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Transcript of 1 BROOKHAVEN SCIENCE ASSOCIATES Insertion Device Toshi Tanabe, ID group leader 8 th ASAC meeting for...
1 BROOKHAVEN SCIENCE ASSOCIATES
Insertion Device
Toshi Tanabe, ID group leader8th ASAC meeting for NSLS-II Project
May 10-11, 2011
2 BROOKHAVEN SCIENCE ASSOCIATES
Outline
• ID Table / Current Schedule • Changes / Progress since last ASAC review • Progress on Each Device• R & D (IVMMS, VST, PrFeB)• Summary
Acknowledgement:ID group members: C. Kitegi, J. Rank, D.A. Harder, T. Corwin, P.Cappadoro,
G. Rakowsky, M. LeheckaPart-time members: O. Chubar, C. Spataro, P. He, F. HustonAccelerator Physics: J. Bengtsson, S. Krinsky, A. Blednykh, L.H. Yu, Y. LiVacuum Group: Dick HseuhMechanical Group: V. Ravindranath
3 BROOKHAVEN SCIENCE ASSOCIATES
NSLS-II Insertion Devices (Baseline Project Scope)
Name U20 U22(IXS) EU49 U21(SRX) DW-1.8T 3PW
Type IVU IVU EPU IVU PMW PMW
Photon energy range Hard x-ray (1.9-20keV)
Hard x-ray (9.1keV)
Soft x-ray (250eV-1.7keV)
Hard x-ray (1.9-20keV)
Broad band
(<10eV-100keV)
Broad band
(<10eV-100keV)
Type of straight section Short Long Short
(canted) Short
(canted) Long
(in-line) near 2nd Dipole
Period length (mm) 20 22 49 21 100 -
Length (m) & Number of Devices 3.0 x 2 3.0 2.0 x 2 1.5 3. 5 x 6 0.25
Number of periods 148 135 36 x 2 69 34 x 2 0.5
Magnetic gap (mm) 5 7.0 11.5 5.5 15.0 28
Peak magnetic field strength B (T)
1.03 0.78
0.57(Heli) 0.94 (Lin) 0.72(vlin)
0.41 (45°) 0.9 1.80 1.14
Keff
1.81 1.52
2.6(Heli) 4.3 (Lin) 3.2(vlin)
1.8 (45°) 1.79 18.0 -
h fundamental, eV
1620 1802 230 (Heli) 180 (Lin) 285(vlin)
400 (45°)
1570
h critical, keV 10.7 6.8
Total power (kW) 8.0 4.7 8.8 3.6 64.5 0.32
4 BROOKHAVEN SCIENCE ASSOCIATES
DW, EPU and 3PW SchedulesActivity Name Dur Start Finish Dur
Damping Wiggler 1142 1-Oct-07 9-Jan-14 2292 DW Design 249 1-Oct-07 31-Aug-09 700Prepare DW Procurement 42 1-Apr-09 15-Mar-10 348DW Procurement 15 15-Mar-10 7-Nov-10 237DW Contract Award 2 7-Nov-10 9-Nov-10 2DW Fabrication & Assembly 400 10-Nov-10 12-Jul-12 610DW Measurement & Correction 120 10-Mar-12 16-Oct-12 220DW - FLOAT 358 16-Oct-12 9-Oct-13 358DW Installation & Int. Testing 9-Oct-13 9-Jan-14 92
Apr-07 Apr-08 Apr-09 Apr-10 Apr-11 Apr-12 Apr-13
Damping Wiggler DW Design
Prepare DW ProcurementDW Procurement
DW Contract AwardDW Fabrication & Assembly
DW Measurement & CorrectionDW - FLOAT
DW Installation & Int. Testing IVU-20
IVU-20 DesignIVU-20 Prepare Procurements
IVU-20 ProcurementIVU-20 Contract Award
IVU-20 Vendor FabricationIVU-20 Measurement & Correction
IVU-20 FLOATIVU-20 Installation & Int. Testing
IVU21 (SRX)IVU21 - Design & Prepare Procurements
IVU21 - ProcurementIVU21 - Contract Award
IVU21- Vendor FabricationIVU21 - Measurement & Correction
IVU21 FLOATIVU21 - Installation & Integrated Testing
IVU22 (IXS)IVU21 - Design & Prepare Procurements
IVU21 - ProcurementIVU21 - Contract Award
IVU21- Vendor FabricationIVU21 - Measurement & Correction
IVU21 FLOATIVU21 - Installation
EPUEPU - Conceptual Design
EPU - Magnetic DesignEPU - Reference Design
EPU - Prepare ProcurementEPU - Procurement
EPU - Contract AwardEPU - Vendor Fabrication
EPU - Measurement & CorrectionEPU FLOAT
EPU Installation & Int. Testing3-Pole Wiggler
3-Pole Wiggler - Design3-Pole Wiggler - Write Specs & SOW
3-Pole Wiggler - Procurement3-Pole Wiggler - Contract Award
3-Pole Wiggler - Vendor Fabrication3-Pole Wiggler - Measurement
3-Pole Wiggler - Float3-Pole Wiggler - Installation
EPU 1615 1-Oct-07 9-Dec-13 2261EPU - Conceptual Design 125 1-Oct-07 29-Aug-08 333EPU - Magnetic Design 60 29-Aug-08 2-Feb-09 157EPU - Reference Design 249 2-Feb-09 11-May-10 463EPU - Prepare Procurement 42 13-May-10 29-Oct-10 169EPU - Procurement 70 30-Oct-10 26-Apr-11 178EPU - Contract Award 2 26-Apr-11 28-Apr-11 2EPU - Vendor Fabrication 420 29-Apr-11 22-Jun-12 420EPU - Measurement & Correction 90 24-Apr-12 23-Jul-12 90EPU FLOAT 444 23-Jul-12 10-Oct-13 444EPU Installation & Int. Testing 43 10-Oct-13 9-Dec-13 603-Pole Wiggler 1-Oct-07 20-Apr-13 20283-Pole Wiggler - Design 360 1-Oct-07 1-Oct-09 7313-Pole Wiggler - Write Specs & SOW 40 1-Oct-09 1-Dec-10 4263-Pole Wiggler - Procurement 112 2-Dec-10 24-Mar-11 1123-Pole Wiggler - Contract Award 2 26-Mar-11 28-Mar-11 23-Pole Wiggler - Vendor Fabrication 360 29-Mar-11 23-Mar-12 3603-Pole Wiggler - Measurement 20 2-Apr-12 30-Apr-12 283-Pole Wiggler - Float 254 30-Apr-12 20-Apr-13 3553-Pole Wiggler - Installation 15 5-Apr-13 20-Apr-13 15
Apr-07 Apr-08 Apr-09 Apr-10 Apr-11 Apr-12 Apr-13
Damping Wiggler DW Design
Prepare DW ProcurementDW Procurement
DW Contract AwardDW Fabrication & Assembly
DW Measurement & CorrectionDW - FLOAT
DW Installation & Int. Testing IVU-20
IVU-20 DesignIVU-20 Prepare Procurements
IVU-20 ProcurementIVU-20 Contract Award
IVU-20 Vendor FabricationIVU-20 Measurement & Correction
IVU-20 FLOATIVU-20 Installation & Int. Testing
IVU21 (SRX)IVU21 - Design & Prepare Procurements
IVU21 - ProcurementIVU21 - Contract Award
IVU21- Vendor FabricationIVU21 - Measurement & Correction
IVU21 FLOATIVU21 - Installation & Integrated Testing
IVU22 (IXS)IVU21 - Design & Prepare Procurements
IVU21 - ProcurementIVU21 - Contract Award
IVU21- Vendor FabricationIVU21 - Measurement & Correction
IVU21 FLOATIVU21 - Installation
EPUEPU - Conceptual Design
EPU - Magnetic DesignEPU - Reference Design
EPU - Prepare ProcurementEPU - Procurement
EPU - Contract AwardEPU - Vendor Fabrication
EPU - Measurement & CorrectionEPU FLOAT
EPU Installation & Int. Testing3-Pole Wiggler
3-Pole Wiggler - Design3-Pole Wiggler - Write Specs & SOW
3-Pole Wiggler - Procurement3-Pole Wiggler - Contract Award
3-Pole Wiggler - Vendor Fabrication3-Pole Wiggler - Measurement
3-Pole Wiggler - Float3-Pole Wiggler - Installation
5 BROOKHAVEN SCIENCE ASSOCIATES
IVU (Standard & SRX) Schedules
IVU-20 1261 1-Oct-07 9-Jan-14 2292IVU-20 Design 1033 1-Oct-07 30-Jul-10 1033IVU-20 Prepare Procurements 230 8-Feb-10 29-Apr-11 445IVU-20 Procurement 70 2-May-11 1-Jul-11 60IVU-20 Contract Award 2 1-Jul-11 3-Jul-11 2IVU-20 Vendor Fabrication 469 4-Jul-11 15-Oct-12 469IVU-20 Measurement & Correction 60 1-Aug-12 30-Sep-12 60IVU-20 FLOAT 374 30-Sep-12 9-Oct-13 374IVU-20 Installation & Int. Testing 66 9-Oct-13 9-Jan-14 92IVU21 (SRX) 1124 3-Aug-09 24-Nov-13 1574IVU21 - Design & Prepare Procurements 300 3-Aug-09 29-Apr-11 634IVU21 - Procurement 45 2-May-11 16-Jun-11 45IVU21 - Contract Award 2 16-Jun-11 18-Jun-11 2IVU21- Vendor Fabrication 390 19-Jun-11 13-Jul-12 390IVU21 - Measurement & Correction 30 23-Jul-12 22-Aug-12 30IVU21 FLOAT 30 22-Aug-12 25-Oct-13 429IVU21 - Installation & Integrated Testing 30 25-Oct-13 24-Nov-13 30IVU22 (IXS) 835 13-Oct-10 25-Dec-13 1169IVU21 - Design & Prepare Procurements 300 13-Oct-10 1-Aug-11 292IVU21 - Procurement 60 4-Aug-11 3-Oct-11 60IVU21 - Contract Award 2 3-Oct-11 5-Oct-11 2IVU21- Vendor Fabrication 400 6-Oct-11 9-Nov-12 400IVU21 - Measurement & Correction 30 19-Nov-12 19-Dec-12 30IVU21 FLOAT 30 19-Dec-12 25-Nov-13 341IVU21 - Installation 30 25-Nov-13 25-Dec-13 30
Apr-07 Apr-08 Apr-09 Apr-10 Apr-11 Apr-12 Apr-13
Damping Wiggler DW Design
Prepare DW ProcurementDW Procurement
DW Contract AwardDW Fabrication & Assembly
DW Measurement & CorrectionDW - FLOAT
DW Installation & Int. Testing IVU-20
IVU-20 DesignIVU-20 Prepare Procurements
IVU-20 ProcurementIVU-20 Contract Award
IVU-20 Vendor FabricationIVU-20 Measurement & Correction
IVU-20 FLOATIVU-20 Installation & Int. Testing
IVU21 (SRX)IVU21 - Design & Prepare Procurements
IVU21 - ProcurementIVU21 - Contract Award
IVU21- Vendor FabricationIVU21 - Measurement & Correction
IVU21 FLOATIVU21 - Installation & Integrated Testing
IVU22 (IXS)IVU21 - Design & Prepare Procurements
IVU21 - ProcurementIVU21 - Contract Award
IVU21- Vendor FabricationIVU21 - Measurement & Correction
IVU21 FLOATIVU21 - Installation
EPUEPU - Conceptual Design
EPU - Magnetic DesignEPU - Reference Design
EPU - Prepare ProcurementEPU - Procurement
EPU - Contract AwardEPU - Vendor Fabrication
EPU - Measurement & CorrectionEPU FLOAT
EPU Installation & Int. Testing3-Pole Wiggler
3-Pole Wiggler - Design3-Pole Wiggler - Write Specs & SOW
3-Pole Wiggler - Procurement3-Pole Wiggler - Contract Award
3-Pole Wiggler - Vendor Fabrication3-Pole Wiggler - Measurement
3-Pole Wiggler - Float3-Pole Wiggler - Installation
Activity Name Dur Start Finish DurApr-07 Apr-08 Apr-09 Apr-10 Apr-11 Apr-12 Apr-13
Damping Wiggler DW Design
Prepare DW ProcurementDW Procurement
DW Contract AwardDW Fabrication & Assembly
DW Measurement & CorrectionDW - FLOAT
DW Installation & Int. Testing IVU-20
IVU-20 DesignIVU-20 Prepare Procurements
IVU-20 ProcurementIVU-20 Contract Award
IVU-20 Vendor FabricationIVU-20 Measurement & Correction
IVU-20 FLOATIVU-20 Installation & Int. Testing
IVU21 (SRX)IVU21 - Design & Prepare Procurements
IVU21 - ProcurementIVU21 - Contract Award
IVU21- Vendor FabricationIVU21 - Measurement & Correction
IVU21 FLOATIVU21 - Installation & Integrated Testing
IVU22 (IXS)IVU21 - Design & Prepare Procurements
IVU21 - ProcurementIVU21 - Contract Award
IVU21- Vendor FabricationIVU21 - Measurement & Correction
IVU21 FLOATIVU21 - Installation
EPUEPU - Conceptual Design
EPU - Magnetic DesignEPU - Reference Design
EPU - Prepare ProcurementEPU - Procurement
EPU - Contract AwardEPU - Vendor Fabrication
EPU - Measurement & CorrectionEPU FLOAT
EPU Installation & Int. Testing3-Pole Wiggler
3-Pole Wiggler - Design3-Pole Wiggler - Write Specs & SOW
3-Pole Wiggler - Procurement3-Pole Wiggler - Contract Award
3-Pole Wiggler - Vendor Fabrication3-Pole Wiggler - Measurement
3-Pole Wiggler - Float3-Pole Wiggler - Installation
6 BROOKHAVEN SCIENCE ASSOCIATES
Progress since ASAC10 (October)
• Status of Each Baseline Device• PM Damping Wiggler (DW)
Contract was issued on Nov.7, 2010. PDR completed. FDR is scheduled in a few weeks.• In-Vacuum Undulator (SRX-IVU & Standard IVU)
RFPs are being prepared.• In-Vacuum Undulator (IXS-IVU)
Reference mechanical design has been completed. Spec and SOW are finalized. • Elliptically Polarized Undulator (EPU)
Contract was issued on April 28, 2011 • Three Pole Wiggler (3PW)
Contract was issued on March 25, 2011. PDR was conducted on May 6th.• Magnet Development Laboratory (Insertion Device Magnet Measurement Facility)
– Hall probe bench has been commissioned with various probes. – Calibration Dipole is in place.– Helmholz coils are in place (1 Hz environmental noise issues remain).– Integrated Field Measurement System (IFMS) will be delivered by the end of May.
7 BROOKHAVEN SCIENCE ASSOCIATES
DW Status
Courtesy of Danfysik
• PDR has been completed with action items clearly identified. FDR scheduled in late May.
• Weight limit spec must be altered (max 10T 11T) in order to maintain the rigidity of the structure given the envelope.
• RFP for the vacuum chambers has been issued.
8 BROOKHAVEN SCIENCE ASSOCIATES
EPU Status• Contract was issued on April 28th, 2011.• A separate RFP for its vacuum chamber
is prepared.• PCR is expected to replace the central
canting magnet with PM canting /phasing magnet system.
• Investigation to eliminate end canting magnets by using slow correctors is in progress.
Courtesy of Kyma Undulator
9 BROOKHAVEN SCIENCE ASSOCIATES
3PW Status• The contract was issued on March 25th,
2011 with 3,5 and 10 device options.• PDR meetings took place on May 6th.• Final adjustment for vacuum chamber
design change is carried out.
Courtesy of ADC
10 BROOKHAVEN SCIENCE ASSOCIATES
IVU Status• SRX-IVU
• Specification and SOW are being circulated for signatures.• Tight specs: 1 mm/s to 0.1mm/s scan while maintaining 2 degree phase error.
• Standard IVU• Specification and SOW are being circulated for signatures.
• IXS-IVU• 3m long BNL reference mechanical design has been developed in the given device
envelope (Long straight section requires narrower frame than that for short straight section).
11 BROOKHAVEN SCIENCE ASSOCIATES
ID-Megnetic Measurement Facility (MMF)
• Clean Room has been completed• Hall probe bench in operation• Calibration Dipole in operation• Flip/long coil system (IFMS) to
be delivered by the end of May • Helmholz Coil System
• Vendor specs cannot be fulfilled due to environmental noises
• Investigation work in progress.
Calibration Dipole System
Hall Probe Bench
Flip/Long Coil System
12 BROOKHAVEN SCIENCE ASSOCIATES
Remaining R & D (1.02.01.03)
• In-Vacuum Magnetic Measurement System (IVMMS)• Conceptual design has been proposed• Linear motor solution is pursued instead of ball screw based design.• PDR is planned in mid May.
13 BROOKHAVEN SCIENCE ASSOCIATES
Remaining R & D (1.02.01.03) cont’d
• Vacuum Seal Test (VST)• Fabrication started.• Tests will be completed by August.
• Illustration of VST assembly being rolled into furnace
14 BROOKHAVEN SCIENCE ASSOCIATES
New R & D
• Bakable PrFeB arrays• Magnets are ready• Vendor is fabricating the array structure and fixture• Baking test is planned in June.• Cold measurement is planned to be in August provided that the cryogenic safety
approval for modified VFT is obtained in time.
15 BROOKHAVEN SCIENCE ASSOCIATES
Summary
• R&D• IVMMS (1.5m) is in design stage.• VST result will be available by August.• PrFeB magnet arrays are in fabrication. Baking test and cold measurement are
planned.
• EPU• Contract was signed with Kyma undulator, srl. on April 28th, 2011. • Vacuum chamber procurement is in progress
• Damping Wigglers (Danfysik)• FDR is scheduled in late May.
• 3PW• Contract was signed with ADC, inc. Kick-off meetings started.• Vacuum chamber has been modified to leave more space from a slow corrector.• ID-MMF• Most of the equipment are in place.
• IVUs• RFPs for SRX-IVU and standard IVU are prepared.• Reference mechanical design has been developed for IXS-IVU.
16 BROOKHAVEN SCIENCE ASSOCIATES
Back-up Slides
17 BROOKHAVEN SCIENCE ASSOCIATES
Tunnel Cross Section of a Short Straight Section
18 BROOKHAVEN SCIENCE ASSOCIATES
Tunnel Cross Section of a Long Straight Section