S TAT I O N A R Y E Q U I P M E N TNatural stone | Sand and Gravel | Recycling

SBM’s history starts with the construction of the firstswing beam mill by Franz Wageneder in 1950. SBMMineral Processing is an international concern withbranches and dealers worldwide. The guiding ethos“No stone unturned” is observed by SBM engineersabsolutely.

The challenges of the market run parallel with the uniquedemands of the customers. SBM can be measured byone yardstick in each and every discipline: it is immate-rial whether we are talking about an individual machine,a re-build, a mobile, partial or complete plant – everyeffort we make has to be measured by the viability of thecommercial solution it offers.

The company’s policy with regards to quality is central.

The clearly defined, unique and high levels of quality, andthe goal of continuous improvement of our engineeringperformance, products and services drive us to higherlevels of achievement in the future under the banner:“Made in Austria”. Our commitment is documented innumerous certificates, including ISO9001:2000.

Put your trust in the engineering and high levels ofquality, “Made in Austria” by SBM Mineral Processing.

Stationary equipment – engineering “Made in Austria”

Stationary equipment – net products with durability

For processes which will last

The SBM business area, stationary equipment, has beendesigning and producing the complete solution in termsof tried and tested, high performance equipment fordecades - equipment intended for the most varied pro-cessing and operating conditions. Futuristic and eco-nomic in concept, these offer a net product chain whichis aimed at sustainability.

The natural stone industry,sand and gravel,construction materials recycling andmany other sectors

have profited from our sustainable solutions.

SBM core competencies in the construction of sta-tionary equipment:

• Comprehensive knowledge of the raw materials• Competence in process technology• Experience in terms of the demands, norms and

standards required of products• Planning and construction• Project Management• Implementation of innovative software• Assembly and commissioning

Decades of experience, numerous references for ourequipment, as well as a multitude of satisfied customers– this all speaks for itself.We know your business and can support you.SBM Mineral Processing is your ideal partner in thedesign of a complete installation.

Pic. 1 Gravel processing

Pic. 2 Melaphyre preparation

Pic. 3 Installation for processing gypsum

Pic. 4 Recycling equipment for asphalt and concrete

Processes for hard stone

Natural stone processing plants serve primarily for theproduction of

• Aggregate materials for concrete and asphalt• Ballast and chippings• Pre-defined grain mixes for road building

When crushing hard stone, the selection of the crushersto be used for the individual crushing steps is decisive forthe productivity of the equipment:

• Jaw crushers• Cone crushers• Horizontal shaft impact crushers (HSI)• Vertical shaft impact crushers (VSI)

Working on the basis of the characteristics of the stone(hardness, resistance, abrasiveness) and on the goals setby the company, our experienced SBM team can offer aninvestment proposal which give the customer data on theamortisation of the equipment as well as any futuredevelopments in the running costs.

Stationary equipment - hard stone

The arrangement of the processing stages/sequence ofprocedures is determined by the processes required:

• Primary-crushing/secondary-crushing/finecrushing

• Cubitizing• Fines extraction• Pre-separating/screening/grading• Temporary storage, depositing, stockpiling• Dosing• Loading

Working in cooperation with you SBM can convert a suit-able processing concept into a viable commercial solu-tion, taking all the local conditions into account.

Pic. 1 Secondary crushing plant for gabbro with cone crushersPlant throughput: 1000t/h

Pic. 3 Primary-crushing plant with jaw crusher in a granite quarry. The secondarycrushing process is effected by a horizontal shaft impacter of the type SMR

Pic. 4 Basalt quarry with mobile primary-crushing plant, throughput500t/h, type remax, 2 mobcon belts 1200 x 38 m, stationary

processing with impact crushers 13/21/3 RHSMK3 and V22 verticalshaft impactor

Under certain local conditions and quarrying characteris-tics mobile primary-crushing within a stationary process-ing plant offers a particularly flexible and commerciallyviable alternative.You can keep pace with the progress in quarrying workusing the tracked mobile primary-crusher or carry outthe primary-crushing on a variety quarry levels. The con-nection to a transfer bunker – either stationary or mov-able by means of a mobile belt conveyor– can be effec-ted by means of mobile mobcon conveyor belts.

Pic. 2 4 Vertical shaft impact crushers with vertical shafts for improvingaggregate shape after cone crushers, material gabbro, throughput 700t/h

The mobcon system

Stationary equipment – limestone

Processes for medium-hard stone

In the processing plants for medium-hard stone with lowquartz content, heavy duty discharge units under thefeed bunker, respectively reciprocating feeders areinstalled.

If stone such as limestone, marl or gypsum shouldcontain high levels of moisture, sticky content andimpurities, special equipment such as apron feeders andwobblers are frequently used in the primary-crushingplants.

The demands made of these crushed products have tocomply with the same strict norms as for hard stone. Ifthere is little consistency in the stone or it is irregular, theselective crushing of the impact crusher improves thepressure and impact resistance of the products pro-duced in the crushing process.

SBM can plan and supply you with equipment with therequired process and material flow technology whichmeets exactly the conditions – sometimes critical - madeby the materials, including those which are often difficultto screen or inclined to stick on. This goes right throughto include the use of trommel washers, log washers andflip-flop screening equipment.

SBM puts great store in the fact that products used intheir plant completely meet all norms. You can assureyourself of a competitive advantage with SBM.

Pic. 4 Limestone-secondary crushing plant with two impact crushers 13/21/4RHSMK5 for 1000 t/h, feeding size up to 300mm and end product 0/20mm

Pic. 2 Pre-crusher for shell limestone with apron feeder PA 14/11and impact crusher 16/19/6-SH

Pic. 3 Limestone processing with jaw crusher and 3 impact crushers,screening equipment with silo storage

Pic. 1 A complete installation with two impact crushers and finalscreening, equipment throughput 500t/h

Processes for sand and gravel preparation

It’s great to have the choice! You can’t choose the rawmaterials you have in your deposits – but you canchoose the equipment with which you can produce highgrade sand and gravel grains from the most difficultsource materials, giving you the highest quality in themost cost effective way.

The lack of deposits which are both easy to quarry andmeet official approval often forces the contractor toextract sand and gravel which contain impurities. Loam,clay, wood or coal require efficient system solutions,depending on the quantities and characteristics involved,so that aggregates can be produced which are unadul-terated when washed and ideal in composition.

SBM will support you in your planning and design stages,and later when it comes to converting these into viabletechnical solutions.

• Pre-separating

• Cleaning

• Refining and Grading

• Washing

• De-watering

• Water circulation

• Crushing

• Grain adjustment

• Screening, classifying

• Depositing

Together with you SBM will provide the most efficientsolutions.

The SBM technical infrastructure, with its scientifictesting methods and extensive database underpinsnumerous projects.The creative ideas of our engineering team can make agood investment out of your gravel pit.

Stationary equipment – sand and gravel

Pic. 3 SBM technologies for a level of quality complying with exiting norms,whether dealing with the simplest or the most difficult source materials

Pic. 2 Gravel preparation with log washers and a vertical shaft impactcrusher for crumbly grain solution, 5 product screens, 7 de-watering

screens and a sand grading tank. Plant throughput 200 t/h

Pic. 1 Gravel plant for 500 t/h extraction and 300t/h product

Pic. 4 Swivel-stockpile for washed sand 0/4

Stationary equipment – recycling applications

From processing to recycling

For SBM recycling means more than the processing ofmineral construction waste such as concrete, asphalt orbrick debris. SBM has commissioned recycling plants forservice worldwide, for the most varied sectors andapplications. In this the company has proved the highestlevel of potential, both in its core competency andflexibility.

From a wide range of examples here are a few of themost important examples:

• Sorting and processing of construction waste• Processing of LD and steel plant slag, reclamation

of iron and non-iron elements• Processing of waste incineration plant slag

The goals set by specific sectors can vary enormously.These range from the production of high-grade con-struction materials through to re-usable raw materials. Itis here that economical with primary raw materials, ener-gy or expensive waste disposal space play such animportant role. In individual cases the commercial andenvironmental considerations for a successful recyclingsystem have to be examined. Even in the initial stages,SBM can help by offering intelligent concepts and solu-tions with these considerations in mind.

From A (asphalt recycling) to Z and back again to A(aggregate production) high performance and commer-cially viable total solutions from SBM document the com-pany’s high levels of competence – and on a globalstage.

If you can’t find reference to your specific area ofactivity amongst these selected examples - just ask us.Profit from engineering quality, “Made in Austria”.

Pic. 2 Asphalt and concrete recycling up to 800 t/h

Pic. 3 Processing waste incineration slag

Pic. 1 LD slag processing with jaw crusher, cone crusher andvertical shaft impact crusher V10

Pic. 4 Reclaiming metals with a non-iron separator

SBM Mineral Processing GmbHArbeiterheimstraße 46A - 4663 Laakirchen

Tel: +43 (7613) 2771-0Fax: +43 (7613) 2771-359

www.sbm-mp.atoffice@sbm-mp.at

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