1 Ff Basics With Additional Points
Transcript of 1 Ff Basics With Additional Points
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FOUNDATION Fieldbus
Fieldbus Basics
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Topics
FOUNDATION fieldbus Architecture H1 Overview
H1 Technology High Speed Ethernet (HSE) Overview
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FOUNDATION fieldbus
Architecture
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What is Fieldbus? A fieldbus is an all-digital, serial two-way, multi-drop
communication System.
H1 (31.25kbps) interconnects field equipment (Sensors,
Actuators & I/O). HSE (High Speed Ethernet, 100mbps) provides
integration of high speed controllers, subsystems (via
Linking Device) and data servers and workstation.
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Integrated Architecture
Management Information Systems (MIS),Enterprise Resource Planning (ERP), and
Human Machine Interface (HMI) access the H1Fieldbus information via the Data Servers.
Business Enterpriseand
Plant ApplicationPackages
H1 and HSE
Factory/PlantInstrumentation andControl devicesH1-Fieldbus
HSE Network
MISERP
HMI
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H1 Overview
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Multiple Variables Fieldbus allows multiple variables from each device to be brought
into the control system for archiving, trend analysis, processoptimization, reporting, predictive maintenance and for assetmanagement.
Fieldbus distortion-free characteristics digital communication enablesimproved control capability which can improve product yields.
Traditional 4-20mA and on/off One Variable (One Direction)
PV
Control System Network
4-20mA
HSE
H1
Fieldbus Multiple Variables (Both Directions)
Analog Controller Fieldbus Controller
PV , Mode , Variables , Alarm
Diagnostics , EtcI/O Subsystem
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8 Freedom to Choose. Power to Integrate.8 Freedom to Choose. Power to Integrate.Fieldbus Extends View to Field InstrumentTraditional 4-20mA View stops at I/O Subsystem
PV
Control System Network
4-20mA
HSE
H1
Analog Controller Fieldbus Controller
PV , Mode , Variables , AlarmDiagnostics , Etc
I/O Subsystem
Diagnostics
Self Diagnostics and communication capabilities ofmicroprocessor based fieldbus devices helps reducedowntime and improve plant safety.
Plant operation and Maintenance personnel can benotified and corrective actions taken quickly and safely.
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Control Strategy Standard Function Blocks is used to implement the Control Strategy. Many control system functions such as AI, PID and AO can be
performed by the field device through the use of these StandardFunction Blocks.
Distribution of control into field devices can reduced the amount ofhardware and cabinet footprint needed.
Fieldbus Extends Control and I/O to Field InstrumentTraditional Control and I/O requires extra hardware
Control System Network
PID
AI AO
PV
4-20mA
Analog Controller
I/O Subsystem
HSE
H1
Fieldbus Controller
PV , Mode , Variables , Alarm
Diagnostics , Etc
AI AO PID
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H1 Technology
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H1 Physics Multi-Drop wire pair with Power and Signal on same cable. Support Intrinsic Safety. Function Blocks built into Field Devices. Control on the Wire single loop integrity Distance up to 1900 meters Add Repeaters to extend > 1900 meters
Max. of 4 repeaters can be used to a maximum distance of 9500meters
HSE
H1Digital Signal
1900 meters
R
Distance > 1900 meters
H1 Digital Signal
Fieldbus Signal
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Intrinsic Safety
Control room Field
T
Trunk
Wiring block
Field device
Powersupply
HostControl
System
Conditioner T
I.S Interface
I.S certified devices
I.S certified devices
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EDDL and CFF Files
Field Devices will consists of: Actual Physical Device. Device Description (DD).
Common File Format (CFF). DDs and CFFs made by the
Device Supplier
Parameters and Capabilities
are defined in device files DD and CFF Defines how device shall be
displayed in the system
ConfigurationSystem
H1 Network
DD & CFF
Instrumentsdescribed with
Device Description
Language
www.fieldbus.org
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DD and CFF Files
Device Descriptor (DD) File allow operation ofdevices from different suppliers on the same
fieldbus with single host system. Common File Format (CFF) is a file which
describes the functions and capabilities of a field
device. The CFF file is used in conjunction with the
Device Descriptor file to enable a host system to
configure the system off-line. CFF files are standard ASCII text file.
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Typical Fieldbus Installation
An example of the Chicken foot(tree) topology.
Redundant, isolated power
conditioning defined Typically 10-12 bus-powered
fieldbus devices per segment.
120 m distance from FF JB to FF
Device
Spur short-circuit protection.
Up to 1900 meters.
Maximum of 9500 meters viarepeaters.
PCPowersupply
T
PCPower
supply
T
2Bu
TrunkSpur
FieldDevices
Control System (Host)Fieldbus Interface Module
DOFC
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Fieldbus Components
WorkstationWorkstation HMIHMI
TerminatorTerminator
Power SupplyPower Supply
Junction BoxJunction Box
H1 Bus Wire (Spurs)H1 Bus Wire (Spurs)
ConditionerConditioner
Actuator ValveActuator Valve
Fieldbus Interface ModuleFieldbus Interface Module
TerminatorTerminator
H1 Bus (Trunk)H1 Bus (Trunk) Hazardous Area (Field)
Safe Area (Host)Fieldbus Controller
AnalyzerAnalyzerTransmittersTransmitters
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Resource Block The Resource Block describes characteristics of the fieldbus device
such as device name, manufacturer and serial number, etc. There is only one Resource Block in a device.
Control Builder Project tab
FIM H1 link interfaces
Device
Device
Resource block
Transducer block
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Transducer Block Transducer Blocks are used to configure devices.
Transducer Blocks are required to Read sensors valueand command output value.
Control Builder Project tab
FIM H1 link interfaces
Device
Device
Resource block
Transducer block
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Function Blocks The Control System Strategy is built using Function Blocks.
Input and output parameters of Function Blocks can be linked overthe fieldbus.
The execution of each Function Blocks is precisely scheduled andthere can be many function blocks in a single user application.
AI Block PID Block
AO Block
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Standard Function Blocks
Function BlocksFunction Blocks
Analog Input
Analog Output
Bias/Gain
Control Selector
Discrete InputDiscrete Output
Manual Loader
Proportional/Derivative
Proportional/Integral
/Derivative
Ratio
Function BlocksFunction Blocks
Device Control
Output SplitterSignal Characterizer
Lead Lag
Deadtime
Integrator (Totalizer)
Setpoint RampGenerator
Input SelectorArithmetic
Timer
Analog Alarm
Function BlocksFunction Blocks
Multiple Analog Input
Multiple Analog Output
Multiple Discrete Input
Multiple Discrete Output
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AI Block PID Block
AO Block
HSE
Fieldbus Controller
PID
AI
AO
H1 Fieldbus
Example of a complete control loopusing Function Blocks located in fieldbus Devices.
Example of a complete control module strategyControl on the Wire.
Example of a Control Loop Control Strategy can be built using Function Blocks built into field
devices.
A simple temperature transmitter may contain an AI function block. AControl Valve might contain a PID function block as well as the
expected AO Block. Thus, a complete control loop can be built using a simple transmitter
and a control valve. Control in the Field does need a Controller.
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H1 Link Master Redundancy
Two types of devices:Link Master
Capable of becoming Link Active Scheduler (LAS).
Basic Device
Link Master Device are
BKUP LAS
PRIM LAS
BASIC Device
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H1 Link Active Scheduler PID Loop scheduled and unscheduled
communication.
AI 110
Scheduled Unscheduled
Closed loop control Alarms/EventsMaintenance/Diagnostic InformationProgram InvocationPermissives/InterlocksDisplay Information
Trend InformationConfiguration
loop 110 period of execution
PID 110
AO 110
Function Block Execution
Scheduled Communication
Unscheduled Communication
Function blocks:
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Link Schedule
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High Speed Ethernet (HSE)
Overview
FF I t t d A hit t
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HSE High Speed Control andIntegration Backbone
APPLICATIONPACKAGES
MIS
P
L
P
L
P
L
P
L
Data Servers
LDLD
FF Integrated ArchitectureHSE Subsystem Integration High Performance Control Backbone Standard Ethernet Equipment and Wiring Standard Function Blocks PLUS
Flexible Function Blocks for
Discrete/Batch/PLC Redundant HSE Interfaces and Devices Linking Devices (LD) Integrate H1
HSE Provides the Open Interface for Data
Servers
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MIOinside
H1P
L
Plant
P
L
Plant
P
L
Plant
H1 H1
HSE Client
100 Mbit/sSwitch
LinkingDeviceHSE
Field Device
Gateway
I/O Network
High Speed Ethernet Devices
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H1P
L
Plant
P
L
Plant
P
L
Plant
H1 H1
HSE Client
LinkingDevice
HSEField Device
Gateway
I/O Network
HSE - LAN Redundancy
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H1P
L
Plant
P
L
Plant
P
L
Plant
H1 H1
HSE Client
LinkingDeviceHSEField Device
Gateway
I/O Network
HSE - Device Redundancy
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Additional Points
FOUNDATION fieldbus is tried and tested since 15 years Only FF supports temporary master like handheld or laptop 8 channel temperature transmitters replace 8 regular transmitters
Fieldbus electric actuators eliminate 6-12 pair of wires Only FF supports firmware upgrade instead of circuit replacement FF provides closed loop digital control: sensor to actuator Fieldbus provides flexibility to add devices to the bus Fieldbus provides flexibility to use additional signals in the device Fieldbus eliminates proprietary MOV bus No need to change I/O card type when device type is changed FF integrates gas chromatograph in asset management software Fieldbus is made easy thanks to wizards and EDDL etc.