050-ITP FOR INSTALLATION OF AIR INTAKE FILTER.pdf

Pearl GTL Project

LINDE ENGINEERING

Shell Project No: HP-3000-QAT Contractor Project No: 5887

Project Document Number: T.4.318.623 Project Rev.: O Page 1 of 17

SUPPLIER/VENDOR DOCUMENTATION

Purchase Order Number: 2MH127

Equipment Description: N/A

Vendor/Supplier Name: GAMA QATAR CO. W. L. L. Vendor/Supplier Code:

LOC470

Document Title: INSPECTION TEST PLAN FOR INSTALLATION OF AIR INTAKE FILTER

Vendor/Supplier Doc Number:

GAM-ITP-QAC-GTL-050 Vendor/Supplier Revision: C

Tag/Item Number(s): SEE NEXT PAGE

Unit: SEE NEXT PAGE PCWBS: SEE NEXT PAGE

Vendor/Supplier Prepared By Initials / Signature

Vendor/Supplier Checked By

Initials / Signature

Vendor/Supplier Approved By Initials / Signature Vend/Supp

Revision Date

SK EO AG 22.02.2009

Status of Submission (tick applicable box before submission)

For Review/Info: X Final: Certified: As-Built:

Purchaser signature below does not indicate responsibility or liability for accuracy or completeness of this document, nor does it alter any contractual terms or conditions or relieve the Supplier/Vendor of his contractual obligations.

PURCHASER AREA BELOW

Contractor Contract Number: PI 092 Contractor Name: LINDE

Contractor Doc. No: GAMAC-0100-M-PC 1344 Contractor Rev no: 1.0

Review Code and Status Contractor Initials / Signature

Date signed

Code 1 No Comments. ACCEPTED.

Work May Proceed.

Code 2 Comments As Noted. Incorporate Comments, Revise

and Resubmit. Work May Proceed.

Code 3 REJECTED. Incorporate Comments, Revise and

Resubmit. Work May NOT Proceed.

Code 4 Not Reviewed. Work May Proceed.

Pearl GTL Project

LINDE ENGINEERING

Shell Project No: HP-3000-QAT Contractor Project No: 5887

Project Document Number: T.4.318.623 Project Rev.: O Page 2 of 17

Purchase Order Number:

2DF955, 2DF956, 2DF957, 2DF958, 2DF959, 2DF960, 2DF961, 2DF962

Tag/Item Number(s):

1S-2111, 1S-2211, 1S-2311, 1S-2411 2S-2111, 2S-2211, 2S-2311, 2S-2411 1A-2114, 1A-2214, 1A-2314, 1A-2414 2A-2114, 2A-2214, 2A-2314, 2A-2414

Unit(s): 1-2100, 1-2200, 1-2300,1-2400, 2-2100, 2-2200, 2-2300, 2-2400

PCWBS: FA03, FB03, FC03, FD03, GA03, GB03, GC03, GD03

QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

C O 22.02.09 Issued for Company Comments SK EO AG ICC

B 19.02.09 Issued for Review SK EO AG IFR

A 15.01.09 Issued for Internal Review SK EO AG IIR

GAMA Rev.

Project Rev

Date Description Prepared

By Checked

By

Approved By

Status

No. No. ORIGINATOR

LINDEGINEERING AG

Document Title:

INSPECTION TEST PLAN FOR INSTALLATION OF AIR INTAKE FILTER

Contractor

Gama Qatar Co. W. L. L.

Document No. LOC470

GAM ITP QAC GTL 050 C

Org.

Code

Doc.

Type

Disc. Code

Geogr. Area

Seq.

No

Rev. No

Vendor Code

Project Document Number: T.4.318.623

Rev No: O

QSGTL PEARL PROJECT C2 ASU Construction Works

ITP NO: GAM-ITP-QAC-GTL-050

ITP FOR INSTALLATION OF AIR INTAKE FILTER

DATE: 22.02.09-REV.C

S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI) / VENDOR

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)

Item Activity Test

Frequency Reference Document Acceptance Criteria

Responsible Party

Verifying Documents S X C A

T-4.318.623 REV-O Page 4

1.0 DOCUMENTATION

1.1 Contractor drawings, project specifications, manuals, codes

100% - - TECHINICAL

OFFICE - H R R

1.2 Lifting studies (For Heavy Equipments)

100%

T.4.234.084 - HSSE - H R R

2.0 EQUIPMENT

2.1 Equipment identification and name plate verification-Receiving Inspection

100% T-4.250.945

Approved drawing,

DEP 31.10.03.10; DEP 31.29.00.10

STORE

INCHARGE GAM-QCR-QAC-GTL-080 I S S S

2.2 Storage, preservation and documentation (FSI)

100% T.13.377.360E;T.4.250.932

Approved drawing,

DEP 31.29.00.10;DEP 70.10.70.11 T.13.377.454E;

Vendor instruction,

FSI GAM-QCR-QAC-GTL-069 I S S S

2.3

Inspection measuring and test

equipment calibration

100% T.4.250.915 - QCI Calibration certificate H R R

3.0 FOUNDATION

3.1

Foundation complete and

Accepted (including chipping, pocket cleaning etc.)

100% T-4.250.945

Approved drawing,

DEP 34.19.20.31; T.13.376.358 DEP

31.29.00.10

QCI MC Check Record H S S S







Item Activity Test


Responsible Party


T-4.318.623 REV-O Page 5

3.2 Shims installation 100% T-4.250.945 Approved drawing,

T.13.376.358

DEP 31.29.00.10

QCI

GAM-QCR-QAC-GTL-183 I I S I

4.0 STRUCTURAL STEEL INSTALLATION UNDER THE STRUCTURE

4.1

Foundation acceptance

a) Check elevation of foundation

b) Location of anchor bolts (if applicable)

c) Embedded plates installation (if applicable)

100% RFC Drawings RFC Drawings QC

Inspector

GAM-QCR-QAC-GTL-037

H

I

R

S

4.2

Verification of lifting points & support points(During transportation, Before& after lifting the structure)

100% T.4.250.897 34.28.00-31;

T.13.376.359E Site

Engineer ----------- I S S I

4.3

Verify a) alignment b) verticality (Before bolt tightening and or welding)

100% T.4.250.907

Approved drawings

34.28.00-31; T.13.376.359E

Site Engineer

GAM-QCR-QAC-GTL-

038, 039

H

I

S

I







Item Activity Test


Responsible Party


T-4.318.623 REV-O Page 6

4.4

Check bolt tightening

a) Verification of torque

b) Check anchor bolt tightening (if applicable)

100% T.4.250.907

Approved drawings

34.28.00-31; T.13.376.359E

Site Engineer

GAM-QCR-QAC-GTL-041 & Red Indication Mark over bolt head

H

I

S

I

4.5

Painting / Coating Repair works ( if applicable)

Refer To Painting ITP I

W

S

I

4.6

Grouting Verification of surface preparation

Refer To Grouting ITP (For structure only) I

W

S

I

4.7

Final Inspection of accessories

Ladders, stairs treads, safety cages, Gratings, Toe plates

100% T.4.250.907

Approved drawings

T-13.376.377; 34.28.00-31;

T.13.376.359E

Site Engineer

GAM-QCR-QAC-GTL-040

GAM-QCR-QAC-GTL-183

I

I

S

I

5.0 FILTER HOUSE







Item Activity Test


Responsible Party


T-4.318.623 REV-O Page 7

5.1

Installation of weather hoods to walkway section

a) Visual Damages (Gasket D- fog etc)

b) Bolt tightening

100% T-4.157.374

T-4.250.947

Approved drawings

DEP 31.29.40.10;

DEP 31.29.40.31

QCI

GAM-QCR-QAC-GTL- 041 GAM-QCR-QAC-GTL-183

H I S I

5.2

Installation of walkway & Filter house

100% T-4.157.374

T-4.250.947

Approved drawings

DEP 31.29.40.10;

DEP 31.29.40.31

QCI GAM-QCR-QAC-GTL-041 GAM-QCR-QAC-GTL-183

I S S I

5.3

Installation of maintenance door, C.A.S access hatch installation, hopper assembly

100% T-4.157.374

T-4.250.947

Approved drawings

DEP 31.29.40.10;

DEP 31.29.40.31


I I S I

5.4 Air tightening 100% T-4.157.374

T-4.250.947

Approved drawings

DEP 31.29.40.10;

DEP 31.29.40.31

QCI GAM-QCR-QAC-GTL-183 I I S I

5.5 Louver Section

a)Mechanical Check-Visual 100%

T-4.157.374

T-4.250.947

Approved drawings

T-13.376.359 E; DEP 34.28.00.31

Site

Engineer GAM-QCR-QAC-GTL-041 & GAM-QCR-QAC-GTL-183

H I S I

5.6

Transition Duct

a) Visual Inspection (Gasket, cleaning etc.)

100% T-4.157.374

T-4.250.947

Approved drawings

DEP 31.29.40.10;

T-13.377.453E

Site

Engineer GAM-QCR-QAC-GTL-041 & GAM-QCR-QAC-GTL-183

H I S I







Item Activity Test


Responsible Party


T-4.318.623 REV-O Page 8

5.7 Silencer Duct

a) TACK welding -visual 100%

T-4.157.374

T-4.250.947

Approved drawings

DEP 31.29.40.10;

T-13.377.453E

QCI

GAM-QCR-QAC-GTL-041 GAM-QCR-QAC-GTL-161 GAM-QCR-QAC-GTL-183

I I S I

5.8 Round to square Duct

a)Visual Inspection 100%

T-4.157.374

T-4.250.947

Approved drawings

DEP 31.29.40.10;

T-13.377.453E


I S S I

5.9 Hooper Fan

100%

T-4.157.374

T-4.250.947

T-13.376.359 E; DEP 34.28.00.31

Site

Engineer GAM-QCR-QAC-GTL-041

GAM-QCR-QAC-GTL-183 I I S I

5.10 Filter Element Installation 100% T-4.157.374

T-4.250.947

T-13.376.359 E; DEP 34.28.00.31

Site

Engineer GAM-QCR-QAC-GTL-183 I I S I

5.11 Piping connection-PULS system

Ref. Piping ITP

6 FINAL INSPECTION

6.1 Air tightness, Cleanliness, visual inspection

100% T-4.157.374

T-4.250.947

T-13.376.359 E; DEP 34.28.00.31

Site

Engineer GAM-QCR-QAC-GTL-183 I I S I

6.2 Final Linde MC inspections and documentation

100% T-4.157.374

T-4.250.947

Approved drawings

DEP 31.29.40.10;

T-13.377.453E

QCI Linde MC Check records H H S H

GAM-QCR-QAC-GTL-037 Rev. O

C2 ASU PEARL GTL PROJECT

RAS LAFFAN INDUSTRIAL CITY

STRUCTURAL STEEL PRE ERECTION & INSTALLATION

PROCESS SHEET

Subcontract Ref.: Report No.:

Item Description: Date:

Item Location/ Area: ITP No.: GAM-ITP-QAC-GTL-

Subsystem: Test Code No.:

Ref. DWG / Docs:

Used Measuring and test equipment ref. (if applicable):

Check the following:

Item

No.

Description QC Inspector

Initial Date

Pre Erection :

1. Foundation Handing over (Civil to Mechanical).

2. Preparation of grouting (Chipping & Cleaning).

3. Checking for anchor bolt.

4. Shim plate fixed as per RFC drawing & work instructions.

Installation Process :

1. Foundation Complete & inspected.

2. All Structural members correctly installed.

3. Base supports are set at correct elevation.

4. Structures Plump & alignment in all directions.

5. Length of bolts is correct.

6. All washers are correctly mounted.

7. Correct tightening for all bolts.

8. All temporary construction materials are removed.

9. Welding acceptable.

The Installation of the above Steel has been Satisfactorily completed in accordance with the Drawings& Specifications. Note: This QCR form revised on 23.11.2008 as per the site requirement and QCR form # 125 shall not been used further as per (PMC commends) Transmittal # PI-092-LIN-PMC-TX-21510.

ORGANIZATIONS NAME SIGNATURE DATE

Accepte

d B

y

THIRD PARTY REP.

GAMA REP.

LINDE REP.

QSGTL OR its PMC REP.



RASLAFFAN INDUSTRIAL CITY

STEEL STRUCTURES ELEVATION REPORT

( BASED ON SURVEY REPORT)


Item Description: Inspection Date:

Item Location / Area: Test Code No.:

Subsystem: ITP No.:

Ref. DWG / Documents:


INSPECTIONS

Column No Planned Level Actual Level Level/Difference Plumb

0 Degree 90 Degree

ORGANIZATIONS DATE NAME SIGNATURE

Accepte

d B

y THIRD PARTY REP.

GAMA REP.

LINDE REP.





ALIGNMENT REPORT FOR STEEL STRUCTURE




Subsystem: ITP No.:

Ref. DWG / Docs:


Unit No.:

OUT OF PLUMBNESS


Accepte

d B

y THIRD PARTY REP.

GAMA REP.

LINDE REP.


GAM-QCR-QAC-GTL-040 Rev. A

C2 ASU PEARL GTL PROJECT-RAS LAFFAN

INDUSTRIAL CITY

CHECK LIST OF LADDER, HANDRAIL, STAIRCASE & GRATING




Subsystem: ITP No.:

Ref. DWG / Documents:


INSPECTIONS

No.

Ladders Handrail Staircases Check of Grating

Mark No Ok/Not Ok

Mark No Ok/Not Ok

Mark No Ok/Not Ok

Mark No Ok/Not Ok


Accepte

d B

y THIRD PARTY REP.

GAMA REP.

LINDE REP.




RASLAFFAN INDUSTRIAL CITY

BOLT TIGHTENING INSPECTION REPORT



Item Location / Area:

Test Code No.:

Subsystem: ITP No.:

Ref. DWG / Docs:


INSPECTIONS

Item No/Spool No

Mark No./Joint No Bolting Bolt Tightening (Torque Value)

Inspectors Signature Grade Size


Accepte

d B

y THIRD PARTY REP.

GAMA REP.

LINDE REP.


PROJECT: C2 ASU PEARL GTL PROJECT, RAS LAFFAN INDUSTRIAL CITY

EQUIP. TAG.NO.: DESCRIPTION: LOCATION:

MANUFACTURER: DRG.NO.: RFI NO:

MONTH

1 2

3 4 5 6

7

8

9

10

11

12

ACTIVITY Month

Date Checked

Check all internal and accessories storage is acceptable

Visual Check : Is there any damage

Check for protective covers on all the openings

Check all warning labels,like N2 warning plate are existent

Actual Pressure level

Required Pressure Level

GAMA SIGN WITH DATE

LINDE SIGN WITH DATE

QSGTL or its PMC

NOTE:


STORAGE, PRESERVATION AND NITROGEN PURGING REPORT

FORM NO:

SHT:




EQUIPMENT RECEIPT CHECK SHEET

ITEM No: PO No: REQ No:

UNIT No: MANUFACTURER :

ITEMS TO BE CHECKED INSPECTOR

INITIAL REMARKS

1 Name Plate

2 Preparation and painting

3 Desiccant installed

4 Moisture present

5 Nozzle flange faces acceptable

6 Temporary nozzle protection acceptable

7 Internals and accessories complete and storage acceptable

8 Purge - pressure:

Purge monitoring date: Pressure

Date of initial inspection:

Name and signature of Inspector:

Welder

ID

1

Visual

InspectionLocation RemarksWPS No

VISUAL INSPECTION REPORT FOR EQUIPMENT/STRUCTURAL STEEL

Date of

Acceptance Visual

Inspection

Name :

Project Name : ASU C2 PEARL GTL PROJECT Date :

Report No :

SL

No

GAM-QCR-QAC-GTL-161 REV. O

ProcessEquipment TypeName of Welder

Company / PMC QCLINDE QC

Date :

Note: Acceptence Criteria-

Prepared By Checked By: GAMA QATAR QC

Signature :

C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

AIR INTAKE FILTER INSTALLATION PROCESS SHEET

Tag No: Report No:

Item Description: Date:

Drawing No: Area:

System No: Sub-System No:

Item No

Description

Signature & Date

Gama Linde QSGTL

1. Foundation complete, Level & Accepted.

2. Shim plates as per drawings

3. Installation of Staircase, ladder, gratings, toe plates etc.

3.1 Installation of Weather hood

4 Installation of 1st , walkway and second cabins

5 Installation of accessories (doors, CAS access hatch etc)

5.1 Air tightening Inspection

5.2 Louver section installation

5.3 Transition duct installation

6 Silencer duct installation

6.1 Round to square duct installation

7 Hooper fan installation

8 Filter element installation

9 Final Inspection (Cleanliness, air tightness, visual checks etc.)

Remarks:

The Installation of the above Air Intake Filter has been satisfactorily completed in accordance with the Drawings & Specifications

ORGANIZATIONS DATE NAME SIGNATURE GAMA QATAR REP

LINDE REP

QSGTL REP


QQQ AAA TTT AAA RRR

050-ITP FOR INSTALLATION OF AIR INTAKE FILTER.pdf

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