01SSMohanty_29Sept2012

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Steel Outlook

Steel consumption in India is projected to reach 113 MT by 2016-17 as against

70.9 Mt in 2011-12, at a CAGR of 9.7%. ( As per 12th

5-year plan)

Crude steel capacity to reach 149 MT against current capacity of 89 MT.

.

Steel producer attempting to reduce production cost by opting for alternative

steel making technologies. (eg. DRI, Itmk3 and COREX)

Producers are targeting high growth segments (Auto, Construction, Ship

building etc.)


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SAIL Performance- 5 Year Plans

57.963.5

82.0

60

70

80

90MT

9.7% Gr

29 % Gr

0

10

20

30

40

2002-07 (10th) 2007-12 (11th) 2012-17 (12th- P)


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SAIL - Growth Strategy

SAIL has planned to adopt technologies, which:

Have synergy with the natural resource endowments of the company.

Are conducive to production of high-end and special steel required for

sophisticated industrial and scientific applications.

Minimize damage to the environment at various stages of steel making

.

Optimize resource utilization.

Facilitate modernization of the steel industry so as to achieve global

standards of productivity and efficiency. To undertake Research & Development activities aimed at introducing

new technologies and setting up Center of Excellence.

Sustainable Development


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SAIL- ongoing Modernization Plan

To retain its leadership in the growing market, a growth strategy for

expansion and Modernization of SAIL ISPs was formulated in 2005.

The Expansion is targeted at increasing cost competitiveness of the

Company by installing state-of-the-art equipment with higher

productivity and improved yields.

The plan also focuses on installing energy efficient and environment

friendly facilities.

The facilities are likely to be commissioned during the 12th

5-year plan period.


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Capacity buildCapacity build--up :up :

ModernisationModernisation & Expansion Plans& Expansion Plans

ParticularsParticulars Installed CapacityInstalled Capacity After Current PhaseAfter Current Phase

Hot metalHot metal 13.8213.82 23.4623.46

(Million tonnes)(Million tonnes)

Crude SteelCrude Steel 12.8412.84 21.4021.40

Saleable SteelSaleable Steel 11.0711.07 20.2320.23

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100100%% desulphurizationdesulphurization andand additionaddition ofof degassingdegassing unitsunits forfor cleanercleaner steelsteel..

ExtensiveExtensive useuse ofof ERPERP;; MESMES;; LevelLevel--33 automationautomation

DevelopmentDevelopment ofof newnew ironiron oreore minesmines withwith beneficiationbeneficiation facilitiesfacilities

BeneficiationBeneficiation ofof ironiron oresores toto bebe introducedintroduced inin ChiriaChiria//RowghatRowghat//GuaGua

Use of modern & energy efficient technologies

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ReductionReduction ofof aluminaalumina andand silicasilica;; ImprovementImprovement ofof IronIron oreore FeFe contentcontent;;

ReductionReduction ofof slimeslime lossloss

PhasingPhasing outout ofof smallsmall capacitycapacity inefficientinefficient BlastBlast FurnacesFurnaces

PhasingPhasing outout ofof OHF/THFOHF/THF IngotIngot castingcasting routeroute atat BSP,ISPBSP,ISP

PhasingPhasing outout ofof primaryprimary millsmills (Blooming/(Blooming/SlabbingSlabbing Mill)Mill)


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Expansion Plan : Technological ShiftExpansion Plan : Technological Shift

TechnologyTechnology Current StatusCurrent Status After ExpansionAfter Expansion

BOF Steel makingBOF Steel making 78%78% 100%100%

CC RouteCC Route 62%62% ~100%~100%

Pelletisation PlantPelletisation Plant NoNo YesYes

Coke Dry QuenchingCoke Dry Quenching NoNo YesYes

Top Pressure RecoveryTop Pressure RecoveryTurbineTurbine

NoNo YesYes

Auxiliary Fuel InjectionAuxiliary Fuel Injection

in BFin BF

PartialPartial

coveragecoverage

FullFull

coveragecoverage

Desulphurisation ofDesulphurisation of

Hot MetalHot MetalPartlyPartly 100%100%

Continuous Annealing andContinuous Annealing and

Pickling linePickling lineNoNo YesYes


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78%

20%2%

Expansion PlanExpansion Plan : Technology Shift: Technology Shift

97%

03%PRESENT POST EXPANSION

BOF THF EAF

30%

70%

Ingot CC

BOF THF EAF

6%

94%

Ingot CC


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Commissioning Schedule

PlantPlant Commissioning (Current Phase)Commissioning (Current Phase)

SSPSSP Sep10 (completed)Sep10 (completed)

ISPISP Major facilities progressively by Mar13Major facilities progressively by Mar13

epep

RSPRSP Mar13Mar13

BSLBSL Oct12 (New CRM)Oct12 (New CRM)

DSPDSP Mar13Mar13

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Research & Development

Implementation through :

Technology Missions - Corporate Level

High Impact Projects

Centres of Excellence (COEs) at plant level to focus on variousproduct development and improvements in collaboration with

key customers and technology suppliers.


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Modernisation & Expansion Plan : RSP

ProductionProduction (Mtpa)(Mtpa)

ItemItem Installed CapacityInstalled Capacity After Current PhaseAfter Current Phase

Hot MetalHot Metal 2.02.0 4.54.5



Major FacilitiesMajor Facilities

7m tall Coke Oven Battery7m tall Coke Oven Battery

Sinter Plant (1x360 m2)Sinter Plant (1x360 m2)

Blast Furnace (4060 mBlast Furnace (4060 m

33

)) 33rdrd Basic Oxygen Furnace, Ladle Furnace, RHBasic Oxygen Furnace, Ladle Furnace, RH--OBOB

Single strand slab casterSingle strand slab caster

New plate mill 4.3m (1.0New plate mill 4.3m (1.0 mtmt))

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Modernisation & Expansion Plan : DSP

ProductionProduction (Mtpa)(Mtpa)

ItemItem Installed CapacityInstalled Capacity After Current PhaseAfter Current Phase

Hot MetalHot Metal 2.092.09 2.452.45



a or ac esa or ac es

BloomBloom--cum round caster (0.75cum round caster (0.75 mtmt))

Medium Structural Mill (1.0Medium Structural Mill (1.0 mtmt))

Rebuilding of Coke Oven BatteryRebuilding of Coke Oven Battery--22

Ladle furnaceLadle furnace RMHS & Coal handling facilitiesRMHS & Coal handling facilities

Revamping of By Product PlantRevamping of By Product Plant

Dolomite plantDolomite plant

New slag yardNew slag yard 30


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Modernisation & Expansion Plan : ISP

ProductionProduction ((MtpaMtpa))

ItemItem From Existing PlantFrom Existing Plant New PlantNew Plant TotalTotal

HotHot MetalMetal 0.210.21 2.702.70 2.912.91

CrudeCrude SteelSteel -- 2.502.50 2.502.50

SaleableSaleable SteelSteel 0.430.43 1.961.96 2.392.39

MajorMajor FacilitiesFacilities CokeCoke OvenOven BatteryBattery ((00..7878 Mt)Mt)

SinterSinter PlantPlant ((33..88 Mt)Mt)

BlastBlast FurnaceFurnace ((40604060 mm33)) ((22..77 Mt)Mt)

BasicBasic OxygenOxygen FurnaceFurnace (BOF)(BOF) ShopShop ((22..5656 Mt)Mt)

BilletBillet CasterCaster ((11..6767 Mt)Mt) && BeamBeam Blank/BloomBlank/Bloom CasterCaster ((00..88 Mt)Mt)

HeavyHeavy SectionSection MillMill ((00..66 Mt)Mt)

WireWire RodRod && BarBar MillMill ((11..2525 Mt)Mt)31

01SSMohanty_29Sept2012

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