1060 lex optrareman

29
LICENSE AGREEMENT Static Control Components, Inc. (Static Control) grants this limited license to the person, firm or corporation (hereinafter "User") downloading electronically or by printing this file to use Static Control’s copyrighted documents in accordance with the terms of this agreement. If you agree with the terms of the license then you may download this information. If you do not agree with the terms of the license, then you are not authorized to use this information, and any use of it may be in violation of Static Control’s copyrights or trademarks. TRADEMARKS The Static Control material herein may make reference to its own trademarks, or trademarks of others. Static Control grants a limited license to the User to use Static Control’s trademarks in its internal documents and for its internal purposes on the following terms and conditions. Any use of Static Control’s trademark must be used in a context which makes it clear that the product reference is a Static Control Components, Inc. product, and not a product from any source. The materials provided to the User may include reference to trademarks of others. Any use of the User makes of these marks should reference the owner of those marks. Nothing in this agreement constitutes any authorization by Static Control to use any of these trademarks in any context. COPYRIGHTS Static Control grants a limited license to the User to use the attached copyrighted documents. The per- mitted use of these documents is limited to internal purposes and needs of the company. The company is prohibited from using these copyrighted documents, or any part of them, including graphic elements, in any materials that are used outside the physical business location of the User. The User is prohibited from using any materials in any documents whether printed or electronic, which are distributed to any third party. The use of these copyrighted documents, or parts of them, including graphic elements, from these documents in marketing material, either print, electronic or web is prohibited. The sale, transfer, copying of these documents or any parts of these documents to any other party is prohibited. Static Control Components, Inc. retains all rights to its copyrighted documents, and any use of these documents by User should reference Static Control’s copyrights, with the notice "copyright Static Control Components, Inc." Static Control reserves the right to cancel this license on 30-days written notice. All of the User’s material incorporating Static Control’s copyrighted documents shall be destroyed upon receipt of its notice of termination. The User may not distribute, share, and otherwise convey the copyrighted documents to any other persons, corporations or individuals. The User, by use of these documents, acknowledges Static Control’s copyright in these materials. STATIC CONTROL DOES NOT GUARANTEE OR WARRANT DOWNLOADED INFORMATION The information User is downloading is published by Static Control in "as is" condition "with all faults". Static Control makes no representations or warranties of any kind concerning the quality, safety, or suitability of the downloadable materials, either express or implied, including without limitation any implied warranties of merchantability,fitness for a particular purpose, or non-infringement. Further, Static Control makes no representations or warranties as to the truth, accuracy or completeness of any state- ments, information or materials concerning items available for download. In no event will Static Control be liable for any indirect, punitive, special, incidental, or consequential damages however they may arise even if Static Control has been previously advised of the possibility of such damages. Version 1 11/03

description

58

Transcript of 1060 lex optrareman

Page 1: 1060 lex optrareman

LICENSE AGREEMENTStatic Control Components, Inc. (Static Control) grants this limited license to the person, firm or corporation (hereinafter "User") downloading electronically or by printing this file to use Static Control’scopyrighted documents in accordance with the terms of this agreement. If you agree with the terms ofthe license then you may download this information. If you do not agree with the terms of the license,then you are not authorized to use this information, and any use of it may be in violation of StaticControl’s copyrights or trademarks.

TRADEMARKSThe Static Control material herein may make reference to its own trademarks, or trademarks of others.Static Control grants a limited license to the User to use Static Control’s trademarks in its internal documents and for its internal purposes on the following terms and conditions. Any use of StaticControl’s trademark must be used in a context which makes it clear that the product reference is aStatic Control Components, Inc. product, and not a product from any source. The materials provided tothe User may include reference to trademarks of others. Any use of the User makes of these marksshould reference the owner of those marks. Nothing in this agreement constitutes any authorizationby Static Control to use any of these trademarks in any context.

COPYRIGHTSStatic Control grants a limited license to the User to use the attached copyrighted documents. The per-mitted use of these documents is limited to internal purposes and needs of the company. The companyis prohibited from using these copyrighted documents, or any part of them, including graphic elements,in any materials that are used outside the physical business location of the User. The User is prohibitedfrom using any materials in any documents whether printed or electronic, which are distributed to anythird party. The use of these copyrighted documents, or parts of them, including graphic elements, fromthese documents in marketing material, either print, electronic or web is prohibited. The sale, transfer,copying of these documents or any parts of these documents to any other party is prohibited.

Static Control Components, Inc. retains all rights to its copyrighted documents, and any use of thesedocuments by User should reference Static Control’s copyrights, with the notice "copyright StaticControl Components, Inc."

Static Control reserves the right to cancel this license on 30-days written notice. All of the User’s material incorporating Static Control’s copyrighted documents shall be destroyed upon receipt of itsnotice of termination.

The User may not distribute, share, and otherwise convey the copyrighted documents to any other persons, corporations or individuals.

The User, by use of these documents, acknowledges Static Control’s copyright in these materials.

STATIC CONTROL DOES NOT GUARANTEE OR WARRANT DOWNLOADED INFORMATIONThe information User is downloading is published by Static Control in "as is" condition "with all faults".Static Control makes no representations or warranties of any kind concerning the quality, safety, or suitability of the downloadable materials, either express or implied, including without limitation anyimplied warranties of merchantability,fitness for a particular purpose, or non-infringement. Further, StaticControl makes no representations or warranties as to the truth, accuracy or completeness of any state-ments, information or materials concerning items available for download. In no event will Static Controlbe liable for any indirect, punitive, special, incidental, or consequential damages however they mayarise even if Static Control has been previously advised of the possibility of such damages.

Version 1 11/03

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V.2 - 02.10

www.scc-inc.com REM

AN

UFA

CTUR

ING

INSTR

UCTIO

NS

System Support Series™ 1060

TOOLS & SUPPLIES ...........................2

WIRELINES ...............................3 - 8

SEPARATING THE TWO SECTIONS .........9

DISASSEMBLING THE WASTE BIN .. 10 -12

REASSEMBLING THE WASTE BIN ... 13 -16

DISASSEMBLING THE TONER HOPPER ...................... 17 -21

REASSEMBLING THE TONER HOPPER ...................... 22 -25

REASSEMBLING THE TWO SECTIONS ....26

ADDITIONAL INFORMATION ...............27

Other System Support Series™ documents available in Adobe® Acrobat® format

Lexmark® Optra Series Cartridges

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SYSTEM SUPPORT SERIES™ 1060 PAGE 2

TOOLS & SUPPLIES

Lint-Free Cleaning Cloth (LFCCLOTH)

Angle Blade Tool (ABTOOL)

Cotton-Tipped Swab (QTIP) Hook Tool (HTOOL)

Cartridge Sealant (CSEALANT)Cartridge Sealant (CSEALANT)Toner Vacuum

(TONERVAC115) or (TONERVAC220)

Conductive Lubricant (CONCLUBE)4059 Hopper Fixture (4059JIG)

• Phillips Screwdriver

• Small Slotted Screwdriver

• Hook Tool (HTOOL)

• Dry, Filtered, Compressed Air for Cleaning

• 91-99% Isopropyl Alcohol

• Cotton-Tipped Swab (QTIP)

• Felt/Foam Scraper Tool (FSTOOL)

• Angle Blade Knife Tool (ABKTOOL)

• Lint-free Swab (LFSWAB)

• Lint-Free Cleaning Cloth (LFCCLOTH)

• Cartridge Sealant (CSEALANT)

• Conductive Lubricant (CONCLUBE)

• 4059 Hopper Fixture (4059HJIG)

• Toner Vacuum (TONERVAC115) or(TONERVAC220)

• IBM®®/Lexmark®® Doctor Bar Putty - 4” Strip (IBMDPUTTY)

Lint--Free Foam Tip Swab (LFSWAB)

Felt/Foam Scraper Tool (FSTOOL)

IBMIBM®®/Lexmark/Lexmark®® Doctor Bar Putty Doctor Bar Putty 4” Strip (IBMDPUTTY)4” Strip (IBMDPUTTY)

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SYSTEM SUPPORT SERIES™ 1060 PAGE 3

WIRELINES

Toner Paddle Encoder Wheel

Toner Fill Hole

Toner Hopper Cap

Toner Hopper End Plate Assembly

Developer Roller

Doctor Bar Electrical Contact

Developer Roller Shaft Contact Bushing

Developer Roller End Seal

Toner Adder Roller

Doctor Bar Leaf Spring Position Tab

Developer Roller Teflon Washer

Developer Roller Teflon Washer

Toner Adder Roller Electrical Contact

Leaf Spring

Toner Reservoir

Doctor Bar

Doctor Bar Sealing Foam

Developer Roller Drive Gear

Developer Roller Sealing Blade

Developer Roller Cover

Doctor Bar Retaining Tab

Doctor Bar Retaining Tab

Hopper Vent Label

Developer Roller Electrical Contact

Sealing Blade Support

LEXMARK® OPTRA® S, OPTRA® Se, OPTRA® T, T520, T620, T630, T640

Toner Hopper - New Style

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SYSTEM SUPPORT SERIES™ 1060 PAGE 4

WIRELINES

OPC Drum

Drum Electrical Contact

Drum Small Helical Gear

Wiper Blade End Foam

Laser Port Shutter

Drum Large Helical Gear

Drum Large Helical Gear Torsion Spring

Drum Axle Retaining Ring

Drum Axle Retaining Ring

4059 Wiper Blade

Felt Support Blade (not present on T640)

PCR Cleaning Assembly Base (not present on T640)

Recovery Blade

Hopper Tension Spring

Hopper Tension Spring

Drum Axle

Chip

Laser Port Shutter Spring

Waste Bin Top Side View

LEXMARK® T520, T620, T630, T640 Waste Bin

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WIRELINES

SYSTEM SUPPORT SERIES™ 1060 PAGE 5

Toner Paddle Encoder Wheel

Toner Fill Hole

Toner Hopper CapToner Hopper End Plate Assembly

Developer Roller

Developer Roller Electrical Contact

Doctor Bar Electrical Contact

Developer Roller Shaft Contact Bushing

Developer Roller End Seal

Toner Adder Roller

Developer Roller Teflon Washer

Developer Roller Teflon Washer

Toner Adder Roller Electrical Contact

Doctor Bar Leaf Spring

Toner Reservoir

Doctor Bar

Doctor Bar Seal Strip

Developer Roller Drive Gear

Outer Sealing Blade

Doctor Bar End Block

Doctor Bar End Block

Doctor Bar Putty(Not Shown)

Inner Sealing Blade

LEXMARK® OPTRA® Se, OPTRA® T, T520, T620, T630

Toner Hopper - Old Style

Doctor Bar Putty(Not Shown)

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SYSTEM SUPPORT SERIES™ 1060 PAGE 6

WIRELINES

OPC Drum

Drum Electrical Contact

Drum Small Helical Gear

Drum Small Helical Gear Washer

Wiper Blade End Foam

Laser Port Shutter

Laser Port Shutter Spring

Drum Large Helical Gear

Drum Large Helical Gear Torsion Spring

Drum Axle Retaining Ring

Drum Axle Retaining Ring

Wiper Blade with PCR Cleaning

Assembly

PCR Cleaning Felt

Felt Support Blade

PCR Cleaning Assembly Base

Recovery Blade

Drum Shutter

Hopper Tension Spring

Hopper Tension Spring

Drum Axle

Waste Bin Top Side View

Chip(old style)

Chip Location

Chip(new style)

Compatibility Tab (not shown)

Drum Large Helical Gear Washers

LEXMARK® OPTRA® Se & OPTRA® T Waste Bin

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WIRELINES

SYSTEM SUPPORT SERIES™ 1060 PAGE 7

Toner Paddle Encoder Wheel

Toner Fill Hole

Toner Hopper Cap

Developer Roller

Developer Roller Electrical Contact

Doctor Bar Electrical Contact

Developer Roller Electrical Contact Bushing

Developer Roller Shaft Bushing

Developer Roller End Seal

Toner Adder Roller

Developer Roller Plastic Washer

Developer Roller Plastic Washer

Toner Adder Roller Electrical Contact

Leaf SpringToner Reservoir

Doctor Bar

Doctor Bar Seal Strip

Developer Roller Drive Gear

Outer Sealing Blade

Doctor Bar End Block

Doctor Bar End Block

Inner Sealing Blade

Doctor Bar Putty(Not Shown)

LEXMARK® OPTRA® S Hopper - Old Style

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SYSTEM SUPPORT SERIES™ 1060 PAGE 8

WIRELINES

LEXMARK® OPTRA® S Waste Bin

OPC Drum

Drum Electrical Contact

Drum Small Helical Gear

Drum Small Helical Gear Washer

Wiper Blade End FoamLaser Port Shutter

Laser Port Shutter Spring

Drum Large Helical Gear

Drum Large Helical Gear Washers

Drum Large Helical Gear Torsion Spring

Drum Axle Retaining Ring

Drum Axle Retaining Ring

Wiper Blade with PCR Cleaning Assembly

PCR Cleaning Felt

Felt Support Blade

PCR Cleaning Assembly Base

Recovery Blade

Drum Shutter

Hopper Tension Spring

Hopper Tension SpringDrum Axle

Waste Bin Top Side View

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SYSTEM SUPPORT SERIES™ 1060 PAGE 9

SEPARATING THE TWO SECTIONS

4. Once the contact end stabilizer post is clear from the waste section, pull the drive gear end of the waste section away from the hopper, as shown in Figure 4.

5. Once the hopper is high enough to clear the end of the waste section, seperate the two sections. See Figure 5.

For instructional purposes, a new style T630 cartridge is shown.

1. Place the cartidge on your work surface with the top of the cartridge face down, the OPC facing up as shown in Figure 1.

2. Using a hook tool or a pair of needle nose pliers, gently release the hopper tension springs from the posts on both sides of the cartridge, as shown in Figure 2.

Note: Do not overstretch or deform the springs. For easier reassembly the springs can be hooked onto the existing opening on the waste section.

3. The hopper is secured to the waste section by two stabilizer posts that install in receptacles at each end of the waste section. To release the posts, carefully pull the contact end of the waste section away from the hopper, as shown in Figure 3.

Figure 5

Figure 1

Hopper

Waste Bin

Figure 2a

Figure 4

Figure 2b

Hopper Tension Spring

Hopper Tension Spring

Figure 3

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DISASSEMBLING THE WASTE SECTION

1. Position the waste section on your work surface as shown in Figure 6.

2. For earlier style waste sections, lift the waste section slightly and move the shutter arms toward you to move the OPC shutter to it’s open position. See Figure 7.

3. Using a small slotted screwdriver remove the retaining ring off the OPC axle on the large helical gear end as shown in Figure 8.

4. While supporting the large helical gear end of the OPC in one hand, remove the OPC axle from the small helical gear end of the OPC, as shown in Figure 9.

5. Remove the OPC and the OPC washer from the waste bin section, as shown in Figure 10.

Note: Not all waste sections will have an OPC washer. This was only seen in earlier cartridges and is not present in recent cartridges.

6. Carefully twist the torsion spring while pulling it off the large helical gear as shown in Figure 11. You may need to use a small slotted screwdriver to move the spring out in order to remove it.

Figure 6

Figure 9

Figure 8

Figure 10

Figure 7

Figure 11

Shutter Actuator

Arm

Drum Shutter

Twist the spring

while carefully pulling it

off the hub

Washers

PAGE 10 SYSTEM SUPPORT SERIES™ 1060

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SYSTEM SUPPORT SERIES™ 1060 PAGE 11

DISASSEMBLING THE WASTE SECTION

10. Turn the waste section over as shown in Figure 15. A thin foam sits between the wiper blade and the waste section.

11. Using an angled blade knife or similar cutting tool cut through the thin foam as shown in Figure 15. Make sure to cut end to end.

12. Turn the waste section on end and while holding the laser port shutter open remove the wiper blade as shown in Figure 16.

Note: While removing the wiper blade, it may be possible that the left and right wiper blade end foams are removed as well. If they are damaged replace with new ones, otherwise reinstall into the waste section.

7. Using a small slotted screwdriver, remove the two plastic washers from the large helical gear. See Figure 12.

Note: Not all OPC’s will have gear washers. This was only seen in earlier cartridges and is not present in recent ones.

8. Inspect the recovery blade for damage, as shown in Figure 13. If there is no obvious damage, the blade may be left in place. If replacement is needed, peel the blade off and clean the mounting area of the waste section with 91-99% isopropyl alcohol.

9. Remove the screws from each end of the wiper blade, as shown in Figure 14.

Figure 12

Figure 13

Figure 15

Figure 14

Figure 16

Figure 17

Drum Shutter

Recovery Blade

Wiper Blade End Foams

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13. Dump remaining toner from the waste section and clean using dry, filtered compressed air. See Figure 18.

Note: Waste toner may have become melted into the bottom of the waste section, this is normal. Using a small slotted screwdriver, lightly scrape until all toner is loose and can be removed with compressed air.

Figure 18

PAGE 12 SYSTEM SUPPORT SERIES™ 1060

DISASSEMBLING THE WASTE SECTION

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SYSTEM SUPPORT SERIES™ 1060 PAGE 13

REASSEMBLING THE WASTE SECTION

1. Position the waste section on your work surface as shown in Figure 19.

2. For earlier style waste sections, lift the waste section slightly and rotate the shutter arm to move the OPC shutter to the open position, as shown in Figure 20.

3. If the original recovery blade was retained, move to step #8 , otherwise move to next step #4.

4. Make sure the mounting location is completely clean including adhesive materal. If needed, clean the mounting location with 91-99% isopropyl alcohol as shown in Figure 21.

Note: The use of solvents other than alcohol may affect the bond between the adhesive and the mounting location. DO NOT use a scraper tool on the mounting surface.

Note: Recovery blades can be installed either by hand or using an installation tool. The following steps will be using the recommended tool method.

5. Install the blade into the installation tool as shown in Figure 22. Slide the blade back and forth to make sure it is fully seated in the slot. Center the blade in the tool. Note the location of the adhesive side of the blade in relation to the tool.

6. While holding the blade in place, carefullly peel the paper backing from the adhesive side as shown in Figure 23.

7. Hold the installation tool with both hands as shown in Figure 24. Position the tool and blade over the mounting location, make sure the adhesive is toward the waste section and the blade is flush with the edge of the lip.

Note: If the blade extends past the lip of the waste section, paper jams and possible toner leakage will occur. When the blade is positioned correctly, roll the installation tool down so the blade adhesive adheres to the mounting surface, and the blade pulls free of the tool.

Figure 22

Figure 23

Figure 21

Figure 24Figure 24

Figure 19

Figure 20Shutter Actuator Arm

Drum Shutter

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8. Using your finger, gently smooth the blade in place from the center outward to the ends to remove any ripples or air pockets as shown in Figure 25.

Note: If a polyblade was installed carefully peel the reinforcement paper away now.

9. Dip the edge of the wiper blade in qualified toner before installation in the waste section. Insure even coverage. See Figure 26.

10. Position the waste section as shown in Figure 27. Open the laser port shutter and install the wiper blade. Secure the wiper blade using two screws.

11. Turn the waste section over. Using a lint free cloth dampened with 91-99% isoproply alcohol, clean the waste bin as shown in Figure 28.

12. After the area has dried completely, peel the backing from the wiper blade sealing strip. Place the strip in position over the area that was cut. See Figure 29.

13. Begin where the wiper blade end foam is visible between the wiper blade and waste section as shown in Figure 30. Gradually work the sealing strip along the waste section using your finger to smooth out any air bubbles or wrinkles as shown in Figure 30.

Figure 26

Figure 28

Figure 25

Figure 27

Figure 29

Figure 30

PAGE 14 SYSTEM SUPPORT SERIES™ 1060

REASSEMBLING THE WASTE BIN

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SYSTEM SUPPORT SERIES™ 1060 PAGE 15

REASSEMBLING THE WASTE BIN

14. If the original OPC had the two plastic washers, install onto the large helical gear at this time as shown in Figure 31.

15. Install the torsion spring from the original OPC onto the large helical gear as shown in Figure 32. Carefully twist the torsion spring while installing onto the gear.

16. Position the waste section on your work surface as shown in Figure 33.

17. Place a small amount of conductive lubricant onto the drum axle where the previous OPC made contact as shown in Figure 34.

18. Place the end of the drum axle with no retaining ring in the waste section as shown in Figure 35.

19. Install the OPC washer (for eariler style cartridges), on the end of the axle once initially inserted into the waste section as shown in Figure 36.

Figure 33

Figure 34

Figure 35

Figure 36

Figure 31

Twist the spring while

carefully pushing it

onto the hub

Washers

Figure 32

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REASSEMBLING THE WASTE BIN

20. Place the OPC in the waste section as shown in Figure 37a. Verify that the torsion spring on the large helical gear is installed into the opening on the waste section as shown in Figure 37b.

21. While supporting the OPC by the large helical gear insert the drum axle. Carefully slide it in until the retaining ring stops the axle from being pushed any further as shown in Figure 38.

22. Install the retaining ring on the other end of the OPC axle as shown in Figure 39.

Note: Two types of retaining rings have been seen on various cartridges. Each OPC axle is match to a certain one, these can not be interchanged. See Figure 40 for the two types.

23. Rotate the OPC at least three full rotations by the large and small helical gears to prelubricate the OPC as shown in Figure 41.

Note: It may be necessary to rock the OPC back and forth initally before the OPC will rotate in the normal operating direction.

Note: Cover the waste section so the OPC does not get light damage while remanufacturing the hopper section.

Figure 37b

Figure 37a

Figure 39

Figure 40

Figure 41

Figure 38

PAGE 16 SYSTEM SUPPORT SERIES™ 1060

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SYSTEM SUPPORT SERIES™ 1060 PAGE 17

1. Using a small slotted screwdriver, pry the encoder wheel off by the base of the wheel as shown in Figure 42.

2. Remove the developer roller drive gear as shown in Figure 43. You may need to use a small slotted screwdriver to pry the gear off the developer roller shaft.

3. Using needle nose pliers remove the plastic doctor bar end blocks (if present) located on each end of the leaf spring as shown in Figure 44. Discard as they will not be used later.

DISASSEMBLY OF THE TONER HOPPER

4. While keeping the feet of the leaf spring in place, gently press down on the center of the spring to release it from the spring seat as shown in Figure 45.

Note: Care must be taken to not let the leaf spring snap into the developer roller. Do not leave the leaf spring installed in the hopper when the developer roller is not present.

Old Style Cartridges ONLY for steps 5-7(for New Style Cartridges skip to step 8)

5. Using the felt/foam scraper tool, remove the putty from each end of the doctor bar as shown in Figure 46.

Note: Do not reuse the putty as it may be contaminated, however note the amount that was removed for later.

Figure 42

Figure 43

Figure 44

Figure 45

Figure 46

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6. Using the felt/foam scraper tool peel up one end of the doctor bar sealing strip as shown in Figure 47a. Grasp the strip and remove it slowly so that the adhesive remains on the strip as shown in Figure 47b.

7. Carefully remove the doctor bar from the hopper by lifting straight up and out as shown in Figure 48.

New Style Cartridges ONLY for step 8-10(for Old Style Cartridges go to step 4)

8. If present, remove the developer roller cover by releasing the locking tab (Figure 49a) and then sliding the cover towards the contact side as shown in Figure 49b.

9. Remove the doctor bar retaining tabs from each side of the cartridge as shown in Figure 50a & 50b.

Figure 47a

Figure 47b

Figure 49b

Figure 48

Figure 50a Figure 50b

Figure 49a

Locking Tab

Developer Roller Cover

SYSTEM SUPPORT SERIES™ 1060 PAGE 18

DISASSEMBLING THE TONER HOPPER

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SYSTEM SUPPORT SERIES™ 1060 PAGE 19

DISASSEMBLING THE TONER HOPPER

10. Remove the doctor bar from the cartridge as shown in Figure 51.

Note: Mark the side of the bar that was facing outward for reference later if reusing the OEM steel doctor bar. Some newer style cartridges utilize a “stamped” style doctor bar. See Figures 52 & 53 for reference.

11. Rotate the brass bushing upward and slide away from the cartridge as shown in Figure 54.

12. While handling only the developer roller shaft, carefully move the developer roller out and away from the hopper section as shown in Figure 55.

13. Remove the plastic washers from each end of the developer roller as shown in Figure 56.

14. Using a small slotted screwdriver remove the hopper cap as shown in Figure 57.

Note: Earlier style hoppers will have a vented cap, clean the cap with compressed air.

Figure 54

Figure 55

Figure 56

Figure 57

Figure 53

OEM Steel Doctor Bar

Figure 51

“Stamped” Style Doctor Bar

Figure 52

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15. Dump any remaining toner from the hopper section and clean using compressed air. See Figure 58.

Note: Light print problems can occur if toner is left embedded in the toner adder roller. For best results clean the toner adder roller thoroughly with compressed air and/or a toner vacuum. The adder roller can be rotated freely spinning the gears on the end of the hopper section.

16. Inspect the developer roller inner and outer sealing blades for damage as shown in Figure 59. If the blades need to be replaced, refer to System Support Series™ #149 for an old style cartridge and #669 for a new style cartridge.

Figure 59

17. Using a dry lint free cloth or lint free foam tipped swab, clean toner and sealant from the developer roller end seals at each end of the hopper section as shown in Figure 60a & 60b.

Note: It is important to completely clean the developer roller end seals.

18. Using a cotton tipped swab and 91-99% isopropyl alcohol, clean the hopper section contacts as shown in Figure 61.

19. Using a cotton tipped swab and 91-99% isopropyl alcohol, clean any toner and/or putty from the doctor bar slots on both end of the hopper section as shown in Figure 62a & 62b. (Old Style Cartridge Only)

Figure 61

Figure 58

Figure 60bFigure 60a

Inner Sealing Blade

Outer Sealing Blade

Figure 62a Figure 62b

PAGE 20 SYSTEM SUPPORT SERIES™ 1060

DISASSEMBLING THE TONER HOPPER

Doctor Bar Contact

Developer Roller Contact

Adder Roller

Contact

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SYSTEM SUPPORT SERIES™ 1060 PAGE 21

DISASSEMBLING THE TONER HOPPER

20. Clean the developer roller with compressed air. Clean the roller shafts using a lint free cloth and 91-99% isopropyl alcohol.

Note: If needed, the roller can be cleaned with 91-99% isopropyl alcohol followed by deionized water and finally compressed air. DO NOT touch the developer roller surface with your bare hands.

21. Clean the developer roller washers with a lint free cloth.

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REASSEMBLING THE TONER HOPPER

1. Using a lint free foam tipped swab, apply a thin coat of cartridge sealant to the left and right developer roller end seals and walls as shown in Figure 63a & 63b.

Note: Too much sealant will cause print defects and cause premature cartridge failure.

2. Prior to installing the developer roller washers onto the roller, apply a thin coat of cartridge sealant to both sides as shown in Figure 65. Install one plastic washer on each end of the developer roller shaft.

3. Insert the keyed end of the developer roller shaft into the non-contact end of the hopper section as shown in Figure 66. Make sure to slide the developer roller into the hopper section completely until the developer roller washer comes into contact with the hopper section.

4. Insert the non-keyed end of the developer roller shaft into the contact end of the hopper section as shown in Figure 67.

5. Replace the developer roller shaft contact bushing as shown in Figure 68. Rotate the bushing as shown to lock the developer roller in place. Ensure that the developer roller bushing is making good contact with the developer roller contact.

Old Style Cartridges ONLY for steps 6 -12 (for New Style Cartridges skip to step 13)

6. Install the doctor bar into the hopper section as shown in Figure 69. Make sure the working edge (dull finish) is facing the direction of the developer roller, refer to Figure 70 & 71.

Figure 64

Figure 66

Figure 67

Figure 68

Figure 69

Figure 63bFigure 63a

PAGE 22 SYSTEM SUPPORT SERIES™ 1060

Developer Roller Contact Developer Roller

Bushing

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PAGE 23 SYSTEM SUPPORT SERIES™ 1060

REASSEMBLING THE TONER HOPPER

Note: If reusing the OEM steel doctor bar, make sure the side marked out earlier is now facing inward. This rotates the bar to a new working surface. The OEM stamped doctor bar can not be rotated.

7. Clean the doctor bar sealing strip mounting surface (the lip of the hopper section and top edge of the bar) with a cotton tipped swab and 91-99% isopropyl alcohol as shown in Figure 72.

8. Expose the doctor bar sealing strip adhesive by peeling off and folding back 1 to 2 inches of the dull white paper backing from one end as shown in Figure 73.

Working Edge of Doctor Bar

Shiny Edge of Doctor Bar

9. Place the end of the sealing strip flush with the end of the doctor bar and flush against the hopper section as shown in Figure 74.

10. Carefully press the strip into place, peeling the backing off slowly as you progress as shown in Figure 75. You may want to use a felt/foam scraper tool to press the strip into place smoothing out any wrinkles and air pockets.

Note: It may be necessary to cut 1/8” from the end of the sealing strip so it will fit completely. This strip is used in multiple applications.

11. Remove the white reinforcement paper as shown in Figure 76. Smooth out any additional wrinkles and air pockets from left to right or right to left.

Figure 72

Figure 73

Figure 74

Figure 75

Figure 76

Figure 71Figure 70

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12. Apply a small amount of fresh doctor bar putty (approximately the same amount you removed at the beginning) in each corner at the end of the doctor bar as shown in Figure 77. Press the putty in place where the seal and hopper section meet.

New Style Cartridges ONLY for steps 13-15(for Old Style Cartridges go back to step 6)

13. Place the doctor bar up against the doctor bar sealing foam as shown in Figure 78.

Note: For additional information, refer to technical bulletins 1405 & 1836 on Lexmark doctor bars.

14. Replace the left and right doctor bar retaining tabs as shown in Figure 79 & 80.

15. Replace the developer roller cover as shown in Figure 81. (T640/42/44 application only)

Note: When installing a new Static Control doctor bar, it is recommended to replace the OEM leaf spring with an application specific Static Control leaf spring.

16. While holding one end of the leaf spring feet in each hand, insert the center bend into the plastic seat on the hopper section as shown in Figure 82.

17. Using minimal pressure push up on the ends of the leaf spring feet until they can be positioned onto the top of the doctor bar as shown in Figure 83.

Figure 77

Figure 78

Figure 79 Figure 80

Figure 81

Figure 82

Figure 83

PAGE 24 SYSTEM SUPPORT SERIES™ 1060

REASSEMBLING THE TONER HOPPER

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SYSTEM SUPPORT SERIES™ 1060 PAGE 25

REASSEMBLING THE TONER HOPPER

Note: The “V” on the spring should point toward you with the number upright as shown in Figure 84.

18. Install the developer roller drive gear as shown in Figure 85.

19. Rotate the developer roller toward you as shown in Figure 86. This will smooth out the cartridge sealant added earlier and create a complete seal.

Note: Cartridge sealant should be present on each end of the developer roller, but out of the paper path after this step.

20. Fill the hopper section with approved toner as shown in Figure 87.

Note: Overfilling the hopper section can cause premature “Toner Low”.

21. Install the hopper cap as shown in Figure 88.

22. Install the encoder wheel as shown in Figure 89. Align the key of the axle with the key in the base of the wheel and place the encoder wheel on the toner agitator paddle axle. Press down on the center of the wheel.

Figure 84

Figure 85

Figure 86

Figure 87

Figure 88

Figure 89

Number

Cartridge Sealant

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REASSEMBLING THE TWO SECTIONS

1. Position the waste section on your work surface with the drum facing up as shown in Figure 90.

2. Being careful not to scratch the OPC, install the drive gear end of the hopper section first by positioning the stabilizer post in the receptacle in the waste section as shown in Figure 91.

3. At the opposite end of the cartridge, carefully pull the end of the waste section outward and position the right stabilizer post in the receptacle in the waste section as shown in Figure 92.

4. Using a hook tool or a pair of needle nose pliers, attach the tension springs to the spring posts on each end of the cartridge as shown in Figure 93a & 93b.

Note: Always replace the hopper tension springs in pairs.

Refer to the seperate System Support Series on removal and installation of the chip for appropriate chip needed for the cartridge.

Figure 90

Figure 92

Figure 91

Figure 93a Figure 93b

Hopper Tension Spring

Hopper Tension Spring

PAGE 26 SYSTEM SUPPORT SERIES™ 1060

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SYSTEM SUPPORT SERIES™ 1060 PAGE 27

ADDITIONAL INFORMATION

Use of Compressed AirAs of April 28, 1971, the Occupational Safety & Health Administration (OSHA) Standard, 29 CFR 1910.242 paragraphs a & b for general industry requires effective chip guarding and personal protective equipment (PPE) when using compressed air. When cleaning residual toner particles from cartridges using a compressed air system, you must use air nozzles meeting OSHA requirements. Air nozzles that regulate air pressure to a maximum of 30 psi comply with this standard. Refer to the OSHA publication for any updates or changes that have occurred since the date noted above.

IllustrationsThe illustrations and photos in this document might differ slightly from your cartridge. Every effort is made to include the most up to date photos and illustrations at the time of printing. However, the OEM may make changes which were not available at the time of printing.

Safety Information • Always wear eye protection while operating

power tools. • Always wear eye protection and protective clothing

while working with toner and or other chemicals. • Do not swallow or ingest toner, isopropyl alcohol,

toner dust, or any chemicals or materials used in the process of remanufacturing.

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MOVING AT THE SPEED OF NEW TECHNOLOGY

The development of cartridge imaging systems is the primary mission of our Imaging Labs. Through extensive testing and research, we develop the optimum combination of matched components for each cartridge system. Our engineering and manufacturing expertise provides us with total control in design, quality and development to produce products from the ground up. The result is a system of components that seamlessly work together in each cartridge application.

This dedication and commitment results in integrated cartridge systems that Static Control fully supports, allowing you to quickly attack new market opportunities with complete confidence in the reliability and performance of your cartridges.

3010 Lee Avenue • PO Box 152 • Sanford, NC 27331US/Can 800.488.2426US/Can Fax 800.488.2452Int’l 919.774.3808 • Int’l Fax 919.774.1287www.scc-inc.com

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© 2010 Static Control Components, Inc. All rights reserved worldwide. The stylized S is a registered trademark, and Static Control and Multi-Tracker are trademarks of Static Control Components, Inc. All other brand and product names are trademarks or registered trademarks of their respective companies.