1 - B-Line Presentation - Eaton O_G TechDay Japan
-
Upload
himmatsarvaiya -
Category
Documents
-
view
217 -
download
0
description
Transcript of 1 - B-Line Presentation - Eaton O_G TechDay Japan
-
2012 Eaton Corporation. All rights reserved.
Cable Support Solutions
B-Line by Eaton
Technology Day Japan 2013
-
2012 Eaton Corporation. All rights reserved.
-
2012 Eaton Corporation. All rights reserved.
-
4 2013 Eaton, All Rights Reserved.
Manufacturing Facilities
Global Cable Tray Capabilities M
-
5 2013 Eaton, All Rights Reserved.
Cable Ladder
Strut Accessories
Cable Tray
Strut Systems Trefoil and Single
Product Portfolio
Cable Ladder Fittings Cable Tray Fittings
Cable Cleats
-
6 2013 Eaton, All Rights Reserved.
Cooper Specifier Center - CoSPEC
CAD
PDMS
BIM Graphics
Web-based specifier destination featuring a 3D-powered catalog
Select, view and download content for CBL products
Content in nearly 100 formats including: Proprietary and standard 2D & 3D CAD
Aveva Plant PDMS
Intergraph SmartPlant 3D
Autodesk Revit
Product information and submittals
Graphic files
Leading scope, depth and breadth of outputs
World Class Design Tool
Industry Leading Resource for Design Content
-
7 2013 Eaton, All Rights Reserved.
Finding CoSPEC
Home page Resources tab
CoSPEC Specifier Center
http://www.cooperbline.com/
CoSPEC
Connect to CoSPEC via main page or URL
-
8 2013 Eaton, All Rights Reserved.
View Selected Products in 2D and 3D
Click 3D Preview tab to
generate 3D view (requires
Active X control install)
Full-featured viewer move,
zoom in/out, snap to views,
move around, etc.
Stereoscopic 3D feature
works with 3D glasses to
float in the screen
Three Dimensional View Also With 3D Glasses
-
9 2013 Eaton, All Rights Reserved.
Download Design Content
Click CAD Download tab to begin download
Select any one of nearly 100 output formats including:
2D or 3D standard, non-proprietary
2D or 3D proprietary, native files
Graphics
Aveva Plant PDMS Equipment Spec
Intergraph SP3D
PDF cut sheets / submittals
Download in Any One of Nearly 100 Formats
-
10 2013 Eaton, All Rights Reserved.
Design Tools - PDMS & SP3D Models
AVEVA PDMS Library available
With and without UDAs
Spec content also in Excel
Intergraph SP3D Library available
With and without UDAs
Spec content also in Excel
Design usage and import instructions located within .zip file
Download via CoSPEC website
Direct Link: B-Line PDMS
-
2012 Eaton Corporation. All rights reserved.
Cable Tray Basics: Materials and applications
I-Beam construction
Fitting construction
Standard and specialty splicing
High performance cover clamps
-
12 2013 Eaton, All Rights Reserved.
Hot Dip Galvanized After Fabrication (HDGAF) Steel Cable Tray
Application - Hot-Dip Galvanized Steel
Indoor 260C / 500F Max. Temperature
Outdoor - Non-Saline -29C / -20F Min. Temperature
Outdoor - Saline Strength to Weight Ratio
Acids/Chlorines Electrical Conductivity
Steel Hot Dip Galvanized Finish to ASTM A123 Salt Spray Test Results
24 hours exposure 96 hours exposure 240 hours exposure 504 hours exposure
Conclusion Not Acceptable for Saline Environments
-
13 2013 Eaton, All Rights Reserved.
Aluminum Cable Tray
Application - Aluminum
Indoor 93C / 200F Max. Temperature
Outdoor - Non-Saline -129C / -200F Min. Temperature
Outdoor - Saline Strength to Weight Ratio
Acids/Chlorines Electrical Conductivity
Aluminum 6063-T6 Salt Spray Test Results
96 hours exposure 240 hours exposure 504 hours exposure 1032 hours exposure
Conclusion No Degradation of Strength; Rate of Weight Loss Decreases
-
14 2013 Eaton, All Rights Reserved.
Fiberglass Cable Tray
Application Fiberglass (Polyester, Vinyl-Ester, Low Smoke/Dis-stat)
Indoor 93C / 200F Max. Temperature
Outdoor - Non-Saline -129C / -200F Min. Temperature
Outdoor - Saline Strength to Weight Ratio
Acids/Chlorines Electrical Conductivity
(FA Series)
Vinyl Ester Salt Spray Test Results
96 hours exposure 240 hours exposure 504 hours exposure 1032 hours exposure
Conclusion Acceptable for any Environment
-
15 2013 Eaton, All Rights Reserved.
Stainless Steel Cable Tray
Application - Stainless Steel
Indoor 426C / 800F Max. Temperature
Outdoor - Non-Saline -184C / -300F Min. Temperature
Outdoor - Saline Strength to Weight Ratio
Acids/Chlorines Electrical Conductivity
Stainless Steel AISI 316 Salt Spray Test Results
96 hours exposure 240 hours exposure 504 hours exposure 1032 hours exposure
Conclusion Acceptable for any Environment
-
16 2013 Eaton, All Rights Reserved.
I-Beam Side Rail Profile - Steel
I-Beam profile is the most efficient structural shape
Features
1. Roll formed for extra strength
2. Enlarged top flange for stiffness
3. Structural grade, traceable steel
4. Rung top lock and weld bead
5. Positive rung support
6. Marked every 450mm with company name, part number, material, and heat trace
Engineered Side Rail Design Provides High Strength
1
2
3
4
5
6
-
17 2013 Eaton, All Rights Reserved.
I-Beam Side Rail Profile - Aluminum
I-Beam profile is the most efficient structural shape
Features
1. I-beam side rail maximizes strength to weight ratio
2. Thick top flange for stiffness
3. Rung top lock and weld bead
4. Positive rung support
5. Thick outside flanges for accessory attachment
1
2
3
4
5
6 1
2
3
4
5
6
Engineered Side Rail Design Provides High Strength
-
18 2013 Eaton, All Rights Reserved.
Common side rail designs:
C-shape without weld
bead.
C-shape curved flange.
C-shape with weld bead.
Offset C-shape
I-Beam Engineering Outperforms all Other C-Shapes
Common Side Rail Shapes
-
19 2013 Eaton, All Rights Reserved.
I-Beam vs. C-Shaped Rails
19
C-shape side rail profile: - 150mm high x 1.5mm thick (16 gauge) side rail - 184kg/m on a 3.0m span
- Based on simple beam destructive load test to NEMA VE-1
I-beam side rail profile: - 150mm high x 1.5mm thick (16 gauge) side rail - 446kg/m on a 3.0m span
- Based on simple beam load test to NEMA VE-1
I-Beam Profile Carries 2.3X Greater Load than C-Shape Profile
-
20 2013 Eaton, All Rights Reserved.
Fitting Design
Fitting Designs Help Maximize System Strength
Features:
300mm, 600mm, 900mm & 1200mm Standard Radius
Smooth radius for cable protection
Positive rung support
Requires fewer supports to carry design load that NEMA VE-2 diagrams
75mm and 100mm Tangent
Maximizes Splice Plate Contact
Improves Electrical Continuity
-
21 2013 Eaton, All Rights Reserved.
Splices & Specialty Splices
AL Wedge-lock
Structurally integral
Self-Supporting
Fast, simple, and safe installation
Steel Splice
Maximizes rail to splice engagement
Unique hole pattern
Heavy Duty Expansion
Minimize structural supports
Minimize deflection
Increase system flexibility
Splice Plates Enhance Structural Integrity
-
22 2013 Eaton, All Rights Reserved.
High Performance Cover Clamps
Recommended for any application indoor and outdoor
Available in stainless steel 316 and mechanical zinc
Works with B-Line HPL, SDL, and HDL Series
Reduces cover sagging and warping
Cyclonic Wind Rated
Withstands 76m/s (170mph) Standard
Two Styles to Select From
Standard flush with top of ladder
Raised (35mm) - for ventilation
-
23 2013 Eaton, All Rights Reserved.
Why B-Line Cable Ladder ????
-
24 2013 Eaton, All Rights Reserved.
B-Line Cable Ladder Construction =
*** Strongest in the Industry ***
-
25 2013 Eaton, All Rights Reserved.
If Not B-Line Ladder ????
-
26 2013 Eaton, All Rights Reserved.
Car Crash!!!!
-
2012 Eaton Corporation. All rights reserved.
Structural Steel Savings:
Reduce Procurement Cost and Engineering Complexity
-
28 2013 Eaton, All Rights Reserved.
Opportunity: Cable Tray Supports
Trapeze Support
$75 - $250 / support Engineered Pipe Racks
$1,500 - $15,000 / support
Supports for Cable Ladder can Exceed the Price of Cable Ladder
-
29 2013 Eaton, All Rights Reserved.
Current State Fitting Supports
Horizontal Bend 8 Supports
-
30 2013 Eaton, All Rights Reserved.
Why the current state?
NEMA VE 2, BEAMA, and Manufacturers supply recommendations for the installation
of cable tray including support locations for fittings
Thats the way weve always done it
Horizontal Bend Vertical Bend
-
31 2013 Eaton, All Rights Reserved.
How Can B-Line Help You?
Minimize Required Steel for Fittings
-
32 2013 Eaton, All Rights Reserved.
B-Line Recommendations Horizontal Bend
Added Flexibility for Horizontal Fittings
-
33 2013 Eaton, All Rights Reserved.
B-Line Recommendations Vertical Bend
Added Flexibility for ALL Fittings
-
34 2013 Eaton, All Rights Reserved.
Implementation
Use Manufacturers Recommended Support Locations
-
35 2013 Eaton, All Rights Reserved.
The Math
90 Horizontal Bend Fitting:
Steel weighs approx. 52 kg/m
Opportunity to reduce approx. 12 linear meters of steel for 1 x horizontal bend.
Results in ~ 624 kg of steel removed.
Therefore:
1 x example of a horizontal bend saves 624kg & $546 of steel
200mm x 100mm Steel I-beam = Yen 76,000 ($875) / 1000kg (Japan Metal Bulletin)
Question:
How many horizontal bends on your current project?
How much steel weight and $$$ can be saved?
What if the Competition Gives Their Tray Away for Free?
-
36 2013 Eaton, All Rights Reserved.
Straight Sections
3m Support Spacing Only for the Competition
-
37 2013 Eaton, All Rights Reserved.
Straight Sections Removing Supports
6m Support Spacing Removes 50% of the Supports from a 3m Span
-
38 2013 Eaton, All Rights Reserved.
Straight Sections Up to 12m!
Removes 50% of the Supports Of a 6m Span
-
39 2013 Eaton, All Rights Reserved.
Success Story:
Situation:
TOTAL completing a refinery expansion in Louisiana. Supports for cable ladder run to a flare 213m from existing structures cost $30,000/support due to soil conditions
6m support span = 35 supports x $30k = $1.05M
Solution:
Substitute 6m straight section cable ladder with 12m straight section cable ladder
12m support span = 18 supports x $30k = $0.54M
Results:
Reduced the number of supports required for the 213m run by 50%, reducing the support cost from $1.05M to $0.54M
Saved $510,000
Longer Spans Save Significant Time and Money
-
40 2013 Eaton, All Rights Reserved.
Estimated Project Savings:
Save: $3,233,413 support spans + $2,023,125 fitting supports + $1,128,974 expansion splice supports
TOTAL SAVING $6,385,512.00
Instructions: Make changes in yellow shaded areas for specified project.
Select choice from blue drop down menus. Quantity ***
Units of Measurement (PLEASE SELECT) Metric Support Install
Time (minutes)**
Splice Install Time
(minutes)****
Horizontal Bends 545
Labor Rate ($/hr) $50.00 Horizontal Tees 780
Cable Tray Straight Run Length (m) 19,932 Horizontal Crosses 90
Individual Support Structure Weight (kg) 500 30 10 Vertical Bends 310
Cable Tray Material Steel
Temperature Differential (C) 55.6 Fitting/Intermediate Support Cost $300
Maximum Expansion Splice Interval Spacing (m) 39.0
Support Span Savings Tray Price
per Meter* Support Span (m)
Individual Support Cost
**
Number of Supports Required
Labor Per Support Location
Labor Per Splice Location
Cable Tray & Support Cost
Cable Tray and Support Savings
EXCLUDING SUPPORTS REQUIRED FOR EXPANSION
JOINTS
$ 10.00 3 $ 1,000.00 6,644 $ 25.00 $ 8.33 = $ 7,064,786.67 $ 3,233,413.33
$ 20.00 6 $ 1,000.00 3,322 $ 25.00 $ 8.33 = $ 3,831,373.33
Expansion
Splice Price Support Span (m)
Cost of each Support **
Number of Supports Required
Labor Per Support Location
Labor Per Splice Location
Expansion Splice and/or
Additional Support Cost
Additional Support Savings
Expansion Splice Locations
Standard Expansion Splice $ 15.00 (Each Pair) 6 $ 1,000.00 1,106 $ 25.00 $ 8.33 = $ 1,150,329.68 $ 1,128,973.97
Heavy Duty Expansion Splice $ 45.00 (Each Pair) 6 $ 1,000.00 0 $ 25.00 $ 8.33 = $ 21,355.71
Steel HDG Cable Ladder MTO Value = $1.5 million
-
41 2013 Eaton, All Rights Reserved.
Combine all Features = Total System Solution
-
42 2013 Eaton, All Rights Reserved.
Questions