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    A low cost instrumentation system to analyze different types

    of milk adulteration

    Siuli Das a,n, Mulinti Sivaramakrishna b, Karabi Biswas c, Bhaswati Goswami d

    a Department of Instrumentation Engineering, RAIT, Nerul, Navi Mumbai, Indiab Department of ECE, Polytechnic College, Pillaripattu, Andhra Pradesh, Indiac Department of Electrical Engineering, IIT Kharagpur, Indiad Department of Instrumentation and Electronics Engineering, Jadavpur University, Kolkata, India

    a r t i c l e i n f o

     Article history:

    Received 25 January 2014

    Received in revised form

    17 September 2014

    Accepted 30 November 2014Available online 20 December 2014

    This paper was recommended for publica-

    tion by Dr. Didier Theilliol

    Keywords:

    Milk adulteration

    Instrumentation system

    Synthetic milk

    Liquid-whey

    PMMA-lm

    a b s t r a c t

    In this paper, the design of a complete instrumentation system to detect different types of milk

    adulteration has been reported. A simple to use indicator type readout device is reported which can be

    used by milk community people. A low cost microcontroller based automatic sensing system is also

    reported to detect  ‘synthetic milk’, which has been reconstructed after adulterating the milk with ‘liquid-

    whey’.

    &  2014 ISA. Published by Elsevier Ltd. All rights reserved.

    1. Introduction

    Food quality monitoring is a serious issue and addressed by

    different researchers   [1–4]. Among these milk is one of the most

    vulnerable food which is adulterated very easily. Adulteration

    achieved with low value ingredients like water and whey into natural

    milk is known as   ‘economic adulteration’. It is a very common

    practice by the milk community people to add water or   ‘liquid-

    whey’   [5,6]   to increase the volume, this in turn reduces the milk

    quality. Additionally whey retains many natural properties of milk, so

    preparation of synthetic milk from liquid-whey is simple and can

    camouage the natural milk easily. Hence, this becomes a serious

    concern to the dairy  rms who buy milk from thousands of different

    milk suppliers and need a simple, robust and bio-compatible auto-

    mated sensing system for quality control.There are several methods   [7–9]  available in the literature to

    detect different types of adulterants in milk. Methods to determine

    additional water present in the milk are explained in  [10–12]. The

    volume of water mixed in milk is detected by electrical conduc-

    tivity (EC) method. In this method [11], quantity of ions decreases

    so the resistance is higher and the EC is changed. To detect fat and

    water content present in milk, electrical admittance spectroscopy

    [7,10] method has been used. Another method used to determinethe additional water content in milk is freezing point osmometry

    [12]. In [13–16], different methods are proposed for determination

    of whey as an adulterant. Low priced whey   [14,16]   and rennet

    whey solid   [13,15]   are often mixed with liquid milk and milk

    powder. To detect the fraudulent addition of rennet (enzymes for

    curdling of milk) whey solid in ultra high temperature (UHT) milk

    [13], capillary electrophoresis is used. Sometimes urea  [17–21] is

    added to milk to increase the shelf life. In   [17]   a potentiometric

    biosensor method is reported to detect urea adulteration in milk.

    Measure of change of pH   [19,21]   is another method of urea

    detection in milk. Enzyme based piezoelectric sensor   [18]   is also

    used to detect urea in milk by measuring the pressure of the gas

    evolved in the milk sample. Addition of urea in milk is also

    detected by near infrared spectroscopy method  [20]. But most of these methods are expensive and time consuming and need

    skilled manpower. It is, therefore, necessary to develop a new

    and easy to use instrumentation system for the rapid and reliable

    detection of this kind of fraud.

    So the aim of this paper is to develop a low cost, user friendly

    instrumentation system for measurement of these kinds of adul-

    teration and can be easily installed in dairy industry.

    In this paper a constant phase element (CPE) sensor is used to

    detect the adulteration in milk. The sensor is a stick type two

    terminal device and when dipped inside a medium the phase

    Contents lists available at ScienceDirect

    journal homepage:   www.elsevier.com/locate/isatrans

    ISA Transactions

    http://dx.doi.org/10.1016/j.isatra.2014.11.021

    0019-0578/& 2014 ISA. Published by Elsevier Ltd. All rights reserved.

    n Corresponding author. Tel.:  þ 91 022 27709574; fax:  þ 91 022 27709573.

    E-mail address: [email protected] (S. Das).

    ISA Transactions 56 (2015) 268–275

    http://www.sciencedirect.com/science/journal/00190578http://www.elsevier.com/locate/isatranshttp://dx.doi.org/10.1016/j.isatra.2014.11.021mailto:[email protected]://dx.doi.org/10.1016/j.isatra.2014.11.021http://dx.doi.org/10.1016/j.isatra.2014.11.021http://dx.doi.org/10.1016/j.isatra.2014.11.021http://dx.doi.org/10.1016/j.isatra.2014.11.021mailto:[email protected]://crossmark.crossref.org/dialog/?doi=10.1016/j.isatra.2014.11.021&domain=pdfhttp://crossmark.crossref.org/dialog/?doi=10.1016/j.isatra.2014.11.021&domain=pdfhttp://crossmark.crossref.org/dialog/?doi=10.1016/j.isatra.2014.11.021&domain=pdfhttp://dx.doi.org/10.1016/j.isatra.2014.11.021http://dx.doi.org/10.1016/j.isatra.2014.11.021http://dx.doi.org/10.1016/j.isatra.2014.11.021http://www.elsevier.com/locate/isatranshttp://www.sciencedirect.com/science/journal/00190578

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    angle between the two terminals remains constant (hence, the

    name constant phase element (CPE)). But if the property of the

    measuring medium is changed the phase angle also changes  [22].

    This means that the phase angle of the sensor will be different for

    plain milk and the milk with some impurity   [9]. The change of 

    phase angle is then detected with the help of a phase detector

    circuit   [23]. Indicator LEDs are used to display the type of 

    adulteration. An automatic detection system for synthetic milk is

    also developed and studied. The advantages of using such sensorare that the electrodes are coated with the poly-methylmetaha-

    crylate(PMMA), which makes it bio-compatible and the milk

    property does not get changed when the sensor is dipped in.

    Moreover, it is a stick type rigid probe and can be easily dipped

    inside the measuring medium, an essential requirement for auto-

    matic detection.

    The paper is organized as follows:   Section 2   describes the

    building blocks of the instrumentation system which includes

    sensor design, signal processing block with the detector circuit and

    display unit.   Section 3  presents the automatic detection system

    and conclusion is given in Section 4.

    2. Design of the instrumentation system

    Fig. 1  shows the block diagram of the developed instrumenta-

    tion system to detect the adulteration of pure milk with different

    types of adulterants. It includes sensor, signal conditioning circuit

    and display circuit.

     2.1. Development of the sensor 

    The sensor, shown in   Fig. 1   [9], is a copper cladded printed

    circuit board, cut into a suitable dimensions and coated with a thin

    lm of Polymethyl-methacrylate (PMMA) by using spin coating

    technique [24]. For determination of different adulteration of milk

    the sensor has to be dipped inside the test medium as it has been

    observed that its impedance changes with the interaction of the

    sensor with the test medium  [9]. In particular, the phase angle

    changes when milk sample is adulterated with different materials

    [9,24,25]. Hence in this measurement   “change of phase angle”   is

    considered as the sensor output. Moreover, this sensor has the

    property that for a particular measurement the phase angle remains

    constant over almost one decade of frequency which is an essential

    requirement for sensing system where change of signal frequency

    for interference or other effect will not hamper the measurement.

    The sensor with coating thickness 13 μm, named as FOE13, isselected for designing the instrumentation system for detection of 

    tap water and urea as an adulterant in pure milk in the frequency

    range 5–12 kHz. It will be worth to mention that the phase angle

    of the FOE13 sensor remains constant in this frequency range at a

    particular test medium. Other sensors with different  lm coatingcan be fabricated which gives constant phase angle in different

    frequency zones [9].

    FOE13 sensor is considered for development of the instrumen-

    tation system because the circuit elements used are suitable for

    the frequency range 5–12 kHz. So, here for development of the

    instrumentation system, measurements are performed at 7 kHz

    which is almost at the middle of the bandwidth of the sensor.

    Hence the choice of frequency depends on the bandwidth of the

    circuit element and the range of frequency where phase angle

    remains constant. This value is chosen because due to environ-

    mental or other effect, if the frequency of the detector circuit

    shifts, the output of the sensor will remain the same.

     2.1.1. CalibrationBefore calibrating the instrumentation system, each block has

    to be characterized. For that purpose, the resolution, sensitivity,

    repeatability and reproducibility of the sensor block are checked

    with 7 kHz signal frequency.

    The phase angle of FOE13 sensor is measured with LCR meter

    (Agilent Precision Impedance Analyser 4294A), after dipping 2 cm

    of the sensor separately in different test mediums. Four different

    buffer pH solutions (pH 2.0, pH 4.0, pH 7.0 and pH 9.2), pure milk,

    milk adulterated with different % of tap water and milk adulter-

    ated with different concentration of urea are the testing mediums.

    For measurement purpose, the frequency of the sinusoidal signal is

    varied from 100 Hz to 4 MHz with a peak to peak voltage of 1 V.

    The readings are repeated 5 times to check the repeatability and

    the average values are considered for analysis. It is observed that

    the deviation from its average values are negligibly small.

    FOE13 sensor is characterized by standard buffer solutions of 

    pH 2.0, pH 4.0, pH 7.0 and pH 9.2. The graph of phase angle with

    respect to pH value is shown in  Fig. 2  and the average values are

    tabulated in Table 1. A line t, y ¼mx  þ  c  yields  ‘m’,  ‘c ’ and t factor

    Fig. 1.  Block diagram of the instrumentation system.

    S. Das et al. / ISA Transactions 56 (2015) 268 – 275   269

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    R2 values which are shown as

     y ¼ 3:760 x 2:594 with R2 ¼ 0:995   ð1Þ

    From Eq.   (1)   it is observed that   R2 value is close to 1 which

    indicates that the relation of phase angle and pH values of FOE13

    sensor (Fig. 2) is almost linear, slope is negative that is the phase

    angle value decreases with an increase of the pH value.

     2.1.2. Sensing adulterated milk

    FOE13 sensor is tested by dipping into milk and milk adulter-

    ated with different percentages of tap water and urea for three

    consecutive days. The outputs are shown in  Figs. 3 and 4 and the

    average values of the sensor are tabulated in   Tables 2 and 4

    respectively.

     2.1.3. Tap water 

    From Fig. 3, it is evident that sensor FOE13 has the capability of 

    identifying the presence of tap water when at least 5 ml of tap wateradded in 50 ml of milk. There is approximately 21  change of phase

    angle with pure milk and milk adulterated with 10% tap water.

    It has been found from   Table 2   that FOE13 sensor is showing

    reproducibility in consecutive three days. It is also observed from

    Table 3 that the t factors in all the 3 days are approximately 0.8. The

    slopes and intercept are almost the same (for all the 3 days) and the

    values are negative ( 0.06 and   25.5), that is with an increase of %

    of tap water, phase angle decreases. From Table 2, the threshold value

    of phase with 10% tap water adulteration is almost 1.61.

     2.1.4. Urea

    To prepare synthetic milk and to increase the SNF (Solid Not Fat)

    value, urea added to natural milk is 0.2–

    0.7 mg/ml  [26,27]. In our

    2 4 6 8 10−40

    −35

    −30

    −25

    −20

    −15

    −10

     pH value

       P   h  a  s  e  a  n  g   l  e   (   d  e  g  r  e  e   )

    y = −3.760x − 2.594

    R 2 = 0.995

    Fig. 2.  Phase angle behavior of FOE13 sensor in different ionizing medium.

     Table 1

    Phase angle in different buffer solutions of FOE13 sensor at 7 kHz.

    pH Avg  θ  (deg)

    2.0   10.86

    4.0   16.52

    7.0   29.13

    9.2   37.36

    0 10 20 30 40−29

    −28

    −27

    −26

    −25

    −24

    Different % of tap water adulteration

       P   h  a  s  e  a  n  g   l  e   (   d  e  g

      r  e  e   )

    1st day

    2nd day

    3rd day

    y(1st day) = −0.065x−25.50

    y(2nd day) = −0.060x−25.76

    y(3rd day) = −0.055x−26.51

    Fig. 3.  Phase angle versus % of tap water adulteration.

    0 0.2 0.4 0.6 0.8 1 1.2−27

    −26

    −25

    −24

    −23

    −22

    −21

    −20

    −19

    −18

    −17

    Different concentration of urea adulteration (mg)

       P   h  a  s  e

      a  n  g   l  e   (   d  e  g  r  e  e   )

    1st day

    2nd day

    3rd day

    y(1st day) = 5.974x − 24.33

    y(2nd day) = 5.858x − 24.65

    y(3rd day) = 5.769x − 25.41

    Fig. 4.  Phase angle versus % of urea adulteration.

     Table 2

    Phase angle in milk and milk adulterated with tap water of FOE13 sensor at 7 kHz.

    Day Test medium pH value Avg  θ 

    (deg)

    1 Pure milk 6.82   24.96

    Added 10% tap water 6.90   26.73

    Added 20% tap water 6.97   27.05

    Added 40% tap water 7.07   27.85

    Tap water 7.34   28.91

    2 Pure milk 6.85   25.30

    Added 10% tap water 6.94   26.88

    Added 20% tap water 7.00   27.15

    Added 40% tap water 7.11   27.98

    Tap water 7.86   29.01

    3 Pure milk 6.83   26.11

    Added 10% tap water 6.92   27.50

    Added 20% tap water 6.98   27.75

    Added 40% tap water 7.09   28.53Tap water 7.46   28.95

     Table 3

    Slope, zero error and residuals with tap water adulteration.

    Day Slope (m) Zero error (c )   R2

    1st   0.065   25.50 0.831

    2nd   0.060   25.76 0.854

    3rd   0.055   26.51 0.867

    S. Das et al. / ISA Transactions 56 (2015) 268 – 275270

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    study, milk is adulterated with different concentration of urea and

    change of phase angle is tabulated in Table 4. From Table 4, it is found

    that the sensor is showing reproducibility and there is approximately

    51  change of phase angle with pure milk and milk adulterated with

    0.6 mg urea per ml milk. Hence the threshold value of phase with

    0.6 mg urea per ml milk is almost 51. In this case the   t factor is

    approximately 0.9 which is close to 1 that means the relationship is

    almost linear and shown in  Table 5. The slopes are also the same for

    3 consecutive days and are positive, so phase angle increases with an

    increase of adulteration.

    It is worth to mention that addition of urea has a reverse

    response compared to the addition of water. The reason may be

    that milk is a biological substance and it decomposes urea into

    different ions [17] and makes the milk more acidic, as a result the

    output phase angle decreases whereas, addition of water makes

    the milk more alkaline and phase angle increases.

     2.2. Phase detector circuit 

    The phase angle change with different adulterations of milk can be

    tracked if the output signal from the sensor is converted into voltageby some signal conditioning circuit, so the second block of the

    instrumentation system is a phase detector circuit  [23]. The principle

    of operation of the circuit is that output square pulse will be obtained

    whose width depends upon the zero crossing of the voltage signal and

    phase angle can be measured with respect to the zero crossing of a

    reference voltage signal. Fig. 5 shows the phase detector circuit   [23]

    used for the sensing system. A low pass lter is added to this circuit to

    get a dc voltage equivalent to the difference in the width of the pulse.

    The milk samples are now tested by connecting the output of 

    the sensor with a phase detector circuit and it has been observed

    that voltage also remains constant, in the frequency range of 

    5–12 kHz. The voltage obtained from signal conditioning block is

    tabulated in Table 6 and plotted in Fig. 6 at frequency 7 kHz when

    the sensor is dipped into milk and milk adulterated with tap water.

    From Table 6, it is observed that as the % of adulteration increases;

    voltage reading from phase detector circuit also increases.

    Then milk is adulterated with different concentration of urea

    and the voltage of the phase detector circuit is noted. It has been

    observed that for a particular adulteration, circuit is giving con-

    stant voltage in the frequency range 5–12 kHz. The voltage

    obtained for consecutive three days from phase detector circuit

    is tabulated in Table 7 and plotted in Fig. 7. From Table 7 it is found

    that as the concentration of urea adulteration increases, voltagevalue decreases. Also phase angle and pH value decrease for the

    same urea adulteration and are shown in  Tables 7 and 4.

     2.2.1. Sensitivity evaluation

    The sensitivity of the sensor in phase detector circuit was calcu-

    lated from the difference of pH between 10% tap water and pure milk

    (Table 2) and it was found to be 0.08 only. Again from  Table 6, it is

    found that difference of voltage from phase detector circuit between

    10% tap water and pure milk is 0.15 V. Hence, the sensitivity of the

    phase detector circuit when FOE13 sensor dipped in tap water

    adulterated milk is 1.875 V/pH. Similarly from   Tables 4 and 7   it is

    clear that the sensitivity of FOE13 sensor is 12.5 V/pH when dipped in

    urea adulterated milk.

     2.3. Display unit 

    In the nal prototype of the sensing system, a display circuit shown

    in   Fig. 8   has been used to display a different color LED array for

    different types of milk adulteration. Three LEDs are used to indicate

    three different voltage levels. The ORANGE LED turns on when the

    input voltage is within the high voltage and low voltage limit. The RED

    LED will glow when the input voltage is above the high voltage limit

    and GREEN LED will glow when the input voltage is below the low

    voltage limit. The combination of resistance values (R1 and R2) will set

    the high and low limit of voltage values.

     2.3.1. LED display for different percentages of tap water adulteration

    The voltage obtained for pure milk is  r4:28 V and milk adulter-ated with tap water lies between 4.28 V and 5.17 V as observed from

    Table 8. Hence the high voltage limit and low voltage limit as shown in

    Fig. 8 are 5.17 V and 4.28 V respectively. The proper resistance values of 

    the display circuit have been chosen so that the voltage of pure milk is

    less than low voltage range, addition of 40% tap water is above the high

    voltage range and milk adulterated with 10–40% tap water is in

    between these two. The LED indication and the voltages obtained for

    different types of adulteration are shown in Table 8. To keep the voltage

    range within 5.17 V and 4.28 V of display circuit, the calculated R1 and

    R2 values are 6.8 kΩ and 16.54 kΩ respectively. With these combina-tion of resistance values, the display unit (Fig. 8) is connected to the

    output of the phase detector circuit. It is found that when the sensor

    FOE13 is dipped in pure milk, GREEN LED turns on. When milk is

    adulterated with 10–

    40% tap water, ORANGE LED is glowing and whenmilk is adulterated with more than 40% tap water, RED LED turns on.

    From Table 8, it can be said that the display circuit shown in

    Fig. 8   is able to indicate different percentages of tap water

    adulteration by using different colored LED.

     2.3.2. LED display for different concentration of urea adulteration

    Similar tests were performed with milk adulterated with urea.

    From Table 9, it has been observed that the voltage obtained for pure

    milk and milk adulterated with different concentration of urea lies

    between 4.31 V and 3.09 V respectively. To keep the voltage range

    within 4.31 V and 3.09 V of display circuit, the calculated R1 and R2

    values are 16.32 kΩ and 28.68 kΩ respectively. With these resistancevalues connecting in display circuit and FOE13 sensor dipping in pure

    milk, it is found that RED LED turns on. FOE13 sensor is next dipped in

     Table 4

    Phase angle in milk and milk adulterated with urea of FOE13 sensor at 7 kHz.

    Day Test medium pH value Avg  θ  (deg)

    1 Pure milk 6.82   24.96

    Added 0.6 mg/ml urea 6.78   19.77

    Added 0.8 mg/ml urea 6.75   19.08

    Added 1.0 mg/ml urea 6.73   18.46

    Added 1.2 mg/ml urea 6.69   17.88

    2 Pure milk 6.85   25.29

    Added 0.6 mg/ml urea 6.77   20.15

    Added 0.8 mg/ml urea 6.75   19.50

    Added 1.0 mg/ml urea 6.72   18.93

    Added 1.2 mg/ml urea 6.68   18.33

    3 Pure milk 6.83   26.10

    Added 0.6 mg/ml urea 6.76   20.85

    Added 0.8 mg/ml urea 6.73   20.34

    Added 1.0 mg/ml urea 6.71   19.80

    Added 1.2 mg/ml urea 6.67   19.23

     Table 5

    Slope, zero error and residual with urea adulteration.

    Day Slope (m) Zero error (c )   R2

    1st 5.974   24.33 0.935

    2nd 5.858   24.65 0.932

    3rd 5.769   25.41 0.919

    S. Das et al. / ISA Transactions 56 (2015) 268 – 275   271

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    milk adulterated with 0.6 mg urea to 1.2 mg urea and ORANGE LED

    glows. Again FOE13 sensor dipped in milk which is adulterated with

    more than 1.2 mg urea and found GREEN LED turns on (Fig. 8). It is to

    be noted that in case of pure milk RED LED turns on. But a switching

    arrangement can be made so that GREEN LED turns on when FOE13

    sensor is dipped in pure milk and RED LED turns on when dipped in

    milk which is adulterated with more than 1.2 mg urea.

    From Tables 8 and 9 it may be said that if we design two LED

    circuits which can identify either tap water adulteration or urea

    adulteration the two blocks together may be able to give an

    indication. So using this LED circuit it may be possible to

    differentiate among pure milk and milk adulterated with tap

    water or urea.

    Fig. 5.  Phase detector circuit.

     Table 6

    Output voltage in milk and milk adulterated with tap water at 7 kHz.

    Test medium Output voltage at

    day 1 (V)

    Output voltage at

    day 2 (V)

    Output voltage at

    day 3 (V)

    Pure milk 4 .28 4.31 4.43

    Added 10% tap

    water

    4.43 5.00 5.15

    Added 20% tap

    water

    4.66 5.23 5.22

    Added 40% tap

    water

    5.17 5.69 5.73

    0 10 20 30 404

    4.5

    5

    5.5

    6

    Different % of tap water adulteration

       V  o   l   t  a  g  e   (   V   )

    1st day

    2nd day

    3rd day

    Fig. 6.  Output voltage versus % of tap water adulteration.

     Table 7

    Output voltage in milk and milk adulterated with urea at 7 kHz.

    Test medium Output voltage at

    day 1 (V)

    Output voltage at

    day 2 (V)

    Output voltage at

    day 3 (V)

    Pure milk 4.31 4.43 4.29

    Added

    0.6 mg

    urea

    3.81 3.72 3.71

    Added

    0.8 mg

    urea

    3.55 3.45 3.49

    Added

    1.0 mg

    urea

    3.27 3.29 3.26

    Added1.2 mg

    urea

    3.09 3.10 3.01

    0 0.2 0.4 0.6 0.8 1 1.23

    3.5

    4

    4.5

    5

    Different concentration of urea adulteration (mg)

       V  o   l   t  a  g  e   (   V   )

    1st day

    2nd day

    3rd day

    Fig. 7.  Output voltage versus concentration of urea adulteration.

    S. Das et al. / ISA Transactions 56 (2015) 268 – 275272

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    3. Automatic detection system

    A low cost automated sensing system is designed in which the

    sensor detects the adulterated milk and a micro-controller based

    circuit closes the valve installed at the outlet of the milk supply

    line to prevent mixing. The block diagram is shown in Fig. 9. As acase study  ‘the results with the synthetic milk (reconstructed after

    adulterating with liquid-whey)' is presented in the paper.

     3.1. Design of the automated sensing system

    The  rst block of  Fig. 9 consists of the FOE sensor dipped inside

    the test sample. The second block is the phase detector circuit. The

    output of the sensor is used as an input to the phase detector

    circuit as shown in Fig. 5, which converts the phase angle into its

    corresponding voltage output. The next is the microcontroller

    block. The output voltage from phase detector circuit is fed into

    microcontroller. The voltage corresponding to the pure milk is

    stored in the micro-controller and whenever a deviation occurs

    with respect to this stored voltage an error signal is generated and

    the driver circuit drives the control valve (solenoid valve). So,

    whenever adulteration is detected, the control valve at the outlet

    of the milk line shuts off the  ow of milk to prevent mixing. The

    display unit consists of LCD display and a LED array system. The

    output voltage can be read from the LCD and a comparator based

    LED driver system is used to glow the   ‘RED’   or   ‘GREEN’   LED to

    indicate the status of the milk.

     3.1.1. Controller block

    The heart of the control block is an 8 bit microcontroller (ATMEGA 8)

    as shown in Fig. 10. It has an inbuilt ADC which is connected to Port C.There are 3 ports in this microcontroller. Port C is used to collect the

    analog signal from phase detector circuit. Port D gives the control signal

    to the solenoid valve. Port B and Port D are used to interface LCD

    display.

    ATMEGA 8 microcontroller does the following functions:

     Converts the output voltage from phase detector circuit to itscorresponding digital form.

      It compares the output from the sensor with the referencesignal which corresponds to pure milk. A tolerance level of 5%

    is allowed for the comparison. This is 0 :95 V ref oV ino1:05 V ref .   Generates an error signal to activate the solenoid valve. When

    the voltage exceeds the desired limits, sends that to the

    control valve.  Sends the corresponding voltage value to be displayed in the

    LCD display.   Sends the signal to glow the corresponding LED.   If exceeds the desired limit after sending the error signal waits

    for starting fresh.

    The microcontroller is programmed accordingly. Output signal

    from PD.4, either 0 or 1, is fed to the solenoid valve through a relay.

     3.1.2. Working of solenoid valve

    The output of ATMEGA 8 microcontroller is used to energize a

    24 V relay via ampliers. These relays have been used for switch-

    ing the solenoid valve. Separate signal conditioning has been

    designed by using a bridge rectier circuit for conversion from

    Fig. 8.  Display circuit used to indicate different adulterants.

     Table 8

    LED indication for different types of tap water adulteration and their corresponding

    voltages.

    Test medium LED ON Voltage

    Pure milk GREEN Less than or equal to 4.28 V  

    Added 10–40% tap water ORANGE Within 5.17 V and 4.28 V 

    Added  Z40% tap water RED Greater than or equal to 5.17 V  

     Table 9

    LED indication for different concentration of urea adulteration and their corre-

    sponding voltages.

    Test medium LED ON Voltage

    Pure milk RED Greater than or equal to 4.31 V  

    Added 0.6–1.2 mg/ml urea ORANGE Within 4.31 V and 3.09 V 

    Added  Z1:2 mg=ml urea   GREEN Less than or equal to 3.09 V 

    S. Das et al. / ISA Transactions 56 (2015) 268 – 275   273

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    220 V supply. Normally solenoid valve remains open. The voltage

    from the phase detector circuit is kept within the specied

    allowable range 0:95 V ref oV ino1:05 V ref , to keep the valve in

    open condition. The microcontroller output gives a low output i.e.,

    0 to the solenoid circuitry and remaining same state of   ow in

    pipe, i.e., valve remains open and allows the milk  ow. When the

    voltage from phase detector circuit is out of the allowable range

    0:95 V ref oV ino1:05 V ref , the output of the pin PD4 of microcon-

    troller will change from 0 to 1. The valve will be actuated and will

    be closed and will block the  ow of adulterated milk.

     3.2. Results

    Table 10   shows the pH value of the test samples and the

    corresponding phase angle and voltage obtained by the FOE13 sensor

    at 7 kHz.

    It is to be noted from  Table 10 that after adding NaOH to the

    whey adulterated milk though the pH value is brought to the same

    value of the pure-milk, the sensor could identify between these

    two test samples and show different phase angles. This is also

    reected in the voltage output.

    Fig. 9.  Block diagram of the automatic sensing system.

    Fig. 10.  ATMEGA8 microcontroller conguration.

    S. Das et al. / ISA Transactions 56 (2015) 268 – 275274

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    From   Table 10, it is also observed that the voltage obtainedfrom pure milk is 4.38 V so the stored value in the microcontroller

    i.e., V ref   is 4.38 V. So the allowable range of voltage is 4.16–4.59 V.

    From   Table 10, the output voltage of the synthetic milk,   V in, is

    3.70 V, which is out of the limit, so the valve closes and shuts off 

    the  ow of milk.

    4. Conclusion

    In this paper, a simple and inexpensive instrumentation system

    has been reported to detect milk adulteration. The system is

    capable to differentiate between pure milk and milk adulterated

    with water and urea. For water adulteration, it has been noted that

    the change is signicant between pure milk and milk adulterated

    with 10% water, though for higher concentration of adulterationthe change is not that signicant. Further research work is

    required in this direction to increase the sensitivity of the sensor

    by different polymer coating. This is also true for urea adulteration

    where 0.6 mg/ml shows maximum slope but decreases for higher

    adulteration.

    It is to be noted that phase detector circuit faithfully reproduces

    the change in phase angle and gives output voltage. The sensor

    output is noted at 7 kHz as this is in the middle of the frequency

    range (5–12 kHz) where the opamp works properly and the sensor

    behaves as a CPE.

    A low cost automatic sensing system is also designed to detect

    synthetic milk. The synthetic milk is reconstructed after adulter-

    ating pure milk with   ‘liquid-whey’. The main difference between

    the pure milk and the synthetic milk is the presence of differentions which the sensor is capable to detect. The phase angle

    remains constant over a band of frequency, so measurement can

    be frequency independent, which is an added advantage for such

    automatic sensing system.

     Acknowledgments

    The authors are thankful to UGC-DAE Consortium for Scientic

    Research, Kolkata, India and also to PURSE project, JU. The authors

    are also thankful to the Department of Science and Technology,

    West Bengal, India, for their   nancial support. The authors also

    like to thank Prof. S.K. Gangopadhaya of Mohanpur Dairy Institute,

    WB, for his help and suggestions.

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     Table 10

    Performance of the sensing system in the test medium at 7 kHz frequency.

    Test samples pH value Phase angle Voltage

    Pure milk 6.87   25.08 4.38

    Synt heti c mi lk (r econ structed a fter a ddi ng 3 0% whey a nd N aO H) 6 .8 7   20.17 3.70

    S. Das et al. / ISA Transactions 56 (2015) 268 – 275   275

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