11058-09-0905!01!001 - Pressure Drop Calculation-Ambato Skid

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    Project:CONSTRUCCION DEL POLIDUCTO AMBATO-RIOBAMBA

    Customer:PETROECUADOR

    Customer P.O. No.:

    Client Document Code.

    Equipment Tag No.:EA-UM-120

    PRESSURE DROP CALCULATIONAMBATO SKID (EA-UM-120)

    Document Number: 11058-09-0905-01-001

    Prepared: Anant Kumbhejkar Title: Mechanical Engineer Date: 20.10.11

    Checked: Al ODowd Title: Engineering Manager Date: 20.10.11

    Authorized: Juan Mello Title: Project Manager Date: 20.10.11

    DANIEL

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    INDEX

    1. SCOPE ----------------------------------------------------------------------------------------------------------------------------------------- 32. PROCESS ------------------------------------------------------------------------------------------------------------------------------------- 33. ASSUMPTIONS ------------------------------------------------------------------------------------------------------------------------------ 34. COMPONENT PRESSURE DROPS USED------------------------------------------------------------------------------------------- 45. SUMMARY ------------------------------------------------------------------------------------------------------------------------------------ 56. RESULTS & CONCLUSION -------------------------------------------------------------------------------------------------------------- 67. APPENDIX------------------------------------------------------------------------------------------------------------------------------------- 7

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    1. SCOPE

    The pressure drop calculations are carried out for the Ambato metering skid to be supplied toCONSTRUCCION DEL POLIDUCTO AMBATO-RIOBAMBA PROJECT.

    The system has 2 x 100 % (i.e. 1 streams operating + 1 standby stream) flow configuration. Each streamhas coriolis meter for measurement of flow. The system can be connected to compact prover also forproving purpose.

    Based on below reference drawings, pressure drop is calculated considering the following metering cases

    REFERENCE DRAWING NUMBERS: 11058-09-0910-01-400 (P&I Diagram)

    11058-09-0910-01-001 (GA drawing)

    2. PROCESS

    PRODUCT DIESEL,EXTRA GASOLINE, PREMIUM GASOLINE

    MINIMUM NORMAL MAXIMUM

    STATION FLOW RATE (TOTAL) (GPM) 0 350 500

    FLOW RATE (PER STREAM) (GPM) 0 350 500

    OPERATING PRESSURE PSIg 20 80 740OPERATING TEMPERATURE - F 30.92 55.04 78.08

    DESIGN PRESSURE PSIg 740

    DESIGN TEMPERATURE - F ---

    SPECIFIC GRAVITY 0.745 to 0.88

    VISCOSITY (cSt) 0.94 to 8.97

    * Pressure Drop calculations are carried out at normal operating pressure which is 80 PSIg & Maximum flowrate.

    Pressure drop calculations are performed for the following cases:-

    CASE A: Normal Metering

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    4. COMPONENT PRESSURE DROPS USED

    These pressure drop values are obtained from information supplied by the manufacturer or from data booksand are incorporated into the pressure drop calculations attached.

    Basket Strainer

    P= 7 PSI @ max.flow of 500 GPM

    Coriolis Meter

    P= 8.6 PSI @ max.flow of 500 GPM

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    5. SUMMARY

    The pressure drop calculations are performed using Design Flow Solution software version 4.19based on theassumptions, process data mentioned on page no.3. For the components not available in the softwaredatabase, values for Cv or direct pressure drop value in Bar collected from manufacturer and used forcalculations.

    Following Formulae were used for calculation:-

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    6. RESULTS & CONCLUSION

    CALCULATIONCASES

    (Appendix )

    PRESSURE DROPCALCULATION

    CASES

    FLOW(GPM) per

    Stream

    OUTLETPRESSURE

    (PSIg)

    TOTALPRESSURE

    DROP(PSI)

    CASE AMetering 500 41 39

    Since calculated total pressure drop in last column of the above table is reasonable for Ambato liquid meteringsystem, Daniel feels the proposed piping arrangement with given components can be used without making anyalteration in design.

    Also it is estimated that during proving pressure drop may go upto 49 PSI.

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    7. APPENDIX

    Software output results for

    CASE A

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    GATE

    VALVE

    PLUG

    VALVE

    PLUG

    VALVE

    CHECK

    VALVE

    CORIOLIS

    METER

    6"-300#

    METERING

    OUTLET

    TOTAL PRESSURE DROP THROUGH THE SYSTEM DURING METERING IS = 80- 41 =39 PSI

    GATE

    VALVE STRAINER

    STRAINERCORIOLIS

    METER PLUGVALVE

    CHECKVALVE

    PLUG

    VALVE

    PLUG

    VALVE

    6"-300#

    METERING

    INLET

    EA-UM-120

    AMBATO METERING SYSTEM

    80.0 80.080.0 76.8

    73.0

    73.1

    77.2

    77.2

    73.0 72.072.0 71.671.6 64.664.6 63.963.9 55.355.3 53.153.1 51.851.8 50.950.9 50.650.6 48.248.2 48.148.1 47.2

    47.2

    47.0

    49.9

    49.9

    43.4 42.9

    45.8

    45.8

    45.8

    41.7 41.641.6 40.740.7 40.740.7 40.4

    43.3

    43.3

    43.3

    39.2 41.041.0 41.0

    77.2 77.277.2 49.949.9 49.949.9 49.949.9 49.949.9 49.9

    Pressure in PSIG

    DF DesigNet, Version 4 Tue Aug 23 17:01:26 2011...\PRESSURE DROP CALCULATIONS\REV.A\AMBATO SKID\AMBATO SKID.NET

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    GATE

    VALVE

    PLUG

    VALVE

    PLUG

    VALVE

    CHECK

    VALVE

    CORIOLIS

    METER

    6"-300#

    METERING

    OUTLET

    TOTAL PRESSURE DROP THROUGH THE SYSTEM DURING METERING IS = 80- 41 =39 PSI

    GATE

    VALVE STRAINER

    STRAINERCORIOLIS

    METER PLUGVALVE

    CHECKVALVE

    PLUG

    VALVE

    PLUG

    VALVE

    6"-300#

    METERING

    INLET

    EA-UM-120

    AMBATO METERING SYSTEM

    0.002854 3.21

    0.16

    0.00

    0.94 0.39 7.01 0.67 8.62 2.25 1.30 0.87 0.33 2.42 0.08 0.86

    0.16

    0.00

    0.44

    0.00

    0.08 0.87 0.08 0.25

    0.00

    -1.82 0.002854

    0.00 0.00 -1.22 0.00 1.22 0.00 0.00 0.00 0.00 0.00

    DP in PSID

    DF DesigNet, Version 4 Tue Aug 23 17:01:26 2011...\PRESSURE DROP CALCULATIONS\REV.A\AMBATO SKID\AMBATO SKID.NET

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    GATE

    VALVE

    PLUG

    VALVE

    PLUG

    VALVE

    CHECK

    VALVE

    CORIOLIS

    METER

    6"-300#

    METERING

    OUTLET

    TOTAL PRESSURE DROP THROUGH THE SYSTEM DURING METERING IS = 80- 41 =39 PSI

    GATE

    VALVE STRAINER

    STRAINERCORIOLIS

    METER PLUGVALVE

    CHECKVALVE

    PLUG

    VALVE

    PLUG

    VALVE

    6"-300#

    METERING

    INLET

    EA-UM-120

    AMBATO METERING SYSTEM

    500.0 500.0

    500.0

    0.0

    500.0 500.0 500.0 500.0 500.0 500.0 500.0 500.0 500.0 500.0 500.0 500.0

    500.0

    0.0

    500.0

    0.0

    0.0

    500.0 500.0 500.0 500.0

    0.0

    0.0

    500.0 500.0

    0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

    Volumetric Flow Rate in US gal/min

    DF DesigNet, Version 4 Tue Aug 23 17:01:26 2011...\PRESSURE DROP CALCULATIONS\REV.A\AMBATO SKID\AMBATO SKID.NET