03 KARMA ROTARY ACTUATOR brochure 15-9-2018 ROTARY... · 2019-11-25 · 9 Seals NBR rubber O-rings...
8
AUTOMATION KARMA AUTOMATION INDUSTRIES ROTARY ACTUATOR Contact Us: +91 9325 653 913 +91 9112 468 769 [email protected] [email protected]
Transcript of 03 KARMA ROTARY ACTUATOR brochure 15-9-2018 ROTARY... · 2019-11-25 · 9 Seals NBR rubber O-rings...
AUTOMATION
KARMA AUTOMATIONINDUSTRIES
ROTARY ACTUATOR
Contact Us: +91 9325 653 913
+91 9112 468 769
DESIGN - Dual rack and pinion design with extra wide base manufactured in full compliance with the latest requirement of
ISO 5211 with provision for mounting with flameproof & Weatherproof Solenoid Valves, Limit Switches & Accessories
comply to NAMUR mounting VDI/VDE 3845
ROTARY ACTUATOR
1
AUTOMATION
KARMA AUTOMATIONINDUSTRIES
8
14 6 7 2
3
510
9FEATURES
Extruded Aluminium Alloy body is hard anodized to
protect the internal and external components against
corrosion, Special Honed Internal Surface reduces the
friction on moving pistons and extends the life cycle of the
actuators alternative coatings are available such as
ENP (Electroless Nickle Plating), Fiber Powder Coated,
PFA, ECTFE for more aggressive environments.
2 End Caps
Diecasted aluminum end caps are primarily alodine
Chromatized coated which provides longer life cycles
against corrosion and reduces wearing resistance.
Secondary standard coating is powder polyester
coating and also ENP PFA, ECTFE etc coatings are offered
alternatively for agressive environments.
3 Pistons
Diecasted aluminum twin rack pistons are equipped
with slide guides and seals in high engineered plastic.
Alodine Chromatized coated pistons ensure longer life
cycles against corrosion and wearing resistance, Pistons that
are identical on both sides allow reverse rotation simply by
inverting the pistons.
4 Travel Adjustment
Bi-directional external travel stop adjustment bolts can
adjust the position +- 50 between 850 to 950 at both
opening and closing directions for accurate valve
assignment. 0-900 full scale limit position adjustment can
also be offered optionally,
5 Pinion (Drive Shaft)
Anti Blow Out proof alloy steel pinion is electroless nickel
plated in order to reduce the friction provide maximum
wear resistance and protection against corrosion under
severe conditions as it fully conforms to the latest standards of
ISO 521 I I , DIN3ES37,NAMUR. Double square, parapet or diagonal
square or key way type shaft can be
1 Actuator Bodysupplied in accordance with customer demands.
6 Preloaded Springs
Modular Pre Loaded Spring Cartridge design in high
grade coated steel springs provide great safety
and corrosiAon resistance in fail safe and emergency shut
down operations. Also these springs can be
used for both high & Low Temperature applications.
7 Position Indicator
All actuators are equipped with regular position
indicator showing the current state of the
actuators and valves. Top of actuators has a
NAMUR slot to engage with all popular sensors and
positioners.
8 Bearings
Low friction Bearing & guides provide high life cycle
to ensure trouble free operations and stability during
operation of aerators.
9 Seals
NBR rubber O-rings provide trouble free operation at
standard temperature ranges between -20 OC,to +80 QC
temperature ranges. For high and low temperature
applications Viton (-20 OC - + I 50 OC) and Silicone
(-50 OC - + 1% OC) seals are available optionally
10 Fasteners
Stainless steel fasteners for long life
corrosion resistant application.
Contact Us: +91 9325 653 913
+91 9112 468 769
ACTUATOR SELECTION
Actuator Model 175
Safety Factor
Ball Valve Torque
Rotation Angle 90 00 0
Torque
Ib* in
592
370
Actuator Model FRS 200 with 8 Spriings
0 0 Rotation Angle 90 0
Ball Valve Torque
Safety Factor
Torque
Ib* in
384
240
Air Pressure TorqueSpring Resetting
Torque
Spring Components
SpringQuantity
Spring InstallationMode
5
6
7
8
9
10
11
12
SpringQuantity
Spring InstallationMode
Actuator Data
Note : For Actuator spring return weight please multiply number of spring selected fromtable with single spring weight and odd double acting actuator weight
Double - Acting Actuators Torque Output
Actuator
Size
Air Supply Pressure (Bar)
055
065
075
085
100
115
125
150
175
200
250
2.5
12
20
31
45
69
114
149
257
385
584
3
14
24
37
53
83
137
179
310
463
703
3.5
17
28
44
62
97
161
208
362
536
821
4
19
32
49
72
110
184
238
415
613
940
4.2
12
34
51
75
116
193
250
436
645
940
4.5
22
36
55
81
124
205
268
467
691
1059
5
25
41
62
90
139
229
299
515
769
1177
5.5
27
45
68
98
153
252
229
567
847
1296
6
30
49
74
107
167
275
359
620
925
1415
7
35
57
87
126
195
322
420
725
1081
1653
8
40
65
99
144
221
369
481
830
1237
1890
UNDER DEVELOPMEENT
2
AUTOMATION
KARMA AUTOMATIONINDUSTRIES
055
065
075
085
100
115
125
150
175
200
250
55
65
75
85
100
115
125
150
175
200
145
260
360
535
840
1350
1700
2900
4350
6900
145
320
560
840
1220
1955
2700
4465
6800
11000
0.017
0.031
0.049
0.075
0.107
0.154
0.233
0.374
0.559
1.008
1.55
2.3
2.9
4.2
5.6
9.2
11.5
22.0
29.0
48.0
Cylinder Volumes(Cm3) Weight (Kg)
ModelMin / MaxAir SupplyPressure
RotationAngle
OperatingTemp.
CylinderDiameter
Opening ClosingDoubleActing
SingleSpring
Dry orlubricant
cleancompressed
Air2.5 to 8 Bar
NBR
Viton
&Silicone
+20 C to+ 80 C 0 0
-20 C to+ 150 C0 0
-35 C to+80 C0 0
UNDER DEVELOPMEENT
90+ - 5
0 to 90
or thewhole
trip
While selecting Actuator add adequate safe value to the definedValve torque, for example Lubricants (OiI, Greese ETC) 20%, ClearLiquid, Dry Gas & Wet Gas 40% Soft Slurry & Dry Steam 60 %,Abrasive Slurry 100%, (The above are approx safe recommended values)
Selection of Single Acting actuator When controlling a Butterfly Valve with Torque of 240 Nm, Airsupply pressure of 4 Bar; process media non lubricating dry steam,considering safety factor 60% value i.e ValveTorque shall beconsidered as 384 Nm, Select Torque Value in a Single ActingTorque output table for the nearest Spring Torque of 384 Nm. i.e.514 Nm for start Torque and 35I Nm for end torque and thenselect the Air output torque, nearest to 384Nm for Air supply of 4Ban which is 550 Nm for Start & 374 Nm for End. From the outputTable the corresponding Actuator Size is 200 wkh 8 Nos. of Springs.
Selection of Double Acting Actuator When controlling a Ball Valve with Torque requirement of 370Nm,Air supply pressure of 4 Bar process media of Non Lubricating drysteam considering safety Factor of 60% i.e. Valve Torque shall beconsidered as 592Nm, select air supply pressure of 4 Bar in theDouble acting output torque table, and then search for equal orapproximate Torque data in vertical line and select 6 I 3Nm bandthen search leftward in the line and Model DA I 75 .
Contact Us: +91 9325 653 913
+91 9112 468 769
AUTOMATION
KARMA AUTOMATIONINDUSTRIES
OUTPUT TORQUES - of Single Acting Actuator in Nm
04
05
06
07
08
09
10
11
12
9
8
7
7
5
4
SA-055
11
10
10
9
9
8
6
5
13
12
11
10
10
11
10
9
7
6
16
15
14
13
12
11
13
12
10
10
9
7
17
16
15
14
13
12
15
13
11
10
9
8
18
17
16
16
15
14
13
16
15
13
12
10
9
8
21
20
19
18
17
16
15
14
19
17
16
14
13
11
10
9
23
22
20
20
19
18
17
16
20
18
17
15
14
12
11
10
24
23
22
21
20
19
19
21
19
18
16
15
13
12
28
27
26
26
25
24
24
23
21
20
18
17
33
32
31
30
29
28
26
25
23
22
5
7
8
10
11
12
14
15
16
3
4
5
6
7
8
8
9
10
START END START END START END START END START END START END START END START END START END START END START END START END
2.5 3 3.5 4 4.2 5 5.5 6 7 84.5 Spring TorqueActuator
Model No
(Size)
No. of
Springs0 0
90 0 090 0 090 0 090 0 090 0 090 0 090 0 090 0 090 0 090 0 090 0 090
05
06
07
08
09
10
11
12
13
11
9
7
17
15
14
12
10
8
21
19
18
17
16
14
12
10
25
24
22
21
19
21
18
16
13
11
27
25
24
22
21
22
20
17
15
13
29
28
26
25
23
22
25
22
20
18
15
13
33
32
31
29
28
26
25
29
27
24
22
19
17
15
36
35
33
32
30
29
27
31
28
26
24
21
19
16
39
37
36
34
33
32
33
30
28
25
23
21
46
44
43
41
40
38
36
34
31
29
52
50
49
48
44
42
40
37
11
13
15
17
19
21
24
26
7
8
9
11
12
13
15
16
05
06
07
08
09
10
11
12
17
14
10
7
24
21
18
16
12
9
30
27
24
22
23
19
14
10
36
34
31
28
25
29
25
21
17
12
39
36
33
31
28
32
27
23
19
15
43
40
37
34
32
29
35
31
27
23
19
15
49
46
44
41
38
35
33
42
38
33
29
25
21
17
52
49
47
44
42
39
36
44
40
36
32
27
23
19
55
53
50
48
45
43
46
42
38
34
30
25
65
63
60
57
54
54
50
46
42
38
75
73
70
67
62
58
54
50
12
15
17
20
22
24
27
29
19
22
26
30
34
37
41
45
05
06
07
08
09
10
11
12
27
23
16
10
36
32
28
25
20
14
45
41
38
34
35
29
23
17
53
49
47
43
39
44
38
32
26
21
57
53
49
47
43
47
42
36
30
24
62
59
55
51
49
45
52
47
41
36
30
24
71
68
64
60
57
53
49
61
55
50
45
39
33
28
77
73
70
66
62
59
55
65
59
53
48
43
37
31
82
79
75
71
68
64
68
62
56
51
46
40
97
93
90
86
82
81
75
69
63
58
112
108
104
101
93
87
82
76
26
31
36
41
47
52
57
62
17
20
23
27
30
33
37
40
05
06
07
08
09
10
11
12
42
36
25
16
55
49
45
39
30
21
69
63
58
52
52
44
35
26
83
77
72
66
61
66
57
49
40
31
89
83
78
72
66
72
63
54
46
37
97
92
86
80
75
69
80
71
62
53
45
36
110
105
99
95
89
83
78
94
85
76
67
58
49
41
119
113
108
102
98
92
86
99
91
82
73
64
55
47
127
122
116
111
105
99
104
96
87
78
69
60
150
145
139
133
128
123
114
105
97
88
173
167
162
156
142
133
124
115
41
49
57
65
73
81
89
97
25
30
35
40
45
50
55
6005
06
07
08
09
10
11
12
70
61
45
30
93
84
75
67
53
39
116
107
98
90
90
76
62
49
139
130
121
112
103
113
98
85
71
57
148
139
130
121
112
122
108
95
80
66
162
153
144
135
126
117
136
122
108
94
80
66
186
177
168
159
150
141
132
159
145
131
117
102
89
75
198
191
182
173
164
155
146
169
154
140
126
112
98
84
212
203
196
187
178
169
178
163
149
135
121
106
250
241
232
223
214
208
196
182
167
153
288
279
270
261
241
226
212
198
64
77
90
103
115
128
141
154
41
49
57
65
73
81
89
97
05
06
07
08
09
10
11
12
92
81
59
42
121
110
98
89
71
53
152
140
129
117
119
101
84
65
182
171
159
148
136
149
131
113
96
78
194
183
171
160
148
161
143
125
107
90
213
201
190
178
166
155
180
161
143
125
107
90
241
229
218
206
197
185
174
208
192
174
156
137
119
101
260
248
237
225
214
202
193
220
202
186
168
150
131
113
279
267
256
244
232
221
232
214
196
180
162
144
328
316
305
293
282
275
257
239
221
202
377
365
354
342
318
299
282
262
52
62
73
83
94
104
114
125
82
98
114
131
147
163
180
19605
06
07
08
09
10
11
12
146
123
92
58
196
175
153
144
110
77
249
226
203
182
197
162
129
96
301
278
255
233
210
247
213
181
148
114
322
299
276
254
231
268
234
200
169
135
354
331
308
285
262
240
299
265
232
198
166
133
406
383
360
338
315
292
269
352
318
284
251
217
183
150
437
413
390
367
345
322
299
370
337
330
269
236
202
170
465
443
420
397
374
352
389
356
322
288
255
221
543
520
497
479
457
460
427
393
360
326
625
602
579
557
527
493
464
431
151
182
212
242
273
303
333
364
102
123
143
164
184
205
225
24605
06
07
08
09
10
11
12
225
195
345
296
148
100
232
162
303
271
240
464
415
366
224
176
129
351
279
208
381
349
317
286
578
529
485
437
302
254
207
161
469
398
326
255
459
427
395
364
332
380
332
285
237
191
490
458
427
395
363
696
648
599
550
502
583
512
445
374
302
744
695
646
598
549
411
363
316
268
220
532
500
473
442
410
378
631
559
493
421
350
815
766
718
669
620
572
05
06
07
08
09
10
11
12
458
410
362
315
266
219
531
488
440
392
345
297
250
610
578
546
514
488
457
424
656
624
592
561
529
497
470
561
513
471
423
375
328
280
702
630
559
493
421
350
1004
955
907
858
809
760
712
934
885
836
788
739
690
642
821
749
678
606
535
469
397
868
796
725
654
582
511
444
702
670
638
607
575
543
591
544
496
453
405
358
826
794
762
731
699
1074
1025
977
928
879
830
915
844
772
701
630
558
1263
1214
1165
1117
1068
699
652
604
556
509
1081
1010
939
867
796
808
760
712
664
950
918
886
855
215
258
301
343
386
429
472
515
143
172
201
229
258
287
315
344
1452
1403
1354
1305
1247
1176
1105
1033
321
386
450
514
578
643
707
771
219
263
307
351
395
438
482
526
UNDER DEVELOPMEENT
SA-065
SA-075
SA-085
SA-100
SA-115
SA-125
SA-150
SA-175
SA-200
SA-250
3Contact Us: +91 9325 653 913
+91 9112 468 769
* Recommended as spare kit * Recommended as service kit
AUTOMATION
KARMA AUTOMATIONINDUSTRIES
EXPLODED VIEW WITH BILL OF MATERIAL
FOR SINGLE ACTING ACTUATOR
SR. No. PART NAME PART REF N STANDAR D MATER IALTOTAL
QUANTITY
1 BODY 1 EXTR UDED ALUMINIUM ALLO Y 1
2 END CA P 2 ALUM INIUM 2
3 RACK PIST ON 3 ALUM IN IUM 2
4 PINION 4 CARB ON STEEL 1
5 PINION CA M 5 STAINLESS STEEL 1
6 PIS TON GU IDE 6 E NGIN EERING PLASTIC 2
7 PIS TON PA D 7 E NGIN EERING PLASTIC 2
8 O G UIDE FOR PINION 8 E NGIN EERING PLASTIC 1
9 BOTTOM GU IDE FOR PINION 9 E NGIN EERING PLASTIC 1
10 ' O' RING FOR END CAD 10 NBR 2
11 ' O' RING FOR PIST ON11 N BR 2
12 ' O' RING FOR PINION TOP 12 NB R 1
13 'O' RING FOR PINION BOTTOM 13 N BR 1
14 S PRING ASS EMBLY 14 05-Dec
14A S PRING 14A I : D 05-Dec
14B RET AINER FOR S PRING 14B M S ZINC PLATIN G Oct-24
14C S TUD FOR RET AINE R 14C STAINLESS STEEL 05-Dec
14D NYLOCK NUT 1 4D STAINLESS STE EL - NY LO N 05-Dec
15 HEX BOLT FOR ST ROKE ADJU ST ING 15 STAINLESS STEEL 2
16 NUT FOR S TROKE A DJU ST ING 16 STAINLESS STEEL 2
17 FLAT WASHER F OR S TROKE A DJU ST ING 17 STAINLESS STEEL 2
18 ' O' RING FOR ST ROKE ADJUS TING 18 NB R 2
19 WAS HE R FOR PINION 19 E NGIN EERING PLASTIC 2
20 PINION WA SHER 20 STAINLESS STEEL 1
21 CIRCLIP 21 SPR ING STEE L 1
22 ALLE N CAP BOLT F OR END CAP 22 STAINLESS STEEL 8
23 S PRING WAS HER 23 STAINLESS STEEL 8
24 INDICATOR 24 ENGINEER P LASTIC 1
25 INDICATOR GU IDE 25 EN GINE ERING PLASTIC 1
26 INDICATOR COUNTE R BOLT 26 STAINLESS STEEL 1
27 VENT PLUG 27 NBR 2
28 NAME PLA TE 28 STIC KER 1
29 CAU TION LOG O 29 DO ME STIC KER 1
4Contact Us: +91 9325 653 913
+91 9112 468 769
DIMENSIONS
OPTIONAL ACCESSORIES
SR. NO.
1
2
3
4
5
6
7
8
9
10
SIZE
55
65
75
85
100
115
125
150
175
200
A
169
216
232
271
293
346
405
475
521
641
F
14
14
14
14
15
20
20
20
18
19
B
73
84.5
93.5
105.5
122
139.5
149
183
210
237.5
C
76
87.8
98
108.7
125.7
140.5
152.5
186.5
215
248
E
20
20
20
20
20
20
20
20
30
30
G
15
18
18
21
23
30
30
38
43
50
H
23
29
30
34
38
47
47
55
62
72
K
80
80
80
80
80
80
80
130
130
130
I
18
18
18
18
23
23
30
30
30
45
L
12
14
14
17
17
20
20
30
32
36
M
50
50
50
50
70
70
102
102
102
125
N
70
70
70
70
102
102
125
125
125
164
P1
M8 X 12
M8 X 15
M8 X 15
M8 X 15
M10 X 20
M10 X 20
M12 X 25
M12 X 25
M12 X 25
M18 X 35
P2
M6 X 9
M6 X 12
M6 X 15
M6 X 15
M8 X 15
M8 X 15
M10 X 20
M10 X 20
M10 X 20
M12 X 25
SQ
11x11
14x14
17x17
17x17
22x22
22x22
22x22
27x27
27x27
36x36
Positioner : For Proportionate control
Air Lock : Air Lock is used to keep Actuator in StayPut condition in the event of loss of Air to Actuator
Volume Booster : Volume Boost is used for fasterresponse in opening / closing of Actuators
AUTOMATION
KARMA AUTOMATIONINDUSTRIES
5
Flow Control ValveQuick Exhaust valve
Valve :
Contact Us: +91 9325 653 913
+91 9112 468 769
ACTUATOR MODEL SELECTION
1
AC
TUAT
OR
TYPE
2SI
ZE
3
NO
OF
SPRI
NG
S
SA
DA
055
065
075
085
100
115
125
150
175
200
05
06
07
08
09
10
11
12
00
4
SEA
LSM
ATER
IAL
5
BO
DY
PRO
TEC
TIO
N
6
PIN
ION
MAT
ERIA
L
7
ROTA
TIO
N
8
SPEC
IAL
REQ
UIR
EMEN
T
N
V
S
O
S1
S2
S3
S4
SO
P1
P2
P3
PO
Z1
Z2
Z3
Z4
X
EXAMPLE
SA 055 05 N S1 P1 Z1
ABOVE STANDS SA - SINGLE ACTING 055 SIZE WITH 5 NOS SPRINGS,
NITRILE SEAL, HARD ANODIZED BODY WITH
0 C PINION MATERIAL EN 8 & BODY ROTATION 90 CCW
S1 - HARD ANODIZED*
S2 - ELECTROLESS NICKLE PLATING
S3 - EPOXY COATED
S4 - FIBER POWDER COATED
SO - OTHER THAN ABOVE
P1 - EN 8*
P2 - SS304
P3 - SS316
PO - OTHER THAN ABOVE
0 Z1 - 90 CCW* (ANTI CLOCKWISE)
0 Z2 - 90 CW
0 Z3 - 180 CCW
0 Z4 - 360 CW
X - SPECIAL REQUIREMENT
TO BE SPECIFIED
1 ACTUATOR TYPE
SA - SINGLE ACTING
DA - DOUBLE ACTING
055
065
075
085
100
115
125
150
175
200
250
05
06
07
08
09
10
11
12
00
2 SIZE 3 4NO OF SPRINGS SEALS MATERIAL
N - NITRILE*
V - VITON
S - SILICON
O - OTHER THAN ABOVE
5 6 7 8BODY PROTECTION PINION MATERIAL ROTATION SPECIAL REQUIREMENT
Note: Option marked with " * " need not be mentioned while ordering as this being standard supply
AUTOMATION
KARMA AUTOMATIONINDUSTRIES
6Contact Us: +91 9325 653 913
+91 9112 468 769
KARMA AUTOMATIONINDUSTRES
AUTOMATION
KARMA AUTOMATIONINDUSTRIES
Knife Gate ValvePneumatic operated
Ball ValvePneumatic operated
Butterfly ValvePneumatic operated
Office : A304, Amber Darshan, MIDC, Shirgaon, Near Ganesh Mandir, B.G. Bhosale Nagar, Shirgaon Wajpe,Badlapur (E) Pin 421 503, Dist: Thane, (MH)- India
Works:- Shop No 1042, Jambhivali Pada, Anand Nagar, MIDC, Ambernath (E) 421 506 Dist. : Thane, State: Maharashtra - IndiaPh.: +91-9325 653 913 / 9112 468 769 | E: [email protected] / [email protected]
