1- Improve Efficiency 2- Maximize Uptime 3- …...1- Improve Efficiency 2- Maximize Uptime 3-...
Transcript of 1- Improve Efficiency 2- Maximize Uptime 3- …...1- Improve Efficiency 2- Maximize Uptime 3-...
They trust Oros
> “From rotating analysis to structural dynamic analysis: with my OROS system, I am ready for everything when I go out in the field.”
Greg PARKER, 39Noise and Vibration technician,
Installation & Maintenance division.
www.oros.com
1- Improve Efficiency 2- Maximize Uptime 3- Minimize Costs
Made for Your Demanding World
Test Cells> Prototype validation
> Overhaul and acceptance at OEM
Improve acceptance testing efficiency> Integrated & automated test
process and report generation
> User friendly operation
> Multi-channel real-time processing and monitoring
> Universal and multiple sensors’ types: proximity, velocity, acceleration, temperature, strain, pressure, etc
Remote Monitoring> After installation follow-up
> Random & unrepeatable phenomena
Optimize costs and predict failure> Data and signals recording based on
alarm level trigerring
> Collect raw signal information for thorough office processing
Field Testing> On-site commissioning
> Machinery startup
> Predictive maintenance
> Installation vibration signatures
> Diagnostics and troubleshooting
Travel light for reliable tests> Versatile toolbox for all noise and
vibration diagnostic applications
> Portable and rugged analyzers for the field measurements
> Multi-channel simultaneous acquisition for run-up and coast downs
> Real-time analysis for field efficiency
> Full signal recording for office processing and archiving
OROS Solutions Boost your Efficiency
Rotating Analysis
> ORBIGate Turbomachinery Vibration
> Reciprocating Machines Diagnostics: EngineDiag
> FFT, Spectral Based Diagnostics> Balancing
> Synchronous Order Analysis
> Torsion & Twist
Structural Dynamics
> FRF’s, Resonances
> ODS (Operating Deflection Shape)
> Modal analysis
Data Acquisition
> Recorder
> Time Domain Analysis
> Spectral monitoring
Noise Analysis
> 1/3rd octave
> Sound Intensity
> Sound Power
SOFTWARE R&D, Acceptance, Diagnostics
SERVICES Anywhere Close to You
Training> Initial
> Advanced
> Webinar
Coaching> Sofware customization
> Assistance in your measurement
Testing> Expertise in diagnostics
> Troubleshooting
> Tools for automation
A Dedicated Team> Dynamic and responsive Services department
> Worldwide hotline
> Global Accredited Maintenance Centers (worldwide coverage)
> Renting
> Ready-to-go systems at any time
Maintenance and Contracts> Premium contracts
> Software updates
> Hardware upgrades
> Calibration
INSTRUMENTS from 2 to 32 channels, distributed up to 1000+
Flexible Connection> Mobile Analyzer
> Distributed Configuration
> Remote Access
> Large Channel Count Systems
Multioperations> PC Free Recorder
> Online & Post Analysis
> Multianalysis
> Handling Any Transducers
Made For the Field> Portable
> Rugged
> Real-Time
> Multi-Channel
Accurate> DSP-based
> 24 Bit – 40 kHz – 140 dB
> ± 40 V input range
> ±0.02 dB / ±0.02°
Made for Your Demanding World Measuring your Rotating Machinery
Fluid Film BearingsRelative shaft vibration is captured with proximity probes. Analyzing this data requires a number of software tools such as orbit and shaft centerline as well as order analysis (nX,
Bode, Polar, etc.). ORBIGate, the OROS turbomachinery vibration solution, features these analysis and many more analysis tools. These tools display the physical motion of the shaft and let you detect faults such as oil whirl & whip, preload, misalignment, rub and others.
Roller BearingsDamaged roller bearings are common. Their vibration signatures are usually measured withan accelerometer mounted on the bearing housing. In particular, the FFT-Diagnostics
module uses envelope demodulation to analyze these vibration sources to determine if the source is from the roller elements or the races.
Gear AnalysisGear boxes have a complex vibration signature, usually occurring at high frequencies. The FFT-Diagnostics tool, such as cepstrum, kurtosis and harmonic markers are necessary
to describe and understand the generated vibrations. The virtual tachometers management feature allows the analyst to determine the speed and phase information based on the gear ratio.
Torsional AnalysisTorsional vibration and torque fluctuation are usual phenomena especially on large internalcombustion engines. The OROS torsional software module utilizes a frequency
to voltage converter for speed input providing the following information: the angular velocity profile displays RPM variations. 2 pulse train combination detects torsional resonances.
BalancingImbalance is probably the most common source of vibration on rotating machinery. Depending on the machine and the rotating speed range the rotor can be considered to be
rigid or flexible. In the first case, the Single Dual plane balancing module will be used. In the second case a multiplane approach should be preferred and the associated Multiplane module should be used.
Rotating Analysis
On-Site Measurements & Applied TrainingsExperts from OROS come on-site for applied trainings. They will help you using your OROS system. They can provide assistance in your measurement. They are also able to recommend optimization in your measurement process depending on your application and field requirements.
Reciprocating Machines AnalysisReciprocating machines are complex installations. They generate specific vibration signatures. The objective is their performance optimization and faults detections. For
example, injection delay, valves faults, segmentation wear can be identified with EngineDiag. This software module integrates the machine mechanical properties: number of cylinders, firing order and timing diagram, allowing to provide pertinent decision criteria on the field. Time signal, overall levels as well as angle-frequency representation on the machine cycle are efficient results for diagnostics.
Measuring your Rotating MachineryTurbines and Compressors> Gas and Steam Turbines
> Compressors
> Pumps
> Hydro Turbines
> Wind Mills
> Fans and Blowers
Electric Machines> Electric Motors
> Power Generators
Reciprocating Machinery> Internal Combustion Engines: Diesel and Gas
> Reciprocating Compressors
ODS (Operating Deflection Shape)Operating deflection shape is an important analysis procedure used to locate machinery and piping system deflection during operation. It is
based upon simplified geometry description of the machine train. After measuring the vibration response at multiple locations, the mechanical source can be identified. The ODS software module helps to determine vibration sources, a transmission point and eventually a mechanical modification to be implemented.
End Winding Bump TestingGenerators and motors end windings are strongly excited by frequencies at twice the network frequency: any mode nearby that frequency will
create high vibration response. FFT analyzers and Modal, the OROS Structural Dynamics module, are well adapted for bump tests acquisition, resonance frequency determination and deflection shapes.
Blade Modal TestingWhen blade dynamic structural characteristics should be determined, they are submitted to modal testing: based on impact hammer testing or
shaker excitation. Based on multichannel analyzers, vibration response can be captured by accelerometers or strain gauges. Modal, the OROS Structural Dynamics module, can process the FRFs to give the modal characteristics.
Damping & IsolationDynamic coupling between machine trains and their skids or foundations can be a problem during the machine installation and the field acceptance
test. Excitation frequencies should not match the response frequencies of the hosting structure: the mounting choice is key. To tackle this issue, OROS products such as transfer functions, ODS, and damping calculations assist the user in the procedures.
Structural Dynamics
Octave & Sound Intensity SafetyThe ambient noise generated from rotating machinery can be evaluated using general tools such as the 1/3 octave analysis. But more thorough
measurements can be achieved using the sound power value. The sound intensity technique is often completed in the field thanks to its portability and adaptability.
Noise Analysis
www.oros.com
OROS Headquarters23 chemin des pres Inovallee 4403 F-38944 Meylan Cedex
Tel : +33.811.70.62.36 Fax : +33.476.90.51.37 Mail : [email protected] Web : www.oros.com
French Sales Office Tel : +33.169.91.43.00 Fax : +33.169.91.29.40Mail : [email protected] Web : www.oros.fr
OROS ChinaTel : +86.10.59892134Fax : +86.10.59892135Mail : [email protected] : www.oroschina.com
OROS GmbHTel : +49.261.133.96.50Fax : +49.261.133.96.49Mail : [email protected] Web : www.oros-deutschland.com
OROS Inc. Tel : +1.888.200.OROS Tel : +1.703.478.3204Fax : +1.703.478.3205Mail : [email protected] : www.oros.com
M00
2-09
9-6
spec
ifica
tions
not
bin
ding
- p
amp
lem
ouss
e.co
m |
desi
gnvi
suel
.com
- P
hoto
cre
dits
: No
Com
men
t, nb
not
a be
ne, g
etty
sim
age
OROS is a global manufacturer and solution provider of noise and vibration measurement systems.
OROS masters the latest technology of data acquisition, digital signal processing as well as user interface software.
OROS instruments are used in the major sectors of industry and research, for industrial acoustics, structural dynamics and rotating machinery applications. Hardware and software are totally designed in-house.
OROS instruments are renowned as being designed for the field but powerful enough for any lab.
Software ModulesRotating AnalysisORNVS-ORBI ORBIGate, the dedicated Turbomachinery Vibration SolutionORNV-SOA Synchronous Order Analysis plug-inORNV-FFTDiag Spectral Based Diagnostics software Module (Envelope, Cepstrum,
Pk; Pk-Pk, Crest factor, shaft view)ORNV-IVC Integrated Instantaneous angular Velocity Converter plug-in, allows
on-line and offline torsional analysisORNVS-BAL Single Dual Plane Balancing moduleORNVS-BAL-MP Multiplane Balancing moduleORNVS-ENGD EngineDiag, Reciprocating Machines Diagnostics Software ModuleStructural DynamicsORNV-FFT Real-time FFT plug-inORNVS-MOD300 ODS (Operating Deflection Shape) SolutionORNVS-MOD350 ODS (Operating Deflection Shape) and Modal Analysis SolutionData AcquisitionORNV-REC RecorderORNV-TDA Real-time time domain analysis plug-inNoise AnalysisORNV-OCT Real-time filter based 1/n octave plug-inORNVS-SI Sound Intensity SolutionORNVS-SP Sound Power Solution
InstrumentsAnalyzers: examples of configurationsAbove software options may be added to these configurations OR34-FREQ-4 OR34-4 Ch. FFT analyzerOR35-FREQ-8 OR35-8 Ch. FFT analyzerOR36-FREQ-16 OR36-16 Ch. FFT analyzerORMP-FREQ-16 Mobi-Pack-16 Ch. FFT analyzerOR38-FREQ-32 OR38-32 Ch. FFT analyzerInputs ConditionersOR36/8 - PXD-B 8 Ch. Strain gauges bridge conditioner XPOD for OR36 & OR38OR36/8 - XPOD-V 3 Display analog and digital vumeter monitoring XPodOR36/8 - PXD-T 8 Ch. PT100 and thermocouple conditioner XPOD for OR36 & OR38
SpecificationsChannels count 2 to 1000+ channels - Distributed configurationInputsSampling 2 kS/s to 102.4 kS/s - 24 bits delta sigma ADCAccuracy Phase ±0.02° - amplitude ±0.02 dB - Dynamic > 140 dBConditioning AC/DC/ICP/TEDS up to 40 VAuxiliariesOutputs DC to 40 kHz - ±10 V range - 24 bits DACs -THD < 0.002%Ext. synch (Trigger / Tach) 64 x over sampled - Resolution < 160 ns (0.06° @ 1 kHz) - up to 40 VDC channels* Sampling 10 Hz - 50 Hz/60 Hz rejection - reproducibility <1 mVSystemHard disk 128 to 512 GB SSDInternal battery up to 2hLink to PC 1 Gb/s EthernetWeight from 1.4 kg/3 lb to 10 kg/22 lb* Optional features
MAT
LAB
® is
a tr
adem
ark
of M
athw
orks
co.
ICP
® is
a tr
adem
ark
of P
CB
pie
zoel
ectr
onic
s. W
indo
ws
XP, V
ista
and
7, W
ord
and
Exc
el a
re tr
adem
arks
of M
icro
soft
Cor
p.
Key
phas
or is
a tr
adem
ark
of G
E. F
AM
OS
is a
trad
emar
k of
imc
Dat
aWor
ks. M
E’s
cope
is a
trad
emar
k of
Vib
rant
Tec
hnol
ogy.
Gly
phW
orks
is a
trad
emar
k of
nC
ode.
D
ynaW
orks
® is
a tr
adem
ark
of In
tesp
ace.
Dyn
amX®
and
Sys
teo
are
trad
emar
ks o
f Dyn
ae. N
VG
ate®
, NV
Sol
utio
ns®, N
VD
rive®
, Mat
Driv
e®, O
RB
IGat
e® a
re tr
adem
arks
of O
RO
S S
A.
Ordering Information
Find out more on the OROS offer in the Range brochure.
Downloadable on www.oros.com