1 CMBG 2009 Copyright 2009 Institute of Nuclear Power Operations Configuration Management...

11
1 CMBG 2009 Copyright 2009 Institute of Nuclear Power Operations Copyright 2009 Institute of Nuclear Power Operations Configuration Management Activities, Including Margin Management David Hembree INPO June 30, 2009

Transcript of 1 CMBG 2009 Copyright 2009 Institute of Nuclear Power Operations Configuration Management...

Page 1: 1 CMBG 2009 Copyright 2009 Institute of Nuclear Power Operations Configuration Management Activities, Including Margin Management David Hembree INPO June.

1

CMBG2009

Copyright 2009 Institute of Nuclear Power OperationsCopyright 2009 Institute of Nuclear Power Operations

Configuration Management Activities, Including Margin

Management

David HembreeINPO

June 30, 2009

Page 2: 1 CMBG 2009 Copyright 2009 Institute of Nuclear Power Operations Configuration Management Activities, Including Margin Management David Hembree INPO June.

2

CMBG2009

Copyright 2009 Institute of Nuclear Power Operations

INPO CM Focus Areas

• Plant-specific issuesIncluding issues with product quality (e.g., design changes, technical evaluations), configuration control, reactor engineering, and engineering leadership. Causes often involve engineering fundamentals.

• Industry issues–Margin management

–Nuclear fuel performance (including channel distortion)

–Transformer/switchyard/grid issues

–Gas accumulation

–Digital modifications (under development)

–Cable condition (under development)

Page 3: 1 CMBG 2009 Copyright 2009 Institute of Nuclear Power Operations Configuration Management Activities, Including Margin Management David Hembree INPO June.

3

CMBG2009

Copyright 2009 Institute of Nuclear Power Operations

Margin Management

• Ongoing department focus area– Fundamental to plant safety– Key cause of long-term shutdowns– Average of five AFIs per year – Some are executive summary issues

• 2008/9 activities– Exelon procedure posted as Nuclear Exchange– Good practice published in early 2009

discusses elements of comprehensive processFeedback/suggestions for future action??

Deborah Williams

Mayo Oppenhimer

Page 4: 1 CMBG 2009 Copyright 2009 Institute of Nuclear Power Operations Configuration Management Activities, Including Margin Management David Hembree INPO June.

4

CMBG2009

Copyright 2009 Institute of Nuclear Power Operations

Margin Management• Extensive efforts at some plants to

reconstitute design basis, upgradecalculations, and quantify/improvemargins– Kewaunee – Point Beach– Others

– Other Margin Efforts– Byron -- Operations questions engineers on

amount of margin when making operability decisions

Deborah Williams

Mayo Oppenhimer

Page 5: 1 CMBG 2009 Copyright 2009 Institute of Nuclear Power Operations Configuration Management Activities, Including Margin Management David Hembree INPO June.

5

CMBG2009

Copyright 2009 Institute of Nuclear Power Operations

Margin Management

• Signs of decline in focus on marginmanagement at many plants• Procedure in place, but little ongoing

action to implement• Action plans established but plans lack

interim dates and are not closely tracked• Margin lists only updated once every

two years (just before INPO comes)• Engineers identify design margin issues, but operations

and maintenance not engaged to identify operating margin concerns

Deborah Williams

Mayo Oppenhimer

Page 6: 1 CMBG 2009 Copyright 2009 Institute of Nuclear Power Operations Configuration Management Activities, Including Margin Management David Hembree INPO June.

6

CMBG2009

Copyright 2009 Institute of Nuclear Power Operations

Engineering Fundamentals

• Engineering management effectiveness– Exec summary issue for several evaluations

• Fundamentals at individual level– Knowledge/skill– Knowledge worker human performance – Advocacy and technical conscience

Carl Faller

Page 7: 1 CMBG 2009 Copyright 2009 Institute of Nuclear Power Operations Configuration Management Activities, Including Margin Management David Hembree INPO June.

7

CMBG2009

Copyright 2009 Institute of Nuclear Power Operations

Nuclear Fuel Integrity• Industry goal of zero failures by 2010• Review visits to all sites• Evaluation team review/follow-up• Fuel vendor assist visits• Currently, about 88 percent w/o failures • Greatest challenges:

– Grid-to-rod fretting (particularly at B&W and CE NSSS plants)

– Debris-related failures– “Surprise” failures

Scott Hawn

Bob Burnham

Jim Doxsey

Page 8: 1 CMBG 2009 Copyright 2009 Institute of Nuclear Power Operations Configuration Management Activities, Including Margin Management David Hembree INPO June.

8

CMBG2009

Copyright 2009 Institute of Nuclear Power Operations

Transformer/Switchyard/Grid

• Continuing concern as event initiator; affects reliability of offsite power

• Evaluation activities

• Review visits completed at all sites

• Several follow-up visits in 2009

• Evaluation teams looking at switchyard PMs and transformer lifecycle management

• Guideline recently issued; plan to request utility self-assessment

• Engaging CEOs and CNOs to help improve nuclear/transmission alignment

Shawn Simon

Wes Frewin

Julio Gomez

Page 9: 1 CMBG 2009 Copyright 2009 Institute of Nuclear Power Operations Configuration Management Activities, Including Margin Management David Hembree INPO June.

9

CMBG2009

Copyright 2009 Institute of Nuclear Power Operations

Gas Intrusion

• Ongoing events affecting importantsystems

• SER 2-05 revised in early 2008; NRC generic letter issued

• Supporting industry efforts to address issues– working with industry to develop training materials

• Evaluation teams looking into gas intrusion situations and site corrective actions

Carl Faller

Page 10: 1 CMBG 2009 Copyright 2009 Institute of Nuclear Power Operations Configuration Management Activities, Including Margin Management David Hembree INPO June.

10

CMBG2009

Copyright 2009 Institute of Nuclear Power Operations

Other Activities

• Engineering project management; vendor oversight

• Developing new engineers

• Digital issues and cyber security

• Cable monitoring

Julio Gomez

Doug Kinsman

Mayo Oppenhimer

WesFrewin

DeborahWilliams

David Shen

Page 11: 1 CMBG 2009 Copyright 2009 Institute of Nuclear Power Operations Configuration Management Activities, Including Margin Management David Hembree INPO June.

11

CMBG2009

Copyright 2009 Institute of Nuclear Power Operations

Meetings and Seminars

• Technical working meetings• Transformer/switchyard/grid (May 19-20)• Engineering human performance (at Palo Verde-July 21-23)• Engineering as technical conscience (at Exelon-July 27-29)

• Digital upgrade (at Southern Nuclear-Sept 9-10) • PWR/BWR Reactor engineering (Dec 8-10)

• General working meetings• Engineering Managers forum (at FP&L-March 2-3)• Design engineering managers (June 2-3)• System engineering managers (June 3-4)• Program engineering managers (Aug 5-6)

• Training/development• New engineering manager seminar (June 9-11)• New engineering directors seminar (Sept 22-24)

http://www.inpo.org/engineering/OnlineRegForm/onlineforms.asp