-REPLACESITEM170 1 Y POST SL152A 180 B-3720 •HEXHEADBOLT 4 Y 200 B-854-1 •CYLINDER 1 230 A-944 •LINKSCREWBUSHING 3 Y
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-258Rev. 19 Dec/06
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-97 -240 834-1A •GUIDECOLLARUNIT RF -240A 834-1B •GUIDECOLLARUNIT-ALTERNATE RF 250 B-1402A ••GUIDECOLLAR 1 250A B-1402B ••GUIDECOLLAR-ALTERNATE 1 260 A-116D-1 ••BUSHING,PLASTIC 3 270 A-114-C ••STAKINGPIN 1 280 A-2038-12 ••SCREW,SOCKETHEADCAP 1 Y 360 B-3384-1H ••HEXHEADBOLT SPINNER 6 Y A-3640( )
360A B-3384-4H ••HEXHEADBOLT SPINNER 6 Y 835-39( ) -365 B-3851-0463 ••WASHER 6 y -370 A-3648 •SPINNERMOUNTINGKIT SPINNER 1 A-3640( )
-370A A-3491 •SPINNERMOUNTINGKIT SPINNER 1 835-39( )
380 C-3643 ••SPINNERSUPPORTPLATE 1 400 C-3317-228 •O-RING 1 Y 430 A-1328-1 •DOUBLEHEXHEADBOLT 6 Y 440 A-1381 •STEELWASHER 6 Y 450 B-3808-4 ••NUT,SELF-LOCKING 6 Y 460 B-3851-0432 ••WASHER SPINNER 6 Y A-3640( ) 460 B-3851-0432 ••WASHER SPINNER 18 Y 835-39( )
HC-b3TF-7, -7A, -7b, -7C
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-259
Rev. 19 Dec/0661-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-b3TF-7, -7A, -7b, -7C
10-97 490 B-3490 ••BRACKET,SPINNERMOUNTING, SPINNER 3 SUPERSEDEDBYITEM490A 835-39() NOTE:THEPARTNUMBEROFALLTHREE SPINNERMOUNTINGBRACKETSMUSTBE THESAME. 490A C-6932 ••BRACKET,SPINNERMOUNTING, SPINNER 3 SUPERSEDES ITEM 490 835-39( ) NOTE:THEPARTNUMBEROFALLTHREE SPINNERMOUNTINGBRACKETSMUSTBE THESAME. 500 840-116 •HUBUNIT 1 520 B-3897-1 ••EXPANSIONPLUG 3 Y 530 A-1891-( )A ••PILOTTUBE 3 -540 B-6138-8-8 ••DOWEL,0.5002x1INCH 2 Y 560 C-3317-232 •O-RING 3 Y 570 A-1851-T •SPLITBEARING,BLADE 3 570A A-1851 •SPLITBEARING,BLADE, 3 ALTERNATE - SL 131A -571 A-1851-A ••RACE,HUBSIDE-USEWITHITEM570 1 -571A A-1851-TA ••RACE,HUBSIDE-USEWITHITEM570A 1 -572 A-1851-B ••RACE,BLADESIDE-USEWITHITEM570 1 -572A A-1851-TB ••RACE,BLADESIDE-USEWITHITEM570A 1 580 A-1877 ••BEARINGWIRERING 3 Y 590 B-6144-2 ••9/16"DIAMETERSTEELBALL 57 Y 590A B-6144-2-450 ••9/16"DIAMETERSTEELBALL RF (450PIECEBOX) 600 B-3742 •BALLSPACER 3 Y 610 A-1852 •BEARINGGUIDERING 3 620 A-1854 •WIRERETENTIONRING 3 Y 630 B-3840-6 •SCREW AR Y 640 A-1305 •BALANCEWEIGHT AR 650 A-6119 •LINKARMBUSHING 3 Y 670 B-3838-3-3 •COTTERPIN 3 Y 700 838-() •CLAMPASSEMBLY-SEEFIGURE10-98 RF 740 A-304 ••LINKSCREW 1 Y 870 B-3384-3 ••HEXHEADBOLT SPINNER 6 Y A-3640( )
870A B-3384-18 ••HEXHEADBOLT-SUPERSEDEDBY SPINNER 6 Y ITEM870B A-3640() 870B B-3384-18H ••HEXHEADBOLT-SUPERSEDESITEM870A SPINNER 6 Y A-3640( )
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-260Rev. 14 Apr/03
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-99 890 C-3317-235 •O-RING 1 Y 940 B-3840-8 •SCREW,PLATE 4 Y 950 A-1467 •PLATE,RINGRETENTION 1 960 A-859 •SPLITRETAINER 1 -970 A-1869 •SPACER 1 1400 831-37 •SPRINGASSEMBLY-SEEFIGURE10-99 1 1600 C-3630-1 •BETAVALVEASSEMBLY-SEE 1 FIGURE10-100 1600A C-3630-2 •BETAVALVEASSEMBLY-ALTERNATE- 1 SEEFIGURE10-101
HC-b3TF-7, -7A, -7b, -7C
NOTE 1: COUNTERWEIGHTSLUGS ANDCOUNTERWEIGHTSLUG MOUNTINGHARDWAREARE APPLICATION SPECIFIC. COUNTERWEIGHTSLUG MOUNTINGHARDWAREMUSTBE REPLACEDATOVERHAUL.REFER TOHARTZELLAPPLICATION GUIDEMANUAL159(61-02-59).
NOTE 2: SPINNERASSEMBLIES ANDSPINNERMOUNTING HARDWAREAREAPPLICATION SPECIFIC.REFERTOHARTZELL APPLICATIONGUIDEMANUAL 159(61-02-59)ANDHARTZELL SPINNER MANUAL 127 (61-16-27).
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-261
Rev. 14 Apr/0361-10-18
(This page is intentionally blank.)
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-262Rev. 14 Apr/03
Clamp Assembly Exploded View Figure 10-98
840
800
770 840
710
730
720
860
850
750
740
760
730790
780
CLAMP4.PLT
clamp 4
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-263
Rev. 19 Dec/0661-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-99 -700 838-85 •CLAMPASSEMBLY -7,-7B,-7C 3 -700A 838-93 •CLAMPASSEMBLY -7A 3 710 B-3838-3-2 ••COTTERPIN 2 Y 720 A-65 ••DOWELPIN,REPLACEDBYITEM720A 1 (PREHC-SB-61-285) 720A 101375 ••PLUG,PULL-REPLACESITEM720 1 (POSTHC-SB-61-285) 730 A-285 ••LINKSCREWSTAKINGPIN 3 Y 740 A-304 ••LINKSCREW 1 Y 750 A-321 ••CLAMPSOCKETSCREW 2 Y 760 A-1306 ••GASKET,BLADECLAMP 2 Y 770 A-1372 ••CLAMPBOLT 2 Y 770A A-1379 ••CLAMPBOLT-ALTERNATE 2 Y 780 A-1373 ••CLAMPNUT,SELFLOCKING 2 Y 790 A-2036-22 ••SCREW,SOCKETHEADCAP 2 Y 800 B-3661 ••COUNTERWEIGHT -7,-7B,-7C 1 800A B-3661-1 ••COUNTERWEIGHT -7A 1 -810 B-3663-3 •••SLUG -7A 1 -810A B-3663-4 •••SLUG -7C 1 -820 B-3386-14H •••• BOLT 2 Y -830 B-3834-0663 ••••WASHER 2 Y -830A B-3834-0662 ••••WASHER-ALTERNATE 2 Y 840 C-1301-1S ••BLADECLAMP 1 840A C-1301-9S ••BLADECLAMP-ALTERNATE 1 850 B-6544 ••CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 ••LUBRICATIONFITTING 2 Y
HC-b3TF-7, -7A, -7b, -7C
-7 HC-B3TF-7-7A HC-B3TF-7A-7B HC-B3TF-7B-7C HC-B3TF-7C
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-264Rev. 14 Apr/03
831-37 Spring Assembly Figure 10-99
APS5057.TIF
1410
1530
1440
1460
1490
1430
1500
1510
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-265
Rev. 14 Apr/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-66 -1400 831-37 •SPRINGASSEMBLY 1 1410 B-3421-1 ••PITCHCHANGEROD 1 1430 B-1461 ••SPACER 1 1440 A-3613 ••CUP,SPRINGRETAINER 1 1460 B-1453 ••SPRING 1 1490 B-1454 ••SPRING 1 1500 A-1460 ••REARRETAINER 1 1510 A-867 ••SPLITRETAINER 1 Y 1530 B-3720 ••BOLT 4 Y
HC-b3TF-7, -7A, -7b, -7C
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-266Rev. 14 Apr/03
C-3630-1 beta Valve Figure 10-100
161016301620
16401650
1660
1670
1680
PITCHCHANGEROD (REF.)
RETAININGRING(REF.)
1700
1710
1730
1690
1720
1750
1740
1760
1770
1780
1790
18001810
1820
184018601850
1870
1830
1880
3630-1.PLT
REF.
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-267
Rev. 14 Apr/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-95 -1600 C-3630-1 •BETAVALVE RF 1610 A-2678 ••SELFLOCKINGNUT 1 Y 1610A B-3368 ••CHECKNUT-ALTERNATE 2 Y 1620 A-2246-1 ••SPACER 1 1620A A-2246-8 ••SPACER-ALTERNATE 1 1630 C-3217-012 ••O-RING 1 Y 1630A C-3317-012-2 ••O-RING-ALTERNATE 1 Y 1640 B-3645 ••SPRINGRETAINER 1 1650 A-3607 ••OUTERSPRING 1 1660 A-3608 ••INNERSPRING 1 1670 B-3606 ••BETAFEEDBACKROD 1 1680 B-6378-0750 ••ROLLPIN 1 Y 1690 C-3317-014 ••O-RING 1 Y 1700 A-3619-1 ••REVERSEPITCHINDICATORPIN 1 1710 A-3641 ••BETAVALVEWASHER 1 1720 B-3631-1 ••BETAVALVESLEEVE 1 1730 C-3317-024 ••O-RING 1 Y 1740 C-3317-116 ••O-RING 2 Y 1750 B-3602 ••BETAVALVESHAFTADAPTOR 1 1760 C-3317-028 ••O-RING 1 Y 1770 B-3632 ••BETAVALVESPOOL 1 1780 B-6132-0125 ••SPRINGPIN 1 Y 1790 B-3633 ••BETAVALVEPUSHROD 1 1800 C-3317-006 ••O-RING 1 Y 1810 C-3317-141 ••O-RING 1 Y 1820 C-3317-111 ••O-RING 1 Y 1830 B-3611 ••ENGINECOVER-SUPERSEDEDBY 1 ITEM 1830A 1830A B-2692 ••ENGINECOVER-SUPERSEDESITEM1830 1 1840 B-3397 ••NUT 1 Y 1850 A-3634 ••VALVEBUSHING 1 Y 1860 A-3621-2 ••RODENDFITTING 1 1870 A-3622 ••RODENDCAP 1 1880 B-6635-34 ••SETSCREW 1 Y
HC-b3TF-7, -7A, -7b, -7C
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-268Rev. 14 Apr/03
3630-2.PLT
C-3630-2 beta Valve Figure 10-101
16101630
1620
16401650
1660
1670
1680
PITCHCHANGEROD (REF.)
RETAININGRING(REF.)
1700
1710
1730
1690
1720
1750
1740
1760
1790
1800
1810
1840 18601850
1870
1830
1880REF.
1820
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-269
Rev. 19 Dec/0661-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
HC-b3TF-7, -7A, -7b, -7C
10-101 -1600 C-3630-2 •BETAVALVE RF 1610 A-2678 ••SELFLOCKINGNUT 1 Y 1620 A-2246-1 ••SPACER 1 1620A A-2246-8 ••SPACER-ALTERNATE 1 1630 C-3317-012-2 ••O-RING 1 Y 1640 B-3645 ••SPRINGRETAINER 1 Y 1650 A-3607 ••OUTERSPRING 1 1660 A-3608 ••INNERSPRING 1 1670 B-3606 ••BETAFEEDBACKROD 1 1680 B-6378-0750 ••ROLLPIN 1 Y 1690 C-3317-014 ••O-RING 1 Y 1700 A-3619-2 ••REVERSEPITCHINDICATORPIN 1 1700A 101345 ••PIN,INDICATOR,PITCH-UNIT 1 1710 A-3641 ••BETAVALVEWASHER 1 1720 B-3631-1 ••BETAVALVESLEEVE 1 1730 C-3317-024 ••O-RING,SUPERSEDED 1 Y BYITEM1730A 1730A SUPPLIEDBY ••O-RING,SUPERSEDESITEM1730 1 Y ENGINE MANUFACTURER 1740 C-3317-116 ••O-RING 2 Y 1750 B-3602 ••BETAVALVESHAFTADAPTOR, 1 SUPERSEDEDBYITEM1750A 1750A SUPPLIEDBY ••BETAVALVESHAFTADAPTOR, 1 ENGINE SUPERSEDESITEM1750 MANUFACTURER 1760 C-3317-028 ••O-RING,SUPERSEDEDBYITEM1760A 1 Y 1760A SUPPLIEDBY ••O-RING,SUPERSEDESITEM1760 1 Y ENGINE MANUFACTURER 1790 B-3652 ••BETAVALVEPUSHROD 1 1800 C-3317-006 ••O-RING 1 Y 1810 C-3317-141 ••O-RING 1 Y 1820 C-3317-111 ••O-RING 1 Y 1830 B-3611 ••ENGINECOVER-SUPERSEDEDBY 1 ITEM 1830A 1830A B-2692 ••ENGINECOVER-SUPERSEDESITEM1830 1 1840 B-3397 ••NUT 1 Y 1850 A-3634 ••VALVEBUSHING 1 Y 1860 A-3621-2 ••RODENDFITTING 1 1870 A-3622 ••RODENDCAP 1 1880 B-6635-34 ••SETSCREW 1 Y
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-270Rev. 17 Jun/04
HC-b4MN-5b(L) Exploded View Figure 10-102
4WAY-5K.PLT
1200
4601010 870 380
1210450 400 440
430
1260
1210
380
70230 90
8060 160 170
10
50
180
150
1400
200
890
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12201230
700
640630
530
520580
560
740
670
590
570
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620
6555
260280
250270
360
600
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-271
Rev. 17 Jun/0461-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-102 HC-B4MN-5B PROPELLERASSEMBLY RF HC-B4MN-5BL
10 A-880-2 •SELF-LOCKINGNUT 1 Y 50 C-2303-6 •PISTONUNIT -5B 1 50A C-2303-6L •PISTONUNIT -5BL 1 55 A-717 •GUIDEROD 4 60 A-862-7 ••BUSHING,PLASTIC 1 65 A-114-B •STAKINGPIN 4 70 B-4016 •LINKARM -5B 4 70A B-4016L •LINKARM -5BL 4 70B B-1901 •LINKARM-ALTERNATE -5B 4 70C B-1901L •LINKARM-ALTERNATE -5BL 4 80 A-1464 •LINKPINUNIT 4 Y 90 B-3840-6 •SCREW 4 Y 150 C-3317-121 •O-RING 1 Y 160 C-3317-426-2 •O-RING 1 Y 170 B-1843 •FELTDUSTSEAL 1 Y 180 B-3840-6 •FEATHERINGSTOPSCREW 4 Y 200 B-3406 •CYLINDER 1 230 A-944 •LINKSCREWBUSHING 3 Y -240 834-13 •GUIDECOLLARUNIT RF 250 B-3407 ••GUIDECOLLAR 1 260 A-3023 ••BUSHING,PLASTIC 4 270 A-114-C ••STAKINGPIN 1 280 A-2038-14 ••SCREW,SOCKETHEADCAP 1 Y 360 A-2051 •BOLT,HEXHEAD 10 Y 380 C-3492 •PLATE,SPINNERMOUNTING 1 400 C-3317-230 •O-RING 1 Y 430 B-3339 •DOUBLEHEXAGONHEADBOLT 8 Y 440 A-2048-2 •STEELWASHER 8 Y 450 B-3808-4 •NUT,SELF-LOCKING 12 Y 460 B-3851-0432 •WASHER AR Y 500 840-139 •HUBUNIT 1 520 B-3897-1 ••EXPANSIONPLUG 4 Y 530 A-1891-()A ••PILOTTUBE 4 560 C-3317-232 •O-RING 4 Y
HC-b4MN-5b(L)
-5B HC-B4MN-5B
-5BL HC-B4MN-5BL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-272Rev. 19 Dec/06
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-102 570 A-1851-T •SPLITBEARING,BLADE 4 570A A-1851 •SPLITBEARING,BLADE, 4 ALTERNATE - SL 131A -571 A-1851-A ••RACE,HUBSIDE-USEWITHITEM570 1 -571A A-1851-TA ••RACE,HUBSIDE-USEWITHITEM570A 1 -572 A-1851-B ••RACE,BLADESIDE-USEWITHITEM570 1 -572A A-1851-TB ••RACE,BLADESIDE-USEWITHITEM570A 1 580 A-1877 ••BEARINGWIRERING 4 Y 590 B-6144-2 ••9/16"DIAMETERSTEELBALL 76 Y 590A B-6144-2-450 ••9/16"DIAMETERSTEELBALL AR (450PIECEBOX) 600 B-3742 •BALLSPACER 4 Y 610 A-1852 •BEARINGGUIDERING 4 620 A-1854 •WIRERETENTIONRING 4 Y 630 B-3840-6 •SCREW AR Y 640 A-1305 •BALANCEWEIGHT AR 650 A-6119 •LINKARMBUSHING 4 Y 670 B-3838-3-3 •COTTERPIN 4 Y 700 838-() •CLAMPASSEMBLY-SEEFIGURE10-103 4 740 A-304 ••LINKSCREW 4 Y 870 B-3384-12 •HEXHEADBOLT 8 Y 890 C-3317-240 •O-RING 1 Y 1010 830-() •STARTLOCK-SEEFIGURE10-104 4 1200 B-3808-4 •NUT 12 Y 1210 B-3851-0432 •WASHER AR Y 1220 A-2016 •HEXHEADBOLT 8 Y 1220A A-2016-2 •HEXHEADBOLT,ALTERNATE 8 Y -1225 B-3851-0363 •WASHER,(USEONLYWITHITEM1220A) 8 Y 1230 A-3079 •STARTLOCKPLATE -5B 3 1230A A-3495 •STARTLOCKPLATE -5BL 3 REPLACEDBYITEM1230B 1230B A-3495 •STARTLOCKPLATE -5BL 3 REPLACES ITEM 1230A
HC-b4MN-5b(L)
-5B HC-B4MN-5B
-5BL HC-B4MN-5BL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-273
Rev. 19 Dec/0661-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
NOTE 1: COUNTERWEIGHTSLUGS ANDCOUNTERWEIGHTSLUG MOUNTINGHARDWAREARE APPLICATION SPECIFIC. COUNTERWEIGHTSLUG MOUNTINGHARDWAREMUSTBE REPLACEDATOVERHAUL.REFER TOHARTZELLAPPLICATION GUIDEMANUAL159(61-02-59).
NOTE 2: SPINNERASSEMBLIES ANDSPINNERMOUNTING HARDWAREAREAPPLICATION SPECIFIC.REFERTOHARTZELL APPLICATIONGUIDEMANUAL 159(61-02-59)ANDHARTZELL SPINNER MANUAL 127 (61-16-27).
10-102 1260 B-3384-3 •HEXHEADBOLT 4 Y 1400 831-() •SPRINGASSEMBLY-SEEFIGURE10-105 1
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-274Rev. 15 Nov/03
Clamp Assembly Exploded View Figure 10-103
CLAMP5.PLT
770 840
840
730
860
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710
750 760
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730790
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-275
Rev. 19 Dec/0661-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-103 -700 838-114 •CLAMPASSEMBLY -5B 4 -700A 838-111 •CLAMPASSEMBLY -5BL 4 710 B-3838-3-2 ••COTTERPIN 2 Y 720 A-65 ••DOWELPIN,REPLACEDBYITEM720A 1 (PREHC-SB-61-285) 720A 101375 ••PLUG,PULL-REPLACESITEM720 1 (POSTHC-SB-61-285) 730 A-285 ••LINKSCREWSTAKINGPIN 3 Y 740 A-304 ••LINKSCREW 1 Y 750 A-321 ••CLAMPSOCKETSCREW 2 Y 760 A-1306-1 ••GASKET,BLADECLAMP 2 Y 770 A-1372 ••CLAMPBOLT 2 Y 770A A-1379 ••CLAMPBOLT-ALTERNATE 2 Y 780 A-1373 ••CLAMPNUT,SELFLOCKING 2 Y 790 A-2036-22 ••SCREW,SOCKETHEADCAP 2 Y 800 B-3328 ••COUNTERWEIGHT 1 840 C-1977-4P ••BLADECLAMP -5B 1 840A C-1977-3P ••BLADECLAMP -5BL 1 850 B-6544 ••CAP,FITTING,LUBRICATION 2 Y 860 B-6588-1 ••LUBRICATIONFITTING 2 Y
HC-b4MN-5b(L)
-5B HC-B4MN-5B
-5BL HC-B4MN-5BL
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-276Rev. 15 Nov/03
1020
10901080
1070
1060
1100
APS5046
830-34(L) Start Lock Unit Figure 10-104
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-277
Rev. 15 Nov/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-104 1010 830-34 •STARTLOCK -5B 4 1010A 830-34L •STARTLOCK -5BL 4 1020 B-3494 ••BRACKET,STARTLOCK -5B 1 1020A B-3493 ••BRACKET,STARTLOCK -5BL 1 1060 A-883 ••PIN,AUTOHIGHSTOP 1 1070 A-3066 ••SPRING,STOP 1 Y 1080 B-3851-N832 ••WASHER,FLAT 1 Y 1090 B-3838-3-3 ••COTTERPIN 1 Y 1100 A-3429 ••SCREW,SOCKETHEADCAP 1 Y
HC-b4MN-5b(L)
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-278Rev. 15 Nov/03
831-72 Spring Assembly Figure 10-105
APS5073.TIF
1410
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1480
1490
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PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LISTPage 10-279
Rev. 15 Nov/0361-10-18
FIg./ITEM PART AIRLINE DESCRIPTION EFF. UPA O/H NUMbER NUMbER STOCk NUMbER 1 2 3 4 5 6 7 CODE
-ITEM NOT ILLUSTRATED
EFFECTIVITY MODEL EFFECTIVITY MODEL
10-105 -1400 831-72 •SPRINGASSEMBLY 1 1410 C-1948 ••PITCHCHANGEROD 1 1420 A-3497 ••THRUSTBEARING 1 1430 A-1997 ••WASHER 1 1440 C-2855 ••CUP,SPRINGRETAINER 1 1450 A-1989 ••SPACER AR Y 1480 B-1993 ••SPACERTUBE 1 1490 A-3496 ••SPRING 1 1500 B-1994 ••RETAINER,REAR 1 1510 A-1949 ••SPLITRETAINER 1 Y
HC-b4MN-5b(L)
PROPELLER MAINTENANCE MANUAL118F
ILLUSTRATED PARTS LIST 61-10-18 Page 10-280Rev. 15 Nov/03
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