1 I Laboratory Furniture & Engineering · PDF file4 I Laboratory Furniture & Engineering...

1 I Laboratory Furniture & Engineering Solutions


LABORATORY FURNITURE & ENGINEERING SOLUTIONS


INTRODUCTION TO GODREJ


THE GODREJ GROUP

GODREJ & BOYCE MFG. CO. LTD GODREJ INDUSTRIES & ASSOCIATE COS

1. Appliances

2. Furniture (INTERIO)

3. Security Solutions

4. Locks

5. Vending and AV Solutions (PRIMA)

6. Storage Solutions

7. Precision Systems

8. Precision Engineering

9. Process Equipment

10. Material Handling

11. Tooling

12. Lawkim Motors

13. Construction

14. Electricals and Electronics

1. Godrej Industries Ltd.

2. Godrej Agrovet

3. Godrej Saral Lee Ltd.

4. Godrej Properties & Investments Ltd.

OFFICE &

CONSUMER

PRODUCTS

GROUP

INDUSTRIAL

PRODUCTS

GROUP

OTHER


GODREJ INTERIO

1. HOME

Bedroom

Living Room

Study Room

Dining Room

Kids Room

Kitchen

Mattress

Home Accessories

2. OFFICE

Desking

Workstations

Seating

Storage

3. SPECIAL SOLUTIONS

Laboratory Furniture &

Engineering Solutions

Marine Solutions

Healthcare Furniture

4. CARPETS

5. INTERIORS

Total Turnkey Solutions

6. EXPORTS


OVERVIEW


OUR VALUE PROPOSITION

‘LAB FURNITURE &

ENGINEERING SOLUTIONS

OF GLOBAL STANDARDS

WITH AN INDIAN ADVANTAGE’


A BRIEF INTRODUCTION

PROJECT ESTIMATION

LABORATORYDESIGN

PROJECT MANAGEMENT

Conceptualizing

layouts through

drawings/3D views

Detailed Engineering

Preparing BOQ’s with

detailed specifications

Providing cost

estimates

Project control (quality,

schedule and cost)

Coordination with

suppliers and

contractors

Ensure timely hand

over

LABORATORY FURNITURE & ENGINEERING SOLUTIONS

Lab Interiors

HVAC

Utilities Furniture &

Workbenches

Safety Devices

TURNKEY SOLUTIONS PROVIDER FOR

ALL KIND OF LABORATORIES


GODREJ’s TURNKEY CAPABILITIES DESIGN, SUPPLY AND INSTALLATION OF:

FURNITURE

Laboratory

workbenches,

Office furniture

Fume hoods, Bio

Safety cabinets,

Laminar Air flow

cabinets

Safety Storage

cabinets, ESD safe

products

Fume hood

Controls

UTILITIES & INTERIORS

Gas generation,

Purification and

Distribution along

with control

systems

Electricals,

Lighting & Data

systems

False ceilings,

flooring, Wall

Paneling and

Partitioning EXHAUST SYSTEM

Fume Hood exhaust

ventilation & VAV

systems

Scrubbers, Filters,

Exhaust stacks and

Energy Recovery

Systems

Laboratory HVAC,

Automation &

Integration with

BMS


GODREJ’s PRODUCT PORTFOLIO DESIGN, SUPPLY AND INSTALLATION OF:

SAFETY DEVICES

FUME HOODS

LAMINAR AIR FLOW CABINETS

BIO SAFETY CABINETS

ACID/ALKALI STORAGE CABINETS

KNOCK DOWN FURNITURE

STORAGE BASED

SYSTEM

METALLIC WOODEN


HEATING, VENTILATION &

AIR CONDITIONING SYSTEM (HVAC)


HVAC DESIGN PROCESS

DESIGN FLEXIBILITY

RIGHT SIZING

HVAC PARAMETERS

DIGITAL CONTROL SYSTEMS

ARCHITECTURAL PROGRAMMING

Relevant CODES &

STANDARDS

Adjacent spaces & Air

balancing

Modular Design

Utilities

Mini - Environments

Life Cycle cost

analysis

Diversity Analysis

Load Management

Optimum Mechanical

Design

Room Air Change Rate

Fume Hood face velocity

Supply system (AHU)

Exhaust system (Stack

height)

Air Distribution (Ductwork

Layout)

Air Filtration (Scrubbers)

ENERGY EFFICIENT LABOARTORY


LABORATORY UTILITIES


GAS DISTRIBUTION & DRAINAGE SYSTEM

GAS TUBINGS AND FITTINGS

GAS PURIFICATION

SYSTEM

GAS DISTRIBUTION

PANELS

PIPING AND DRAINAGE

SYSTEM

COMPRESSED AIR, VACUUM, CHILLED/HOT WATER, GASES: H,N,Ar

Compressor

Pump

Chiller

Geyser

Generator

Cylinder

Valves

Pressure valves

Line regulators

Manual/Automatic

Manifolds

Moisture,

Hydrocarbon and

Particle Removal

In Line Micron filters

With Gauge, Regulator and

Toggle Valve

HDPE pipes and related

fittings

MAIN CRITERIA: SAFETY, PURE & UNINTERRUPTED GAS SUPPLY, REDUCED OPERATING COST


GAS DISTRIBUTION SYSTEM (GDS) GAS/PIPE ROUTING


GAS DISTRIBUTION SYSTEM (GDS) GAS/PIPE ROUTING THROUGH FALSE CEILING


GAS DISTRIBUTION SYSTEM (GDS) GAS/PIPE ROUTING THROUGH FLOOR


OTHER UTILITIES

ELECTRICAL WORKS

Complete wiring,

cabling, trunking and

conduiting

Providing UPS panels,

light fittings, switches

and fixtures

LABORATORY INTERIORS

FALSE CEILINGS to conceal fume

hood/AC ducting, trunking, cable

trays and trenches

WALL PANELING/ PARTITIONS

o Being hollow, they allow

electrical and related service

to flow through them

o Provides electrical/sound

insulation against

conductivity depending on

the cladding

CONTROL MECHANISMS

Fume hood capture and

containment (60 – 120

fpm or 0.3 to 0.6 m/s)

Response time of 1 sec,

Turndown ratio of 20:1

(HIGH STABILITY)

Laboratory pressurization

and Comfort control


KNOCK DOWN RANGE


TECHNICAL SPECIFICATIONS KNOCK DOWN FURNITURE

End Side Panel

Horizontal Stiffener

Common Frame

False Side panel

Back Panel Granite Support bracket

Drawer

Shutter

Double Extension Ball slide

Hinge

Height Adjustable Leg

Recess Handle

Shelf


TECHNICAL SPECIFICATIONS EXPLODED VIEW OF MAIN UNIT

Frame is a combination of 1.2 mm

horizontal stiffeners and 0.8 mm vertical

panel of CRCA Mild steel sheet

End side panel, false panel and back

panel of 0.8 mm thick CRCA mild steel

sheet.

Horizontal

Stiffeners (4 nos)

End Side Panel for

Main Unit (2 nos)

Legs (4 nos)


TECHNICAL SPECIFICATIONS EXPLODED VIEW OF ADD ON UNIT

Common Frame (1

for 1 Add-On unit)

Horizontal Stiffeners (4 for

1 Add – On unit)


TECHNICAL SPECIFICATIONS ASSEMBLY OF MAIN AND ADD – ON UNIT

Leg fixing bracket is required only for

fixing leg on the end side panel. Leg

can be directly fixed to the common

frame

MAIN UNIT

ADD ON UNIT


TECHNICAL SPECIFICATIONS ASSEMBLY OF CABINETS

Working Depth is 600 mm

Shelf

Bottom


TECHNICAL SPECIFICATIONS VARIATION OF WORKING DEPTH

Working Depth is 750/900 mm

Shutter Drawer separator


TECHNICAL SPECIFICATIONS PLACING OF WORK TOP

Before placing granite, neoprene mat

2.5” wide and 6 mm thick is used

Sink

(Bottom Mounted)

Sink Cut out

Worktop


TECHNICAL SPECIFICATIONS FULLY ASSEMBLED CABINETS

4 Drawers

2 Shutters

Leg Space with Slim Drawer

1 Shutter

2 Shutter & 1 Drawer

Leg Space with KBPT

1 Shutter & 1 Drawer

2 Shutter Sink unit


TECHNICAL SPECIFICATIONS TOP UNITS

Same construction as that of base

storage units (main – add on)

Glass shutters also an option


SALIENT FEATURES


SALIENT FEATURES

Shutters and drawers flush with the cabinet

Special storage space under the sink

Reagent shelf can be directly mounted on granite

Electricals are integrated with panel type reagent

shelf

Pull in flush plastic handle, SS handle also

available

Cabinets are mounted on height adjustable legs

Outer drawer and door head shall have plastic

inserts with half round post forming to eliminate

sharp raw edges of steel

Drawer and door when closed shall be over

closing on the cabinets

Shutters are double walled with profil inserts

Self closing hinges with CED coating

Common support bracket for all types of sinks

Leg space with KBPT or slim drawer

Locks on all the units

Granite over hang 30mm on front edge, 50mm on

side edge with grooving, chamfering and edge

moulding

GAP BETWEEN UNITS IS ADDRESSED BY THIS DESIGN


INTERNAL SERVICE LINES THROUGH KNOCK DOWN FURNITURE


CERTIFIED VENDORS

Prime quality CRCA steel, further processed in – house

(galvanized in zinc with zero spangles)

Epoxy polyester powder coating with dry film thickness of 40

– 60 microns (washable, increases life of steel)

German hinges with CED (Cathode Electronic Deposition)

coating for extended corrosion resistance.

PVC height adjustable legs. (100mm / 150mm) with load bearing capacity of

450 kg (helps in leveling the units and prevents them from resting on wet floor)

Gas valves, water faucets, eye wash and body showers


CERTIFIED VENDORS

PVC Co-extruded skirting of height 100 and150mm (better aesthetics and

helps controls water seepage below unit)

Double extension ball slides which enables drawers to open fully (passed

more than 55000 cycles of drawer cycle test with a 15kg load in the drawer

Auto – Sash and VAV controls, Air Flow monitor

Spot Extractors and other Local Exhaust Systems

Laminar Air Flow cabinets, Bio Safety Cabinets

Acid/ Alkali Storage cabinets, Fire Suppression Systems

Special Laboratory grade sinks


FUME HOODS


ROBUST AIR FUME HOOD

Epoxy powder coated &

galvanized steel rigid structure

Open/restricted bypass to

divert air from the face opening

when sash is lowered

Interchangeable utility

panles in SS and MS options PP transition from rectangular

to circular

Vertical rising counter

balanced sash

4 fire resistant electrical

sockets and switches

Flush powder coated

aerodynamic airfoil mounted on

the worktop to reduce turbulence

Air Flow monitor

Soft Touch control panel

3 colour coded valves with

flexible hose and brass fitttings


ROBUST AIR FUME HOOD

Industrial grade

compact laminate

Baffles

Apparatus Holding grid

Nylon rollers Stainless steel

cable for counter

balance

Tube light fixture

Transition

Electrical Control

panel


FUME HOOD EXHAUST SINGLE FH

Rain Cowl

Blower

Outlet

transition

Bellow

90 degrees bend

Rigid duct


FUME HOOD EXHAUST CLUSTERING FH’s


TESTING AND CERTIFICATION


ASHRAE – 110

FACE VELOCITY TEST TRACER GAS TEST CONTAINMENT TEST

In this case the velocity in the

front of the fume hood is

measured using an anemometer

at 6 different locations with 18

inch sash opening. The average

reading as per the norms should

confirm to 100 FPM

In this test a smoke generating

machine is used to generate

smoke and the gas is traced for

correct air flow dynamics. The

gas should flow through the

baffles as required

In this test HF6 gas is used to

check if the containment of air in

the fume hood is proper or not.

HF6 is a gas which has the

highest density.


BS: EN – 14175

GEOMETRIC FEATURES

In this case the velocity in the

front of the fume hood is

measured using an anemometer

at 6 different locations with 18

inch sash opening. The average

reading as per the norms should

confirm to 100 FPM


BS: EN – 14175

FACE VELOCITY TEST

The instrument used here is an

anemometer to measure air

velocity at 500 mm opening of

the sash

The probe is placed at point of

intersection of the grid lines as

shown

The average recorded velocity is

0.489 m/s against the

recommended velocities of 0.3 to

0.5 m/s


BS: EN – 14175

TRACER GAS

INNER PLANE

The gas used in this case is SF6

(10%) and N2 (90%). The

measurement plane is as shown

in the image. Mean SF6

concentration to be <0.005. Test

results of Godrej fume hood

lower than the recommended

range


BS: EN – 14175

TRACER GAS

OUTER PLANE

The test is conducted in the outer

plane as shown at the grid points.

The measurements are taken

when the sash is fully open, Fully

closed, minimum open and while

opening.


BS: EN – 14175

ROBUSTNESS TEST

Capability of the fume hood to

maintain containment during

external front disturbance. A plate

moves in front of the fume hood at

a velocity of 1m/s and then the

containment of SF6 is measured.

(CF is the containment factor)


BS: EN – 14175

AIR EXCHANGE EFFICIENCY

The sash is kept at minimum

position and SF6 is introduced in

to the fume hood for 200 secs.

The concentration of the gas in

the fume hood is measured. The

time taken for the gas to come

down from 80% concentration to

20% concentration is called air

exchange rate and air exchange

efficiency.


BS: EN – 14175

SASH DISPLACEMENT

The force required to displace or

open or close the sash is called

sash displacement

SASH SUSPENSION

One of the suspension devises

are disconnected and still the sash

remains in position

ILLUMINANCE

The Average illuminance measured

on the work top was 278 lux.


OTHER CERTIFICATIONS ISO – 14001, ISO – 9001, OHSAS


OTHER CERTIFICATIONS SEFA, BIFMA


LABORATORY ACCESSORIES

CHEMICAL

STORAGE

CABINET

ANTI

VIBRATION

TABLE

PEGBOARD

EMERGENCY

SHOWERS

SINKS


WHY GODREJ ?

Single point of responsibility for all Laboratory Turnkey projects

Largest number of project installations in India (partial list)

Experience of executing (design, supply and execution) one of the largest Laboratory

orders of India (CDRI – Lucknow , 14 cr)

Distribution Network – Pan India presence with 20 branches in major cities across

the country

Compliance to QA systems:

o In – House testing facility for fume hoods

o Validation Documentation: PDI (Pre – Dispatch Inspection) report and Warranty

card

In – House design department with a total working experience of 87 years which

designs Godrej’s products as per the customer needs following international standards

Total manufacturing area > 90, 000 sq. mts and throughput of more than 1000

storage units per day ensures timely delivery to the customer (5 – 6 weeks for

standard order)


WHY GODREJ ?

Capability for designing and executing LAB and non – LAB area which includes

Desking, Seating, Workstations, Carpeting, Storage solutions, AV solutions etc.

GODREJ

o one of the most respected corporate houses of India known for its fair,

transparent and ethical dealings

o 114 years old company with 10, 000 plus employees is an empire build on

values such as integrity, trust and respect


LARGEST CUSTOMER BASE IN INDIA

EDUCATION PHARMA/BIOTECH PETRO/CHEMICAL GOVERNMENT R&D

Sandoz

Nicholas

Jubilant

Ranbaxy

Johnson &

Johnson

Marico

Aurigene

Dr. Reddy’s Lab

Himalaya Drugs

Orchev Pharma

Fourrts`

IIT (Delhi, Mumbai, Bhopal,

Indore, Gandhinagar,

Hyderabad, Chennai,

Guwahati

University of Hyderabad

Aligarh Muslim University

IISER (Kolkatta, Bhopal,

Pune)

NIPER

Oxford College of

Science/Pharmacy

Indian Institute of Physics

SRM Medical College

Punjab University/PGI

HPCL

BPCL

ONGC

IOCL (Guwahati,

Vadodra)

NRL (Numaligarh

Research

Laboratory)

Nerolac

Lubrizol

Jay Chemicals

NCL

CCMB

CECRI

CIMAP

CSMCRI

IGIB

IICB

IICT

IIIM

NEERI

NEIST

NIO

CDRI

CSIR LABS

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