083 Moan Dynamic Analysis Wind Turbine

download 083 Moan Dynamic Analysis Wind Turbine

of 24

description

dinamic design of offshore wind turbine

Transcript of 083 Moan Dynamic Analysis Wind Turbine

  • 11

    Design and Analysis of Wind Turbine Support Structures

    - with emphasis on integrated dynamic analysis

    Torgeir Moan Centre of Ships and Ocean Structures (CeSOS)

    Department of Marine Technology

    Norwegian Centre for Offshore Wind Technology (NOWITECH)[email protected]

    http://www.cesos.ntnu.no/http://www.marin.ntnu.no/~tormo

    e

    2 Outline Background

    - Wind energy offshore and wind turbines Wind technology development and research

    - technology challenges- design criteria- concept development (spar, semi, TLP hulls, rotor, drivetrain)- integrated dynamic analysis

    Installation and Operation and Maintenance Demonstration projects (field testing) Utilization of the Ocean Space combined facilities

    Concluding remarks

    3

    Offshore versus onshore wind energyPros Large areas available at a low price No noise and visual impacts

    - larger rotor velocity (better efficiency) Higher wind velocities,

    less turbulent wind- Power proportional with v3 (v- wind velocity)

    Feasible transportation / installation

    Cons

    Wet & corrosive environment Difficult access for installation &

    maintenanceHigher CapEx & OpEx

    Background 4

    Wind energy conversion into mechanicaltorque and finally into electrical power

    Kinetic energy in wind: Power in the wind: Electrical power: P = CP Pmax Power generation depends on:

    Air density Wind velocity (cubed) Swept area

    Average annual produced power (kWh/h)- aerodynamic versus electricalpower

    Rated power (instantaneous peak power) for design of power take off or drive train system

    Background

    SUPPORT STRUCTURE

    Tower

  • 5Control systems

    Control system objectives: Ensure efficient and safe

    operation- control torque at below rated speed and the power above rated, and limitthe structural loads.

    Supervisory systems to control: Yaw control Rotor speed control (blade-pitch) Power control (generator torque)

    Schematic illustration of power productionby a 5 MW bottom fixed wind turbine

    Rotor condition

    Maximizepower

    Constantpower

    Background 6

    Development trends

    - deeper waterfrom fixed to floating

    - increasedrotor size (capacity):California 1980 : 55 kWto 3.6 MW and upwards

    5 MW

    Integratingknowledge

    One of a kind OG install. versus mass produced WTs.

    No hydro carbons and people on board wind turbines

    The wind energy sector is a marginal business

    Return are more sensitive to IMMR (O&M) costs (access)

    Background

    7 Background

    Cost reduction is needed!

    Costs of offshore wind turbines

    Year (main contract signed)

    P

    r

    o

    j

    e

    j

    C

    a

    p

    E

    x

    (

    U

    S

    $

    M

    /

    M

    W

    )

    8

    6

    4

    2

    0

    Onshoreturbines

    1990 1995 2000 2005 2010 2015

    OpEx (30 50 % of CapExlifetime costs)- including downtime

    due to bad weather

    (Source: Douglas Westwood, 2009; Dong Energy, 2010 etc)

    8

    Costs of (bottom fixed) offshore wind turbinesContribution to total CapExComponent Onshore Offshore

    Turbine 70-85 % 40-50 %

    Supportstructure

    1-10 % 15-30 &

    Grid connection

    2-10 % 15-20 %

    Electricalinstall.

    1-10 % 5-10 %

    Engineering 2-10 % 5-10 %

    Other 2-10 % 1-10 %

    CapEx- more expensive substructure/soil foundations- more complex and expensive installationOpEx (20 30 % of CapEx lifetime costs)- bad weather can lead to downtime- seabed preparation; e.g. to protect against scour

    Courtesy: Dong Energy

    Reduce costs as done for land based turbines:- Increase turbine size- Improve manufacturing- Improve infrastructure

    Offshore vs. Landbased:

    Background

  • 9Support structure and drive train

    Rotor to generator (drive train)

    Power system:Innovation in transmission, grid connection and system integration while maximizing power availability, quality, and stability

    Marine operations:Improve efficiency of installation (transportation, site surveying,cable laying; etc ) and personnel access to facilities whileminimizing the risks and the cost of operation.

    Technology developmentMinimize costwhilecomplying withsafety and durabilityrequirements. Larger unitsand reducedfailure rates

    10

    Life Cycle Planning ofOffshore RenewableEnergy Facilities

    for

    11

    11

    - Safety level: in view of failure consequences (fatalities, pollution, material loss)

    - limit states- Ultimate failure (ULS)- Ultimate failure initiated by faults (ALS)- Degradation (fatigue, corrosion, wear)

    Design criteria w.r.t. to functionality and safety

    Concepts (a system of rotor, machinery, generator, support structure)- charact. behaviour- satisfy criteria- costs

    - Guidelines and standards: Fixed wind turbines: IEC 61400-3, GL, 2005, DNV-OS-J101. 2010 , Floating turbines stability, station-keeping?

    Design of wind turbines

    Methods of analysis

    Technology Development12

    12

    Design for Servicability (use)

    Platform for supportingpayload, and risers

    Limited motions Mobility of drilling vessels Access for IMMR

    Wind turbines for production ofelectrical power

    Provide support of payload

    Limited motions Access for IMMR

    Platforms for drilling for andproduction of oil and gas

    Design criteria

    Feasible/economicfabrication, transport and Installation

  • 13

    13

    Design for Safety

    to avoid Fatalities or injury Environmental damage Property damage

    Regulatory regime (depends on economy; accident potential):

    Regulatory principles- Goal-setting vs. prescriptive- Probabilistic vs. deterministic- First principles vs. purely experiential

    Offshore oil and gas Wind energy

    - ISO/IMO- National regulatory bodies; - Industry: API, NORSOK, - Classification/Certification

    bodies

    - IEC- National regulatory bodies- Certification or classification

    bodies

    Design criteria 14

    Safety criteria Design criteria

    Load effects

    Collapseresistance

    SN-curve/fracturemechanics

    Ultimateglobalresistance

    Extrememoment (M)andaxial force (N)

    Localstressrangehistory

    Extremeglobalforce

    Designcheck

    ULS:

    FLS:

    ALS:Damagedstructure

    Source: NREL/Wind power today, 2010.

    Defined probability level

    Design criteria

    15 Design criteria: Limit states- Ultimate failure (ULS)--- UltimateUltimateUltimate failurefailurefailure initiatedinitiatedinitiated by by by faultsfaultsfaults (ALS)(ALS)(ALS)--- DegradationDegradationDegradation (((fatiguefatiguefatigue, , , corrosioncorrosioncorrosion, , , wearwearwear) ) )

    Stability structures supported on the seafloor tension-leg platforms articulated towers floating platforms/ships

    Structural integrity structure mooring foundation

    Criteria based on explicit measure of

    implied safety level in terms of reliability or risk

    fS(s)

    fR(r)

    PF=P[RS]

    r,s

    fS(s)

    fR(r)

    PF=P[RS]

    r,s

    16

    ULS- stability The stabilizing (righting) moment, MR is expressed by

    GZM R =

    The metacentric height, 1 = + W wGM I i KB KG

    = O windM F aa- distance from wind resultant, Fwind to the centre of submergedvolume

    Overturning moment due to wind

    Design criteria: Limit states

    = ( )GZ GM sin

    a

    B

    G

    = sin( )GZ GM

  • 17

    Limit states- Ultimate failure (ULS)--- UltimateUltimateUltimate failurefailurefailure initiatedinitiatedinitiated by by by faultsfaultsfaults (ALS)(ALS)(ALS)--- DegradationDegradationDegradation (((fatiguefatiguefatigue, , , corrosioncorrosioncorrosion, , , wearwearwear) ) )

    ULS- strength

    e0

    M0N

    M0N

    Global collapse of members

    Local collapse of members

    Design criteria 18

    Limit states--- UltimateUltimateUltimate failurefailurefailure (ULS)(ULS)(ULS)--- UltimateUltimateUltimate failurefailurefailure initiatedinitiatedinitiated by by by faultsfaultsfaults (ALS)(ALS)(ALS)- Degradation (fatigue, corrosion, wear)

    FLS- strength

    Fatigue strength is described by SN-curves and the Miner Palmgren approach.

    For stress cycles following a Weibull distribution the Miner-Palmgren damage may be expressed e.g. by

    iall

    i

    nDN

    =

    = = + 00

    ( / 1)(ln )

    mi

    i

    n SND mN K N

    [ ] oo NssP /1=>K, m - constants in the SN-curve: N = KS-mN - number of stress ranges in the service period

    - shape parameter of the Weibull distribution

    Design criteria

    19

    Concepts of bottom supported turbines

    Thorntonbank Alpha VentusBeatrice

    - tower design, alternative structuralmaterial, downwind /upwind rotor)

    - foundation technology

    - design for mass production and easy installation

    - transport and installation (complete installation in-shore and then float-out)

    Minimal platforms

    Technology Development 20

    Analysis and Design of Bottom Fixed Wind Turbines

    Wind-aerodynamics

    Wave, Current-Oceanography-Hydrodynamics

    Geotechnical engineeringincl. soil materials technology

    Steel and concrete structures

    Structuralmaterialstechnology

    Fault conditions

    Structuralengineering

    Machinery/electrical control

    -systems analysis:Risk and reliability analysisOptimization

  • 21

    Environmental data Extratropical regions joint distribution of significant wave

    height Hs, spectral peak period Tp and mean wind speed Uw

    Simplified:

    Tropical regions

    The Weibull probability density function ofthe significant wave height ( Hs ) given themean wind speed at nacelle (Uw ) for theStatfjord offshore site at 59.7oN and 4.0oE and 70 km from the shore.

    ( ) ( ) ( ) ( )hutfuhfufthuf HsUwTpUwHsUwTpHsUw ,,, ,,, =

    (Source: Li Lin et al, OMAE 2013)

    22

    Location of 18 potentialEuropean offshore sites.

    50year contour surface for Site 14 (top left: threedimensional contour surface; top right: thecondition on the contour surface with themaximum mean wind speed; and the followingtwo subfigures show contour lines of Hs and Tpfor different levels of Uw).

    23

    Design Load Cases Standards

    Standards used for the definition of loads and load cases offshore and onshore:

    IEC 61400-3, Design Requirements for Offshore Wind Turbines, edition 1.0, 2009

    IEC 61400-1, Wind Turbines, Design Requirements, edition 3, 2005 New amendment accepted and now used for Type Certification

    Wake turbulence changed taken into account CT New chapter on statistical extrapolation on loads

    DNV, GL standards

    24Design of bottom supported turbines

    Important ULS Load Cases for Bottom fixed Offshore Wind Turbines (IEC 61400-3 & Classification society rules)

    Blades:Flapwise: Extreme turbulence (DLC1.3)Edgewise: Extreme wind (DLC6.1/6.2)

    - Tower top:- Tilt: Safety system fault (DLC2.2)- Yaw: Safety system fault (DLC2.2)

    - Tower bottom:- Along wind: Gust & lost grid (DLC2.3)- Across wind: Extreme wind (DLC6.1/6.2)

    - Seabed:- Along wind: NTM & Extreme wave (DLC1.6)- Across wind: Extr. wind & Wave (DLC6.X)

    Source: E.Jrgensen, DNV

  • 25Design of bottom supported turbines

    Examples faults during power production

    DLC 2.1 Faults relating to control functions or loss of electrical network (N) Overspeed caused by malfunction generator torque Pitch set to 0 at high winds -> overspeed Operation at large yaw error

    DLC 2.2 Rare events, including faults relating to protection functions (A) Blade pitching blocked on one blade -> stopping with to blades only Controller independent overspeed guard triggered

    DLC 2.3 Extreme operating gust and loss of electrical connection (A)

    2)Powerproductionand occurenceof faults

    26 Modelling Bottom Fixed Wind Turbines(to estimate the response of a given subsystem)

    Aerodynamics incl. wakes in farms- BEM method (Simplified: Thrust; Refined:CFD)

    Hydrodynamics- Morison formula for slender bodies- Potential theory (panel method) for large volumebodies linear versus nonlinear effects

    Structural model- blades (nonlinear geometry)- tower, structure,(quasi-static versus dynamic)

    Mooring model (for floating WTs)- FE model vs nonlinear spring- Damping

    Soil foundation (for fixed WT, anchor in floating WTs)(spring versus FE model, linear versus nonlinear)

    Drive-train

    Stochastic analysisof the response to irregualr waves and turbulent wind,.. to reduce statisticaluncertainty

    27

    Aerodynamic loads

    CFD: Navier-Stokes (NS) equations for the global compressible flow in addition to the flow near the blades.

    BEM: blade element momentum theory based onlift, drag, moment coefficients (engineering methods)

    - relies on airfoil data

    -Refined vs simplified methodsAerodynamicsHydrodynamics..

    Pitch angle

    28

    Effect of wakes Benchmarking exercisefrom Offshore Wind Accelerator

    Two or three turbineson a single floater

    Row number downstream

    Turbines are arranged in a regular grid

    CFD

    Measurements from Horns rev in Denmark

    Multiple turbine conceptsrequire turret mooring system

  • 29

    Aerodynamics on VAWTDouble multiple Streamtubes model

    29

    Momentum theory applied onthe double disk multiple streamtubes

    0 20 40 60 80 100 120 140 160 180

    0

    5

    10

    15

    20

    25

    30

    Sandia 17-diameter wind turbine-50.6rpm 2 blades

    (deg)R

    o

    t

    o

    r

    t

    o

    r

    q

    u

    e

    ,

    T

    *

    1

    0

    0

    0

    (

    N

    .

    m

    )

    ExperimentalPresent modelReferenceBerg dystall

    2 4 6 8 10

    0.05

    0.1

    0.15

    0.2

    0.25

    0.3

    0.35

    0.4

    Sandia 17-diameter wind turbine-50.6rpm 2blades

    P

    o

    w

    e

    r

    c

    o

    e

    f

    f

    i

    c

    i

    e

    n

    t

    Cp-expCp

    30

    Waves -wind generated waves-swell

    Surface elevation (Airy theory) regular wave stochasticShort-term vs. long-term variation

    Kinematics pressure particle velocity acceleration

    effect of large body diffraction, ( radiation, reflection )

    Wave forces large volume structures ( potential

    theory ) numerical methods slender bodies

    tubular members: Morison Formulaship hull :Strip theory

    ( )( )

    0

    0

    sin

    sin

    = = +

    i i i i

    i i i i i

    t k x

    t k x

    Wave loads

    The sea surface can be represented as a superposition of regularwaves with differentfrequency and direction ofpropagation

    31Wave kinematics

    - velocity potential

    Nonlinear boundary condition

    (x,t)

    = 0n

    z

    2 = 0

    v - particle velocitya - particle accelerationp - pressure

    as obtained from the velocity potential

    x

    vx =x = vx(0) exp[ z]

    2

    A B

    Ddiametervx

    -/2 /2

    deep water-d

    z

    The satisfaction of the surfaceboundary condition is the major challenge, because it is dependent upon the wave elevation, (x,t) itselfIf (x,t) = 0 linear (Airy) theory is obtained.

    Airy theory

    0=

    +

    +

    zyyxxt

    021 2

    22

    =

    +

    +

    +zyxt

    g

    Note:- Kinematics at a depth z:

    i.e. in-phase for different z.- Phase difference in two points with

    different coordinate x

    = xta 2sin

    32

    Particle velocity, v

    Airy Wave profile

    = xta 2sin

    Particle acceleration, a

    Airy theory is valid up to mean water level(MWL). Since important contribution to waveloads come from the fluid above MWL it needs to be corrected or refined

    One simple approach is the Wheelermodification of the Airy theory

  • 33

    Higher order regular wave models

    Second order Stokes wave = a sin (t-kx) - ( )a cos [2( t-kx)]a

    Wave profiles with increasing order of Stokes wave theory

    wave steepness k a=0.4w

    a

    v

    e

    p

    r

    o

    f

    i

    l

    e

    /

    a

    AIRY STOKES IVSTOKES IIISTOKES II

    2 32 Phase 2

    1

    0.5

    0

    -0.5

    -1 - velocitypotential

    = 0

    Nonlinear boundary condition

    (x,t)

    n

    z

    0

    02 =

    0=

    +

    +

    zyyxxt

    021 2

    22

    =

    +

    +

    +zyxt

    g

    34

    0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

    2.22.01.81.61.41.21.00.80.60.40.2

    0

    CM

    D/

    q(pr.unitlength)

    Cross-section area2

    4DA =

    Hydrodynamic loading. Morisons formula Steady state loading on

    slender members

    q= CM Aa+CD D v|v|CM, CD - coefficients - densitya - fluid accelerationv - fluid velocity

    For slender structures v and aare the values in the incident(undisturbed) wave

    For large volume structures- diffraction theory

    Effective inertia coefficient for vertical cylinder

    D = diameter

    35

    Character of wave loading on slender members

    x

    z

    D = diameter

    vertical member

    - density of waterCD - drag coefficient

    Wave forceq = qD + qI

    Drag forceqD = CD D vx |vx|Drag force due two wave components and current (when drag force is positive):

    ( )( )

    ( )( ) ( )( )

    1

    21 1 2 2

    2 2 21 2

    21 122 2

    1 2 2

    1 2 1 2 1 2

    1 1 1 2 2 2

    sin sin0.5

    0.5 cos20.5 cos22 sin sin

    cos cos;

    X

    D x x c

    c x x

    x

    x

    c x

    x x

    q v v v

    v v v

    vv

    v v v

    v vwhere t t

    + += + ++ ++ + += + = +

    36Hydrodynamic loading - general approach

    The main force components on a cylinder are( Clauss et al., 1991, Faltinsen, 1990)

    Froude-Krylov force:

    Pressure effects due to undisturbed incident waves

    Hydrostatic added mass and potential damping force:

    Pressure effects due to relative acceleration and velocity between water particles and structural components in an ideal fluid

    Viscous drag force: pressure effect due to relative velocity:between water particles and structural components

    Damping (potential-, viscous-)

    FKvF dt

    = For a slender body

    A AF C d a=

    1/ 2 | |D D n nF C d v v= Nomenclature: - density

    - volume- volume per unit length- added mass coefficient- drag coefficient

    D

    A

    CCd

  • 37

    Modeling of the dynamic behaviour of bottom-fixed offshore wind turbine foundations- pile-soil models

    Simple spring models Finite Element Models

    38

    Structural modelling of jacket support structure

    (Source: TDA, Oslo)

    39

    Wind-industry based Bladed (Garrad Hassan) Flex5(S.ye,DTU) HAWC2(Ris), FAST(NREL)

    Offshore industry based; e.g. Ansys/Aqua Simo/Riflex/Nirvana (Marintek) Orcaflex Others (e.g.FEDEM,USFOS/VpOne

    Tools

    Software for Analysis ofBottom Fixed Wind Turbines

    Aerodynamics incl. wakes in farms- BEM method (Simplified: Thrust; Refined:CFD)

    Hydrodynamics- Morison formula vs Potential theory (panel method) - linear versus nonlinear effects

    Structural model- hull; blades (nonlinear geometry)- damping

    Soil foundation(spring versus FE model, linear versus nonlinear)

    Drive-train

    Stochastic analysisof the response to irregualr waves and turbulent wind,.. to reduce statisticaluncertainty

    40Design of bottom supported turbines

    Examples faults during power production DLC 2.2 Rare events, including faults relating to protection

    functions (A) Blade pitching blocked on one blade after 252 seconds ->

    stopping with to blades only

    Source: E.Jrgensen, DNV

  • 41Fatigue analysis of an offshore wind turbine with a jacket support structure at an exposed North Sea site

    Largest contributionto fatigue due to wind loads only: v=20 m/sandwave only:Hs = 5 m

    Contribution to cumulative fatigue damage ofwind loads and wave loads

    Normal power production- Turbulence in wind (wake operation)- Misalignment of wind and waves- Windrose

    Fault, survival, start-up and shut down, standstill conditions

    (Sorce: WB Dong et al)

    WaterDepth70 m

    42

    Design for efficient installation

    BeatriceMonopile turbine installed more or less complete

    43

    Time history of lowering and landing a monopile. (Hs =2.5 m, Tp=6.0 s, Dir=45 deg, Case: V2G1L1-seed 1

    Time domain simulation of installation

    (Source: Li Lin et al. , OMAE 23013)

    44

    44

    - Safety level: in view of failure consequences (fatalities, pollution, material loss)

    - limit states- Ultimate failure (ULS): buoyancy,stability, strength

    - Ultimate failure initiated by faults (ALS)- Degradation (fatigue, corrosion, wear)

    Design criteria w.r.t. to functionality and safety

    Concepts (a system of rotor, machinery, generator, support structure)- charact. behaviour- satisfy criteria- costs

    - Guidelines and standards: Floating turbines stability, station-keeping (IEC, DNV,GL)?

    Floating Wind Turbines

    Methods of analysis

    Technology Development

  • 45

    45

    Concepts of floating wind turbines vs offshore production systems for oil and gas

    Variation of concepts Number of blades Support structure

    HA Upwind / downwind turbine,VAT Tower construction Number of units on a floater

    Floating turbinesespecially fordeep water areas inthe North Sea, USA, Medeterrainean sea, Japan, Korea

    State-of-the-artdesign practice foroil and gas platformsprovides guidance

    Technology Development

    - Design for mass production and easy installation; i.e..cost reduction

    - At which water depthwould floating windturbines be competitive ?

    46

    Rotors for floating systems

    Smart blades

    Larger blades Can active devices

    - reduce loads ?

    - improve energy capturein low wind conditions ?

    - increase the area sweptwith the same blade ?

    (for a 5 MW turbine the blade is 63 m long)

    47

    Drive train from rotor to generator

    10 to 1500 rpm

    47

    Fixed or variable speed w/gear box

    Direct drive variable speed

    A main question:- Is the drive train, rotor. used on bottom-fixedturbines feasible for floating ones?

    Hydraulic transfer(Chapdrive concept)

    48N atu ra l perio ds

    R igid b od y m od es

    - 30 s

    - 50 s 50-25 s

    Jacke ts(G rav ity p la tfo rm )

    (Jack ups)

    A rticu la ted tow er

    8-1s e las tic bend ing m odes

    Te nsion-legp latfo rm

    G uyed tow er(C om plian t

    tow er)

    S em i-subm ersib le (m o ored)

    Low frequ ency fo rces

    surge heave/p itch

    - 30 s

    - 40 s 6-2 s ax ia l te ther m odes

    8-1s e las tic bend ing m odes

    8-1s e las tic bend ing m odes

    Less than 1-2 s

    W ave frequ ency fo rces

    H igh fre quency force s

    10 6 2100 60 40 30 20

    W ave lo ad perio d

    Flexiblem od es

    seconds

    Natural periods of marine structures and wave excitation periods

  • 49

    Design of Semi-submersible or Spar Concepts

    CriteriaStability The tilt angle should be limited (e.g. to 7 degrees)

    under design overturning moment (800KN*90m)- implying pitch a minimum restoring stiffness

    (C55)

    Restoring by- water plane - KB>>KG

    Technology Development

    Minimum displacement, or increase added mass

    1 = + W wGM I i KB KG

    50

    Design of Semi-submersible or Spar Concepts

    Criteria

    Dynamic performance (wave induced motions) Heave natural period (T33) should be above 20s Pitch natural period should (T55) be around 30s

    Structure response ULS/ALS, FLS

    += 2 ii iiiii

    M ATK

    Technology Development

    Minimum displacement, or increase added mass

    51

    Design of Semi-submersible wind turbines

    Cost effectiveness Steel weight Displacement Fabrication complexity

    Displacement of semi - submersible designs vary between 4500 14 000 tRef.: Spar: 7500 t

    Technology Development

    Mooring system for single turbine concepts:- catenary, spread mooring

    Mooring system for multiple turbine concepts:- turret mooring, - single point mooring

    52

    Surge/Sway natural periods > 25 s

    Heave/Roll/Pitch natural periods < 3.5 s Mean surge offset

    < 5% water depth No tendon slack:

    Tendons may not yield for 2 times initial tendon tension

    Minimum displacement 2 000 tonnes

    Challenge:-non-converging design spiral

    Constraints

    Design of Tension Leg Platform Wind Turbine -excessive buoyancy creates pretension and limited heave and pitch

    (Bachynski and Moan, ISOPE Conf., 2012)

  • 53

    Analysis for design of offshore wind turbines Aerodynamic, hydrodynamics,. Integrated (aero-, hydro-, elastic-,

    servo-) analysis- loads: irregular waves, turbulentwind, rotor rotation in agravitational field and a nonuniform wind field,

    - conditions: operating, parked intact or with faults

    - response extremes and histories -st.dev. (for fatigue, wear..) for different failure modes,

    - time versus frequencydomain simulation

    - refined versus simplifiedmethods

    Laboratory or field testsDifferent failure modes

    Source: NREL/Wind power today, 2010.

    54

    Integrated dynamic analysis of floating wind turbinesScope:Determination of load effects forthe designof

    the supportstructure,tower,rotor,drivetrainThesystemmodelling includes:modelingofexcitationmechanisms(wind,wavesandcurrent)

    rotoraerodynamics hydrodynamics structuraldynamics automaticcontroltheory powergeneration

    Wind-industry based Bladed (Garrad Hassan) Flex5(S.ye,DTU) HAWC2(Ris), FAST(NREL)

    Offshore industry based Simo/Riflex (Marintek) Orcaflex

    Tools - Integrated analysis tightly coupled system

    - Time domain simulation(time step, spectral repres.)

    - Fault conditions- Drivetrain- Dynamic power cable

    55

    The resulting wind forces on the rotor consist of 3 force and 3 moment components. A simplified model is achieved by only considering the thrust force.

    2 212 a T REL

    T R C U=

    Simplified aerodynamic load and response analysis

    Further simplification is achieved by simulatingthe effect of control in the over rated responseup to cut-out wind speed by a filter.

    Tower bending moment

    Load cases for operational conditions

    The simulation time for 1 hour real time:-15 min for SRT -24 hours for

    the full method

    (Karimirad and Moan, J. Marine Structures, 2012)

    56

    56

    Integrated analysis of wind turbines

    Hydrodynamic loads

  • 57

    (Source: O.Faltinsen/M.Greco)

    Linear Wave-Induced Body Motions

    58

    Hydrodynamic loading-general approachThe main force components on a cylinder are( Clauss et al., 1991, Faltinsen, 1990)

    Froude-Krylov force:

    Pressure effects due to undisturbed incident waves

    Hydrodynamic added mass and potential damping force:

    Pressure effects due to relative acceleration and velocity between water particles and structural components in an ideal fluid

    Viscous drag force: pressure effect due to relative velocity:

    Between water particles and structural components

    FKvF dt

    = For a slender body

    A AF C d a=

    1/ 2 | |D D n nF C d v v= Nomenclature: - density

    - volume- volume per unit length- added mass coefficient- drag coefficientD

    A

    CCd

    Integrated analysis of wind turbines

    59

    2 [M+ A()] r() + i B()r() + Kr() = R(),

    Formulation and Solution of Dynamic Eqs. of Motionfor Rigid Floating Structures

    Frequency domain formulation for wave loading

    M - mass; A - added massB - potential dampingK - restoring (stiffness)X - excitation (load)

    Rr () = [ 2A()r() + iB()r()]

    + + + + = (M A )r B r k(t )r( )d Kr(t) R(t)

    Time domain formulation for wave loading

    = 0

    2k(t) (B( ) B )cos( t)dwhere:

    60

    Wave induced motions of floating windturbinesDynamic equilibrium (SDOF; e.g. heave motion) under regular waves

    ( )( )1= +

    = +

    inertia a

    a a

    F a C a r

    C C r

    ( )212

    = drag DF C A v r

    + + = totmr cr kr Ftot inertia dragF F F= +

    For a circular cylinder: = D2/4 , A = D per unit length;

    where D is the diameter

    RAOHeave

  • 61

    Courtesy of Principal Power

    Simplified hydrodynamics for semi-submersibleWT?

    Wave period

    Can Morisons equation be applied to a semi-sub?Can Morisons equation be applied to a semi-sub?

    (Kvittem and Moan, ISOPE 2012)

    Integrated analysis of wind turbines 62

    Regular wave analysis of a semi-submersibleResponse amplitudesResponse amplitudes

    (Kvittem and Moan, ISOPE 2012)

    Integrated analysis of wind turbines

    63

    63

    Integrated dynamic analysis of wind turbines

    Challenging hydrodynamics phenomena:

    Impulsive loading

    Lighthouse in large waves

    Shallow water kinematics

    Wave run up, deckimpact, ringing loads Dynamics excited by sum frequency

    wave load components

    ( )( )

    ( )( ) ( )( )

    1

    21 1 2 2

    2 2 21 2

    21 122 2

    1 2 2

    1 2 1 2 1 2

    1 1 1 2 2 2

    sin sin0.5

    0.5 cos20.5 cos22 sin sin

    cos cos;

    X

    D x x c

    c x x

    x

    x

    c x

    x x

    q v v v

    v v v

    vv

    v v v

    v vwhere t t

    + += + ++ ++ + += + = +

    64

    Dynamic Equations of MotionsThe dynamic equilibrium of a spatial discretized FE model of a windturbine can be expressed as the following equation:

    where the terms from left to right are:the inertia force vector; the damping forcevector; the internal structural reaction force vector; the external force vector;

    Aerodynamic loads Hydrodynamic loads Gravitational loads Inertial loads Control loads Mooring system loads Current loads Ice loads Soil interaction loads.

    The primary loadsfor an offshore wind turbine are

    Frequencydependent properties,nonlinearities

  • 65 Modelling of different subsystems(to estimate the response of a given subsystem)

    Aerodynamics incl. wakes in farms- BEM method (Simplified: Thrust; Refined:CFD)

    Hydrodynamics- Morison formula for slender bodies- Potential theory (panel method) for large volumebodies linear versus nonlinear effects

    Structural model- hull- blades (nonlinear geometry)(quasi-static versus dynamic)

    Mooring model- FE model vs nonlinear spring- Damping

    Soil-anchor

    Drive-train

    Stochastic analysisof the response to irregualr waves and turbulent wind,.. to reduce statisticaluncertainty

    66

    66

    Dynamic performance: Spar type turbine of size 5 MW

    If resonancecan not be avoideddamping becomescrucial

    water depth:300 m

    67

    67

    NREL 5-MW Wind Turbine mounted on a 120-m spar platform

    CatenaryMooredSpar (CMS) (similar to HYWIND)

    Tension Leg Spar (TLS) (similar to SWAY)

    Integrated dynamic analysisExample: Spar type wind turbines

    (M. Karimirad, T.Moan, various papers)

    68

    68

    NREL 5-MW Wind Turbine mounted on a 120-m spar platform

    Catenary Moored Spar (CMS) (HYWIND type) Tension Leg Spar (TLS) (similar to SWAY)

    Example: Spar type wind turbines

    (M. Karimirad, T.Moan, various papers)

    Load cases

  • 69

    Time Domain Stochastic analysis- Extreme values for ultimate strength assessment- Fatigue load effects

    - Long-term environmental data, involvingmany sea states and wind conditions

    - Sampling time of irregular wave - and turbulent wind loads to reduce statistical uncertainty

    Surge motion spectra and their averages at the MWL for different seed numbers. Each smoothed spectra is based on 1-h simulations using the HAWC2 code (HS = 15 m and TP= 16 s).

    (Karimirad and Moan, J.Marine Structures, 2011

    Surge spectra at the MWL, smoothed spectra basedon 1-h time domain simulations for five different time steps using the USFOS/vpOne code, identical waveelevation (HS = 15 m and TP = 16 s).

    70

    Time Domain Stochastic analysis- Extreme values for ultimate strength assessment

    Simulations of bending moment (BM)- 20 2-hour samples-1 40 hours sample

    Expected max in 3 hourscorresponds to about 10-4

    (M. Karimirad, T.Moan, JOMAE, 2011)

    71

    Response spectrum blade root moment

    Blade root bending moment spectrum for the below-rated wind speed case basedon a 1 h analysis (V= 8 m/s, I=0.18, HS = 2.5 m and TP = 9.8 s), tower shadowand turbulence effects on the wave-wind-induced dynamic response of a downwind TLS. (Karimirad and Moan, J.Wind Energy, 2012)

    72

    The mean and standard deviation of the blade root bending moment (BM), tower shadow and turbulence effects on the wave-wind-induceddynamic response of a downwind TLS. The wind turbine is shut down at windspeeds higher than 25 m/s. Significant wave heights refer to the load cases in Table IV and the corresponding wind speeds. (Karimirad and Moan, J.Wind Energy, 2012)

    Statistics of blade root moment

  • 73

    73

    Example: Structural dynamic response ofCatenary Moored Spar

    (Karimirad and Moan, 2012)

    74 Fault scenariosTransient wind loads may come from -abnormal events such as shutdown, loss of electrical network connection, faults in control system for blade pitch,activation of the mechanical/aerodynamic/generator brake system, faults in protection system and so forth

    - critical environmental phenomena such as gusts, turbulence and shift in wind direction

    The aerodynamic load is altered due to these transient events.

    Probability of fault, wind and wave condition ?

    Blade pitch fault

    75

    Blade pitch and control system faults

    Blade seize: imbalance loads Shutdown loads: impulse from aerodynamic braking can lead to pitch vibrations What about sensor faults? Does changing the shutdown pitch rate help? Possible instability for TLPWTs (idling with one blade pitched Jonkman and

    Matha, 2010)

    Wilkinsonetal.,2011

    P

    i

    t

    c

    h

    s

    y

    s

    t

    e

    m

    -200 -150 -100 -50 0 50 100 150 200-1.5

    -1

    -0.5

    0

    0.5

    1

    1.5x 10

    4

    T

    o

    w

    e

    r

    T

    o

    p

    B

    M

    Y

    ,

    k

    N

    m

    TLP, EC 5

    time - TF, s

    BC

    Shut down turbine quickly

    Fault occurs

    Continue operating with faulted blade

    76Example: response analysis under faults during power production of a spar wind turbine

    IEC code requires checking of nearly 40 cases with environmental loads for a system which is intact or fault.

    One case is:

    (Jiang et al, to appear)

    Time history of tower bottom bending moment of a spar-typewind turbine under different fault conditions. Mean wind speed: 25m/s, Turbulence Intensity: 0.15, Hs=5.9m, Tp=11.3s

  • 77

    Dynamic Power Cable

    Fix point

    Draught = 20 m

    d = 100 mSimplified lazy waveconfiguration

    seabed

    MSL

    Cable + Buoyancy Rad. of

    curv. 3 m

    Node 110

    9 m

    85 m

    Node 401

    (Nasution and Svik, Marina project 2012)

    78 Case Studies (Water Depth 100 m and Draught 20 m)A. Configuration of Dynamic Power Cable (Static configuration)

    Near fieldconfig.

    meanconfig.

    Far fieldconfig.

    Node 401

    Node 1 (Fix point)

    (Nasution and Svik, Marina project 2012)

    79

    Decoupled analysis to determineTooth contact forces, Bearing forces, Gear deflections.

    - Global aero-hydro-servo-elasticsimulation

    - Drivetrain multi-body simulationbased on main shaft loading andnacelle motions

    Comparison of drivetrain responses in FWT and WT

    GRC Drive train config.

    (Xing and Moan, J.Wind Energy, 2012; Xing et al., submitted toJ.Wind Energy, 2012)

    80

    Input forces/moments and motions into drivetrain model

    Forces/moments

    Dummy body (in blue) where the nacelle motions are applied

    Both mean and st.dev. of the low speed shaft BM (and hence bearing, toothcontact forces) increases significantly

    Comparison of the standard deviationXing et al., submitted to J.Wind Energy, 2012)

  • 81

    Design for easy installation offloating wind turbines

    Hywind installation

    Analternativespar installation

    Semisubmersible(is ready to install.Only anchor line deployment is required)

    TLP(requires extensiveInstallation operations)

    - requires a weather window- consideration of human factors- analysis of operations Offshore GE 3.6 MW 104 m

    rotor diameter

    Boeing 747-400

    Perspective onmarine operations

    82

    Operations and MaintenanceAlternative access for inspectors and maintenance personnel

    Human Inspectorspartly replacedrobots ?

    An alternativeinspection/monitoringapproach

    83

    Field tests or demonstration projects

    Blue H (Dutch), HyWind, Norway, in Italy 1 2.3-MW turbine

    Beatrice, UK, 2 5-MW Alpha Ventus, Germany12 5-MW (during construction)

    Other projects for floating wind turbines:- Noweri (NOWITECH-NORCOWE); Norway- Principle Power (American) at a site in Portugal- Japan, Spain, USA

    Field tests to demonstrate- functionality- validate analysis tools

    Laboratory tests- Rotor blades- Drive train- Support structure- Model basins/wind tunnels.

    84

    Demo

    El.-gridconnection

    Technology focus

    Cost focus

    Market focus

    Floating wind turbines from idea to a commercial product (technology qualification)

    Medium park

    Model testing

    Concept &theory

    Technologyrating

    TimeTime

  • 85

    Utilization of the wind farm space

    FishfarmWEC array Aquaculture farm

    86Combined wind turbine and wave energy converters

    ID 100 TLP and 6 PAs linked to the pontoons of the

    structure

    ID 48 TLP WT with 3 point absorbers in the legs of the

    structure

    ID 2 Floating Spar Wind Turbine Foundation with torus point absorber

    ID 85 Floating overtopping device (like Wave Dragon) with two WTs on it

    ID 29 Triangular Semisubmersible Platform with 2WTand PAs between the

    columns (similar to W2POWER)

    87

    Combined WT and WEC concepts

    Spar

    Torus

    Wind turbinewith rated power:5 MW

    Shared mooring system and cable Synergy in maintenance

    Power production

    0

    1000

    2000

    3000

    4000

    5000

    6000

    7 9 11 13 15 17 19

    E

    l

    e

    c

    t

    r

    i

    c

    a

    l

    P

    o

    w

    e

    r

    P

    r

    o

    d

    u

    c

    t

    i

    o

    n

    (

    k

    W

    )

    Vmean (m/s)

    Mean Wind Power - Spar FWT alone

    Mean Wind Power - STC

    Mean Wave Power - STC

    (Muliawan et al., J. Renewable Energy, 2013)

    Spar-Torus concept

    Semi-sub-Flap concept(Luan, Michailides, et al, 2013)

    88

    Concluding remarks A huge untapped potential for offshore wind power exists. Technology is still at an early stage, especially for floating wind turbines

    - Various concepts need to be pursued- possible influence on rotor and drive train design

    Rules and standards for design of floating wind turbine is urgently needed.

    Significant efforts are required to - increase robustness/reliability, - reduce costs (utilise mass production potential)

    Concerted efforts in R & D are required by theindustry, research institutes and universities

    integrated dynamic analysis consideration of faults

    Implement relevantknowledge from-Oil and gas industry-Coastal engineering-Aquaculture technology

  • 89

    AcknowledgementThanks to researchers and PhD candidatesin CeSOS and Nowitech for excellent cooperation

    Thank you!

    Copyright: Faulkner, EWEA

    90 General background informationBianchi DF, Battista HD, and Mantz RJ (2007) Wind Turbine Control Systems. Germany: Springer.Burton T, Sharpe D, Jenkins N, and Bossanyi E (2008) Wind Energy Handbook. Chichester, UK: John

    Wiley and Sons Ltd.Det Norske Veritas/Ris National Laboratory (2002) Guidelines for Design of Wind Turbines, 2nd edn.,

    Denmark: Jydsk Centraltrykkeri.DNV (2007) Design of offshore wind turbine structures. DNV-OS-J101. Oslo, Norway: Det Norske Veritas.EC (2009), International Standard 61400-3, Wind Turbines, Part 3: Design Requirements for Offshore

    Wind Turbines. Geneva, Switzerland: IEC.Faltinsen OM (1995) Sea Loads on Ships and Offshore Structures. Cambridge, UK: Cambridge University

    Press.Hansen MOL (2008) Aerodynamics of Wind Turbines. 2nd edn., London, UK: Earthscan.Hansen MOL, Sorensen JN, Voutsinas S, et al. (2006) State of the art in wind turbine aerodynamics and

    aeroelasticity. Progress in Aerospace Sciences Journal 42: 285330.Henderson AR (2003) Hydrodynamic Loading on Offshore Wind Turbines. OWTES Task 4.2, The

    Netherlands: TUDelft.Lysen EH (1983) Introduction to Wind Energy. The Netherlands: SWD Publications, SWD 82-1.Manwell JF, McGowan JG, and Rogers AL (2006) Wind Energy Explained, Theory, Design and

    Application. Chichester, UK: John Wiley and Sons Ltd.Naess A and Moan T (2005) Probabilistic design of offshore structures. In: Chakrabarti S (ed.) Handbook

    of Offshore Engineering, ch. 5, pp. 197277. Oxford, UK: Elsevier Ltd.Roddier D, Cermelli C, and Weinstein A (2009) WINDFLOAT: A floating foundation for offshore wind

    turbine, Part I: Design basis and qualification process. Paper No. OMAE2009-79229. Proc.OMAEConf., Hawaii, USA, May 31June 5.

    Twidell J and Gaudiosi G (2008) Offshore Wind Power. Essex, UK: Multi-Science Publishing Co Ltd.

    Further references in the following

    91

    Karimirad M. and Moan T., Stochastic Dynamic Response Analysis of a Tension Leg Spar-Type Offshore Wind Turbine, Journal of Wind Energy (Wiley), Wind Energ. (2012) 2012 John Wiley & Sons

    Karimirad M. and Moan T., A simplified method for coupled analysis of floating offshore wind turbines, Journal of Marine Structures 27 (2012), pp. 45-63 /

    Moan, T. Z Gao, M Karimirad, E E Bachynski, M Etemaddar, Z Jiang, M I Kvittem, M. Muliawan, Y Xing, RECENT DEVELOPMENTS OF THE DESIGN AND ANALYSIS OF FLOATING WIND TURBINES, The Royal Institution of Naval Architects (RINA), ICSOT 2012: International Conference Ship & Offshore Technology 23-24 MAY 2012, Busan, South KOREA

    Karimirad M. and Moan T., Comparative Study of Spar-Type Wind Turbines in Deep and Moderate Water Depths, the 31st International Conference on Ocean, Offshore and Arctic Engineering, OMAE2012 conference, OMAE2012-83559, Published by ASME, 1-6 July, Brazil

    Karimirad M. and Moan T., Feasibility of the Application of a Spar-type Wind Turbine at a Moderate Water Depth, DeepWind conference, 19-20 January 2012, Trondheim, Norway, Journal of Energy Procedia, Elsevier, Energy Procedia 24 (2012 ) 340 350

    Gao, Z. et al., Comparative Study of Wind- and Wave-Induced Dynamic Responses of Three Floating Wind Turbines Supported by Spar, Semi-Submersible and Tension-Leg Floaters, Proc.ICOWEOEConference, Beijing, 2011.

    Wind turbine modelling and analysis92

    Muliawan, M.J., Karimirad, M., Moan, T. and Gao, Z. STC (SPAR-TORUS COMBINATION): A COMBINED SPAR-TYPE FLOATING WIND TURBINE AND LARGE POINT ABSORBER FLOATING WAVE ENERGY CONVERTER PROMISING AND CHALLENGING, the 31st OMAE2012 conference, ASME, 1-6 July, Brazil

    Muliawan, M.J., Karimirad, M. Moan, T.Dynamic Response and Power Performance of a Combined Spar-type Floating Wind Turbine and Coaxial Floating Wave Energy Converter, Journal of Renewable Energy; Volume 50, February 2013, Pages 47-57

    Combined WT and WEC

  • 93

    Xing, Y.H., Moan, T., Multi-body modelling and analysis of a planet carrier in a wind turbine gearbox, J. Wind Energy (accepted) (2012).

    Xing, Y.H., Karimirad, M., Moan, T., Effect of spar-type floating wind turbine nacelle motion on drivetraindynamics, European Wind Energy Association annual event, Copenhagen, Denmark, April 2012.

    LaCava, W., Xing, Y.H., Guo, Y., Moan, T., Determining wind turbine gearbox model complexity using measurement validation and cost comparison, European Wind Energy Association annual event, Copenhagen, Denmark, April 2012.

    Link, H., LaCava, W., van Dam, J., McNiff, B., Sheng, S., Wallen, R., McDade, M., Lambert, S., Butterfield, S., Oyague, F., Gearbox Reliability Collborative Project Report: Findings from Phase 1 and Phase 2 testing, Technical Report, National Renewable Energy Laboratory, Colorado, USA, 2011.

    Drive train modelling and analysis