1 Ff Basics With Additional Points

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    1 Freedom to Choose. Power to Integrate.1 Freedom to Choose. Power to Integrate.

    Freedom toChoose. Power to

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    FOUNDATION Fieldbus

    Fieldbus Basics

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    Topics

    FOUNDATION fieldbus Architecture H1 Overview

    H1 Technology High Speed Ethernet (HSE) Overview

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    FOUNDATION fieldbus

    Architecture

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    What is Fieldbus? A fieldbus is an all-digital, serial two-way, multi-drop

    communication System.

    H1 (31.25kbps) interconnects field equipment (Sensors,

    Actuators & I/O). HSE (High Speed Ethernet, 100mbps) provides

    integration of high speed controllers, subsystems (via

    Linking Device) and data servers and workstation.

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    Integrated Architecture

    Management Information Systems (MIS),Enterprise Resource Planning (ERP), and

    Human Machine Interface (HMI) access the H1Fieldbus information via the Data Servers.

    Business Enterpriseand

    Plant ApplicationPackages

    H1 and HSE

    Factory/PlantInstrumentation andControl devicesH1-Fieldbus

    HSE Network

    MISERP

    HMI

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    H1 Overview

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    Multiple Variables Fieldbus allows multiple variables from each device to be brought

    into the control system for archiving, trend analysis, processoptimization, reporting, predictive maintenance and for assetmanagement.

    Fieldbus distortion-free characteristics digital communication enablesimproved control capability which can improve product yields.

    Traditional 4-20mA and on/off One Variable (One Direction)

    PV

    Control System Network

    4-20mA

    HSE

    H1

    Fieldbus Multiple Variables (Both Directions)

    Analog Controller Fieldbus Controller

    PV , Mode , Variables , Alarm

    Diagnostics , EtcI/O Subsystem

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    8 Freedom to Choose. Power to Integrate.8 Freedom to Choose. Power to Integrate.Fieldbus Extends View to Field InstrumentTraditional 4-20mA View stops at I/O Subsystem

    PV

    Control System Network

    4-20mA

    HSE

    H1

    Analog Controller Fieldbus Controller

    PV , Mode , Variables , AlarmDiagnostics , Etc

    I/O Subsystem

    Diagnostics

    Self Diagnostics and communication capabilities ofmicroprocessor based fieldbus devices helps reducedowntime and improve plant safety.

    Plant operation and Maintenance personnel can benotified and corrective actions taken quickly and safely.

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    Control Strategy Standard Function Blocks is used to implement the Control Strategy. Many control system functions such as AI, PID and AO can be

    performed by the field device through the use of these StandardFunction Blocks.

    Distribution of control into field devices can reduced the amount ofhardware and cabinet footprint needed.

    Fieldbus Extends Control and I/O to Field InstrumentTraditional Control and I/O requires extra hardware

    Control System Network

    PID

    AI AO

    PV

    4-20mA

    Analog Controller

    I/O Subsystem

    HSE

    H1

    Fieldbus Controller

    PV , Mode , Variables , Alarm

    Diagnostics , Etc

    AI AO PID

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    H1 Technology

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    H1 Physics Multi-Drop wire pair with Power and Signal on same cable. Support Intrinsic Safety. Function Blocks built into Field Devices. Control on the Wire single loop integrity Distance up to 1900 meters Add Repeaters to extend > 1900 meters

    Max. of 4 repeaters can be used to a maximum distance of 9500meters

    HSE

    H1Digital Signal

    1900 meters

    R

    Distance > 1900 meters

    H1 Digital Signal

    Fieldbus Signal

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    Intrinsic Safety

    Control room Field

    T

    Trunk

    Wiring block

    Field device

    Powersupply

    HostControl

    System

    Conditioner T

    I.S Interface

    I.S certified devices

    I.S certified devices

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    EDDL and CFF Files

    Field Devices will consists of: Actual Physical Device. Device Description (DD).

    Common File Format (CFF). DDs and CFFs made by the

    Device Supplier

    Parameters and Capabilities

    are defined in device files DD and CFF Defines how device shall be

    displayed in the system

    ConfigurationSystem

    H1 Network

    DD & CFF

    Instrumentsdescribed with

    Device Description

    Language

    www.fieldbus.org

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    DD and CFF Files

    Device Descriptor (DD) File allow operation ofdevices from different suppliers on the same

    fieldbus with single host system. Common File Format (CFF) is a file which

    describes the functions and capabilities of a field

    device. The CFF file is used in conjunction with the

    Device Descriptor file to enable a host system to

    configure the system off-line. CFF files are standard ASCII text file.

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    Typical Fieldbus Installation

    An example of the Chicken foot(tree) topology.

    Redundant, isolated power

    conditioning defined Typically 10-12 bus-powered

    fieldbus devices per segment.

    120 m distance from FF JB to FF

    Device

    Spur short-circuit protection.

    Up to 1900 meters.

    Maximum of 9500 meters viarepeaters.

    PCPowersupply

    T

    PCPower

    supply

    T

    2Bu

    TrunkSpur

    FieldDevices

    Control System (Host)Fieldbus Interface Module

    DOFC

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    Fieldbus Components

    WorkstationWorkstation HMIHMI

    TerminatorTerminator

    Power SupplyPower Supply

    Junction BoxJunction Box

    H1 Bus Wire (Spurs)H1 Bus Wire (Spurs)

    ConditionerConditioner

    Actuator ValveActuator Valve

    Fieldbus Interface ModuleFieldbus Interface Module

    TerminatorTerminator

    H1 Bus (Trunk)H1 Bus (Trunk) Hazardous Area (Field)

    Safe Area (Host)Fieldbus Controller

    AnalyzerAnalyzerTransmittersTransmitters

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    Resource Block The Resource Block describes characteristics of the fieldbus device

    such as device name, manufacturer and serial number, etc. There is only one Resource Block in a device.

    Control Builder Project tab

    FIM H1 link interfaces

    Device

    Device

    Resource block

    Transducer block

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    Transducer Block Transducer Blocks are used to configure devices.

    Transducer Blocks are required to Read sensors valueand command output value.

    Control Builder Project tab

    FIM H1 link interfaces

    Device

    Device

    Resource block

    Transducer block

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    Function Blocks The Control System Strategy is built using Function Blocks.

    Input and output parameters of Function Blocks can be linked overthe fieldbus.

    The execution of each Function Blocks is precisely scheduled andthere can be many function blocks in a single user application.

    AI Block PID Block

    AO Block

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    Standard Function Blocks

    Function BlocksFunction Blocks

    Analog Input

    Analog Output

    Bias/Gain

    Control Selector

    Discrete InputDiscrete Output

    Manual Loader

    Proportional/Derivative

    Proportional/Integral

    /Derivative

    Ratio

    Function BlocksFunction Blocks

    Device Control

    Output SplitterSignal Characterizer

    Lead Lag

    Deadtime

    Integrator (Totalizer)

    Setpoint RampGenerator

    Input SelectorArithmetic

    Timer

    Analog Alarm

    Function BlocksFunction Blocks

    Multiple Analog Input

    Multiple Analog Output

    Multiple Discrete Input

    Multiple Discrete Output

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    AI Block PID Block

    AO Block

    HSE

    Fieldbus Controller

    PID

    AI

    AO

    H1 Fieldbus

    Example of a complete control loopusing Function Blocks located in fieldbus Devices.

    Example of a complete control module strategyControl on the Wire.

    Example of a Control Loop Control Strategy can be built using Function Blocks built into field

    devices.

    A simple temperature transmitter may contain an AI function block. AControl Valve might contain a PID function block as well as the

    expected AO Block. Thus, a complete control loop can be built using a simple transmitter

    and a control valve. Control in the Field does need a Controller.

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    H1 Link Master Redundancy

    Two types of devices:Link Master

    Capable of becoming Link Active Scheduler (LAS).

    Basic Device

    Link Master Device are

    BKUP LAS

    PRIM LAS

    BASIC Device

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    H1 Link Active Scheduler PID Loop scheduled and unscheduled

    communication.

    AI 110

    Scheduled Unscheduled

    Closed loop control Alarms/EventsMaintenance/Diagnostic InformationProgram InvocationPermissives/InterlocksDisplay Information

    Trend InformationConfiguration

    loop 110 period of execution

    PID 110

    AO 110

    Function Block Execution

    Scheduled Communication

    Unscheduled Communication

    Function blocks:

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    Link Schedule

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    High Speed Ethernet (HSE)

    Overview

    FF I t t d A hit t

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    HSE High Speed Control andIntegration Backbone

    APPLICATIONPACKAGES

    MIS

    P

    L

    P

    L

    P

    L

    P

    L

    Data Servers

    LDLD

    FF Integrated ArchitectureHSE Subsystem Integration High Performance Control Backbone Standard Ethernet Equipment and Wiring Standard Function Blocks PLUS

    Flexible Function Blocks for

    Discrete/Batch/PLC Redundant HSE Interfaces and Devices Linking Devices (LD) Integrate H1

    HSE Provides the Open Interface for Data

    Servers

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    MIOinside

    H1P

    L

    Plant

    P

    L

    Plant

    P

    L

    Plant

    H1 H1

    HSE Client

    100 Mbit/sSwitch

    LinkingDeviceHSE

    Field Device

    Gateway

    I/O Network

    High Speed Ethernet Devices

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    H1P

    L

    Plant

    P

    L

    Plant

    P

    L

    Plant

    H1 H1

    HSE Client

    LinkingDevice

    HSEField Device

    Gateway

    I/O Network

    HSE - LAN Redundancy

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    H1P

    L

    Plant

    P

    L

    Plant

    P

    L

    Plant

    H1 H1

    HSE Client

    LinkingDeviceHSEField Device

    Gateway

    I/O Network

    HSE - Device Redundancy

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    Additional Points

    FOUNDATION fieldbus is tried and tested since 15 years Only FF supports temporary master like handheld or laptop 8 channel temperature transmitters replace 8 regular transmitters

    Fieldbus electric actuators eliminate 6-12 pair of wires Only FF supports firmware upgrade instead of circuit replacement FF provides closed loop digital control: sensor to actuator Fieldbus provides flexibility to add devices to the bus Fieldbus provides flexibility to use additional signals in the device Fieldbus eliminates proprietary MOV bus No need to change I/O card type when device type is changed FF integrates gas chromatograph in asset management software Fieldbus is made easy thanks to wizards and EDDL etc.