05.010 - Quality Control - Rev 1

8/18/2019 05.010 - Quality Control - Rev 1

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Master Data – Quality ControlRevised: April 7th 2014 – Rev 1

Scope This guide ill e!plain the Quality Control rules o" #ides R7$ %e ill also loo& at the stepsne'essary to 'reate (uality 'ontrol rules) in'luding so*e spe'ial 'ir'u*stan'es and hoto *anage the loo&up ta+les$

DefnitionA (uality 'ontrol rule is a very i*portant a'tivity +e'ause it,s a tri-di*ensional 'on'eptthat *at'hes the type o" 'ontrol to per"or*) the ite* to 'ontrol) and the phase o" theprodu'tion .o in hi'h it has to +e per"or*ed$

/t is also possi+le to aggregate *ore ite*s that have the sa*e (uality 'ontrol .o) "ore!a*ple dierent ite*s that have the sa*e produ'tion 'y'les$ i&e ite*s) there is thepossi+ility to aggregate *ore or& phases$ #or e!a*ple) to &inds o" 'oating 'an havethe sa*e QC para*eters$ Aggregating the ite*s and phases$

/n order "or (uality 'ontrol to "un'tion) the Quality Control Code CQ3 *ust also +edened on the /te* Master Ta+ 53 and the Quality Control 6p Code Q3 on the %or&sCenters M53 loo&up ta+le on s'reen 5$514122847 9age 1 o" 21

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/" e loo& ahead to the Rule /n"o s'reen e 'an +etter understand ho the rules ill +eapplied$ %hen an ite* ith the (uality 'ontrol o" 0001 goes thru operation 'ode 120)the sele'ted para*eters ill +e *easured using the dened values$

#or every type o" traveler e should have a Quality Control Code$ This Quality ControlCode should +e the Q9 9art u*+er and 'ontain ALL the 6peration Codes "or that part$#or e!a*ple) Q9 9art u*+er 0008 has "our dierent variations) +ut e only need oneQuality Control Code that has all o" the 6peration Codes possi+le$ The %or& Cy'le illdeter*ine hi'h phases) and 6peration Codes the part ill travel through$

Q9 9art; 9art Des'ription /n'o*ing 9art ; 6utgoing 9art ;

0008

Ro 1 01Ro 1 R 0008>

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Manage Quality ControlRuleso to the Production Menu Then go to Quality ControlDou+le Cli'& on Manage

Quality Control rules

#ro* this s'reen it is possi+leto Manage)


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#irst you have to pi'& a Quality Control 'ode using the Search+utton$ These ill +e our Q9u*+ers$ Then you have to pi'& an Op.Code using the Search +utton$e!t) pi'& an e!isting date) orenter a ne start date$Cli'& on Ok to *ove to thene!t se'tion$

Bnter an End date$ /" you ishto *odi"y an e!isting QualityControl > 6p Code 'o*+ination)you *ust rst dene an enddate "or the e!isting 'o*+o)then enter a ne starting date$

Bnter a Description "or thisQuality Control 'ode)re*e*+ering that it 'ould +eused in *ore than one phase inthe or& 'y'le$

o "o'using on the

Compliance se'tion$@ele't the Action to +e donehen a part is deter*ined to+e in 'o*plian'e$ The de"aultvalue used should +e 0!o

action



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@ele't the Alert to +e done hen a part is deter*ined to +e in 'o*plian'e$ The onlyvalue availa+le is 00!one

o *oving over to the !O!compliance se'tion@ele't the Action to +e donehen a part is deter*ined to+e out o" 'o*plian'e$ Thede"ault value used should +e0!o action

@ele't the Alert to +e donehen a part is deter*ined to+e out o" 'o*plian'e$ The onlyvalue availa+le is 00!one

The compliance limit areaallos a per'entage o"para*eters to +e 'o*pliant to*ar& the hole step as'o*pliant$ /" le"t +lan&) all

para*eters *ust +e *et "or the step to +e 'o*pliant$

o that the headerin"or*ation is dened) e illstart assigning para*eters tothis Quality Control > 6p$ CodeCo*+ination

/n the Available parametersse'tion) you ill see all the

availa+le dete'tion rules$@ele't a rule and 'li'& on the"reen Arro# to *ove the ruledon to the Selected parameters se'tion$ Repeatthis "or any other rules thatneed to +e applied$



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/" sele'ting Roughness Che'& or TC Thi'&ness) you ill noti'e a series o" para*etersadded$

Cli'& on Ok hen nished

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o e ill dene *ore in"or*ation a+out the sele'ted para*eters$

6n ta+ . !eneral

@ele't $Postponed detection "or the "nput type.Alays sele't %Single S&! "or the Detection level$ /n order to &eep serial nu*+ertra'ea+ility) this *ust +e sele'ted$ The Se#uence eld 'an +e used to 'hange the order o" the listed para*eters$ The Manage notes #hile detecting and Date and time o' automatic detection should alays +e 'he'&ed$ The Tool eld 'an +e used to list the type o" instru*ent that needs to +e used to per"or*the (uality *easure*ent$/" a prere(uisite step needs to +e 'o*pleted) sele't the type under $anage prere#uisite and then 'hoose the Prere#uisite parameter.

Cli'& on (pdate hen nished *a&ing 'hanges$

/" there is *ore than one para*eter "or this 6p Code) then repeat the a+ove steps$



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Cli'& on ta+ %. &alues

List )ype

/" you 'he'& Proposed value)you *ust enter a value in theeld and this ill +e'o*e thede"ault value hen produ'tiondete'tion is ta&ing pla'e$ Thisshould +e le"t (nchecked ou *ay also enter a Target value$ This should +e le"t(ncheckedEnder the Compliant valuesse'tion enter a list o" ite*sseparated +y a F*G that areavaila+le "or the 'o*pliantsele'tion$Ender the 'O' compliant values se'tion enter a list o" ite*s separated +y a F*G thatare availa+le "or the non-'o*pliant sele'tion$


!umeric )ype

Bnter a $inimum value and$a(imum value. These illdeter*ine i" the *easuredvalue is 'o*plaint or non-'o*plaint

Cli'& on (pdate hen nished*a&ing 'hanges$

/" there is *ore than onepara*eter "or this 6p Code)then repeat the a+ove steps$

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Cli'& on ta+ ). Actions

The de"ault values should +eused) and this ta+ 'an +es&ipped$ The Change result'he'& +o!es should +e 'he'&edso that a te'hni'al leader or(uality *anager 'an 'hangethe 'o*plian'e > non-'o*plian'e o" a serial nu*+er$

The Defect detection modeshould +e Code anddescription

There are 'urrently no alertsdened in the BR9 syste*$

Cli'& on ta+ *. Sampling

@ele't the *ethod "orsa*pling:

!one+ All pie'es illdete'ted

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!umeric 're,uency+ Bnter theinterval +eteen dete'tion$#or e!a*ple) i" you enter 10)then dete'tion ill o''ur "or the1st) 11th) 21st) et'$ serial nu*+erthat is *easured$

ou *ust also pi'& the eadingpara*eter that is used to 'ontrolthe "re(uen'y$ This shouldusually +e a pro'ess per"or*ed$/n the e!a*ple) this is a *anualgrit +last ith a 10J roughness'he'&$ The !umeric 're,uencyould +e + and the Leadingparameter ould +e ++ ,P-OCESS PE-O-$ED

o hen the operator isper"or*ing the *anual grit +lasting the syste* ill pro*pt the operator to per"or* theroughness 'he'& every 10 pie'es$

The results o" the *easured sa*ple ill then .o +a'& to the previous parts that ereper"or*ed$ /" this is the last pie'e to +e *easured) the results ill also .o "orard tothe rest o" the parts that are to +e *easured$




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Cli'& on ta+ /. 'otes

Bnter 'otes to be vie0ed 01iledetecting parameter.

Cli'& on (pdate hen nished*a&ing 'hanges$

To atta'h do'u*ents a+out this(uality 'ontrol step 'li'& on theCapture doc +utton$Currently these les have to +e9D#s$ An e!a*ple ould +eatta'hing a part *ap "orsur"a'e roughness lo'ations$

Repeat these steps "or every para*eter$

%hen nished) 'li'& on Ok

o you ill have to denehi'h users have a''ess toper"or* the (uality dete'tion$

Complete control+ These users 'an *anageall in"or*ation "or the 6pCode$ These should +eAd*inistrators) Te'hni'aleaders and Quality$Only enter+ These users

'an only enter values "orprodu'tion dete'tion$ These should +e the9rodu'tion EsersOnly -ie#+ These users'an only vie values "orprodu'tion dete'tion$

%hen nished assigning users)'li'& on Ok



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Special Circumstances

Most o" the (uality 'ontrol rules ill +e dened using the a+ove steps) +ut there areso*e spe'ial 'ir'u*stan'es that e *ust address so that the (uality 'ontrol rules"un'tion 'orre'tly$

.eight "ain%hen 'reating the steps "or re'ording eight gains e need to add three para*eters toensure that the syste* or&s 'orre'tly$ The three para*eters are:

17 – //T/A %B/=T1H – #/A %B/=T0 – %B/=T A/

//T/A %B/=T This para*eter is treated as a nor*al nu*eri' para*eter and should have a *a!i*u*value "ar +eyond the reasona+le eight o" the part) "or e!a*ple II)III$

#/A %B/=T This para*eter has a type o" 9"or progra*$ This progra* ill'al'ulate the eight gain

auto*ati'ally and re'ord it inthe eight gain para*eter$


Bnter in tur/c,0% in theControl program eld

Cli'& on (pdate to save the'hanges$



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%B/=T A/ This para*eter is treated as anor*al nu*eri' para*eter andshould have the a'tual target)*ini*u* and *a!i*u* valuesdened$ These ill +e used todeter*ine the 'o*plian'e o"the serial nu*+er$


Bnter in the appropriate values

Cli'& on (pdate to save the'hanges$

Roughness )hickness Measurements

%hen you sele't T00 or R00 "or a para*eter) it ill auto*ati'ally *ove don the

individual points that are availa+le "or *easure*ent$ /n this e!a*ple it is 1H points$ /"the part does not have 1H points) highlight the e!tra point and 'li'& on the single uparro to re*ove that point$

6n ta+ K2$


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Managing Lookup )a/les These loo&up ta+les are used in various parts o" the (uality area a+ove$ To get ta+le*anage*ent go to the Production Menu Then go to Quality ControlDou+le Cli'& on Manage

)a/les

Cli'& on Manage ta/les

Then 'li'& on 1dit ta/les



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@ele't or Bnter the Table codethat you ish to edit$Cli'& on Ok

)a/le CQ 2 Quality Control Code This is the loo&up ta+le to the Quality Control eld$Bnter in CQ "or the Table code and 'li'& on Ok @ele't the Quality Control code$Bnter the Quality Control description$ This should +e the na*e o" the or& 'y'le$Cli'& on Ok hen nished$



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)a/le Q3 2 Quality control Operation Codes This ta+le 'ontains the generi' operation 'odes that ill +e used hen 'reating the(uality 'ontrol

Bnter in Q "or the Table code and 'li'& on Ok @ele't the Control Op code Bnter the Description$ This should +e type o" 'ontrol +eing per"or*ed$Bnter the Control Op code groupingBnter % "or the Control fre#uency to apply lot ruleChoose hether or not Control Alerts for non2compliant #uantity 'an +e generated "orthis 6p Code/" another op 'ode needs to +e 'o*pleted +e"ore this one) enter the op 'ode in thePrere#uisite Op code$ Then 'hoose hether the prere(uisite op 'ode needs to have +een 'o*pleted $3 or'o*pliant %3

Choose hether or not this op 'ode is lin&ed to the SiQuality lin3ed module$ Choose % "or a =eat Treat*ent do'u*ent) $ "or an /nspe'tion Do'u*ent) or 0 "or no non-

'o*plian'e do'u*entation during this op 'ode$Cli'& on Ok hen nished$



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)a/le QA 2 Quality control parameters This ta+le 'ontains the a'tual (uality 'ontrol dete'tions that 'an +e assigned to a QualityControl) 6p Code 'o*+ination$

Bnter in QA "or the Table code and 'li'& on Ok

@ele't the Quality Control parameter code Bnter the Description and ield description$ This should +e a +rie" des'ription o" thedete'tion that ill +e per"or*ed$Choose the 4nit of $easure +y 'li'&ing on the Search +utton$ Choose a period 3 "orso*ething that ill +e a es>o type o" 'hoi'e$Bnter in a Data item type$ This denes hat type o" data ill +e 'aptured:

!+ u*eri') used "or eight gains) sur"a'e roughness) et'$1+ Alphanu*eri') used "or te!t ite*s) su'h as 6L and o

/n the Allo0ed values elds) enter the values) one per line that 'an +e sele'ted hen thepart is in 'o*plian'e$ Ba'h value *ust end ith a F*G @e*i-Colon3$

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Cli'& on the Do#n Arro#

/n the 'ot allo0ed values elds) enter the values) one per line that 'an +e sele'ted henthe part is 6T in 'o*plian'e$ Ba'h value *ust end ith a F*G @e*i-Colon3$

Cli'& on the Do#n Arro#Bnter the 5engt1 "or the eld$ This only needs to +e dened "or para*eters ith a unito" *easure$Bnter the 'umber of decimals "or this para*eter

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Cli'& on the Do#n Arro#

Choose i" the para*eter should +e Disabled or "nvisibleBnter in the Start date and the End dateCli'& on Ok hen nished$

)a/le QD 2 Quality De'ects

This ta+le 'ontains the (ualityde"e'ts that 'an +e re'ordedduring produ'tion dete'ting

Bnter in QD "or the Table code and 'li'& on Ok @ele't the Defect code Bnter the Description$ Thisshould +e a +rie" des'ription o"the de"e't$

The Defect family 'an +e le"t+lan&$Cli'& on Ok hen nished$



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REVISION T ABLE Issue Date

Ada* %el'h 4>7>2014

Rev. Sec./Par. Description of change

1 All Epdated "or ne CQ update 4>7>2014

0 All 6riginal /ssue 12>10>12

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05.010 - Quality Control - Rev 1

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Transcript of 05.010 - Quality Control - Rev 1