07 Bag House
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Transcript of 07 Bag House
Bag House
Bag House
Introduction• Location:
Bag house is located outside the converter area where the collected dust is sent by the dust control motors to the bag house
• Function:The bag house sucks all dust from converter with the help of dust collector motors and emits with the help of exit blower. The collected dust will form in bag house in the bags provided and most of the accumulated dust will be emitted by exit blower. Remaining will be emitted by screw conveyor and rotary valve motors and its assemblies where pressurized air is supplied by the bag house solenoids at specified time intervals which is controlled by timer controller circuit.
Bag House Equipment BoundaryComponent FunctionExaust Blower Sucks the accumulated dust with high power vacuum and emits with high power blowing.Case Bearings Rotates the motor assemblies with out any friction.
Screw Conveyor motor assembly Collect and Clean the accumulated dust inside the bag house and escalate the collected dust to upstream processRotary valve fan sprocket and chain drive Drives the rotary valve drum with the help of rotary vave motor and controls the exceeding action of the rotor.
Rotary valve assemblyEmits the dust which is collected by screw conveyor and pressurized air to outside with the help of wiping arms which is connected with the motor assembly.
Solinoid Valves Force the powerful pressure air in to the bag house to fell down the accumulated dust in the bags and its surroundings.
Magnetic door Controls the balanced air pressure inside the bag house and opens when balanced air exceeds.Access doors Opens while balanced air pressure exceeds.Dampers Allows the collected dust while normal running and blocks the dust in case of alarms.FRLS Filtering the dusty air, regulating the collected air and then allows to the process.Foundation Bolts Lock the motor assemblies and the bag house assemblies to the base.
INSPECTION THROUGH CLEANING
Unit Diagram Run/Stop
InspPoint Component
Inspection Standard Method Tool
Action in case of abnormality
Time(min) Freq
R 1 Exhaust Blower No vibration or abnormal noise present
Open and check 1 D
R 2 Baghouse motors Observe that no dirty air passing through exaust blower (at duct opening -outside building)
Open and check 3 D
S 3 Solenoid valves /Diverter valves
Valves operating properly. The air releasing sound is normal,soleniod valves basement mounting is properly, no air leakage
Tighten,cleanup replace
5 M
R 4 Magnetic Door magnetic door at the proper place ,and proper function of magnahelic
Tighten,cleanup replace
5 M
R 5 Flexible joints Inspect flexible joint between rotary,screw conv,enclosureand exaust blower, No air leakage is to be present
Tighten,cleanup replace
5 M
R 6 Screw Conveyor Drum Drum is rotating smoothly, rotation with out any noise
Open and check for friction
3 M
S 7 Access door Door has to be closed Check for high pressure, Close the door
1 M
S 8 Case bearings of Baghouse motors
No vibration or noise to be present, no abnormal temperature
Lubricate case bearings
5 M
S 9 Rotary valve fan sprocket and chain
No loose chain, no vibration or noise to be present, no abnormal temperature
Lubricate rotary fan sprocket and chain
5 M
S 10 Baghouse motors - exhaust blower, screw conveyor, rotary valve
No vibration or noise to be present, Exhaust Blower V Belt should not be loose
Remove the side cover of Exhaust blower ,Rotary and screw conv fans and Inspect the Impeller
12 M
R 11 Foundation bolts of all motors no vibration or noise to be present
Check ,replace 5 T
R 12 Check fire dampers &FRLS No loosen contacts,free open /close movement
Tighten,cleanup replace
5 T
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1011
12
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Issues•Bag chocking •Chain broken•RV jam•Blower belt damage•Bag Brocken•Explosion vent damage•Electric wire loose
Qualification