02 - Nextmaterials s.r.l. · 2018. 2. 18. · mould ≈ 70°C [email protected] 09 ... Material...

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Transcript of 02 - Nextmaterials s.r.l. · 2018. 2. 18. · mould ≈ 70°C [email protected] 09 ... Material...

Page 1: 02 - Nextmaterials s.r.l. · 2018. 2. 18. · mould ≈ 70°C info@nextmaterials.it 09 ... Material Composition Functions Processes Dismission ecovio® the bio-based paper coating
Page 2: 02 - Nextmaterials s.r.l. · 2018. 2. 18. · mould ≈ 70°C info@nextmaterials.it 09 ... Material Composition Functions Processes Dismission ecovio® the bio-based paper coating

01Tableofcontents

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02Introduction

Source:EuropeanBioplastics,nova-Institute(2016)

•  Technical feasability •  Waste-related issues •  Favored or mandatory use •  Significant increase in the prices of

petroleum products •  Eco-sustainability of raw materials

and/or of their recovery at the end of life

•  Biodegradability / composting

Circularplasticstrend

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03IntroductionQuantity of recycled packaging waste from public and private areas (1,000 * tons), 2013-2015

Source:ISPRA,Rapportorifiutiurbani(2016)

•  Cellulosic recycling channel is the most working and constantly growing

•  80% recycling rate •  Perfect example of circular

economy

Paper and Cardboard Advantages for Recyclability

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04Aims

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05Aims

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06Materials

Watersolubilitybiocompatibilitybiodegradablelowtm(180°C)Processablethrough:InjectionMouldingExtrusionFiberspinningThermoforming

RenewableBiodegradableInsolubleStrenghtStructuralorganizationLightnessSensitivetomoistureProcesstemperatures:160°Cforafewdays180°Cforoneday200°Cexposurelimit

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07Methods

Extrusion

Dry blend

Extrusion ≈ 180°C

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08Methods

Compressionmoulding

Pellets

barrel ≈ 180°C mould ≈ 70°C

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09Methods

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10Resultsanddiscussion

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11Resultsanddiscussion

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12IPPortfolio

ItalianpatentNo.102015000028276“Materialecompositoadaltasostenibilitàambientale”-30/11/201WorldPCTIB2016/053777-24/06/2016

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13Recyclingcertification

•  Test method AticelcaMC501:2017•  EuropeanStandardEN13430:2004Criteria:•  Almost50%ofcellulosecontent•  Recyclableproductsarethosewho

concurthroughtheirrecyclingtoobtainanewpaperproduct

•  Cellulosicmaterialplus50%ofexternalmaterialsmaximum

Recyclabilityinpaperindustry

CardboardwithalayerofPolypaperIn25%byweight

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14Recycling

Startingspecimen OutputsheetEvaluationcriteriaRecyclablewithpaper Notrecyclablewithpaper

LevelA+ LevelA LevelB LevelC NotrecyclablewithpaperCoarsescrap(%) <1.5 1.5-10.0 10.1-20.0 20.1-40.0 >40.0

AreaofadhesiveparticlesØ<2000μm(mm2/Kg)

<2.500 2.500-10000

10.001-20.000

20.001-50.000 >50.000

fiberflakes(%) <5.0 5.0-15.0 15.1-40.0 >40.0 -tackiness none none none none presentOptical

heterogeneity Level1 Level2 Level3 Level3 -

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Material Composition Functions Processes Dismission

ecovio® the bio-based paper coating

ecoflex® and polylactic acid (PLA)

•  Barriers against fat and grease

•  Barriers against aroma

•  Barriers against mineral oil

Extrusion coating technology for flexible or rigid packaging

Compostable Complete biodegradation into: •  Water •  CO2 •  Biomass

LNP™ THERMOCOMP™

MX07442

polypropylene (PP) reinforced with 30 percent wood flour

•  Replacing wood •  Resistant to fungi

better •  Dimensional

stability

Extrusion and injection molding

Renewable, biodegradable

MATER-BI

Blend of modified corn-starch (polysaccharide), synthetic biodegradable polyester, plasticizer

Properties and characteristics of use very similar to those of traditional plastics

Blowing, casting, extrusion/thermoforming and injection moulding

Biodegradable and compostable

15Competitoranalysis

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Material Composition Functions Processes Dismission

Poly-Paper

Politecnico di Milano

PVA (modified polyvinyl alcohol), Cellulose fibers

Replacing plastics Contribute to the circularity of packaging Similar appearance to paper Water weldability Shape memory forming

Extrusion, injection molding, 3D printing, traditional thermoplastic processes at lower temperatures.

Renwable with paper industry

16Competitoranalysis

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17BusinessIdea

X [email protected]