102_Air Conditioning Basics

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    Basic Concepts of Air

    Conditioning

    Prepared exclusively

    forCOACH LEATHERWARE

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    Slide 1

    SOURCE OFCOOL AIR

    COIL

    HEAT

    COIL COOLAIR

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    Slide 2

    TYPICAL ALL-AIR SYSTEM

    S.A. DUCT

    HEAT

    COIL COOLAIR

    S.A.FAN

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    Slide 3

    TYPICAL ALL-AIR SYSTEM

    S.A. DUCT

    HEAT

    COIL COOLAIR

    S.A.TERMINAL

    S.A.FAN

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    Slide 4

    TYPICAL ALL-AIR SYSTEM

    S.A. DUCT

    HEAT

    COIL

    R.A. GRILL

    COOLAIR

    S.A.TERMINAL

    S.A.FAN

    WARM AIR

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    Slide 5

    TYPICAL ALL-AIR SYSTEM

    R.A DUCT

    S.A. DUCT

    HEAT

    COIL

    R.A. GRILL

    COOLAIR

    S.A.TERMINAL

    S.A.FAN

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    Slide 6

    TYPICAL ALL-AIR SYSTEM

    R.A DUCT

    S.A. DUCT

    HEAT

    COIL

    R.A. GRILL

    COOLAIR

    S.A.TERMINAL

    S.A.FAN

    R.A.FAN

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    Slide 7

    TYPICAL ALL-AIR SYSTEM

    R.A DUCT

    S.A. DUCT

    HEAT

    R.A. DAMPER

    COIL

    FILTER

    O.A.DAMPER

    FRESHOUTDOOR

    AIR

    R.A. GRILL

    COOLAIR

    S.A.TERMINAL

    S.A.FAN

    R.A.FAN

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    Slide 8

    TYPICAL ALL-AIR SYSTEM

    R.A DUCT

    S.A. DUCT

    HEAT

    R.A. DAMPER

    COIL

    E.A.DAMPER

    FILTER

    O.A.DAMPER

    FRESHOUTDOOR

    AIR

    EXHAUSTAIR

    R.A. GRILL

    COOLAIR

    S.A.TERMINAL

    S.A.FAN

    R.A.FAN

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    Slide 9

    TYPICAL ALL-AIR SYSTEM

    R.A DUCT

    S.A. DUCT

    CHILLEDWATERPUMP

    HEAT

    R.A. DAMPER

    COIL

    E.A.

    DAMPER

    FILTER

    WATER PIPING

    WATERCHILLER

    O.A.DAMPER

    FRESHOUTDOOR

    AIR

    EXHAUSTAIR

    R.A. GRILL

    COOLAIR

    S.A.TERMINAL

    S.A.FAN

    R.A.FAN

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    Slide 10

    TYPICAL ALL-AIR SYSTEM

    CONDENSERPUMP

    R.A DUCT

    S.A. DUCT

    CHILLEDWATERPUMP

    HEAT

    R.A. DAMPER

    COIL

    E.A.

    DAMPER

    FILTER

    WATER PIPING

    COOLINGTOWER

    HEAT

    WATERCHILLER

    O.A.DAMPER

    FRESHOUTDOOR

    AIR

    EXHAUSTAIR

    R.A. GRILL

    COOLAIR

    S.A.TERMINAL

    S.A.FAN

    R.A.FAN

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    Slide 11

    TYPICAL ALL-AIR SYSTEM

    CONDENSERPUMP

    R.A DUCT

    S.A. DUCT

    CHILLEDWATERPUMP

    HEAT

    R.A. DAMPER

    COIL

    E.A.

    DAMPER

    FILTER

    WATER PIPING

    COOLINGTOWER

    HEAT

    WATERCHILLER

    BOILER

    O.A.DAMPER

    FRESHOUTDOOR

    AIR

    EXHAUSTAIR

    R.A. GRILL

    COOLAIR

    S.A.TERMINAL

    S.A.FAN

    R.A.FAN

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    Slide 12

    Equipment Types

    ROOFTOP PACKAGE UNIT

    SPLIT SYSTEM

    CHILLED WATER AIR HANDLER

    VARIABLE AIR VOLUME (VAV) AIR TO AIR HEAT PUMP

    Life expectancy 10 to 12 yrs for rooftop and split systems

    Expect increase in repair costs as equipment ages

    Typically largest expense to operation of store, energy/repair costs

    Repair or Replace?

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    Slide 13

    Single Package Roof Top Unit

    Most common

    Entire hvac system islocated on mall roof

    Most common to have

    roof leaks from roof curb,condensate overflow or

    roof punctures

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    Slide 14

    Single Package Roof Top Unit

    CONDR

    COIL

    COMP

    FAN

    HEAT

    ELECTRICHEATER

    S.A. DUCT

    S.A.TERMINALR.A. DUCT

    O.A.

    E.A.

    HEAT

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    Slide 15

    Single Package Roof Top Unit

    Rooftop package unit

    Mounted on adaptorcurb

    Power exhaust and

    economizer installed

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    Slide 16

    Split System

    HVAC system split into 2 pieces Condensing unit located on roof (houses

    compressor, condenser coil, condenser fan motor)

    Air handler located in space above ceiling (housesblower assembly, evap coil, air filters)

    Connected electrically and with refrigerant piping

    Most prone to refrigerant leaks especially if long

    distance between components Many times refrigerant lines are buried in

    construction and inaccessible

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    Slide 17

    SPLIT SYSTEM

    COIL

    HEAT

    AIR

    R.A. DUCT

    O.A.

    E.A.

    FAN

    CO

    N

    D

    R

    COMP

    CONDENSING UNIT

    REFRIGERANTLINES

    S.A. DUCT

    POSSIBLEELECTRIC

    HEAT

    AIR HANDLINGUNIT

    OPTIONALSUPPLEMENTARY

    HEATINGSYSTEM

    HEAT

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    Slide 18

    SPLIT SYSTEM

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    Slide 19

    Split System

    Air cooled condensingunit

    Compressor, condensercoil and condenser fans

    Connected to indoor airhandler

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    Slide 20

    VAV BOX

    Consists of VAV terminalbox located in the spaceabove ceiling

    May have supplemental

    blower motor for positiveairflow to space

    May have air filtration

    Has a damper inside thatopens and closes on demand

    from thermostat to allowmore or less airflow tospace

    Variable Air Volume

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    Slide 21

    Major System Components

    Compressor

    Condenser coil

    Evaporator coil

    Condenser fan motor

    Evaporator fan motor

    Thermostatic expansion valve

    Evaporator blower assembly Economizers (Optional)

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    Slide 22

    HEAT REJECTION(HIGH TEMPERATURE)

    85F

    75F95F55F

    45F

    CONDITIONEDSPACE

    105F95F

    HEAT GATHERING(LOW TEMPERATURE)

    REFRIGERATIONMACHINE(REFRIGERATION CYCLE)

    35F

    COOLINGTOWER

    95F DB78F DB

    HEAT

    COMPRESSOR

    COOLER

    CONDENSER

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    Slide 24

    Condenser

    Condenser coil is what gets rid of the heat in thesystem

    Can be water or air cooled, however most are aircooled in retail application

    Located outdoors (air cooled)

    Fins on coil are subject to corrosion in salt water

    environment. Special coatings can be applied. Fins are subject to damage from hail

    Traps dirt and requires periodic cleanings

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    Slide 25

    Evaporator Coil

    Provides cold air to the space

    Located after the system air filters

    Return air is blown over the coil and chilled

    Removes moisture from air (condensate)

    Traps dirt that gets past air filters, reducingcooling capacity (95% is bacterial)

    Requires periodic chemical cleaning

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    Slide 26

    Evaporator Fan Motor

    Located behind condenser coil

    Draws ambient air across condenser coil

    System may have up to 4 or more motors based onsystem capacity

    Motors are direct drive with fan blades attached

    Requires little if any maintenance (sealedbearings)

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    Slide 27

    TXV Thermal Expansion Valve

    Located at the evaporator coil Provides the correct amount of refrigerant to the

    evaporator coil for proper cooling

    Separates the high pressure side of the systemfrom the low pressure side

    Failure could cause compressor failure and loss ofsystem cooling capacity

    Frequently overlooked in diagnosing systemproblems

    Requires manual setting of superheat for properoperation.

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    Slide 28

    Evaporator Blower Assembly

    Consists of:

    Blower motor

    Pulleys and fan belts

    Bearings

    Fan shaft

    Fan wheels

    Housings

    Can be located indoors or outdoors

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    Slide 29

    Control Types

    CONVENTIONAL THERMOSTAT

    DIGITAL PROGRAMMABLE

    THERMOSTAT

    PNEUMATIC

    LCD SYSTEM

    MALL INTERFACE

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    Slide 30

    Low Ambient Controls

    Low ambient controls May be added to air cooled systems that must

    operate when outdoor temperatures are below 55degrees

    Cycles condenser fan/s to maintain correct systempressures

    Used when economizer is not present

    Much less costly to install

    Much more costly to operate

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    Slide 31

    Conventional Thermostat

    Completely manual operation

    Will maintain a single heat or cool setting

    System must be switched from heat to cool

    No energy savings

    Will allow system to operate all night while storeis closed wasting energy

    Easy to tamper with Least expensive to install

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    Slide 32

    Programmable Thermostat

    Provides autochangeover from heat

    to cool

    Provides up to 4

    heat/cool settings per24 hour period

    Can provide differentweekend settings

    Keyboard can belocked out

    Set it and forget it

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    Slide 33

    Pneumatic Thermostat

    Uses air provided by mall to operatethermostat

    Very commonly used with VAV systems

    Least commonly found in malls

    Parts are fairly expensive

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    Slide 34

    LCD Thermostat

    Used in newer stores

    Programmable type

    Can be dialed into by monitoring companyfor data

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    Slide 36

    Rules Of Thumb

    1HP = 1KW = 1KVA 1KW = 3413 BTU

    1 Ton Cooling = 12,000 BTU 1 Ton = 400 CFM

    Retail = 380 SQ FT/ Ton cooling

    Delta T = 18F across coil cooling Delta T = 25F for heating

    CFM = Building Volume in Cubic Feet

    Minute/Air Change

    Delta T = Difference between entering and leaving DB = T

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    Slide 37

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