~~~~~~~;Aconccnrration-UUUUUUULJ I Crankcase breather - Clean 101 II II x II II II II I

(_ I Engine- Clean 101 II II x II II II II I Engineoilandfiher- DDDDDDDD Replace IJ

l!=l E~xha=ust=pip=ing=-C=he=ck ===liCJI II II x II II II II I g~:~;essureregulnror- DDDDDDDD Hosesandclan1ps- DDDDDDDD I!===Checki~Replacc======l x lgnitiontiming- DDDDDDDD Check/Adjust

li=llnl=et=air,;,sys=ten=, C=he=ck~ICJI x II II II II I l!=l Ra=dia=tor= Cl=ean=~ICJI x II II II II I I Vibration damper Check ICJI x II II II II I

~~~~~cprotcctivcdevices - DDDDDDDD Sparkplugs- oooo~ooo Check/Adjust/Replace ~ Airstaning_motorlubricator DDDDD~DD Clean/AdJUSt ~

I Alternator Check 101 II II II II x II II I g~~~:~~tanalysis(LevelfD-DDDDDDDD Drivencquipmcmalignment oggogggo Jnspect

I Engine mounts Check JO I I x I I ~~~:~transformers - DDDDDDDD

I Starting motor Check I Water pump:; Check

101 II II II II X II II I 101 II II II II X II II I

Watcr/SCA type coolant- DDDDDD~D Replace Ill ~ ! r II ll II II

Water temperature regulators uu uuuuuu -Replace Glycol/SCA type coolant - DDDDDDDD Replace ed ou tltt clutch's instruction plate. < 2 l Check the levels of tltese flu.ids and add fluid, if necessary: engine oil, engine coolant and air starting motor lubricator oil. I J I Check the d1fferentia I pressures and! or the service indicators of these filters and replace iJJe filter elemems. if nocossary: engine oil

filter. fuel filter and in.let air clemter. If the air cleaner has a dust collector, check tltc dust collector daily and clean the dus t collector, if necessary. A1r cleaner elemems must be replaced every year.

I J The interval for replacement of the engine oil can be adjusted according to dte restuts of the oil analysis. t; l The maximum interval for replacement of the water/SCA type of coolanr is one year. ( I 'The maximum interval for replacement of the glycoVSCA rype of coolant is three years.

Table 16

G3306 Engine Maintenance In terval Schedule Turbocharged

Dry N a t11nl Gas Wellhead Gas

Prop ane

Maintenance Intervals and Service Hours Maintenance Procedure B~ Initial Every Every ~~ 250 750 750 1500 8000 I Clutch- Lubricate Ill IG:JI II II II II II

Every 24,000

I Fluid levels - Check PI II I IG:JI II II II II II II I Filter differential pressures - EJDDD DDDD Check Ol I Operation trends - Record IG:JI II II II II II II I I Walk-around inspection IG:JI II II II II II II I I Engine oil sample - Obtain IDI X II II II II II II I

Battery electrolyte level - DDDDDD D D Check Crankcase blowby - Record DDDDDDDD I Cylinder pressure- Record ID I II X II X II II II I I Speed sensor - Check ID I II X II X II II II I I Valve recession- Record IDI II X II X II II II I

Acruatorlinkage-Lubricme DDDDDDDD - 11 Air/Fu~cl Rauo=-====!DDD~DDDD 1~Adjust L..:._J 1 L_________Air-to-=airaftcrc=ooler-=====lDDD~DDDD 1~Ciean L..:._J Alternator and fan belts - ooo~oooo Check/Adjust L..:._J

g~~~~~~~Aconcentration -DDDDDDDD I Engine-Clean 11= 11 II II x II II II II I Engineoilandfiltcr- DDD~DDDD Replace ''1 L..:._J

l!=l E:~xha=ust=pip=ing=-C=hc=ck =====liC II II II x II II II II I g~::;essureregulator- D DDDDDDD 11 Hoses~andclan=1ps- ======l!~DDD~DDDD ,~Replace L..:._J

DDDDDDD ~ Ignition liming-Check/Adjust I Lnlet air system -Check ICII II II x IJ II II II I '!=I Ra=dia=tor=-Cl=can= ======!IDI II II x II II II II I

Sparkplugs- ooo~oooo Check/Adjust/Replace L__j ~~~ve~~ash,valverotators- D DDD D DDD I Vibration drunpcr-Check ID I IJ II x II II II II I I Crankcase breather - Clean IDI II II II x II II II I

~~~cprotcctivede\ices - DDDDDDDD

Airslartin~molorlubricator DDDDD~DD _ -Clean!AdJUSI L_j I Alternator- Check IDI II II II II x II II I

g~~!~~tanalysis(Level fD - DDDDDDDD

?(~~~~~quipmentatignmcnl UUUUl ~ x lUU ll=l En====gin=e m=oun=ts -=Ch=eck=====liDI II II II II x II II I

~~~~~~ transfonners- DD D D DDDD ll=l St='=artil=1g n=1oto=r -=Che=ck ===91CII II II II II x II ICJ

l Water pumps- Check ICII II II II II x II ICJ Ill= Tu=rbo=chn==rger=- Ins====p=ect ===iiDI II II II II II x II I ''--Wateri=SCA typ=ecoolan=lt- DDDDDD~D ,~ctsl ~

DDDDDDDD Water temperature regulators -Replace GlycoiiSCA type coolant-Replace 61 DDDDDD D D

1 I I Perfonn the mainrenance lha1 IS d~scribed on the clutch's insLntCiion plale. I 21 Check the levels of these Ouids and add nuid, if necessary: engine oil, engine coolant and.,. ~urting motor lubricator oil. Ill Check the differential pressures nndlor the service indicators oflhese fil ters and replace the tihcr elements, tfn~ccssary: cngme oil

filter, fuel filter and inlet air cleaner. If the air cleaner bas a dust collee1or, check the dust collec1or daily and clean the dust collec1or, If nectssary. Ali cleaner elementS must be replaced every year.

t l The interval for replaccmcn1 of lht engine oil can be adJU>ttd according to the results of the oil analysis. ( s l The maximum inteC\'111 for replacement of the water SCA type of coolant is one y

Hoses and clamps- Replace X II X I Ignition Transformers- Inspect X II I

- Magnero - Rebuild X II X I ....

II I Oil cooler core - Clean!lnspect X X Spark plugs- Replace X II X I Spark plug wi res- Replace II X II X Starting motor- Rebuild II X II X Turbocharger - Rebui ld II X II X Water pumps- Rebuild II X II X Water temperature regulators - Replace II X II X

I Alternator - Inspect II X I CamshaJl - Inspect II X I Camshaft bearings - Replace II X I Connecting rods - Inspect II X Connecting rod bearings - Replace X

-

Crankshaft - lnspect X

Crankshaft seals - Replace II X Cylinder liners -Replace II X Cylinder packs - Rebuild II X Exhaust manifold - Replace II X Gaskets and seals- Replace X

Gear train - Inspect X

Gear train bearings- Replace I X Governor and acmmor - Replace II X Ignition transformers - Replace II X Inlet air piping - Inspect II X Main bearings - Replace II X

-

Oil pump - Rebuild II X Pistons- Inspect II II X I Piston rings - Replace II II X

-II II

I Valve lifters- Inspect II X I Vibration damper -Replace II X I Wiring harnesses -Replace II X G300 Engines

Table 18

G342, G379, G398, and G399 Engine Maintenance Interval Schedule Dry 1\atural Gas

Wellhead Gas Propane

Maintenance lnlcrvals and

Maintenance Procedure Service Hours 81 1~ i loltil l Ewry wry Eory I '""Y I '"'" Every 250 750 750 1000 1500 4000 8000 24,000 Clutch- DD DDDDDDD Lubricate/Adjust 111 Fluid levels- Check

Crankcase blowby - UUUUULJUUU Record Cylinder pressure - DD DDDDDDD Record Valve lash, \'a lvc rotators DDDDDDDDD -Inspect Valve recession- Record DDDDDDDDD Carburetor linkage - DDDDDDDDD Lubricate Crankcase breather- DDDDDDDDD Clean Engine oil and lilter - DD DDDDDDD Replace 151 AJr/fucl ratio - DDDDDDDDD Check/Adjust Governor actuator (air) DDDDDDDDD shaft's seal- Lubricate Crankshaft coupling - DDDDDDDDD Lubricate inc - Clean 101 II 101 X IDDDI I Engine protective devices DDDDDDDDD -Check Exhaust piping - Check DD DDDDDDD I Governor oil- Replace 101 ICJD( x II II II II I Govemorss~nchroninng DDDDDDDDD motor- Lubncate

Hosesaodclamps- DDDDDDDDD Check/Replace ~dSpress~reregulator- DDDDDDDDD Check/ AdJUSt

lgnirionti~ng- DDDDDDDDD Check/AdJUSt ~ctnirsysrcm-Chcck DDDDDDDDD Prelubepump'soil- nnnnNnnnn

I Replace O> ILJI ILJLJLJLJLJLJI I !Radiator-Clean 10 1 II ICJI X ICJI ICJI I Sparkplugs - oooor-=~oooo ChccldAdjust/Replace LJ Tacho~neterdrivebearing DDDD~DDDD - Lubncate L...::__J

~~~~~tiondamper - D D DDDDDDD Airstartingmotor DDDDDDDDD lubricator- Clean/ Adjust x

~~:Jstbypassbreather -DDD DDDD DD Prelubepump'srear DDDDD~DDD bearing - Lubricate tll LJ

j Altemator - Check 101 II=:JDCJCJDCJI I ~~~~~~=lysis(Levcl DDDD DDDDD

o~ivenequipment DDDDDD~DD ah~,>ument -Inspect L...::__j Enginemonnts - Check DDDDDDDDD ~~!~~~transformers - DDDDDDDDD I Starting motor- Check 101 II=:JCJCJI II x II II I lturbocharger - lnspecl 101 ICJCJCJI II x ICJI I I Water pumps- Check 101 II ICJCJI II " II II I

Warer/SCAtypecoolant DDDDDDD~D - Replace 17l L...::__j Watertempcrature DDDDDDD~D regulators - Replace L...::__j

Glycoi/SCAtypccoolant DDDDDDDD~ - Replace 181 ~

I I l Perform the mainicnancc that is desc-ribed on the clutch's insti\lctioo plate.

"'-''

I~ I Chock the levels of tbc>C nu ids and add nuid. if necessary: engine oil, engine coolan~ governor oll, air staring motor lubricator otl nnd pre lube pump.

tl l Some eodi

Camshaft - Inspect

Camshaft bearings - Replace

Connecting rods - Inspect

Connecting rod bearings - Replace

Crankshaft - Inspect

Crankshaft seals - Replace

I Cylinder liners - Replace Cylinder packs - Rebuild

Exhaust manifold- Replace

Gaskets und seals - Replace

Gear train - Inspect

Gear train bearings - Replace

Governor and actuator -Replace

Ignition transformers- Replace

Inlet air piping- Inspect

M1tin bearings -Replace

Oil pump - Rebuild

Pistons - Inspect

Piston rings- Replace

Valve I i ficrs - Inspect

Vibmtion damper - Replace

Wiring harnesses- Replace

Copyright 1993 2006 ca:erplllarlnc. Todos IO$ dcrhos reser,a