080903 IKN Brochure English
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Transcript of 080903 IKN Brochure English
03
IKN Cooler Technology
Table of Contents
IKN Company Profile
IKN Grate System
Pendulum Suspension
Pendulum Cooler
Clinker Inlet Distribution System (KIDS)
Heat Shield
Hydraulic System
Pneumatic Hopper Drainage (PHD)
Roll Crusher
Kiln Outlet Seal
Reference Lists
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
IKN was founded by Dipl.-Ing. Karl von Wedel. He was working
as Technical Director for the then number one specialist in
grate coolers, at the time, the major kiln suppliers in Germany
decided to build grate coolers as well. The traditional rule as
cooler specialist required an answer to the challenge.
Karl von Wedel left the company, returned to Germany and
settled in Neustadt near Hanover to develop his own cooler
concept. Contrary to the opinion that coolers are designed
according to their mechanical transport mechanism, Karl von
Wedel started from the process side looking for the best solution
to introduce cooling air into the bulk clinker bed. The target was
uniform air distribution to improve heat transfer between clinker
and cooling air and to permit operation with deeper clinker beds.
Deep clinker beds need to be well distributed across the grate
width for the benefit of higher recuperation and longer lifetime
of the grate surface. As need generates ideas, the first patent
on grate plates for horizontal aeration was filed.
The grate’s first plates were named Coanda Nozzles, after
the Romanian engineer Coanda, who discovered that sharp
air jets from a 30° inclined nozzle curve to the horizontal. This
phenomenon is called Coanda effect. The Coanda Nozzles are
permeable for air but not for clinker. In pursuit of a marketable
application below the level of entire coolers, Karl von Wedel
developed the aerated and sloped fixed inlet. The first five to
seven rows of a grate cooler were replaced by stationary and
enclosed air beams aerated by individual ducts. The air beams
enabled high pressure aeration and strong horizontal jets.
The leverage of clinker inlet distribution for better clinker beds
promoted the new type Coanda Nozzle. Though Germany’s
economy was sluggish, Dyckerhoff AG adopted the concept.
With the first project the first employee was hired and the
company was formally registered in 1983. The results of the fixed
inlet in terms of process and service life were outstanding and
the new design found broad acceptance by cement producers.
The fixed arrangement of the air beams became a new standard
in clinker cooling on grates.
1 | IKN Company Profile
IKN premises at Neustadt, Germany
04
05
The success was the basis to advance to the modification of the
movable section and further to grate coolers. In order to render
the mobile section of the grate as wear resistant as the fixed
inlet, the IKN Pendulum Cooler was developed with a wearless
suspension of the mobile frame.
Today, IKN is a leading company with modern facilities, more
than 100 employees, and sales offices in the USA, India,
Singapore, Brazil and France. Continuous improvement and
development has turned the fixed inlet into a high efficient
Clinker Inlet Distribution System (KIDS). The Coanda Nozzle
is continuously upgraded to meet process and mechanical
requirements, consistent with the theory of horizontal aeration by
Coanda effect. The logical step following an unchanged focus
on clinker and air distribution was the upgrade of the wearless
pendulum suspension to a Linear Pendulum System (LPS),
supported on short steel straps.
A consequence of the continuous quest to build better clinker
coolers is an ever increasing market share. IKN Pendulum
Coolers have been selected in combination with all leading
rotary kiln manufacturers. In 2004 IKN associated itself with the
reputable kiln supplier PSP Engineering a.s. in Prerov, Czech
Republic to complement the Pendulum Cooler with a kiln and
preheater as a complete solution for the pyro process.
Narrow, inclined and curved slots in transport direction of clinker
generate sharp jets of air with high dynamic pressure. The
Coanda effect forces the jets to curve parallel to the surface of
the grate plate. Fines are swept to the clinker bed surface and the
Coanda Nozzles are completely engulfed by cooling air. During
normal operation a temperature of 30° C to 40° C is measured
close to the grate surface.
The Coanda Nozzles of the pendulum section are formed by
several blades which are inserted into a common supporting
frame. The curved air openings between the blades generate
the desired horizontal Coanda jets. The surface of the frame is
completely covered by the blades to form a grate surface which
consists of small blades and no longer of entire grate plates.
The supporting frame is no longer subject to wear. The small
blades are loosely interlocked in the base frame. They are free
of mechanical and thermal stress. This is important, because
their material composition can be geared towards resistance
against wear only.
2 | IKN Grate System
Coanda Nozzle, visualisation of horizontal aeration
Grate plate assembly with miniblades
Coanda effect
06
07
The blades are made as hard
as clinker to increase the ser-
vice life of the grate surface
significantly. While each cooler
has thousands of such blades,
only single blade replacements
have been reported.
A higher degree of precision in design and fabrication of the
movable gaps prompted the elimination of air ducts and the
return to compartment aeration after the stationary inlet (KIDS).
The figure above shows the principle whereas the flow of air into
the beams is throttled, so that the movable gaps between the
fixed and movable rows receive more air for purging. The idea is
not only to save electrical energy for the pressure absorbed by
air ducts, but also to reduce clinker fall through and associated
wear of the movable gaps.
Coanda Nozzle with miniblades
Coanda Nozzle with standard blades
Sandwich type side seal
Perfectly aligned Coanda Nozzles
The concept of separating supporting and wear parts is reflected
in the design of the sandwich type side seal. The outer board is
attached to the Coanda Nozzles. The replaceable wear board is
connected by T-bolts to the outer board for quick replacement
from the top of the grate.
The horizontal air jets support the clinker transport. Consequently
the number of movable rows is reduced. The picture shows the
pattern found in every IKN Pendulum Cooler: One movable row
followed by two fixed rows.
The narrow width of the Coanda Nozzle of 200 mm permits the
adaptation of the grate surface in small increments. The grate
width can be suited to the kiln production without compromising
on process performance.
IKN Side Seal
08
09
3 | Pendulum Suspension
To overcome the sinking phenomenon of roller supported
moveable frames of conventional coolers, IKN developed the
Pendulum Suspension System. The moveable frame is no longer
supported on rollers but is suspended on wearless spring steel
straps. Gradual sinking during operation cannot occur. The thrust
gaps between moveable and fixed rows remain uniform.
Coanda Nozzles, beams and suspended mobile frame, precision
machined in the shop and laser aligned in the field – all measures
lead to a smooth grate surface with excellent mechanical
operating characteristics and fine meshed air distribution into the
clinker bed. Longest life time of the cooler grate and maximized
heat transfer between cooling air and clinker are the rewards.
Precise laser alignment in the field
Suspended on concrete: IKN Pendulum Cooler for a 4400 t/d plant
Patented in 1990: Wearless suspension of the mobile frame by spring steel straps, called „the long pendulum“
10
Linear Pendulum Support (LPS)
As an increasing number of cooler retrofits challenged IKN to
shorten the pendulum straps in order to cope with restricted
building heights, a new version of a wearless grate suspension
was developed. The patented system is called LPS for Linear
Pendulum Support. The pendulum support is based on the
principle for linear mechanical movement.
The LPS has a height of 1.3 m x 1.6 m only, which can be easily
integrated into the cooler under grate housing. Outside of the
cooler no additional foundations are required.
The LPS had to perform a 1.5 million strokes test run with a
simulated clinker bed. The optimum layout and its durability were
confirmed by various tests and calculations performed by the
University of Hanover. The first installation has been in operation
since April 2003 at Leube Zement, Austria. Until today no wear
or fatigue was observed.
LPS on site: Ready for installation
Movable frame with integrated LPS at IKN premises
Lower cooler housing: LPS integrated into the cooler side wall
LPS three dimensional system drawing
11
4 | Pendulum Cooler
Pendulum Cooler Replaces Satellite Cooler
A speciality of IKN is the replacement of satellite coolers. The
demolition of an existing satellite cooler and the installation of
a preassembled Pendulum Cooler are accomplished during
a routine annual outage. The photo below shows an entirely
preassembled Pendulum Cooler at Titan Cement’s Kamari
plant, which was laterally pushed into its final position on slide
tracks. The entire on-site procedure took less than three hours
to complete.
The pendulum suspended mobile frame of the IKN cooler as
shown on the photos is supported on a steel structure which
is part of the cooler foundation. The support arrangement
combines several advantages and permits a large degree
of preassembly. In addition to the simple installation of steel
supports, the design also requires little space by sharing
a common foundation with the cooler housing without
compromising on the structural integrity of the pendulum
system.
Birds eye view into the pre-erection of the cooler
Pre-erected cooler pushed into position
Pendulum Coolers: All Sizes Available
IKN’s continuous focus on clinker and air distribution and on
mechanical precision was awarded with a contract to build a
10.000 t/d Pendulum Cooler at Union Cement Company, UAE.
The picture shows a view of the imposing cooler housing.
The production will be handled by a 6.8 m wide IKN Pendulum
Cooler. The key function will be the clinker distribution from the
landing area to the width of the downstream cooler grate. The
IKN KIDS evenly distributes the clinker into the 6.8 m width to
the following grate. The Pendulum Cooler will be single stage
with 2 degrees slope. Two hydraulic cylinders are integrated
into the side walls of the undergrate housing. There will be free
access to the cylinders during operation. The grate surface
is smooth and clinker transport is assisted by horizontal air
jets. The mobile frame will be suspended from an IKN Linear
Pendulum Support – LPS – integrated into the under grate
housing.
At 10.000 t/d a grate speed of 13 spm is expected. The speed
of the forward strokes is adjusted as required, whereas the
speed of the backstrokes is always at maximum. The grate
area and the fans will be sized for a clinker outlet temperature
of 65° C above ambient.
10.000 t/d Pendulum Cooler
12
13
The cooler is offered with an IKN Roll Crusher located at the
cold end. Clinker fall through will be air piped to the clinker
discharge by the IKN Pneumatic Hopper Drainage PHD. There
will be no drag chain under the cooler.
The large kiln hood with outlet seal is sized for 4.7 m/s to
reduce dust return to the kiln. Tertiary air will be taken from
the side of the cooler. The option of taking the tertiary air from
the top of a large kiln hood will be discussed. In this case the
temperature of secondary and tertiary air will be identical at
all times. Extra high secondary air temperature is avoided so
that the cooler can be operated with higher and more stable
heat recuperation.
After hosting several of Sung Shin’s engineers, IKN KIDS
(Clinker Inlet Distribution System) distributes the clinker evenly
across the 5.6 m wide pendulum section and at the same time
conditions the clinker bed for easy passage of air by lifting the
fluidizable fines to the bed surface.
5 | Clinker Inlet Distribution System
14
15
KIDS Performance
KIDS, a great success! – mechanically and process wise.
Typical heat savings are 20 to 100 kcal/kg depending on
current performance. IKN guarantees savings in terms of cooler
losses which result in a reduction of kiln fuel consumption.
One customer reported the following data before and after the
installation of an IKN KIDS of their 3900 t/d 3-stage Fuller kiln.
before after change (%)
Spec. cooling air vol. (Nm³/kg) 2,23 1,91 -14,3
Spec. vent air vol. (Nm³/kg) 1,31 1,05 -19,8
Clinker outlet temperature (° C) 163 111 -31,9
Heat recuperation (%) 67,3 76,4 13,5
Power requirement (kWh/t) 11,9 5,85 -50,8
Heat consumption (kcal/kg) 902 839 -7
Ready to receive clinker
IKN Key Nozzle and claw
Nozzle Arrangement for KIDS
The Coanda Nozzles are bolted together to form a package.
These packages are inserted and fixed to the beam by horizontal
claws. The claw secures the Coanda Nozzle against uplift but
allows lateral displacement of the entire package as a result of
heat expansion. Although nozzle life has reached 15 years, easy
replacement of single nozzles in the landing area is made possible
by the Key Nozzles with claws without the need to remove the
refractory side dams. Older installations without Key Nozzles are
gradually upgraded.
After successful KIDS installation the conventional cooler was replaced by an
IKN Pendulum Cooler at Alpha Cement in Spain two years later
16
17
6 | Heat Shield
Operating Principle
The IKN Heat Shield is suspended at the neutral point of the cooler.
The shaft of the shield is air-cooled. The air is forced through the
shaft and the steel cage before being discharged into the cooler
through Coanda Nozzles at the bottom of the Heat Shield.
Benefits of the IKN Heat Shield:
- constant kiln hood pressure for stable flame and kiln operation
- perfect split of preheated air and vent air
- higher heat recuperation due to reduction in radiation losses
Passing of Clinker Chunks
In the case, a chunk of clinker pushes against the IKN Heat
Shield, the Heat Shield will automatically pivot upwards to allow
a smooth passage. Heracles General Cement SA in Greece has
retrofitted five conventional clinker coolers with IKN Heat Shields.
Apart from heat savings, the objective was to stabilize the kiln
and precalciner operation while burning 100 % pet coke.
The IKN Heat Shield provides a hot recuperation zone and a cold cooling
zone
7 | Hydraulic System
IKN Hydraulic Power Pack
Hydraulic Power Pack on the test bench at IKN
The hydraulic drive is essential for the availability of the cooler
and the entire kiln line. Each unit will be assembled and tested
in IKN’s own workshop. The hydraulic drive permits to run an
asymmetrical travel profile with slow forward motion and a fast
retract stroke. Such operation increases the transport efficiency
and balances the discharge into the clinker conveyor.
Final assembly of Hydraulic Power Pack
Front side
Back side
18
19
8 | Pneumatic Hopper Drainage (PHD)
The small amount of grate riddlings or fall through is collected in
the spouts of the dust hoppers. The undergrate pressure is used
to blow the fines through pipes back to the clinker discharge.
Additionally, air supply by the KIDS fan(s) is used to enhance the
transport capacity if necessary.
Advantages of the Pneumatic Hopper Drainage (PHD-System):
- no pan conveyor or drag chain required under the cooler
- no drives, no sealing, no lubrication
- less energy consumption
- no dust emission by leakage of tipping valves
- compact design
The dust is continuously evacuated. The air consumption for
all PHDs requires less than 1 % of the total cooling air. A level
probe monitors the performance of the PHD and generates an
alarm in case of malfunction.
9 | Roll Crusher
Operating Principle of the IKN Roll Crusher
Only medium and large size particles are crushed. Small particles
fall through the slots. The width of the crushing slots is adjustable.
Typically 95 % of the crushed clinker has a partical size of less
than 35 mm, depending on the size of the gap between the rolls.
Each roll is driven by an electrical gear motor with planetary gear
unit. The speed ranges from 2 to 6 RPM. The crusher can either
be located at the cooler discharge end to minimise installation
and operating costs or can be installed as a mid-cooler crusher
for intermediate crushing. Water cooling of the crusher shafts is
an option for hot operation. A 5400 t/d roll crusher in Lebanon
showed negligible wear after 20 months of operation. IKN Roll
Crushers are in operation for cooler capacities from 1900 t/d to
9100 t/d. A 9100 t/d IKN Roll Crusher was commissioned at Sung
Shin Cement Manufacturing Co. Ltd. in Korea. This particular
IKN Roll Crusher is equipped with six rolls.
IKN Roll Crusher installed into an existing cooler
20
21
Advantages of the IKN Roll Crusher:
- large clinker lumps no longer stall the crusher
- low circumferential roller speeds use less electric power and
reduce wear and dust
- the rolls are electrically driven
- rolls reverse upon high torque and protect the crushing rings
against damage caused by foreign matter
- narrow and uniform size distribution of the crushed clinker
- roll assembly is on rails for easy maintenance
- roll teeth are hardfaced for long service life and easy re-facing
- crushing rings are interchangeable
The initial setting of the gap between the rolls guarantees that
the crusher will handle clinker throughput at upset condition. The
gaps can be adjusted to further reduce the mean clinker particle
size. In combination with a ball mill with pregrinding chamber,
size reduction by narrowing the gap between two rolls may be
advantageous over size reduction by large balls.
Typical IKN Roll Crusher installation: The cassette-type roll crusher can be pulled out on rails for easy installation and maintenance
10 | Kiln Outlet Seal
Cross section of IKN Kiln Outlet Seal
Photos above and below show the IKN Kiln Outlet Seal with annular air duct and two fans
IKN Kiln Outlet Seal of self-aligning and hardened seal blades with graphite lubrication permits 25 mm kiln eccen-tricity
22
23
References | Pendulum Cooler
Country t/d Cooler Start-up
Mexico
Poland
Yemen
Russia
Turkey
India
India
Brazil
Brazil
India
Italy
Zimbabwe
Egypt
Poland
Kazakhstan
Germany
Poland
Pakistan
Jordan
Vietnam
UAE
Morocco
India
KSA
Panama
Japan
India
Morocco
USA
Germany
Turkey
India
Kenya
Vietnam
Iran
KSA
Vietnam
3300
8000
4000
5000
3500
2500
5800
3000
4300
5800
2400
2500
4000
3000
1600
2200
1400
3500
6300
5800
10000
3300
5100
5000
3500
2750
4000
2300
4085
3000
9000
4500
1400
4000
3300
6300
5600
new line
new line
new line
new line
new line
replacement of CFG
retrofit of CFG
new line
replacement of Satellite Cooler
replacement of Folax Cooler
replacement of Polysius Cooler
replacement of Polysius Cooler
new line
retrofit of Wolga Cooler
new line
replacement
replacement of Fuller Cooler
new line
new line
new line
new line
replacement of CPAG Cooler
retrofit
retrofit of Fuller Cooler
new line
retrofit of Fuller Cooler
retrofit of Folax Cooler
new line
new line
replacement of Satellite Cooler
new line
new PSP line
replacement of CPAG Cooler
new line
new PSP line
new line
new line
4000
6000
3500
3500
4500
2800
3500
3500
5000
5000
11000
11000
3450
6000
3500
4000
5500
5000
6000
2800
7100
6000
6000
2000
10000
6000
3100
3300
4500
2750
3500
3500
3500
3500
2200
2000
3600
new line
new line
new PSP line
new line
retrofit of Fuller Cooler
replacement of rotary Cooler
new KHD line
new KHD line
replacement of Satellite Cooler
replacement of Satellite Cooler
new line
new line
new line
retrofit of CPAG Cooler
new PSP line
retrofit of Fuller Cooler
replacement of Polysius Cooler
replacement of Kawasaki Cooler
new line
replacement of Fuller Cooler
new line
new line
new line
new line
new line
new line
partial replacement of Hitachi Cooler
new line
new line
replacement of Satellite Cooler
new line
new line
new line
new line
retrofit of Kawasaki Cooler
replacement of Kawasaki Cooler
new line
References | Pendulum Cooler
24
Country t/d Cooler Start-upVietnam
Turkey
Turkey
Mexico
Canada
Germany
Latvia
USA
Iran
Iran
KSA
KSA
Yemen
Sweden
Iran
Tunesia
Indonesia
Japan
KSA
USA
USA
KSA
Vietnam
Brazil
UAE
KSA
Japan
Pakistan
Brazil
USA
Pakistan
Pakistan
Pakistan
Pakistan
Japan
Algeria
Iran
04/07
04/07
05/07
04/07
07/06
08/07
05/07
06/07
12/06
08/07
09/05
08/06
05/06
08/06
05/06
08/06
04/06
05/05
09/06
08/07
25
References | Pendulum Cooler
Country t/d Cooler Start-up3300
4600
4400
5500
4950
3500
3500
3500
3300
5000
3000
3000
3000
4000
4400
3100
3500
3650
3650
3300
3500
1500
1500
2000
1200
1400
3800
2300
6000
2000
5000
2200
2750
3000
1700
3178
3400
new line
replacement of Satellite Cooler
replacement of Satellite Cooler
retrofit of Fuller Cooler
new line
new line
retrofit of existing Cooler
retrofit of existing Cooler
new line
new line
new line
new line
new line
replacement of FLS Satellite Cooler
new line
retrofit of CPAG Cooler
new line
new line
new line
replacement of CPAG Cooler
replacement of FLS Satellite Cooler
retrofit of CPAG Cooler
retrofit of CPAG Cooler
retrofit of CPAG Cooler
retrofit of Fuller Cooler
replacement of CPAG Cooler
replacement of FLS Satellite Cooler
new line
replacement of FLS Satellite Cooler
new line
replacement of FLS Cooler
retrofit of Hitachi Cooler
for new Polysius kiln
replacement of FLS Cooler
retrofit of CPAG Cooler
retrofit of Fuller Cooler
retrofit of Fuller Cooler
Iran
Iran
Iran
USA
KSA
Pakistan
Nigeria
Nigeria
Turkey
Dom. Rep.
Mexico
Pakistan
Pakistan
Serbia
P.R.China
USA
Yemen
P.R.China
P.R.China
South Africa
South Africa
Libya
Libya
Germany
USA
Austria
Greece
Morocco
Poland
Brazil
India
UAE
Mexico
Ecuador
Bosnia
USA
Tunisia
03/05
01/07
07/05
01/05
10/05
02/06
08/06
05/06
04/04
06/05
03/04
06/07
07/05
05/03
02/04
08/07
10/05
03/03
04/03
04/03
04/03
09/03
06/03
09/06
09/02
09/02
05/04
11/02
06/02
11/01
04/02
26
3500
4100
3600
3720
3740
4355
2500
3500
5400
2000
3700
3500
1000
1000
6000
4650
3200
2650
5500
5000
4300
2800
4300
1700
5000
4900
9100
8500
2200
1905
4000
5800
5000
4200
4000
2400
4000
retrofit of Fuller Cooler
retrofit for Hitachi Cooler
new line
retrofit for Hitachi Cooler
for new line
for new KHD kiln
for new Polysius kiln
retrofit of Fuller Cooler
for new Polysius kiln
replacement of Polysius Cooler
for new FLS kiln
replacement of FLS Satellite Cooler
replacement of Fuller Cooler
replacement of Fuller Cooler
new line for new Polysius kiln
retrofit for Hitachi Cooler
for new KHD kiln
retrofit of CPAG Cooler
retrofit of FLS Cooler
replacement of Polysius Satellite Cooler
replacement of Fuller Satellite Cooler
replacement of Wolga Cooler
replacement of Fuller Satellite Cooler
retrofit of Fuller Cooler
replacement of Polysius Satellite Cooler
for new Polysius kiln
for new Mitsubishi kiln
for new KHD kiln
for new IHI kiln
for new KHD kiln
for new KOBELCO kiln
for new Polysius kiln
replacement of FLS Cooler
retrofit of Fuller Cooler
for new KOBELCO kiln
retrofit of Fuller Cooler
for new CLE kiln
References | Pendulum Cooler
Country t/d Cooler Start-upCanada
Japan
Italy
Japan
UAE
USA
Turkey
USA
USA
Brazil
Germany
Greece
Sri Lanka
Sri Lanka
Brazil
Japan
USA
Taiwan
Thailand
Korea
Korea
Poland
Australia
Spain
Korea
Australia
Korea
Thailand
Oman
USA
Vietnam
Lebanon
Brazil
India
P.R.China
Switzerland
Brazil
06/01
01/03
06/01
08/02
03/02
12/00
05/00
07/01
02/01
10/01
01/00
01/00
06/00
02/99
03/00
10/98
01/99
09/98
04/99
08/00
04/98
08/99
04/97
12/97
05/98
01/99
06/98
11/97
05/98
11/97
04/97
09/98
04/97
04/01
12/95
27
References | Pendulum Cooler
Country t/d Cooler Start-up2900
2400
2750
3500
2900
2500
2700
900
1700
2500
2500
1500
3000
2350
3000
1800
1900
6250
4150
2800
for new KHD kiln
replacement of FLS Cooler
retrofit of CPAG Cooler
for new FLS kiln
retrofit of PSP Cooler
replacement of Polysius Cooler
replacement of SKET Cooler
retrofit of Fuller Cooler
for new KHD kiln
retrofit of CPAG Cooler
retrofit of SKET Cooler
retrofit of CPAG Cooler
retrofit of CPAG Cooler
retrofit of Fuller Cooler
for KHD kiln - not operating
retrofit of Fuller Cooler
retrofit of CPAG Cooler
retrofit of Hitachi Cooler
replacement of Fuller Cooler
retrofit of Fuller Cooler
Germany
Jordan
Kenya
Philippines
Czech Republic
Brazil
Germany
Spain
Italy
Germany
Germany
Germany
Australia
Taiwan
Colombia
Spain
Germany
Japan
Australia
Belgium
03/97
09/96
03/96
05/96
05/95
03/97
12/93
11/92
04/91
02/91
01/92
04/92
12/92
06/92
02/93
07/92
04/90
09/93
05/91
03/89
28
References | Clinker Inlet Distribution System (KIDS)
2600/3000
2000
2000
1600
1600
2000
2000
2000
4500
2200
5500
4000
1300
2500
3000
10000
3200
2300
4400
3200
2820
2000
3460
4200
2200
2200
1200
2600
3200
4000
5550
3375
1200
1820
1550
1500
1200
Hitachi
Wolga
Wolga
Wolga
Wolga
Wolga
Wolga
Wolga
CPAG
Fuller
Fuller
CPAG
CPAG
CFG
Hitachi
CPAG
IKN
CPAG
Hitachi
Folax
CPAG
CPAG
CPAG
Polysius
Fuller
Fuller
Folax
Fuller
Folax
Folax
Fuller
Polysius
Hitachi
CPAG
Hitachi
Folax
Wolga
Country t/d Cooler Start-up
KSA
Russia
Russia
Russia
Russia
Russia
Russia
Russia
France
Senegal
Malaysia
Malaysia
Turkey
India
Iran
Thailand
Slovakia
Turkey
Egypt
India
Turkey
Turkey
Thailand
UK
Italy
Italy
France
Pakistan
Iran
Mexico
Thailand
India
Iran
Italy
Pakistan
USA
Russia
08/07
09/07
06/07
03/07
04/07
06/07
09/07
05/07
08/06
08/06
04/06
06/06
04/07
01/06
03/06
11/06
05/06
06/02
11/05
05/06
06/05
09/05
02/05
06/05
References | Clinker Inlet Distribution System (KIDS)
29
Country t/d Cooler Start-up900
4200
2450
3000
2350
1704
1350
1600
3000
1900
3630
4500
2400
1800
1600
1600
2450
3000
2400
1500
1500
4490
1745
3000
4086
4650
1700
4000
1600
5500
4000
3000
2700
1800
1800
4311
3600
Fuller
IKN
Fuller
Folax
Fuller
Fuller
Kawasaki
Fuller
Folax
Fuller
Fuller
retrofit for existing IKN KIDS
Polysius Recupol
Polysius Recupol
Fuller
Fuller
Fuller
Hitachi
Folax
CPAG
CPAG
CPAG
Recupol + Fuller
CPAG
Fuller
Fuller
Fuller
CPAG
Fuller
Folax
Polysius
Polysius
CPAG
Fuller
Fuller
Fuller
CPAG
USA
Pakistan
Pakistan
Mexico
USA
USA
Iran
Portugal
Iran
USA
India
Canada
Italy
Brazil
USA
USA
Pakistan
Iran
Brazil
Libya
Libya
P.R.China
Italy
Romania
USA
USA
Tunisia
Algeria
India
India
India
Italy
Italy
Algeria
Algeria
KSA
Libya
04/05
08/05
09/06
02/05
04/05
04/05
06/07
02/05
01/05
02/04
04/04
04/04
12/04
11/03
04/05
06/03
12/03
07/04
02/03
07/04
04/03
10/02
08/03
03/03
05/02
03/02
06/02
09/02
04/02
04/04
02/02
05/02
05/02
06/02
02/02
02/02
30
References | Clinker Inlet Distribution System (KIDS)
1300
3000
900
1400
1800
5280
3200
3200
2500
4650
4000
2200
3750
4800
4000
1000
2100
900
3300
2400
3720
1800
4000
3500
3500
1800
2500
3500
1700
1900
1170
600
3000
3300
2350
700
1300
CPAG
FLS Coolax
Fuller
Fuller
Fuller
Folax
Babcock Hitachi
Babcock Hitachi
CPAG
Coolax
Fuller
Polysius
Fuller
CPAG
Polysius
Fuller
KHD
CPAG
CPAG
KHD
CFG
Fuller
Romanian
Fuller + CFG
Fuller + CFG
Fuller
Fuller
Fuller
CPAG
Fuller
Folax
Folax
Polysius Jet Ring
Polysius
CPAG
CPAG
CPAG
Country t/d Cooler Start-up
Macedonia
Brazil
Algeria
Spain
Italy
Greece
Jordan
Jordan
USA
India
Venezuela
Puerto Rico
India
Italy
India
Bolivia
India
India
South Africa
India
Puerto Rico
Brazil
Romania
Brazil
Brazil
Italy
Spain
Philippines
Greece
Spain
USA
USA
Korea
India
India
Bulgaria
Macedonia
03/02
08/01
04/03
04/02
04/01
06/01
04/03
12/01
09/01
05/01
07/03
06/01
05/01
01/01
01/01
10/01
12/00
04/00
05/00
08/00
05/01
09/00
06/00
05/00
04/00
10/00
04/00
02/00
02/00
12/99
02/00
08/99
03/00
08/00
12/99
04/00
31
References | Clinker Inlet Distribution System (KIDS)
Country t/d Cooler Start-up3800
2400
4000
2800
4000
3000
2086
1300
1100
1980
1825
1225
3100
3380
3600
1250
3500
1350
2000
2000
1000
600
3000
3800
2300
5580
5900
1000
5100
2200
4400
775
2500
1800
2300
520
2550
Polysius
Folax
Folax + CFG
Folax + CFG
Fuller cooler
Fuller
Fuller
CPAG
Fuller
Fuller
Fuller
Fuller
Fuller
CPAG
CPAG
Fuller
Allis Chalmers
Fuller
Wolga
Wolga
Fuller
Recupol
Polysius Jet Ring
Fuller
CPAG
BHK
CFG retrofit
Recupol
BHK
CPAG
Fuller
Fuller
Fuller
CPAG
Polysius
Fuller
Fuller
Venezuela
Brazil
Brazil
Brazil
Romania
India
USA
Turkey
USA
USA
USA
USA
Canada
Greece
Greece
Tunisia
Ecuador
Costa Rica
Bulgaria
Bulgaria
India
Italy
Korea
USA
Poland
Japan
Canada
Portugal
Greece
Italy
P.R.China
Australia
Pakistan
Croatia
India
UK
UK
03/00
02/00
02/00
03/00
12/99
05/00
09/99
05/98
03/99
03/00
02/05
05/99
03/99
06/99
05/99
06/99
07/98
03/99
03/00
10/98
12/98
11/98
05/98
02/98
02/98
05/98
05/98
02/98
02/98
04/98
02/98
03/98
02/98
06/98
11/97
01/98
32
References | Clinker Inlet Distribution System (KIDS)
2520
2240
2240
3900
2500
2000
2200
1400
300
3000
3800
4370
10200
3000
1400
1500
3800
900
3060
2650
2200
1886
3800
4000
4000
1100
966
5500
2200
1950
1100
700
3250
1200
1900
10300
3600
WEDAG
KHD
KHD
Fuller
CPAG
Folax
Recupol
Fuller
Leca
Fuller
Romanian
Babcock Hitachi
CPAG
Fuller
Fuller
Fuller
Kawasaki
Allis Chalmers
Fuller
Folax
Fuller
CPAG
Babcock Hitachi
Kawasaki
Kawasaki
Babcock Hitachi
Fuller
CPAG
Fuller
Fuller
Fuller
Recupol
Folax
CPAG
Fuller
CPAG
CPAG
Country t/d Cooler Start-up
Croatia
India
India
India
Turkey
USA
Spain
Spain
Denmark
Venezuela
Romania
Japan
Thailand
Mexico
Canada
Spain
UAE
Philippines
Mexico
Mexico
Mexico
Mexico
Japan
Algeria
Algeria
Japan
Spain
Thailand
UK
Mexico
Nigeria
Malaysia
India
Poland
USA
Thailand
Algeria
11/97
05/98
05/98
10/97
03/98
03/98
11/97
08/97
12/97
08/97
03/97
06/97
11/97
11/97
03/98
02/97
06/97
06/98
09/97
11/97
02/98
02/97
06/97
06/97
01/97
04/97
03/98
01/97
09/97
05/97
04/97
10/96
06/99
03/98
11/96
06/97
33
References | Clinker Inlet Distribution System (KIDS)
Country t/d Cooler Start-up3200
1300
4000
1850
2300
2700
500
500
700
700
1780
1780
2800
5500
1500
3360
5200
2300
2000
2184
3400
1200
3700
3200
4400
4000
1200
1200
540
2700
1000
4450
4450
4500
4150
2900
3500
CPAG
Folax
CPAG
Polysius
CPAG
Recupol
CPAG
CPAG
Fuller
Fuller
CPAG
CPAG
Fuller, replaced by new cooler
CPAG
CPAG
Babcock Hitachi
CPAG
CPAG, 2 stage
Fuller
Kawasaki
Fuller
Kawasaki
CPAG
Babcock Hitachi
Folax
Romanian
Fuller
Fuller
Folax
KHD
Fuller
Folax
Folax
CPAG
Fuller
Fuller
Fuller
Greece
Brazil
South Africa
Korea
Oman
France
Turkey
Turkey
Turkey
Turkey
Turkey
Turkey
Philippines
Thailand
Germany
Indonesia
USA
UK
Spain
Japan
India
Japan
Turkey
Japan
Thailand
Romania
UK
UK
Spain
KSA
Nigeria
Thailand
Thailand
Thailand
Korea
Korea
India
04/97
11/96
10/96
04/96
08/98
01/97
08/96
08/96
09/97
10/96
06/96
06/96
02/96
09/96
02/96
02/97
02/97
02/96
07/96
04/96
08/96
02/96
04/96
02/96
06/97
05/96
11/95
01/96
02/96
12/95
11/95
02/96
12/95
10/96
07/95
07/95
12/95
34
References | Clinker Inlet Distribution System (KIDS)
4500
1850
3600
5280
1633
1280
2370
829
850
400
2000
2400
1200
1750
3500
670
2500
3300
3400
1960
1660
1660
1200
4200
2724
2640
2075
1800
4000
850
950
3000
2400
2300
4500
1400
1850
Fuller
CPAG
Folax
Fuller
Fuller
Fuller
Folax
Fuller
Fuller
Recupol
Fuller
Fuller
Babcock Hitachi
Babcock Hitachi
Fuller
Recupol
Fuller
Babcock Hitachi
CPAG
Fuller
CPAG
CPAG
CPAG
Kawasaki
Kawasaki
Babcock Hitachi
Fuller
Fuller
CPAG
Fuller
Folax
Fuller
CPAG, shifted into new cooler
CPAG, 2 stage
CPAG
Fuller
Kawasaki
Country t/d Cooler Start-up
Korea
Korea
India
Japan
USA
Canada
USA
USA
Spain
Australia
Italy
Switzerland
Japan
Turkey
Taiwan
Brazil
Greece
Jordan
Czech Republic
Korea
Korea
Korea
Kenya
Indonesia
Japan
Japan
USA
Pakistan
Hong Kong
Colombia
Colombia
India
Turkey
UK
Thailand
UK
Korea
03/95
01/95
08/95
09/95
03/95
05/95
05/95
03/95
02/95
07/97
03/95
04/95
01/95
02/95
02/95
02/95
03/95
07/95
02/95
06/94
09/94
09/94
08/91
01/95
08/94
09/94
03/94
06/99
03/94
01/95
08/95
03/95
07/95
02/94
03/95
03/94
03/94
References | Clinker Inlet Distribution System (KIDS)
Country t/d Cooler Start-up3400
1000
1800
800
4200
2500
3800
1400
2700
2200
500
3000
7200
1500
1200
4000
1600
900
900
2000
1300
1500
1100
2000
2200
1000
2000
1550
1820
1200
3375
5550
4000
3200
2600
1200
2200
Fuller
CPAG
CPAG
Fuller
CPAG, 3 stage
Fuller
Fuller
Folax
CPAG
CPAG
Recupol
Hitachi
Hitachi
Fuller
Fuller
Fuller
Fuller
Hitachi
Hitachi
new Italcementi
CPAG
CPAG
CPAG
CPAG
Fuller
CPAG
Fuller
Hitachi
CPAG
Hitachi
Polysius
Fuller
Folax
Folax
Fuller
Folax
Fuller
KSA
Turkey
Turkey
Turkey
Korea
Canada
Tunisia
USA
Korea
Austria
Germany
Japan
Japan
Italy
Italy
Canada
Portugal
Japan
Japan
USA
Germany
Germany
Germany
Turkey
Turkey
Turkey
New Zealand
Pakistan
Italy
Iran
India
Thailand
Mexico
Iran
Pakistan
France
Italy
04/94
05/94
07/94
04/94
07/94
03/94
02/95
04/93
07/94
02/93
03/93
08/93
07/93
05/93
04/93
04/93
12/92
06/93
06/93
10/93
03/93
04/93
03/94
12/93
01/93
08/92
04/94
09/05
06/05
11/05
35
36
References | Clinker Inlet Distribution System (KIDS)
2200
4200
3460
2000
3200
4400
2300
3200
10000
3000
1300
4000
5500
2200
4500
1800
1100
1500
1000
300
2800
500
2750
1200
1500
1500
1700
1900
2000
900
1300
1200
700
1150
3400
900
1150
Fuller
Polysius
CPAG
CPAG
Folax
Hitachi
CPAG
IKN
CPAG
Hitachi
CPAG
CPAG
Fuller
Fuller
CPAG
CPAG
CPAG
Fuller
Recupol
Recupol
Fuller
Recupol
Fuller
new Italcementi
CPAG
Recupol
Fuller
Fuller
Kawasaki
Fuller
Fuller
Fuller replaced by new cooler
Recupol
Fuller
Fuller
Fuller
Fuller
Country t/d Cooler Start-up
Italy
UK
Thailand
Turkey
India
Egypt
Turkey
Slovakia
Thailand
Iran
Turkey
Malaysia
Malaysia
Senegal
France
Turkey
Turkey
Italy
Germany
Italy
Belgium
Switzerland
Portugal
Italy
Germany
Cyprus
Spain
Italy
Colombia
Italy
Italy
Italy
Italy
Italy
KSA
Italy
Italy
07/92
07/92
02/92
07/91
09/91
03/93
02/91
01/92
04/91
02/91
03/92
07/90
11/90
04/91
04/91
11/89
02/90
02/90
04/94
08/91
02/89
References | Clinker Inlet Distribution System (KIDS)
Country t/d Cooler Start-up1150
850
2000
550
1800
1200
3500
1000
1000
500
1000
1300
CPAG
Recupol
CPAG
CPAG
Rotary
Fuller
CPAG
CPAG
Recupol
CPAG, pulsed
CPAG
CPAG, pulsed
Austria
Germany
Italy
Germany
Germany
Italy
Italy
Germany
Germany
Germany
Germany
Germany
03/89
04/89
12/88
05/85
04/87
12/90
09/86
08/87
05/86
03/84
02/86
02/85
37
IKN GmbH Ingenieurbüro-Kühlerbau-Neustadt
Mittelstrasse 4 - 5
31535 Neustadt, Germany
Tel: +49-5032-895-0
Fax: +49-5032-895-195
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