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LICENSE AGREEMENTStatic Control Components, Inc. (Static Control) grants this limited license to the person, firm or corporation (hereinafter "User") downloading electronically or by printing this file to use Static Control’scopyrighted documents in accordance with the terms of this agreement. If you agree with the terms ofthe license then you may download this information. If you do not agree with the terms of the license,then you are not authorized to use this information, and any use of it may be in violation of StaticControl’s copyrights or trademarks.
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Version 1 11/03
V.2 - 02.10
www.scc-inc.com REM
AN
UFA
CTUR
ING
INSTR
UCTIO
NS
System Support Series™ 1060
TOOLS & SUPPLIES ...........................2
WIRELINES ...............................3 - 8
SEPARATING THE TWO SECTIONS .........9
DISASSEMBLING THE WASTE BIN .. 10 -12
REASSEMBLING THE WASTE BIN ... 13 -16
DISASSEMBLING THE TONER HOPPER ...................... 17 -21
REASSEMBLING THE TONER HOPPER ...................... 22 -25
REASSEMBLING THE TWO SECTIONS ....26
ADDITIONAL INFORMATION ...............27
Other System Support Series™ documents available in Adobe® Acrobat® format
Lexmark® Optra Series Cartridges
SYSTEM SUPPORT SERIES™ 1060 PAGE 2
TOOLS & SUPPLIES
Lint-Free Cleaning Cloth (LFCCLOTH)
Angle Blade Tool (ABTOOL)
Cotton-Tipped Swab (QTIP) Hook Tool (HTOOL)
Cartridge Sealant (CSEALANT)Cartridge Sealant (CSEALANT)Toner Vacuum
(TONERVAC115) or (TONERVAC220)
Conductive Lubricant (CONCLUBE)4059 Hopper Fixture (4059JIG)
• Phillips Screwdriver
• Small Slotted Screwdriver
• Hook Tool (HTOOL)
• Dry, Filtered, Compressed Air for Cleaning
• 91-99% Isopropyl Alcohol
• Cotton-Tipped Swab (QTIP)
• Felt/Foam Scraper Tool (FSTOOL)
• Angle Blade Knife Tool (ABKTOOL)
• Lint-free Swab (LFSWAB)
• Lint-Free Cleaning Cloth (LFCCLOTH)
• Cartridge Sealant (CSEALANT)
• Conductive Lubricant (CONCLUBE)
• 4059 Hopper Fixture (4059HJIG)
• Toner Vacuum (TONERVAC115) or(TONERVAC220)
• IBM®®/Lexmark®® Doctor Bar Putty - 4” Strip (IBMDPUTTY)
Lint--Free Foam Tip Swab (LFSWAB)
Felt/Foam Scraper Tool (FSTOOL)
IBMIBM®®/Lexmark/Lexmark®® Doctor Bar Putty Doctor Bar Putty 4” Strip (IBMDPUTTY)4” Strip (IBMDPUTTY)
SYSTEM SUPPORT SERIES™ 1060 PAGE 3
WIRELINES
Toner Paddle Encoder Wheel
Toner Fill Hole
Toner Hopper Cap
Toner Hopper End Plate Assembly
Developer Roller
Doctor Bar Electrical Contact
Developer Roller Shaft Contact Bushing
Developer Roller End Seal
Toner Adder Roller
Doctor Bar Leaf Spring Position Tab
Developer Roller Teflon Washer
Developer Roller Teflon Washer
Toner Adder Roller Electrical Contact
Leaf Spring
Toner Reservoir
Doctor Bar
Doctor Bar Sealing Foam
Developer Roller Drive Gear
Developer Roller Sealing Blade
Developer Roller Cover
Doctor Bar Retaining Tab
Doctor Bar Retaining Tab
Hopper Vent Label
Developer Roller Electrical Contact
Sealing Blade Support
LEXMARK® OPTRA® S, OPTRA® Se, OPTRA® T, T520, T620, T630, T640
Toner Hopper - New Style
SYSTEM SUPPORT SERIES™ 1060 PAGE 4
WIRELINES
OPC Drum
Drum Electrical Contact
Drum Small Helical Gear
Wiper Blade End Foam
Laser Port Shutter
Drum Large Helical Gear
Drum Large Helical Gear Torsion Spring
Drum Axle Retaining Ring
Drum Axle Retaining Ring
4059 Wiper Blade
Felt Support Blade (not present on T640)
PCR Cleaning Assembly Base (not present on T640)
Recovery Blade
Hopper Tension Spring
Hopper Tension Spring
Drum Axle
Chip
Laser Port Shutter Spring
Waste Bin Top Side View
LEXMARK® T520, T620, T630, T640 Waste Bin
WIRELINES
SYSTEM SUPPORT SERIES™ 1060 PAGE 5
Toner Paddle Encoder Wheel
Toner Fill Hole
Toner Hopper CapToner Hopper End Plate Assembly
Developer Roller
Developer Roller Electrical Contact
Doctor Bar Electrical Contact
Developer Roller Shaft Contact Bushing
Developer Roller End Seal
Toner Adder Roller
Developer Roller Teflon Washer
Developer Roller Teflon Washer
Toner Adder Roller Electrical Contact
Doctor Bar Leaf Spring
Toner Reservoir
Doctor Bar
Doctor Bar Seal Strip
Developer Roller Drive Gear
Outer Sealing Blade
Doctor Bar End Block
Doctor Bar End Block
Doctor Bar Putty(Not Shown)
Inner Sealing Blade
LEXMARK® OPTRA® Se, OPTRA® T, T520, T620, T630
Toner Hopper - Old Style
Doctor Bar Putty(Not Shown)
SYSTEM SUPPORT SERIES™ 1060 PAGE 6
WIRELINES
OPC Drum
Drum Electrical Contact
Drum Small Helical Gear
Drum Small Helical Gear Washer
Wiper Blade End Foam
Laser Port Shutter
Laser Port Shutter Spring
Drum Large Helical Gear
Drum Large Helical Gear Torsion Spring
Drum Axle Retaining Ring
Drum Axle Retaining Ring
Wiper Blade with PCR Cleaning
Assembly
PCR Cleaning Felt
Felt Support Blade
PCR Cleaning Assembly Base
Recovery Blade
Drum Shutter
Hopper Tension Spring
Hopper Tension Spring
Drum Axle
Waste Bin Top Side View
Chip(old style)
Chip Location
Chip(new style)
Compatibility Tab (not shown)
Drum Large Helical Gear Washers
LEXMARK® OPTRA® Se & OPTRA® T Waste Bin
WIRELINES
SYSTEM SUPPORT SERIES™ 1060 PAGE 7
Toner Paddle Encoder Wheel
Toner Fill Hole
Toner Hopper Cap
Developer Roller
Developer Roller Electrical Contact
Doctor Bar Electrical Contact
Developer Roller Electrical Contact Bushing
Developer Roller Shaft Bushing
Developer Roller End Seal
Toner Adder Roller
Developer Roller Plastic Washer
Developer Roller Plastic Washer
Toner Adder Roller Electrical Contact
Leaf SpringToner Reservoir
Doctor Bar
Doctor Bar Seal Strip
Developer Roller Drive Gear
Outer Sealing Blade
Doctor Bar End Block
Doctor Bar End Block
Inner Sealing Blade
Doctor Bar Putty(Not Shown)
LEXMARK® OPTRA® S Hopper - Old Style
SYSTEM SUPPORT SERIES™ 1060 PAGE 8
WIRELINES
LEXMARK® OPTRA® S Waste Bin
OPC Drum
Drum Electrical Contact
Drum Small Helical Gear
Drum Small Helical Gear Washer
Wiper Blade End FoamLaser Port Shutter
Laser Port Shutter Spring
Drum Large Helical Gear
Drum Large Helical Gear Washers
Drum Large Helical Gear Torsion Spring
Drum Axle Retaining Ring
Drum Axle Retaining Ring
Wiper Blade with PCR Cleaning Assembly
PCR Cleaning Felt
Felt Support Blade
PCR Cleaning Assembly Base
Recovery Blade
Drum Shutter
Hopper Tension Spring
Hopper Tension SpringDrum Axle
Waste Bin Top Side View
SYSTEM SUPPORT SERIES™ 1060 PAGE 9
SEPARATING THE TWO SECTIONS
4. Once the contact end stabilizer post is clear from the waste section, pull the drive gear end of the waste section away from the hopper, as shown in Figure 4.
5. Once the hopper is high enough to clear the end of the waste section, seperate the two sections. See Figure 5.
For instructional purposes, a new style T630 cartridge is shown.
1. Place the cartidge on your work surface with the top of the cartridge face down, the OPC facing up as shown in Figure 1.
2. Using a hook tool or a pair of needle nose pliers, gently release the hopper tension springs from the posts on both sides of the cartridge, as shown in Figure 2.
Note: Do not overstretch or deform the springs. For easier reassembly the springs can be hooked onto the existing opening on the waste section.
3. The hopper is secured to the waste section by two stabilizer posts that install in receptacles at each end of the waste section. To release the posts, carefully pull the contact end of the waste section away from the hopper, as shown in Figure 3.
Figure 5
Figure 1
Hopper
Waste Bin
Figure 2a
Figure 4
Figure 2b
Hopper Tension Spring
Hopper Tension Spring
Figure 3
DISASSEMBLING THE WASTE SECTION
1. Position the waste section on your work surface as shown in Figure 6.
2. For earlier style waste sections, lift the waste section slightly and move the shutter arms toward you to move the OPC shutter to it’s open position. See Figure 7.
3. Using a small slotted screwdriver remove the retaining ring off the OPC axle on the large helical gear end as shown in Figure 8.
4. While supporting the large helical gear end of the OPC in one hand, remove the OPC axle from the small helical gear end of the OPC, as shown in Figure 9.
5. Remove the OPC and the OPC washer from the waste bin section, as shown in Figure 10.
Note: Not all waste sections will have an OPC washer. This was only seen in earlier cartridges and is not present in recent cartridges.
6. Carefully twist the torsion spring while pulling it off the large helical gear as shown in Figure 11. You may need to use a small slotted screwdriver to move the spring out in order to remove it.
Figure 6
Figure 9
Figure 8
Figure 10
Figure 7
Figure 11
Shutter Actuator
Arm
Drum Shutter
Twist the spring
while carefully pulling it
off the hub
Washers
PAGE 10 SYSTEM SUPPORT SERIES™ 1060
SYSTEM SUPPORT SERIES™ 1060 PAGE 11
DISASSEMBLING THE WASTE SECTION
10. Turn the waste section over as shown in Figure 15. A thin foam sits between the wiper blade and the waste section.
11. Using an angled blade knife or similar cutting tool cut through the thin foam as shown in Figure 15. Make sure to cut end to end.
12. Turn the waste section on end and while holding the laser port shutter open remove the wiper blade as shown in Figure 16.
Note: While removing the wiper blade, it may be possible that the left and right wiper blade end foams are removed as well. If they are damaged replace with new ones, otherwise reinstall into the waste section.
7. Using a small slotted screwdriver, remove the two plastic washers from the large helical gear. See Figure 12.
Note: Not all OPC’s will have gear washers. This was only seen in earlier cartridges and is not present in recent ones.
8. Inspect the recovery blade for damage, as shown in Figure 13. If there is no obvious damage, the blade may be left in place. If replacement is needed, peel the blade off and clean the mounting area of the waste section with 91-99% isopropyl alcohol.
9. Remove the screws from each end of the wiper blade, as shown in Figure 14.
Figure 12
Figure 13
Figure 15
Figure 14
Figure 16
Figure 17
Drum Shutter
Recovery Blade
Wiper Blade End Foams
13. Dump remaining toner from the waste section and clean using dry, filtered compressed air. See Figure 18.
Note: Waste toner may have become melted into the bottom of the waste section, this is normal. Using a small slotted screwdriver, lightly scrape until all toner is loose and can be removed with compressed air.
Figure 18
PAGE 12 SYSTEM SUPPORT SERIES™ 1060
DISASSEMBLING THE WASTE SECTION
SYSTEM SUPPORT SERIES™ 1060 PAGE 13
REASSEMBLING THE WASTE SECTION
1. Position the waste section on your work surface as shown in Figure 19.
2. For earlier style waste sections, lift the waste section slightly and rotate the shutter arm to move the OPC shutter to the open position, as shown in Figure 20.
3. If the original recovery blade was retained, move to step #8 , otherwise move to next step #4.
4. Make sure the mounting location is completely clean including adhesive materal. If needed, clean the mounting location with 91-99% isopropyl alcohol as shown in Figure 21.
Note: The use of solvents other than alcohol may affect the bond between the adhesive and the mounting location. DO NOT use a scraper tool on the mounting surface.
Note: Recovery blades can be installed either by hand or using an installation tool. The following steps will be using the recommended tool method.
5. Install the blade into the installation tool as shown in Figure 22. Slide the blade back and forth to make sure it is fully seated in the slot. Center the blade in the tool. Note the location of the adhesive side of the blade in relation to the tool.
6. While holding the blade in place, carefullly peel the paper backing from the adhesive side as shown in Figure 23.
7. Hold the installation tool with both hands as shown in Figure 24. Position the tool and blade over the mounting location, make sure the adhesive is toward the waste section and the blade is flush with the edge of the lip.
Note: If the blade extends past the lip of the waste section, paper jams and possible toner leakage will occur. When the blade is positioned correctly, roll the installation tool down so the blade adhesive adheres to the mounting surface, and the blade pulls free of the tool.
Figure 22
Figure 23
Figure 21
Figure 24Figure 24
Figure 19
Figure 20Shutter Actuator Arm
Drum Shutter
8. Using your finger, gently smooth the blade in place from the center outward to the ends to remove any ripples or air pockets as shown in Figure 25.
Note: If a polyblade was installed carefully peel the reinforcement paper away now.
9. Dip the edge of the wiper blade in qualified toner before installation in the waste section. Insure even coverage. See Figure 26.
10. Position the waste section as shown in Figure 27. Open the laser port shutter and install the wiper blade. Secure the wiper blade using two screws.
11. Turn the waste section over. Using a lint free cloth dampened with 91-99% isoproply alcohol, clean the waste bin as shown in Figure 28.
12. After the area has dried completely, peel the backing from the wiper blade sealing strip. Place the strip in position over the area that was cut. See Figure 29.
13. Begin where the wiper blade end foam is visible between the wiper blade and waste section as shown in Figure 30. Gradually work the sealing strip along the waste section using your finger to smooth out any air bubbles or wrinkles as shown in Figure 30.
Figure 26
Figure 28
Figure 25
Figure 27
Figure 29
Figure 30
PAGE 14 SYSTEM SUPPORT SERIES™ 1060
REASSEMBLING THE WASTE BIN
SYSTEM SUPPORT SERIES™ 1060 PAGE 15
REASSEMBLING THE WASTE BIN
14. If the original OPC had the two plastic washers, install onto the large helical gear at this time as shown in Figure 31.
15. Install the torsion spring from the original OPC onto the large helical gear as shown in Figure 32. Carefully twist the torsion spring while installing onto the gear.
16. Position the waste section on your work surface as shown in Figure 33.
17. Place a small amount of conductive lubricant onto the drum axle where the previous OPC made contact as shown in Figure 34.
18. Place the end of the drum axle with no retaining ring in the waste section as shown in Figure 35.
19. Install the OPC washer (for eariler style cartridges), on the end of the axle once initially inserted into the waste section as shown in Figure 36.
Figure 33
Figure 34
Figure 35
Figure 36
Figure 31
Twist the spring while
carefully pushing it
onto the hub
Washers
Figure 32
REASSEMBLING THE WASTE BIN
20. Place the OPC in the waste section as shown in Figure 37a. Verify that the torsion spring on the large helical gear is installed into the opening on the waste section as shown in Figure 37b.
21. While supporting the OPC by the large helical gear insert the drum axle. Carefully slide it in until the retaining ring stops the axle from being pushed any further as shown in Figure 38.
22. Install the retaining ring on the other end of the OPC axle as shown in Figure 39.
Note: Two types of retaining rings have been seen on various cartridges. Each OPC axle is match to a certain one, these can not be interchanged. See Figure 40 for the two types.
23. Rotate the OPC at least three full rotations by the large and small helical gears to prelubricate the OPC as shown in Figure 41.
Note: It may be necessary to rock the OPC back and forth initally before the OPC will rotate in the normal operating direction.
Note: Cover the waste section so the OPC does not get light damage while remanufacturing the hopper section.
Figure 37b
Figure 37a
Figure 39
Figure 40
Figure 41
Figure 38
PAGE 16 SYSTEM SUPPORT SERIES™ 1060
SYSTEM SUPPORT SERIES™ 1060 PAGE 17
1. Using a small slotted screwdriver, pry the encoder wheel off by the base of the wheel as shown in Figure 42.
2. Remove the developer roller drive gear as shown in Figure 43. You may need to use a small slotted screwdriver to pry the gear off the developer roller shaft.
3. Using needle nose pliers remove the plastic doctor bar end blocks (if present) located on each end of the leaf spring as shown in Figure 44. Discard as they will not be used later.
DISASSEMBLY OF THE TONER HOPPER
4. While keeping the feet of the leaf spring in place, gently press down on the center of the spring to release it from the spring seat as shown in Figure 45.
Note: Care must be taken to not let the leaf spring snap into the developer roller. Do not leave the leaf spring installed in the hopper when the developer roller is not present.
Old Style Cartridges ONLY for steps 5-7(for New Style Cartridges skip to step 8)
5. Using the felt/foam scraper tool, remove the putty from each end of the doctor bar as shown in Figure 46.
Note: Do not reuse the putty as it may be contaminated, however note the amount that was removed for later.
Figure 42
Figure 43
Figure 44
Figure 45
Figure 46
6. Using the felt/foam scraper tool peel up one end of the doctor bar sealing strip as shown in Figure 47a. Grasp the strip and remove it slowly so that the adhesive remains on the strip as shown in Figure 47b.
7. Carefully remove the doctor bar from the hopper by lifting straight up and out as shown in Figure 48.
New Style Cartridges ONLY for step 8-10(for Old Style Cartridges go to step 4)
8. If present, remove the developer roller cover by releasing the locking tab (Figure 49a) and then sliding the cover towards the contact side as shown in Figure 49b.
9. Remove the doctor bar retaining tabs from each side of the cartridge as shown in Figure 50a & 50b.
Figure 47a
Figure 47b
Figure 49b
Figure 48
Figure 50a Figure 50b
Figure 49a
Locking Tab
Developer Roller Cover
SYSTEM SUPPORT SERIES™ 1060 PAGE 18
DISASSEMBLING THE TONER HOPPER
SYSTEM SUPPORT SERIES™ 1060 PAGE 19
DISASSEMBLING THE TONER HOPPER
10. Remove the doctor bar from the cartridge as shown in Figure 51.
Note: Mark the side of the bar that was facing outward for reference later if reusing the OEM steel doctor bar. Some newer style cartridges utilize a “stamped” style doctor bar. See Figures 52 & 53 for reference.
11. Rotate the brass bushing upward and slide away from the cartridge as shown in Figure 54.
12. While handling only the developer roller shaft, carefully move the developer roller out and away from the hopper section as shown in Figure 55.
13. Remove the plastic washers from each end of the developer roller as shown in Figure 56.
14. Using a small slotted screwdriver remove the hopper cap as shown in Figure 57.
Note: Earlier style hoppers will have a vented cap, clean the cap with compressed air.
Figure 54
Figure 55
Figure 56
Figure 57
Figure 53
OEM Steel Doctor Bar
Figure 51
“Stamped” Style Doctor Bar
Figure 52
15. Dump any remaining toner from the hopper section and clean using compressed air. See Figure 58.
Note: Light print problems can occur if toner is left embedded in the toner adder roller. For best results clean the toner adder roller thoroughly with compressed air and/or a toner vacuum. The adder roller can be rotated freely spinning the gears on the end of the hopper section.
16. Inspect the developer roller inner and outer sealing blades for damage as shown in Figure 59. If the blades need to be replaced, refer to System Support Series™ #149 for an old style cartridge and #669 for a new style cartridge.
Figure 59
17. Using a dry lint free cloth or lint free foam tipped swab, clean toner and sealant from the developer roller end seals at each end of the hopper section as shown in Figure 60a & 60b.
Note: It is important to completely clean the developer roller end seals.
18. Using a cotton tipped swab and 91-99% isopropyl alcohol, clean the hopper section contacts as shown in Figure 61.
19. Using a cotton tipped swab and 91-99% isopropyl alcohol, clean any toner and/or putty from the doctor bar slots on both end of the hopper section as shown in Figure 62a & 62b. (Old Style Cartridge Only)
Figure 61
Figure 58
Figure 60bFigure 60a
Inner Sealing Blade
Outer Sealing Blade
Figure 62a Figure 62b
PAGE 20 SYSTEM SUPPORT SERIES™ 1060
DISASSEMBLING THE TONER HOPPER
Doctor Bar Contact
Developer Roller Contact
Adder Roller
Contact
SYSTEM SUPPORT SERIES™ 1060 PAGE 21
DISASSEMBLING THE TONER HOPPER
20. Clean the developer roller with compressed air. Clean the roller shafts using a lint free cloth and 91-99% isopropyl alcohol.
Note: If needed, the roller can be cleaned with 91-99% isopropyl alcohol followed by deionized water and finally compressed air. DO NOT touch the developer roller surface with your bare hands.
21. Clean the developer roller washers with a lint free cloth.
REASSEMBLING THE TONER HOPPER
1. Using a lint free foam tipped swab, apply a thin coat of cartridge sealant to the left and right developer roller end seals and walls as shown in Figure 63a & 63b.
Note: Too much sealant will cause print defects and cause premature cartridge failure.
2. Prior to installing the developer roller washers onto the roller, apply a thin coat of cartridge sealant to both sides as shown in Figure 65. Install one plastic washer on each end of the developer roller shaft.
3. Insert the keyed end of the developer roller shaft into the non-contact end of the hopper section as shown in Figure 66. Make sure to slide the developer roller into the hopper section completely until the developer roller washer comes into contact with the hopper section.
4. Insert the non-keyed end of the developer roller shaft into the contact end of the hopper section as shown in Figure 67.
5. Replace the developer roller shaft contact bushing as shown in Figure 68. Rotate the bushing as shown to lock the developer roller in place. Ensure that the developer roller bushing is making good contact with the developer roller contact.
Old Style Cartridges ONLY for steps 6 -12 (for New Style Cartridges skip to step 13)
6. Install the doctor bar into the hopper section as shown in Figure 69. Make sure the working edge (dull finish) is facing the direction of the developer roller, refer to Figure 70 & 71.
Figure 64
Figure 66
Figure 67
Figure 68
Figure 69
Figure 63bFigure 63a
PAGE 22 SYSTEM SUPPORT SERIES™ 1060
Developer Roller Contact Developer Roller
Bushing
PAGE 23 SYSTEM SUPPORT SERIES™ 1060
REASSEMBLING THE TONER HOPPER
Note: If reusing the OEM steel doctor bar, make sure the side marked out earlier is now facing inward. This rotates the bar to a new working surface. The OEM stamped doctor bar can not be rotated.
7. Clean the doctor bar sealing strip mounting surface (the lip of the hopper section and top edge of the bar) with a cotton tipped swab and 91-99% isopropyl alcohol as shown in Figure 72.
8. Expose the doctor bar sealing strip adhesive by peeling off and folding back 1 to 2 inches of the dull white paper backing from one end as shown in Figure 73.
Working Edge of Doctor Bar
Shiny Edge of Doctor Bar
9. Place the end of the sealing strip flush with the end of the doctor bar and flush against the hopper section as shown in Figure 74.
10. Carefully press the strip into place, peeling the backing off slowly as you progress as shown in Figure 75. You may want to use a felt/foam scraper tool to press the strip into place smoothing out any wrinkles and air pockets.
Note: It may be necessary to cut 1/8” from the end of the sealing strip so it will fit completely. This strip is used in multiple applications.
11. Remove the white reinforcement paper as shown in Figure 76. Smooth out any additional wrinkles and air pockets from left to right or right to left.
Figure 72
Figure 73
Figure 74
Figure 75
Figure 76
Figure 71Figure 70
12. Apply a small amount of fresh doctor bar putty (approximately the same amount you removed at the beginning) in each corner at the end of the doctor bar as shown in Figure 77. Press the putty in place where the seal and hopper section meet.
New Style Cartridges ONLY for steps 13-15(for Old Style Cartridges go back to step 6)
13. Place the doctor bar up against the doctor bar sealing foam as shown in Figure 78.
Note: For additional information, refer to technical bulletins 1405 & 1836 on Lexmark doctor bars.
14. Replace the left and right doctor bar retaining tabs as shown in Figure 79 & 80.
15. Replace the developer roller cover as shown in Figure 81. (T640/42/44 application only)
Note: When installing a new Static Control doctor bar, it is recommended to replace the OEM leaf spring with an application specific Static Control leaf spring.
16. While holding one end of the leaf spring feet in each hand, insert the center bend into the plastic seat on the hopper section as shown in Figure 82.
17. Using minimal pressure push up on the ends of the leaf spring feet until they can be positioned onto the top of the doctor bar as shown in Figure 83.
Figure 77
Figure 78
Figure 79 Figure 80
Figure 81
Figure 82
Figure 83
PAGE 24 SYSTEM SUPPORT SERIES™ 1060
REASSEMBLING THE TONER HOPPER
SYSTEM SUPPORT SERIES™ 1060 PAGE 25
REASSEMBLING THE TONER HOPPER
Note: The “V” on the spring should point toward you with the number upright as shown in Figure 84.
18. Install the developer roller drive gear as shown in Figure 85.
19. Rotate the developer roller toward you as shown in Figure 86. This will smooth out the cartridge sealant added earlier and create a complete seal.
Note: Cartridge sealant should be present on each end of the developer roller, but out of the paper path after this step.
20. Fill the hopper section with approved toner as shown in Figure 87.
Note: Overfilling the hopper section can cause premature “Toner Low”.
21. Install the hopper cap as shown in Figure 88.
22. Install the encoder wheel as shown in Figure 89. Align the key of the axle with the key in the base of the wheel and place the encoder wheel on the toner agitator paddle axle. Press down on the center of the wheel.
Figure 84
Figure 85
Figure 86
Figure 87
Figure 88
Figure 89
Number
Cartridge Sealant
REASSEMBLING THE TWO SECTIONS
1. Position the waste section on your work surface with the drum facing up as shown in Figure 90.
2. Being careful not to scratch the OPC, install the drive gear end of the hopper section first by positioning the stabilizer post in the receptacle in the waste section as shown in Figure 91.
3. At the opposite end of the cartridge, carefully pull the end of the waste section outward and position the right stabilizer post in the receptacle in the waste section as shown in Figure 92.
4. Using a hook tool or a pair of needle nose pliers, attach the tension springs to the spring posts on each end of the cartridge as shown in Figure 93a & 93b.
Note: Always replace the hopper tension springs in pairs.
Refer to the seperate System Support Series on removal and installation of the chip for appropriate chip needed for the cartridge.
Figure 90
Figure 92
Figure 91
Figure 93a Figure 93b
Hopper Tension Spring
Hopper Tension Spring
PAGE 26 SYSTEM SUPPORT SERIES™ 1060
SYSTEM SUPPORT SERIES™ 1060 PAGE 27
ADDITIONAL INFORMATION
Use of Compressed AirAs of April 28, 1971, the Occupational Safety & Health Administration (OSHA) Standard, 29 CFR 1910.242 paragraphs a & b for general industry requires effective chip guarding and personal protective equipment (PPE) when using compressed air. When cleaning residual toner particles from cartridges using a compressed air system, you must use air nozzles meeting OSHA requirements. Air nozzles that regulate air pressure to a maximum of 30 psi comply with this standard. Refer to the OSHA publication for any updates or changes that have occurred since the date noted above.
IllustrationsThe illustrations and photos in this document might differ slightly from your cartridge. Every effort is made to include the most up to date photos and illustrations at the time of printing. However, the OEM may make changes which were not available at the time of printing.
Safety Information • Always wear eye protection while operating
power tools. • Always wear eye protection and protective clothing
while working with toner and or other chemicals. • Do not swallow or ingest toner, isopropyl alcohol,
toner dust, or any chemicals or materials used in the process of remanufacturing.
MOVING AT THE SPEED OF NEW TECHNOLOGY
The development of cartridge imaging systems is the primary mission of our Imaging Labs. Through extensive testing and research, we develop the optimum combination of matched components for each cartridge system. Our engineering and manufacturing expertise provides us with total control in design, quality and development to produce products from the ground up. The result is a system of components that seamlessly work together in each cartridge application.
This dedication and commitment results in integrated cartridge systems that Static Control fully supports, allowing you to quickly attack new market opportunities with complete confidence in the reliability and performance of your cartridges.
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