1 Minda Corporation Limited – Security Division, Pantnagar Creating Value for all Stakeholders...

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Minda Corporation Limited – Security Division, Pantnagar

Creating Value for all Stakeholders through “ T E S C I ”

MINDA CORPORATION LIMITED - Pantnagar

Vision to Reality

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Evacuation Plan

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Plant Inauguration

Plant inaugurated by Babuji and Mataji on 2.04.07

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• Investment :Rs. 3600 Lacs

• Sales (2013~2014) :Rs.212 Lacs

• Sales (2014~2015) projected :Rs. 232 Lacs

• Average Age :26.5 Years

• Total Area :324200 Sq. Ft.

• Office Area :16550 Sq. Ft.

• Production Area :134000 Sq. Ft.

• Green Area :74669 Sq. Ft.

Company Details

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Demographic Details - Team

Optimum utilization of employee’s skill and knowledge by improving staff productivity

No. of Staff

Dept. Budgeted Manpower

Actual Manpower

SBU Head Cell 2 2

Opr. Head - OE 1 1

Opr. Head - AM 1 0

HR 6 6

F & A and IT 8 7

Mfg. 11 11

Engg. 7 6

Quality 7 7

Imp. Cell 1 1

Maint. 3 3

Sales & Mktng. 5 4

Matl. & SQA 11 10

ME & Tool Room 7 5

Stores & PPC 8 8

TOTAL 78 71

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30

1712

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Qualification wise Staff Details

10+2 Graduate Tech. Grad.Masters Tech. Diploma

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2919

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Experience wise Staff Details

0-1 Yr 1-2 Yrs. 2-5 Yrs. 5-10 Yrs. 10+ Yrs.

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Customers & Products

Mechanical & Electronic Security System,

Electrical Connective System & Accessories

Minda Automotive Solutions Ltd.

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Pressure die casting Powder Coating Paint Shop Lab facility

Mfg. Facilities

Lock Assembly WH Assembly Cutting and crimping Utility

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Hardness TesterHigh Voltage Tester Crimp Analyzer Spring tester

Testing Facilities

Switch Endurance Testing

Door Handle Endurance

Testing Salt Spray ChamberActuator &

Remote testing

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Policies

TPM Policy Quality Policy Safety Policy Environment Policy

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Certifications

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Memorable-inception to till date

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TPM Guru Yamaguchi San’s visit on 13.12.07Plant inaugurated by Babu ji and Mata ji on 2.04.07

Environment day celebration by plantation (Plantation done by M&M plant head Mr. S.K. Dubey)

2007~08

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TPM kick off in presence of senior BAL Team on 09.04.08

TPM Guru Yama Guchi San visit on 13.11.2008

First prize in CII competition at Noida

Excellence award in QCFI Kanpur chapter convention on 18.09.08

First prize in safety kaizen competition at BAL PN on 18.03.09

BAL “Q” bronze award on 22.11.08

Distinguish award in 25th NCQC competition on 09.11.09

2008~09

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Recognition by M&M for Zero PPM and 100 % delivery on 10.11.09

Platinum, Gold and Silver award in AKM group 6th QCC and 3rd Kaizen Mela on 26 ~ 27.03.10

Inauguration of R.F. chamber by group chairman on 30.09.09100 crore sale invoice signed by Managing Director on 10.03.10

2009~10

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Hawan in occasion of third annual day celebration on 02.04.10 BAL TPM Award on 09.01.10

BAL “Q” Silver award on 23.06.10First prize in BAVA kaizen competition at BAL PN on 22.06.10

2010~11

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Kaizen award in BAL Kaizen competition BAL “Q”Gold Award on 05.05.11

Green certificate of merit on 29.04.11Best Kaizen award 05.05.11

2011~12

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3rd Position in ACMA regional Convention on 12.07.2011

2nd Position in ACMA National Convention on 05.08.2011

Bronze award in MBEM 11.08.2011

Gold award in QCFI –Haridwar on 03.09.2011

Winner in CII – Uttrakhand (Preliminary competition) on 13.09.2011

Par Excellence award in NCQC-2011On 11 .12.2011

2011~12

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BAL TPM Excellence Award on 11.04.2012 BAL “ Q “ Platinum Award on 11.04.2012

Distinguish Award in INSSAN convention on 26.05.2012First Prize in safety slogan competition at BAL - Pantnagar on 04.05.2012

2012~13

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Silver award in MBEM on 11.08.2012

Supplier Cluster Kick –Off on 12.12.2012

2012~13

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BAL “ Q “ Super Platinum award on 06.05.2013 1st Prize in safety slogan Competition & 2nd Runner up in safety kaizen competition on 19.05.2013

1st Prize in office kaizen category in 2nd AKM group regional competition on 29.05. 2013

2nd Runner-up in office kaizen category in 2nd AKM group regional competition on 29.05.2013

2013~14

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First Prize in Quality Circle Competition at Mahindra & Mahindra Rudrapur on 24th

June 2013

First Prize in Quality Quiz Competition at Mahindra &

Mahindra Rudrapur 24th June 2013

Award for Sustenance of DOL status at Mahindra & Mahindra Rudrapur

since last Two years for all 10 Products on 04.07.2013

Gold Award won from QCFI Haridwar Chapter in Quality Circle competition

on 1st Sept’13

Manufacturing Excellence award, 3rd Prize won by MCL Pantnagar during 6th National Cluster Summit held on 30 Sept – 1 Oct ’13

organized by CII - Avantha.

2013~14

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‘Par Excellence’ category in NCQC -2013 (National Convention on Quality Circle) it was held on 20th ~23rd December 2013 at Kolkata organized by QCFI

won the Shikhar cup trophy organized by Haldwani Cricketers & Haldwani Cricket Academy at Shivalik International school, RTO road Haldwani on

14th ~23rd December 2013

won the KGCCI cricket trophy organized by Kumaun Garhwal Chamber of Commerce and industry at District Sports Stadium

Rudrapur on 13th ~21st Dec 2013

1st Prize in second BAVA Kaizen competition in (Human Safety) category, on 30-Dec-2013 at - Common Amenities center BAL

Pantnagar.

2013~14

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Runner-up in BAVA kaizen competition in Yield category at BAL

on 31st Jan 2014

Participate in BAL/BAVA Inter cluster competition at BAL Akurdi on 28th Feb 2014

2013~14

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MCL-PN got special Quality award from BAL on 13th May -14

MCL-PN won the Merit award in Executive category in INSSAN (Indian National Suggestion Scheme Association) National convention

on 22nd & 23rd Aug held at Scope convention Center Delhi

Minda Corporation Limited- Pantnagar Quality circle PRARAMBH won the 1st runner-up award in 27th CII Preliminaries Uttrakhand Quality Circle Competition on 28th Aug 2014 held at Hotel Rudra

Continental Rudrapur

MCL-PN won the Excellence award in Non -Executive category in INSSAN (Indian National Suggestion Scheme Association) National

convention on 22nd & 23rd Aug held at Scope convention Center Delhi

2014~15

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Minda Corporation Limited- Pantnagar Quality circle “PRARAMBH’ won the Silver award in QCFI Quality

Circle Competition on 30th Aug 2014 held at DPS Haridwar

Minda Corporation Limited- Pantnagar Quality circle “DAUD’ won the Silver award in QCFI

Quality Circle Competition on 30h Aug 2014 held at DPS Haridwar

2014~15

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Excellence Journey……

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Excellence Process at MCL - PN

Excl.

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Journey of Excellence Started in 2010-11 ……. Journey so far

2010-2011• ISO/TS 16949 Certificate• Started TPM Journey in

Manufacturing area• MBEM Journey initiated• Strengthen inspection to

sustain 0 CC/PPM at customer end

2011-2012• Shift from inspection side to

cause side actions• Understanding of MBEM

model by few people and started few good practices

• TPM philosophy deploy across the org (MFG & Non Mfg.)

2012-2013• Strengthen cause side actions• Understanding of model up

to HOD level, BE culture building initiated and practicing few good practices

• TPM deployment Widely & Deeply across the organization

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Journey of Excellence Started in 2010-11 ……. Journey so far

2013-2014• Learnings deployed up to tier 2 level through

supplier cluster with core suppliers• Understanding of model up to functional level

& BE culture imbibed into organizational DNA

• Started and continuing many good practices at org/deptt level

• Sustenance of TPM excellence journey and planning for JIPM

2014-2015• Spread learnings to all suppliers through

clusters at PN, NCR & Pune• Sustenance of all good practice and make them

best in the class• Pioneer of standardized mfg practices across

MCL-SD• TPM Deployment as per JIPM Requirement

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• Already IMS Certified

• Past Learning from ACT-CII Cluster

• Rs. 100 Cr. Sales unit

• MBEM Bronze Award

• BAL TPM & ‘Q’ Silver Award

2010-11

2011-12

2012-13

2013-14

• MBEM Silver Award

• BAL ‘Q’ Gold Award

• F & S Green Certificate of Merit Award

• Rs. 200 Cr. Sales unit

• MBEM Silver Award

• BAL TPM & ‘Q’ Platinum Award

• GBE HR Audit – 1st in Group

• GBE Finance Audit - 2nd in Group

Excellence journey…Achievements

World Class

• BAL ‘Q’ Super Platinum Award

• M & M DOL Sustenance Award for all products

• GBE HR Audit – 1st in Group

• GBE Finance Audit - 2nd in Group

• KPMG Best Financial controls in Group

2014-15

• BAL ‘Spl. Q’ Award

• MBEM Award for 2013-14 Awaited

• FICCI Safety Excl. Award awaited

“Miles to go before I (we) sleep…….”

- Robert Frost

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Result Benchmarking……. Customer - QCDD

BAL Q Award: Bronze SilverSpl ‘Q’ Award

BAL TPM Award: TPM Award

TPM Excellence

M & M DOL Initiative: Green Channel Qualification

DOL Initiation

DOL Sustenance

Gold PlatinumSuper

Platinum

Preferred Supplier

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Result Benchmarking…External / Global – Operational / Business Excellence

TPM:JIPM TPM

JIPM TPM Excellence

JIPM TPM Sustenance

Business Excellence:CII Exim

Bank PrizeCII Exim

Bank AwardDeming Award

Japan Quality Medal

Not Achieved

Almost Achieved

Achieved

LEGEND

World Class

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Our Capability

Engineering

People

Operation Excellence

Organizational Culture

Supply Chain

Manufacturing

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Some Good practices at a glance

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Making a Botanical Garden on Worlds Environment Day 5 June 13 at

premises

Plant distributed to our employees within the factory

premises Sep 13

Go Green Campaign

Hot water comes through solar water heater for

cooking

Signing commitment on Worlds No Tobacco Day 31

May 13

Awareness session on Worlds No Tobacco day by

Dr. Goswami

Plant distributed to our group company M/S MSIL ,

PN Sep 13

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Training Session on Cycle Time & Takt time for Line Leaders given

by SBU Head

Plant Visit of Lines Leaders at UNO Minda ,

Pantnagar

Plant Visit of Lines Leaders at Mahindra & Mahindra Ltd, Lalpur

Kicchha

Training Session on IPR for Lines Leaders given by

Mr. BN Saxena at MCL Pantnagar

New Joinee addressed by SBU Head brief information given by him about the future

growth & plans

SBU Head Interacting with GETs about their learning & development along

with HR Team

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Inauguration of Safety quiz by SBU Head & Awareness session on Safety by SBU Head & motivating the participants to ensure safety

at plant during safety quiz

Employees were participating in safety Poster competition & taking oath during national safety week

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Organizational Culture

Total Stakeholder’s involvement in Employee motivation Involvement of Employees in 1st day

Employee & family, Customer, supplier, society involvement in Annual Day

Sports Meet at Group level among employees

Different types of competitions including families of employees & rewarding

Cross cultural harmony Celebrations of various cross cultural festivals

Openness for communication & respect for individuality Open house meeting

Various surveys to collect feedback

Spreading of Safe & Healthy Culture

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Cultural practices at a glance

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Celebration of Diwali through the distribution of Gifts & Sweets to

employees

Employees are playing sports during Annual Sports

tournament

Best dressed competition award given to the employees by Santa

Claus

Employees were enjoying Christmas celebration through the distribution of cookies by Santa

Claus

Employees are participating in Mehandi &

Rakhi competition

Making stress free environment through workshop on Stress Mgmt.

by Art of Living

Industrial Visit of Shivalik college of Engg., Dehradun at MCL PN

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Creating Value for all Stakeholders through “ T E S C I ”42

Inauguration of blood donation camp & employees are participating & supporting to this

noble cause

Celebration of World Environment Day by giving saplings to the

employees

Employees are participating in Annual

day Celebration

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Thank You

Journey continues……….

1 Minda Corporation Limited – Security Division, Pantnagar Creating Value for all Stakeholders...

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