015-LH-1001 R3 Piping Material Classes (KOC-MP-010 R1)

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Transcript of 015-LH-1001 R3 Piping Material Classes (KOC-MP-010 R1)

  • Rev - -

    A$-& - (4 p. &) clcrqYI .. ZSJA

    KUWAIT OIL COMPANY (K.S.C.) Engineering Group

    Specification Number 075-LH- 1001

    Piping Material Classes

    7 MAR 93

    REVtSED AS MARKEQ lSSlJED AS KOC ENG GROUP SPEC

    RElSSUED FOR tNVlTATiON TO BtD

    iSSUED FOR INVITATION TO BID

    Date I Revision BY Chkd

    I

    Section PE Client

  • KOC MAJOR PROJECTS SERVICE CLASS INDEX

    d!3?@WGroup

    Maximum Maximum Design Design Press. BARG Temp. OC Service

    Aeration Air Atmospheric Vents Purge Gas Nitrogen Dieselff uel Oil Rant Air

    Specification Number

    01 5-LH-1001

    Remarks

    Carbon Stl 150LB R f 1.5 mm CIA

    Piing Class C13A

    Rev

    3

    Potable Water l ns tmen t Air

    Carbon Stl Galvanized 1 50LB RF 1.5 mrn CIA

    Carbon St1 150LB RF 3.00 rnm CiA

    Date

    21-10-06

    Blowdown & Relief Dedicated Drains Fuel Gas Pilot Gas Process Condensate

    Sheet

    2 of 50

    Process GasNapour Process Liquid Process Solution Natural Gas Refrigerant Open Drains (Water) Open Drains (Oiiyf Sour Service Hydrocarbons

    Carbon St1 150LB RF 3.00 mm CIA NACE MR0175

    Dedicated Drains Fuel Gas Pitot Gas Process Condensate Process GasNapour Process Liquid Process Solution Natural Gas

    Carbon St1 30018 RF 3.00 mm CIA

    Sour Service Hydrocarbons

    Carbon St1 300LB RF 3.00 mm CIA NACE MR0175

    Zarbon St1 50OLB RF 3.00 mm CIA

    Dedicated Drains Fuel Gas Pilot Gas Process Condensate Process GasNapour Process Liquid Process Solution Natural Gas

  • KOC MAJOR PROJECTS SERVICE CLASS INDEX

    Specification Number Engineen'ng Gmup 01 51H-1001

    Maximum Maximum Design Design Press, BARG Temp. OC

    Date Sheet

    Rev 3 1 21-1006 / 3 of 50 Remarks P ' i g Class

    Sow Service Hydrocarbons

    Carbon Stl 600LB RF 3.00 mm CIA NACE MRO 1 75

    Process Liquid Carbon Stl SOOLB RF 3.00 mm CIA

    Sour Service Hydrocarbons

    Carbon St1 900LB RF 3.00 rnm CIA NACE MR0175

    Process Liquid Carbon Stl 1500 LB RF 3.00 rnrn CIA

    Sow Service Hydrocarbons

    Carbon St1 1500 LB RF 3.00 mm CIA NACE MRO 1 7 5

    Reinforced Thermosetting Resin Ptastic 150LB FF 0.0 mm CIA

    Open Drains (Water) Open Drains (Oily) Cooling Water Treated Water Utility Water Well Water (8'kish) Oily Water Wash Water

    We1 Water (B'kish) Wash Water

    Reinforced Thermosetting Resin Plastic 300LB FF 0.0 mm CIA

    Process Condensate Fire Water Above and below ground Foam Oily Water Produced Water

    Carbon Stl Epoxy tined 150LB RF 3 mm CIA Below ground to be coated and wrapped

    Carbon steel Epoxy lined 300 LB RF 3 rnm CIA Below ground to be coated and wrapped

    Process Condensate Fire Water Above and below ground Foam Oily Water Produced Water

  • SlOA

    QKK- Ehgineerrfng G q ' n KOC MAJOR PROJECTS SERVICE CLASS INDEX

    Service

    Specition Number Rev

    01 5-LH-1001 3

    Condensate Flare System Lube Oil Seal Oif Hydraulic Oil Process Chemicals inhibitor Flame Front Process Condensate (Corrosivef Wet Process Gas

    Process Chemicals Inhibitor Process Condensate [Corrosivef Wet Process Gas

    Oate I Sheet 2 1-1 0-06 4 of 50

    Process Chemicals Inhibitor Wet Process Gas Process Condensate (Corrosive)

    Maximum Maximum Design Design Press. BARG Temp. OC Remarks

    31 6L Stainless Steel 150LB RF 0.0 mm CIA

    $31 &.S@infess Steel 300 LB RF 0.0 mm CIA

    316L Stainless Steel 600 LBRF 0.0 mm CIA

  • PIPING CLASS C13A

    * * * * * . * * * * * * * * * * * * * * ~ * ~ ~ * * * * * * I ~ I f * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * ~ * * * * ~ * * * * * * * * * * * * * * * *

    SERVICES

    AERATION AIR ATMOSPHERIC VENTS

    PURGE GAS NITROGEN DIESELIWEL OIL PLANT AIR

    SYNOPSIS FLANGE RATJNG .......... 150LB ASME 81 6.5 FLANGE MATERIAL .......... CS ASTM A105 PIPE MATERIAL ........... CS API-5L Gr. B FLANGE FACING ............. RF {STANDARD FINISH)

    GASKET MATERIAL ......... CAF FITTING MATERIAL ........ CS ASTM A105 VALVE MATERIAL ............ CS ASTM A105

    & ASTM A234 Gr-WPB & ASTM A21 6 Gr. WCB CORROSION ALLOWANCE ... I /I 6" VALVE TRIM ................ 13% CHROME

    (BASED ON ASME 8 1 6.5 FLANGES)

    TEMPERATURE DEG-C I I

    PRESSURE BARG

    PIPE SIZE (INCHES)

    PtPE -

    X " - 1%" 2" - 12" 14" - 16"

    18" AND ABOVE

    FITTINGS

    X W - 1 % "

    18" AND ABOVE

    FLANGES

    X'- 1 H" 2" - 24" 26' AND ABOVE

    BUNDS & SPACERS

    X "-24"

    DESCRIPTION

    CARBON STEEL API-5L Gr. B

    PLAIN ENDS, SEAMLESS, SCH-XS BEVELLED ENDS. SEAMLESS, STD WT BEVELLED ENDS, SEAMLESS, SCH 2 0

    CARBON STEEL API-5L Gr. B

    BEVELLED ENDS. WELDED SAW,

    CARBON STEEL ASTM A105

    SOCKET WELD 3000 LB, fORGED, TO ASME 8 1 6.1 1

    CARBON STEEL ASTM A234 GR. WPB

    BUTT WELD SEAMLESS. TO ASME B16.9, WT TO MATCH PlPE

    CARBON STEEL ASTM A234 GR. WPB-W

    BUTTWELD, WELDED, TO ASME B t 6.9, WT TO MATCH PiPE

    CARBON STEEL ASTM A105

    SOCKET WEU) RAISED FACE 150tB. TO ASME 81 6.5. WT TO MATCH PIPE RAISED FACE 150LB. TO ASME 016-5. M TO MATCH PIPE RAISED FACE 150LB. TO ASME B1 6.47 SERIES A, WT TO MATCH PIPE

    CARBON STEEL ASTM A51 5 7 0

    RAISED FACE 150LB TO ASME 816.5 IN ACCORDANCE wrrn APJ 590

    MOTES

    32

    1 7

    Ew*neenneenng G m p

    A

    Specification Mumber

    01 S-LH-1001

    Rev

    3

    Date

    21-16-06 Sheet

    5 of 50

  • PfPE SlZE II1YCHESI

    26" AN0 ABOVE

    BOLTING

    ALL SIZES

    GASKETS

    A U SIZES

    GATE VALVES

    1 % - 1 %

    f Specification Number

    26" AND ABOVE

    Rev

    3 En@m&*ng Grwp spe&kah

    GLOBE VALVES

    %-1 K

    Of 5 1 H - 1 0 0 1

    2" AND ABOVE

    Date

    21-10-05

    CHECK VALVES

    H-1 H

    % " - 1%"

    Sheet

    6 of 50

    2" - 24"

    26" AND ABOVE

    DESCRtPTtON NOTES

    RAfSED FACE 15- TO ASME 81 6.47 SERIES A IN ACCORDANCE WITH API 590 33

    ALLOY STEEL ASTM A 193 GR. 8 7 BOLTS AND A194 GR.2H NUTS

    STUD BOLTD, THRO FULL LENGTH WITH TWO HEX NUTS

    COMPRESSED ASBESTOS 111 6" f 1 -5mm) THICK

    150 LB RF. RING TYPE. TO ASME B1 6.21

    CARBON STEEL ASTM A1 05. F6 TRlM

    SOCKET WELD 800LB. SOUD WEDGE OS&Y. BOLTED BONNET. RISING STEM TO Apt 602

    SCRDEOCKET WELD 800 LB. SOUD WEDGE, OS&Y. BOLTED BONNET, RlSING STEM. TO API 602

    SCREWED 800 LB, SOLID WEDGE. US&Y, BOLTED BONNET. RlSfNG STEM, TO API 602

    CARBON STEEL ASTM A21 6 GR. WCB. F6 TRIM

    150 LB RF, SOUD WEDGE. OS&Y, BOLTED BONNET, RISING STEM. TO API 600

    150LB RF, SOLID WEDGE, OS&Y, BOLTED BONNET. RISING STEM. TO API 6D

    CARBON STEEL ASTM A105, F6 TRIM

    SOCKET WELD 800LB SOLID WEDGE, OS&Y. BOLTED BONNET. RISING STEM TO BS 5352

    SCREWED 800 LB. SOUD WEDGE, OS&Y, BOLTED BONNET. RISING STEM TO BS 5352

    CARBON STEEL ASTM 21 6 GR-WCB. F6 TRIM

    150 LB RF, LOOSE DISC, OS&Y, BOLTED BONNET. TO BS 1873

    CARBON STEEL ASTM A105. F6 TRlM

    SOCKET WELD 800LB, PISTON TYPE, BOLTED CAP, TO BS 5352

    SCREWED 800 LB. PISTON TYPE, BOLTED CAP, TO BS 5352

    CARBON STEEL ASTM A216 GR-WCB. F6 TRIM

    150LB RF, SWING TYPE. BOLTED COVER. TO f3S 1868

    150LB. RF, SWING TYPE. BOLTED COVER, TO AR 6 0

    NOTES

    15. USE FOR INSTRUMENTS. VENTS AND DRAINS O W . 25. USE SOCKET WEU) VALVES IN GAS SERVICES ONLY. 26. NOT TO BE USED iN GAS SERWCES. 32- W A U THICKNESSES AT THESE SIZES SHALL BE CALCULATED FOR DESIGN CONDITIONS OF INDlVfDUAL

    LtNES- 33. DIMENSIONS TO BE DETERMINED BY CONTRACTOR.

  • SERVICES -

    - -

    - Material Class changed from "C13B" to 510A" -

    FLANGE RATING ......... 150LB ASME 61 6.5 FLANGE MATERIAL ........... CS ASTM A105 (GALV) ............. PtPE MATERIAL ................ CS API-5L Gr. B (GALVANlZEDl FLANGE FACING RF (STANDARD FINISH1

    ........... GASKET NIATERLAL CAF FfTTlNG MATERIAL ........ CS ASTM A105 (GALW VALVE MATERiAL ............ BRONZE ASTM 862 &

    & ASTM A234 Gr-WPB .......................... Al. BRZ. ASTM B1 48 CORROSION ALLOWANCE ... 1/16" VALVE TRIM ................ BRONZE. EPDM

    E.ineen*ng Gnwp

    * * t * * X k * * * * k * * * * * * k t * * * * * * * f k * * k * t * * * * * * k * * * * * f * * * * * k * k * * * u * * * * * * * * * * * * * * * * * * * * ~ * u * * *

    SERVICE UMKS

    Rev

    3

    Specification Number

    01 5-LH-1001

    PIPE SIZE (INCHES)

    PIPE -

    Date

    21-10-06

    (BASED ON MSS-SP-80 VALVE RATINGS) *

    X" - 2" 3" - 3- 4" - 12"

    FITTINGS

    H" -3"

    Sheet

    7 of 50

    TEMPERATURE 0EG.C

    PRESSURE BARG

    4" - 12-

    FLANGES

    fie -3" 'ha -3"

    4" - 12-

    BLINDS & SPACERS

    H "-1 2-

    -29/38

    1 3 6 \

    BOLTING

    ALL SIZES ALL SIZE

    DESCRIPTION

    CARBON STEEL API-5L Gr. GALVANIZED TO ASTM A53

    THREADED, SEAMLESS, SCH XS THREADED. SEAMLESS, ST0 WT BEVELLED ENDS, SEAMLESS, ST0 WT

    CARBON STEEL ASTM A105 GALVANIZED

    THREADED 3000 LB, FORGED, TO ASME 81 6.1 1

    CARBON STEEL ASTM A234 GR. WPB

    BUTTWELD SEAMLESS, TO ASME 81 6.9, WT TO MATCH PIPE

    100

    12.7

    CARBON STEEL ASTM A105 GALVANIZED

    150

    10.6

    THREADEO 125LB FLAT FACED THREADED 1 SOL6 RAISED FACE, TO ASME 81 6.5

    CARBON STEEL ASTM A105

    RAfSED FACE 1 50LB. TO ASME 81 6.5. WT TO MATCH PIPE

    CARBON STEEL ASTM A51 5-70(GALVANISED)

    RAISED FACE 150L8 TO ASME B16.5 IN ACCORDANCE WlTH API 590

    AUOY STEEL ASTM A193 GR. B7 BOLTS AND A194 GR. 2H NUTS

    STUD BOLTS. THRD FULL LENGTH WlTH TWO HEX NUTS SQUARE HEAD MACHINE BOLTS, THREADEO FULL LENGTH. WlTH NUTS

    NOTES

  • P I E SlZE (INCHES)

    Ehgineering Group

    GASKETS

    ALLSEES * ALL SEES .

    GATE VALVES

    34" - 2"

    DESCRIPTION NOTES

    Specifidon Number

    015-tH-1001

    GLOBE VALVES

    H" - 2"

    CHECK VALVES

    H" - 2"

    Rev

    3

    BUTTERFLY VALVES

    3" - 12"

    COMPRESSED ASBESTOS 1/16" (1.5mm) THICK 12

    150 LB RF. RlNG TYPE. TO ASME 61 6.21 125LB FULL FACE. TO ASME B16.21 7

    BRONZE ASTM 862; BRONZE TRIM

    THREADED 125 LB. SOUD WEDGE. INTEGRAL SEATS. SCREWED BONNET, RtSING STEM. TO MSS-Sf'-80

    CARBON STEEL ASTM. A21 6 GR. WC8. F6 TRlM 150 LB RF. S W D WEDGE, OS&Y, BOLTED BONNET. RISING STEM TO API 600

    BRONZE ASTM 662, BRONZE TRIM

    THREADED 125LB. PLUG D1SC. INTEGRAL SEATS, SCREWED BONNET, TO MSS-SP-80

    CARBON STEEL ASTM A 21 6 WCB F6 TRlM

    150 LB RF. PLUG DISC. OS&Y, BOLTED BONNET, RENEWABLE SEATS, STRAIGHT PATTERN. TO BS 1873

    BRONZE ASTM 862, BRONZE TRlM

    THREADED 125 LB. PISTON TYPE, SCREWED CAP, INTEGRAL SEATS. TO MSS-SP-80

    ALUMINUM BRONZE, ASTM B148. UNS C95200 BRONZE TRlM

    150 LB RF. DUAL DISC WAFER TYPE, INTEGRAL SEATS TO API 594

    CARBON STEEL BODY, EPDM UNER & SEATS, MONEL SHAFT & DISC.

    150LB RF, WAFER TYPE. TO API 609

    Date

    2t-10-06

    PIPE SPOOLS TO BE GALVANIZED AFTER FABRICATION. FLAT-FACED FLANGES SHALL ONLY BE USE FOR MATCHING EQUlPMENT NOZZLES AND FLAT-FACED BRONZE VALVES. ETC. MACHiNE BOLTS SHALL ONLY BE USED WITH FLAT-FACE FLANGES. FULL fACE GASKETS SHALL ONLY BE USED WITH FLAT-FACE FLANGES. DO NOT USE GASKETS WITH BUTTERFLY VALVES. USE FOR AIR SERVICE ONLY. USE FOR WATER SERVICE ONLY. SPECTACLE BUNDS SHALL BE USED UP TO A MAXIMUM WEIGHT OF 50KG. USE BUNDS AND SPACERS OVER THIS WEIGHT.

    --

    Sheet

    8 of 50

  • PIPING CLASS C15A

    Engin66#1*ng Group

    * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

    SERVICES

    BLOWDOWN & RELIEF NATURAL GAS FUEL GAS PROCESS CONDENSATE PILOT GAS DEDlCATED DRAINS PROCESS UOUlD REFRIGERANT PROCESS SOLUTION OPEN DRAINS (WATER) PROCESS GASNAPOUR OPEN DRAINS (OILY)

    * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

    SYNOPSiS

    Specification Number Rev

    015-LH-1001 3

    ......... FLANGE RATING .......... 150LB ASME B1 6.5 FLANGE MATERtAL-.. CS ASTM A105 ............. HPE MATERIAL ........... CS API-5L Gr. B FLANGE FACING RF [STANDARD FINISH)

    ........... GASKET MATERIAL CAF ............ FITTING MATERIAL ........ CS ASTM A105 VALVE MATERIAL CS ASTM A105

    & ASTM A234 Gr-WPB & ASTM A21 6 Gr. WCB ................ CORROSION ALLOWANCE. 118" VALVE TRIM 13% CHROME

    (BASED ON ASME 81 6.5 FLANGES)

    Date

    21-10-06

    TEMPERATURE DEGX

    PRESSURE BARG

    Sheet

    9 %f 50

    PlPE SlZE (INCHES1 OESCWPTlON NOTES

    PIPE - CARBON STEEL APC5L Gr. B

    PLAtN ENDS, SEAMLESS, SCH XXS BEVELLED ENDS, SEAMLESS. SCH XS BEVELLED ENDS, SEAMLESS, STD WT BEVELLED ENDS, SEAMLESS, SCH 20

    CARBON STEEL AP1-5L Gr. B SAW

    18" AND ABOVE BEVELLED ENDS, WELDED

    FITTINGS CARBON STEEL ASTM A105

    X"- 1%" SOCKET WELD 3000 LB. FORGED, TO ASME B I 6.1 1

    CARBON STEEL ASTM A234 GR. WPB

    2" - 16" BUTTWELD, SEAMLESS, TO ASME B16.9. \KT TO MATCH PIPE

    CARBON STEEL ASTM A234 GR. WPB-W

    18" AND ABOVE BUTTWELD. WELDED, TO ANSI B16.9, W TO MATCH PIPE

    FLANGES CARBON STEEL A S W A 105

    X " - 1%" SOCKET WELD RAISED FACE 150tB. TO ASME B1 6.5, W TO MATCH PtPE

    2" - 24" RAISED FACE 150LB. TO ASME B t 6.5, WT TO MATCH PIPE

    26" AND ABOVE RAISED FACE 1 WLB. TO ASME B1 6.47 SERIES A \KT TO MATCH PtPE

  • 26" AND ABOVE

    GLOBE VALVES

    % " - 1%"

    % " - I % "

    Ehgineerjng Grwp

    2' AND ABOVE

    CHECK VALVES

    3 - 5 " - 1%"

    H a - 1%"

    Specification Number Rev

    01 5-LH-1001 3

    PiPE SlZE (INCHES}

    HINDS & SPACERS

    W "-24"

    Date

    21-10-06

    26. AND ABOVE

    sheet

    10 d 50

    BOLTtNG

    ALL SIZES

    GASKETS

    ALL SIZES

    GATE VALVES

    HE- 1 %"

    2" - 24' 26" AND ABOVE

    BAtL VALVES

    DESCRIPTION

    CARBON STEEL ASTM A51570

    RAISED FACE l5OLB TO ASME 81 6.5 IN ACCORDANCE WITH A H 590

    RAISED FACE 150L6 TO ASME B1 6.47 SERIES A IN ACCORDANCE WJTH API 590

    ALLOY STEEL ASTM A193 GR. 87 BOLTS AND A194 GR. 2H NUTS

    STUD BOLTS, THRD FULL LENGTH WITH TWO HEX NUTS

    COMPRESSED ASBESTOS 111 6" (1.5mm) THICK

    150 LB RF. RING TYPE, TO ASME 81 6.21

    CARBON STEEL ASTM A105. F6 TRIM

    SOCKET WELD 8WLB, SOLID WEDGE. OS&Y BOLTED BONNET, RtStNG STEM TO API 602

    SCRDISOCKET WELO 800 LB. SOLID WEDGE. OS&Y, BOLTED BONNET. RISING STEM, TO AR 602

    SCREWED 800 LB, SOLID WEDGE, OS&Y, BOLTED BONNET, RlSlNG STEM. TO API 602

    CARBON STEEL ASTM A21 6 GR. WCB. F6 TRIM

    150 LB RF, SOLID WEDGE. OS&Y, BOLTED BONNET, RISING STEM. TO API 600

    150 LB RF, SOUD WEDGE. OS&Y BOLTED BONNET. RISING STEM. TO API 6D

    CARBON STEEL ASTM A 105. F6 TRtM

    SOCKET WELD 800LB. LOOSE DISC. 058Y. BOLTED BONNET, TO BS 5352

    SCREWED 800 LB. LOOSE DISC, OS&Y, BOLTED BONNET. TO BS 5352

    CARBON STEEL ASTM A216 GR. WCB. F6 TRlM

    150 LB RF. LOOSE DISC. OS&Y. BOLTED BONNET, TO BS 1873

    CARBON STEEL ASTM A1 05, F6 TRlM

    SOCKET WEU) 800LB, PtSTON TYPE, BOLTED CAP TO BS 5352

    SCREWED 800 LB. PISTON TYPE, BOLJED CAP. TO BS 5352

    CARBON STEEL ASTM A21 6 GR. WCB F6 TRIM

    150 LB RF, SWING NPE, BOLTED COVER, TO BS 1868 1501-8 RF, SWING TYPE. BOLTED COVER, TO APi 6 0

    CARBON STEEL ASTM A21 6 GR. WCB, 304SS BALL AND TRlM PTFE SEATS

    150 LB RF, FULL BORE. TO API 6D

    CARBON STEEL ASTM A21 6 GR. WCB. CARBON STEEL BALL. ELECTROLESS NICKEL PLATED TO A H 6D

    NOTES

    17

  • PtPE SIZE IlNC)1ES1 DESCRJPTION NOTES

    @KK- w n e @ n w Group

    14" AND ABOVE 150 LB RF. FULL BORE TO API 6 0

    BUTTERFLY VALVES CARBON STEEL ASTM A21 6 GR. WCB, 31 6SS DISC & SHAFT, NEOPRENE SEATS

    Specification Number

    0 1 5-LH-100 1

    10" AND ABOVE 150 LB RF LUGGED PIPE. FIRE SAFE DESIGN TO Am609

    NOTES

    Rev

    3

    USE FOR ISOLATION LINES IN GAS AND VAPOUR SERVICES ONLY. FOR OP. TEMPS. ABOVE 120C SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED MANUFACTURER. USE FOR INSTRUMENTS, VENTS AND DRAINS ONLY. SPECTACLE BLINDS SHALL BE USED UP TO A MAXiMUM WEiGKT OF 50KG. USE BLlNDS AND SPACERS OVER THE WflGHT. USE FOR ISOLATION IN GAS AND VAPOUR SERVJCE WITH MAXIMUM DESIGN PRESSURE 3-5 BARG. USE SOCKET WELD VALVES IN GAS SERVICES ONLY. NOT TO BE USED IN GAS SERVICES- WALL THICKNESSES AT THESE SJZES SHALL BE CALCULATED FOR DESIGN CONDITIONS OF INDIVtDUAL LINES. DIMENSIONS TO BE DETERMINED BY CONTRACTOR.

    Date

    21-10-06

    Sheet

    11 of 50

  • **************r******f*****I********f***********************************************

    SERVICES

    SOUR SERVICE HYDROCARBONS

    ..... ...... FLANGE RATING 150LB ASME 81 6.5 FLANGE MATERIAL CS ASTM A105 PrPE MATER1AL .... CS API-5L GI. B FLANGE FACING RF ...... (STANDARD RNtSH)

    ....... GASKET MATERIAL CAF FITTING MATERIAL.. CS ASTM A1 0 5 VALVE MATERIAL CS ASTM A105

    & ASTM A234 Gr. WPB & ASTM A21 6 Gr. WCB CORROSION ALLOWANCE 118" VALVE TRIM ............ 316 SS, SATELLITE SEATS

    ........ ALL MATERIALS NOTE 16 ...................

    ***********************f*I******************r***********************~*************

    SWVICE LIMITS

    (BASED ON ASME B l 6.5 FLANGES)

    TEMPERATURE DEG-C 1 -29138 1 100 1 200 I I i 1 PRESSURE BARG 1 19.6 1 17.7 1 14.0 f

    PIPE -

    %" - 1%" 2" - 2" 3'- 12" 14" - 16"

    18" AND ABOVE

    FITTINGS

    H"- 1%"

    18" AND ABOVE

    FLANGES

    H"- 1%" 2" - 24" 26" AND ABOVE

    BUNDS 81 SPACEF

    X "-24"

    DESCRIPTION

    CARBON STEEL API-5L Gr. B

    PLAIN ENDS, SEAMLESS, SCH XXS BEVELLED ENDS. SEAMLESS. SCG XS BEVELLED ENDS, SEAMLESS, STD WT BEVELLED ENDS, SEAMLESS, SCH 20

    CARBON STEEL API-5L Gr. B SAW

    BEVELLED ENDS. WELDED

    CARBON STEEL ASTM A105

    SOCKET WELD 3000 LB, FORGED. TO ASME 81 6.1 1

    CARBON STEEL ASTM A234 GR. WPB

    BUTTWELD. SEAMLESS, TO ASME B16.9, WT TO MATCH PIPE'

    CARBON STEEL ASTM A234 GR, WPB-W

    BUTTWELD, WELDED. TO ASME B16.9, WT TO MATCH PIPE

    CARBON STEEL ASTM A105

    SOCKET WELD RAISE0 FACE 150LB. TO ASME 81 6-5, WT TO MATCH PlPE RAISED FACE 150Lfl. TO ASME B1 6.5, WT TO MATCH PIPE RAiSED FACE 150LB. TO ASME 81 6-47 SERIES A. WT TO MATCH PlPE

    CARBON STEEL ASTM AS1570

    RAISED FACE 150LB TO ASME 816.5 IN ACCORDANCE WITH APt 590

    NOTES

  • PIPE StZE IlEICHESJ

    26" AND ABOVE

    E'neerk?g G ~ P

    BOLTING

    ALL SJZES

    GASKETS

    ALL SIZES

    GATE VALVES

    W - 1 X"

    Specificadon N e

    01 5-LH-1001

    26" AND ABOVE

    GLOBE VALVES

    K" - 1%"

    2' AND ABOVE

    Rev

    3

    CHECK VALVES

    n u - 1 % "

    2" - 24' 26" AND ABOVE

    Date

    21-10-05

    BALL VALVES

    Sheet

    13 of 50

    14" AND ABOVE

    BUTTERFLY VALVES

    10" AND ABOVE

    RAISED FACE 1 SOL8 TO ASME 81 6.47 SERIES A IN ACCORDANCE WlTH API 590

    ALLOY STEEL ASTM A193 GR. 87 BOLTS AND A194 GR. 2H NUTS

    STUD BOLTS, THRD F U U LENGTH WlTH TWO HEX NUTS

    COMPRESSED ASBESTOS 111 6" (1 -5mm) THICK 150 LB RF, RING TYPE. TO ASME B16.21

    CARBON STEEL ASTM A105.316 SS TRIM, SATELUTE SEATS

    SOCKET WELD 800LB. SOLID WEDGE. OS&Y BOLTED BONNET. RISING STEM TO API 602

    SCRD/SOCKET WELD 800 LB, SOLID WEDGE, OS&Y. BOLTED BONNET, RJSlNG STEM, TO API 602

    CARBON STEEL ASTM A216 GR. WCB. 31 6 SS TRIM, SATELUTE SEATS

    150 LB RF, SOUD WEDGE. OS&Y, BOLTED BONNET. RISING STEM. TO API 600

    150 LB RF. SOUD WEDGE, OS&Y BOLTED BONNET, RISING STEM. TO API 6D

    CARBON STEEL ASTM A105.316 SS TRiM, SATELUTE SEATS

    SOCKET WELD 800 LB, LOOSE DISC. OS&Y. BOLTED BONNET, TO BS 5352

    CARBON STEEL ASTM A21 6 GR. WCB, 316 SS TRIM, SATELLITE SEATS

    150 LB RF, LOOSE DISC. OS&Y. BOLTED BONNET, TO BS 1873

    CARBON STEEL ASTM A105,316 SS TRIM, SATELUTE SEATS

    SOCKET WELD 800 LB. PlSTON TYPE. BOLTED CAP, TO BS 5352

    CARBON STEEL ASTM A21 6 GR. WCB. 3 1 6 SS TRIM SATELLITE SEATS

    150 LB RF. SWING NPE, BOLTED COVER, TO BS 1868 150 LB RF. SWING TYPE. BOLTED COVER. TO AP16D

    CARBON STEEL ASTM A21 6 GR. WCB, 304SS BALL AND TRIM PTFE SEATS

    150 LB RF. FULL BORE, TO API 60

    CARBON STEEL ASTM A216 GR. WCB. CARBON STEEL BALL. ELECTROLESS NICKEL U T E D TO API 6D

    150 LB RF. FULL BORE TO API 6D

    CARBON STEEL ASTM A21 6 GR- WCB, 31 6SS DISC & SHAFT, NEOPRENESEATS

    150 LB RF LUGGED NPE, FIRE SAFE DESIGN TO API 609

    NOTES

    33

  • Specification Number Sheet @KO('="" a n I 01 5-LH-1001 21-10-06 NOTES

    1. USE FOR ISOLATION LfNES M GAS AND VAPWR SERVtCES ONLY. FOR OP. TEMPS. ABOVE 120C SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED MANUFACTURER-

    15. USE FOR INSTRUMENTS, VENTS ANO DRAMS ONLY. 16. ALL MAERlALS IN THIS CLASS SHALL COMPLY WtTH ATTACHMENT 2 OF M I S SPECIFICATION. 17- SPECTACLE BUNDS SHALL BE USED UP TO A MAXIMUM WEIGHT OF 50KG. USE BLINDS AND SPACERS OVER

    THE WEiGHJ. 21. USE H3R SOLATION IN GAS AND VAPOUR SERVICE WITH MAXIMUM DESIGN PRESSURE 3.5 BARG. 32. W A U THICKNESSES AT THESE StZES SHALL BE CALCULATED FOR DESIGN CONDITtONS OF INDWDUAL

    LINES. 33. DtMENSfONS TO BE OETERNHNEO BY CONTRACTOR.

  • Specification Number Date Eneen*ng G m p Sheet 01 5-LH-1001 I '; 1 . 2 1 - f w / 1 5 d 5 0

    PIPING CLASS C35A

    * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * I * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * ~ * * * * ~ ~ * * * * * * * * u * *

    SERVICES

    FUEL GAS PILOT GAS PROCESS GASNAPOUR PROCESS LIQUIDS

    PROCESS CONDENSATE PROCESS SOLUTION NATURAL GAS DEDICATED DRAINS

    ******************f*******************************************~************&***~**&*

    SYNOPSIS

    FLANGE RATING ............ 300LB ASME B I 6.5 RANGE MATERIAL .......... CS ASTM A105 PIPE MATERIAL ............ CS Am-5L Gr. B FLANGE FACING ............ RF (STANDARD FINISH)

    GASKET MATERIAL .......... CAF FITTING MATERiAL ......... CS ASTM A105 VALVE MATERIAL .......... CS ASTM A 105

    & ASTM A234 Gr, WPB t ASTM A21 6 Gr. WCB .... CORROSION ALLOWANCE 118" VALVE TRIM ............... 1 3% CHROME

    (BASED ON ASME 81 6.5 FLANGES)

    1 TEMPERATURE DEG-C 1 -29138 1 100 1 200 f PRESSURE BARG 51.1

    PIPE SIZE (INCHES1

    PlPE -

    X" - 314" 1"- 1%" 2" - 16"

    18" AND ABOVE

    FJTTINGS

    % - - I n

    18' AND ABOVE

    FLANGES

    W" - 1%" 2" - 24" 26" AND ABOVE

    BLlNDS & SPACERS

    X "-24"

    CARBON STEEL API-5L GI. 8

    PLAIN ENDS. SEAMLESS, SCH 160 PLAN ENDS, SEAMLESS, SCH XS BEVELLED ENDS. SEAMLESS. SCH XS

    CARBON STEEL API-5l Gr.B SAW

    BEVELLED ENDS, WELDED

    CARBON STEEL ASTM A105

    SOCKET WELD 3000 LB, FORGED. TO ASME 816.1 1

    CARBON STEEL ASTM A234 GR. WPB

    BUTTWELD SEAMLESS. TO ASME 81 6.9. WT TO MATCH PlPE

    CARBON STEEL ASTM A234 GR. WPB-W

    BUTTWELD WELDED. TO ASME 16.9, WT TO MATCH PIPE

    CARBON STEEL ASTM A 1 0 5

    SOCKET WEU) RAISED FACE 30016, TO ASME 61 6.5. WT TO MATCH PIPE RAISED FACE 300LB. TO ASME 81 6.5, WT TO MATCH PIPE RAISED FACE 300LB. TO ASME 81 6.47 SERIES A, WT TO MATCH PtPE

    CARBON STEEL ASTM A51 5-70

    RAISED FACE 300LB TO ASME B16.5 IN ACCORDANCE WTH API 590

    NOTES

    32

    17

  • @KK- Specification Number Date Sheet iEhgihwihg Grwp 0 1 5-LH-100 1 1 21-10-06 1 160f50 26" AND ABOVE

    BOLTING

    ALL SIZES

    GASKETS

    ALL SIZES

    GATE VALVES

    H - 1 %

    26" AND ABOVE

    GLOBEVALVES

    % " - 1%:

    H " - 1%"

    2" AND ABOVE

    CHECK VALVES

    % " - I %

    K " - 1%

    2" - 24" 26" AND ABOVE

    BALL VALVES

    14" AND ABOVE

    RAISED FACE 300LB TO ASME B1 6.47 SERIES A IN ACCORDANCE WJTH API 590

    ALLOY STEEL ASTM A193 GR.87 BOLTS AND A194 GR-2H NUTS

    STUD BOLTS, THIRD FULL LENGTH WITH TWO HEX NUTS

    COMPRESSED ASBESTOS 111 6" (1.5rnm) THiCK

    300 LB RF. RING NPE. TO ASME B16.21

    CARBON STEEL ASTM A105. F6 TRIM

    SOCKET WELD 800LB. SOLID WEDGE, OS&Y BOLTED BONNET, RISING STEM. TO API 602

    SCRD/SOCKET WELD 800 LB, SOLID WEDGE, OS&Y, BOLTED BONNET, TO API 602

    SCREWED 800 LB. SOLID WEDGE. OS&Y, BOLTED BONNET, TO API 602 .

    CARBON STEEL ASTM A216 GR-WCB, F6 TRJM

    300 LB RF, SOU0 WEDGE, OS&Y, BOLTED BONNET, RISING STEM, TO AP1600

    300LB RF, SOLID WEDGE OS&Y, BOLTED BONNET, RISING STEM. TO API 6 0

    CARBON STEEL ASTM A105, F6 TRlM

    SOCKET WELD 800 LB. LOOSE DISC, OS&Y. BOLTED BONNET, TO BS 5352

    SCREWED 800 LB. LOOSE DISC. OS&Y, BOLTED BONNET, TO BS 5352

    CARBON STEEL ASTM A216 GR. WCB, F6 TRlM

    300 LB RF, LOOSE DISC. OS&Y. BOLTED BONNET, TO BS 1873

    CARBON STEEL ASTM A 105 F6 TRIM

    SOCKET WELD 800 LB, PISTON TYPE. BOLTED CAP, TO BS 5352

    SCREWED 800 LB, PISTON TYPE, BOLTED CAP, TO BS 5352

    CARBON STEEL ASTM A21 6 GR-WCB, F6 TRlM

    300 LB RF. SWiNG NPE, BOLTED COVER, TO BS 1868 300LB RF, SWING TYPE. BOLTED COVER. TO API 6D

    CARBON STEEL ASTM A21 6 GR. WCB, 304SS BALL AND TRlM PTFE SEATS

    300 LB RF, FUU BORE, TO API 6 0 CARBON STEEL ASTM A216 GR. WCB, CARBON STEEL BALL. ELECTROLESS NICI

  • NOTES

    QKOC- I Specification Number Engimn'ng Grwp 015-M-1001 1. USE FOR tSOtATfON LU-JES IN GAS AND VAPOUR SERVICES ONLY. FOR OP. TEMPS. ABOVE 120C

    SEAT RATINGS S H A U BE CONFIRMED WiTH THE APPROVED MANUFACTURER. 15. USE FOR INSTRUMENTS, VENTS AND DRAINS ONLY. 17. SPECTACLE BUNDS S H A U BE USED UP TO A MAXIMUM WEIGHT OF 50UG. USE BLINDS AND SPACERS OVER

    Tt4S WEIGHT. 25. USE SOCKET WELD VALVES IN GAS SERVICES ONLY. 26. NOT TO BE USED IN GAS SERVICES. 32. WALL THICKNESSES AT THESE SIZES SHALL BE CALCULATED FOR DESIGN CONDmONS OF INDfVIOUAL

    LINES. 33- DIMENSIONS TO BE DETERMINED BY CONTRACTOR.

    Date Sheet

    Rev 3 1 2 4 - 1 0 1 17 of 50

  • sp&ficgtion Number Date Sheet Engineb#~~ng Group

    0 15-W-100 1 1 21-10-0fj 1 It? of 50 3 PIPING CLASS C35B

    *************f*****ff*f****i******i****************************************************

    SERVICES

    SOUR SERVICE HYDROCARBONS

    ........... FLANGE RATING PteE MATERIAL ............

    300LB ASME B16.5 FLANGE MATERIAL ......... CS ASTM A105 CS API-5L GI. B FLANGE FACING .....-.... RF (STANDARD FINISH)

    ........ GASKET MATERIAL CAF Fl l7NG MATERIAL ....... CS ASTM A105 VALVE MATERIAL ......... CS ASTM A 105

    & ASTM A234 Gr. WPB & ASTM A21 6 Gr. WCB CORROSION ALLOWANCE 118" VALVE T R M .,......-.... 3 16SS SATELUTE SEATS

    A U MATERIALS ........... NOTE 16

    (BASED ON ASME B1 6.5 FLANGES)

    TEMPERATURE 0EG.C / -29138 1 100 ( 200 I I I

    PRESSURE BARG 51.1 1 46.4 43.8

    PIPE SUE (INCHESI

    PlPE -

    18" AND ABOVE

    W I N G S

    %.'-I%

    18" AND ABOVE

    FLANGES

    X" - 1%" 2" - 24' 26" AND ABOVE

    8LlNDS & SPACERS

    X "-24"

    CARBON STEEL APt-5L Gr. B

    PLAIN ENDS, SEAMLESS, SCH 160 PLAN ENDS, SEAMLESS, SCH XS BEVELLED ENDS. SEAMLESS. SCH XS

    CARBON STEEL API-5L Gr.6 SAW

    BEVELLED ENDS, WELDED 32

    CARBON STEEL ASTM A1 0

    SOCKET WELD 3000 LB, FORGED, TO ASME 81 6.1 1

    CARBON STEEL ASTM A234 GR. WPB

    BUTTWELD SEAMLESS. TO ASME 81 6.9, WT TO MATCH PIPE

    CARBON STEEL ASTM A234 GR. WPBW

    BUTTWELD WElDED. TO ASME 16.9. WJ TO MATCH PIPE

    CARBON STEEL ASTM A105

    SOCKET WELD RAISED FACE 300CB. TO ASME B16.5, WT TO MATCH PIPE RAISED FACE 300L8, TO ASME 81 6.5, WT TO MATCH PIPE RAlSED FACE 300LB, TO ASME B1 6.47 SERIES A , WJ TO MATCH PIPE 17

    CARBON STEEL ASTM A51 5-70

    RAISED FACE 300LB TO ASWtE B16.5 iN ACCORDANCE WITH APt 590

  • 26" AND ABOVE

    BOLTING

    A U SIZES

    GASKETS

    ALL SIZES

    GATE VALVES

    H - 1 %

    26" AND ABOVE

    GLOBE VALVES

    34"-134"

    2" AND ABOVE

    CHECK VALVES

    % " - I %

    2" - 24" 26" AND ABOVE

    B A U VALVES

    14" AND ABOVE

    DESCRPTtON NOTES

    RNSED FACE 300LB TO ASME B1 6.47 SERIES A IN ACCORDANCE WITH API 590

    ALLOY STEEL ASTM A193 GR.B7 BOLTS AND A194 GR-2H NUTS

    STUD BOLTS, THIRD FULL LENGTH WKH TWO HEX NUTS

    COMPRESSED ASBESTOS 1 116" (1.5mm) THICK

    300 LB RF. RING TYPE. TO AS= B16.21

    CARBON STEEL ASTM A105.316SS TRIM, SATELLITE SEATS

    SOCKET WELD 800LB. SOUD WEDGE. OS&Y BOLTED BONNET, RlSlNG STEM, TO API 602

    SCRD/SOCKET WELD 800 LB, SOLID WEDGE, OS&Y. BOLTED BONNET. TO API 602

    CARBON STEEL ASTM A21 6 GR-WCB, 316SS TRlM SATELLITE SEATS

    300 LB RF. SOLiD WEDGE. OS&Y, BOLTED BONNET, RISING STEM, TO API 600

    300 LB RF. SOUD WEDGE, OS&Y BOLTED BONNET, RISING STEM, TO API 6D

    CARBON STEEL ASTM A105.316SS TRIM SATELLM SEATS

    SOCKET WELD 800 LB. LOOSE DISC. OS&Y, BOLTED BONNET, TO BS 5352

    CARBON STEEL ASTM A21 6 GR, WCB. 316SS TRlM SATELLITE SEATS

    300 LB RF. LOOSE DISC, OS&Y, BOLTED BONNET, TO BS 1873

    CARBON STEEL ASTM A1 05 31 6SS TRIM SATELLITE SEATS

    SOCKET WELD 800 LB, PISTON TYPE, BOLTED CAP, TO BS 5352

    CARBON STEEL ASTM A21 6 GR-WCB. 31 6SS TRIM SATELLITE SEATS

    300 LB RF. SWING TYPE. BOLTED COVER. TO BS 1868 300LB RF, SWING TYPE. BOLTED COVER, TO API 6 0

    CARBON SXEL ASTM A21 6 GR. WCB. 304SS BALL AND TRlM PTFE SEATS

    300 LB RF. FULL BORE. TO APT 6D CARBON STEEL ASTM A215 GR. WCB. CARBON STEEL BALL, ELECTROtESS NlCKU PLATED TO APt 6 0

    300 LB RF. RILL BORE TO API 6D

    NOTES

    1. USE FOR ISOLATION UNES IN GAS AND VAPWR SERViCES ONLY. FOR OP- TEMPS- ABOVE 120C SEAT RATWGS S H A U BE CONFIRMED WfTH THE APmOVED MANUFACTURER.

    15. USE FOR MSTRUMENTS, VENTS AND DRAINS ONLY. 16, A U MATERlAtS M THIS CLASS S H A U COMPLY WITH ATTACHMENT 2 OF THtS SPECIHCATION. 17. SPECTACLE BUNDS SHALL BE USED UPTO A MAXIMUM WEIGHT OF =KG, USE BUNDS AND SPACERS OVER THIS

    WEIGKf. 32. W A U THICKNESSES AT THESE SUES SHAtL BE CALCULATED FOR DESIGN CONDJTfONS OF INDJVIDUAL UNES 33. MMENSJONS TO BE DETERMINED BY CONTRACTOR.

  • QKK- Specifdon Number Rev Date Sheet ~ w - w ' n 015-LH- to01 3 21-10-06 20 of 50 W W G CLASS C65A

    FUEL GAS PILOT GAS PROCESS GASNAPOUR PROCESS UQUlD PROCESS SOLUTION

    NATURAL GAS DEDICATED DRAINS PROCESS CONDENSATE

    FLANGE RATING ..... 600LB ASME B1 6.5 FLANGE MATERIAL ......-.. CS A S m A105 PIPE MATERIAL ..... CS API-5L Gr. Bf M N G E FACING ............ RF fSMOOTH FINISH)

    ASTM A106 Gr. B GASKET MATERtAL .......,.. 304SS SP WND ASBESTOS F fmNG MATERIAL .... CS ASTM A105 VALVE MATERIAL ........... CS ASTM A 105

    & ASTM A234 Gr. WPB & ASTM A216 Gr, WCB CORROSlON ALLOWANCE 118" VALVE TRIM ..-...-.......- 13% CHROME

    (BASED ON ASME B1 6.5 FLANGES)

    TEMPERATURE DEGX

    I PRESSURE BARG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    PlPE SIZE (INCHES)

    PIPE -

    K " - 1%" 2" - 2" 3" - 6" 8" - 8" 10" - 16"

    18' AND ABOVE

    f ITTINGS

    W " - 1%"

    18' AND ABOVE

    RANGES

    K " - 1%' 2" - 24" 26" AND ABOVE

    BLINDS & SPACERS

    DESCFWTION NOTES

    CARBON STEEL API 5L Gr-B.

    PLAIN ENDS. SEAMLESS, SCH 160 BEVELLED ENDS, SEAMLESS, SCH 160 BEVELLED ENDS. SEAMLESS, SCH XS B M U E D ENDS, SEAMLESS. SCH 120 BEVELLED ENDS, SEAMLESS, SCH 80

    CARBON STEEL API-5L Gr.B SAW

    BEVELLED ENDS. WELDED

    CARBON STEEL ASTM A105

    SOCKET WELD 6000 LB. FORGED. TO ASME 816.1 1

    CARBON STEEL ASTM A234 GR. WPB

    BUTTWELD, SEAMLESS. TO ASME 316.9,WT TO MATCH PlPE

    CARBON STEEL ASTM A234 GR. WPB-W

    BUTTWELD, WELDED. TO ASME B1 6.9,WT TO MATCH PIPE

    CARBON STEEL ASTM A105

    SOCKET WELD 600LB. TO ASME B16.5.WT TO MATCH PlPE RAISED FACE 600LB. TO ASME B1 6.5. WT TO MATCH PIPE RAISED FACE 60016, TO ASME B16.47 SERIES A. WT TO MATCH PlPE

    CARBON STEEL ASTM A5 1 5-70 17

  • PIPE SUE (INCHES)

    % "-24"

    26" AND ABOVE

    BOLTING

    ALL SUES

    GASKETS

    ALL SIZES

    GATE VALVES

    % " - 1%"

    %'- 1%"

    xu- in-

    26" AND ABOVE

    QKOCspWMmM -ngGnwp

    GLOBEVALVES

    % " - 1 %

    K" - 1%"

    Date

    21-t0-06

    2" AND ABOVE

    Spedfieation Number

    01 5-LH-1001

    Sheet

    21 of 50

    CHECK VALVES

    % " - 1%"

    % " - 1%"

    Rev

    3

    2" - 24"

    26" AND ABOVE

    BALL VALVES

    DESCRIPTION

    RAISED FACE 600LB TO ASME B1 6.5 IN ACCORDANCE WlTH API 590

    RAISED FACE 60016 TO ASME 81 6.47 SERIES A IN ACCORDANCE WITH API 590

    ALLOY STEEL ASTM A1 93 GR. 87 BOLTS AND A1 94 GR- 2H NUTS

    STUD BOLTS. THRD FULL LENGTH WlTH TWO HEX NUTS

    304SS SPIRAL WOUND. ASBESTOS FILLER

    600 LB RF. 118" (3mm) THICK. TO API 601

    CARBON STEEL ASTM A105, F6 TRIM.

    SOCKET WELD 800LB. SOUD WEDGE, OS&Y. BOLTED BONNET. RfSlNG STEM. TO API 602

    SCRDJSOCKET WELD 800 LB, SOLtD WEDGE, OS&Y, BOLTED BONNET. RlSlNG STEM. TO API 602

    SCREWED 800 LB. SOUD WEDGE. OS&Y. BOLTED BONNET. RISING STEM TO API 602

    CARBON STEEL ASTM A21 6 GR. WCB, F6 TRIM,

    600 LB RF, FLEXIBLE WEDGE. OS&Y, BOLTED BONNET, RISING STEM, TO API 600

    600CB RF, FLEXIBLE WEDGE. OS&Y. BOLTED BONNET, RISING STEM, TO API 6D

    CARBON STEEL ASTM A105, F6 TRIM.

    SOCKET WELD 800 LB, LOOSE DISC. OS&Y, BOLTED BONNET, TO BS 5352

    SCREWED 800 LB, LOOSE DISC, OS&Y, BOLTED BONNET, TO BS 5352

    CARBON STEEL ASTM A21 6 GR, WCB, F6 TRIM,

    600 LB RF, LOOSE DISC. OS&Y, BOLTED BONNET. TO BS 1873

    CARBON STEEL ASTM A105. F6 TRIM,

    SOCKET WELD 800 LB. PISTON TYPE. BOLTED CAP. TO BS 5352

    SCREWED 800 LB, PISTON TYPE. BOLTED CAP. TO BS 5352

    CARBON STEEL ASTM A21 6 GR. WCB. F6 TRIM.

    600 LB RF. SWING TYPE, BOLTED COVER. TO BS 1868

    600LB RF. SWING TYPE, BOLTED COVER. TO API 6 0

    CARBON STEEL ASTM A21 6 GR. WCB. 304SS BALL AND TRIM, PTFE SEATS

    600 LB RRF. FULL BORE, TO AP16D

    NOTES

  • Specification Number Rev

    1 I Sheet Engihtxwing Gnwp 01 5-LH-1001 3 23-1046 22 of 50 CARBON STEEL ASTM A216 GR. WCB. CARBON STEEL BALL, ELECTROLESS NICKEL PLATED TO API 6 0

    14" AND ABOVE 600 LB RF, FULL BORE TO A H 6 0

    CARBON STEEL ASTM A216 GR. WCB, 30455 BALL AND TRIM METAL TO METAL SEATS

    2" - 18" 600 LB RF, FULL BORE, TO API 6D

    NOTES

    1.

    3. 15. 17.

    25. 26. 32.

    33.

    FOR OPERATING TEMPS. ABOVE 120C, SEAT RATiNGS SHALL BE CONFIRMED WITH THE APPROVED MANUFACTURER. USE AT INLET MANFOLD AND AS JSOLATION VALVES FOR LINES IN GAS AND VAPOUR SERVICE ONLY. USE FOR INSTRUMENTS, VENTS AND DRAINS ONLY. SPECTACLE BLINDS SHALL BE USED UP TO A MAXIMUM WEIGHT OF 50KG. USE BLINDS AND SPACERS OVER THIS WEIGHT. USE SOCKET WELD VALVES IN GAS SERVICES ONLY. NOT TO BE USED 1N GAS SERVICES. WALL THICKNESSES AT THESE SIZES SHALL BE CALCULATED FOR DESIGN CONDITIONS OF INDlVlWAL LINES. DIMENSIONS TO BE DETERMINED BY CONTRACTOR.

  • SOUR SERVICE HYDROCARBONS

    QKK- Enginemikg Grwg ' ff

    .......... FLANGE RATING ..... 600LB ASME B1 6.5 FLANGE MATERlAL CS ASTM A105 ............ PIPE MATERIAL .............. CS APJ-5L GI. B I FLANGE FACING RFCSMOOTH RNISH)

    ASTM A106 GI. B GASKET MATERIAL ...-....- 304SS SP WND ASBESTOS .......... ......... FITTING MATERIAL CS ASTM A105 VALVE MATERIAL CS ASTM A 105

    & ASTM A234 Gr. WPB & ASTM A21 6 GI. WCB ............... CORROSION ALLOWANCE 118" VALVE TRIM 3 1 6SS. SATELLITE SEATS

    ............ ALL MATERiALS NOTE 1 6

    specification Number Date Sheet

    01 5-LH-1001 I 3 I 1 l - I w 6 I 23 of 10

    t t ~ * ~ f ~ + ~ k * ~ t + ~ f + k * ~ * ~ i ~ t k i f ~ I i f k k ~ ~ f k t f ~ k k k k * * ~ ~ ~ k * k ~ * ~ * * f ~ k k ~ % * * ~ ~ * ~ k k ~ ~ ~ * * k k ~ * * ~ * * k k k k

    SERVICE UMKS

    (BASED ON ASME B1 6.5 FLANGES)

    TEMPERATURE DEGX I I I

    PRESSURE BARG

    PIPE SUE IINCHESI

    PIPE -

    % " - I % " 2" - 2" 3" - 6" 8" - 8" 10' - 16"

    18" AND ABOVE

    FITTINGS

    K " - 1%"

    18" AND ABOVE

    FLANGES

    % " - I % " 2" - 24" 26" AND ABOVE

    BLINDS & SPACERS

    DESCRtPTION NOTES

    CARBON STEEL API 5L Gr.B.

    PLAIN ENDS. SEAMLESS, SCH 160 BEVELLED ENDS, SEAMLESS. SCH 1 60 BEVELLED ENDS, SEAMLESS, SCH XS BEVELLED ENDS, SEAMLESS, SCH 120 BEVELLED ENDS. SEAMLESS, SCH 8 0

    CARBON STEEL API-5L Gr.0 SAW

    BEVELLED ENDS. WELDED

    CARBON STEEL ASTM A I 0 5

    SOCKET WELD 6000 LB. FORGED. TO ASME 816.1 1

    CARBON STEEL ASTM A234 GR. WPB

    BUTTWELD, SEAMLESS, TO ASME B16.9,WT TO MATCH PIPE

    CARBON STEEL ASTM A234 GR. WPBW

    BUTTWELD. WELDED. TO ASME 81 6.9,WT TO MATCH PIPE

    CARBON STEU ASTM A 105

    SOCKET WELD 600LB. TO ASME B16.5.W TO MATCH PIPE RAISED FACE 600tB. TO ASME B16.5. WT TO MATCH PIPE RAISED FACE 600LB. TO AS= 8 1 6.47 SERIES A, W TO MATCH RPE

    CARBON STEEL ASTM A51 5-70

    RAISED FACE 600LB TO ASME B1 6.5 IN ACCORDANCE W I M API 590

  • Specification Number Rev Date Sheet ngineenneenng Gmup

    I 01 54H-1001 3 2 1-1 0-06 24 of 50

    26" AND ABOVE

    BOLTING

    ALL SlZES

    GASKEfS

    ALL SIZES

    GATE VALVES

    H a - 1%"

    %"- 1%"

    26" AND ABOVE

    GLOBE VALVES

    % " - I % "

    CHECK VALVES

    2" - 24"

    26' AND ABOVE

    BALL VALVES

    14" AND ABOVE

    DESCRIPTION NOTES

    RAISED FACE 600LB TO ASME B16.47 SERIES A IN ACCORDANCE WITH Am590

    ALLOY STEEL ASTM A193 GR. 87 BOLTS AND A194 GR. 2H NUTS

    STUD BOLTS, THRD FULL LENGTH WITH TWO HEX NUTS

    304SS SRRAL WOUND. ASBESTOS FILLER

    600 LB RF, 1/8" (3mm) THICK, TO API 601

    CARBON STEEL ASTM A105.316SS TRIM. SATELUTE SEATS

    SOCKET WELD 8M)LB. SOLID WEDGE. OS&Y. BOLTED BONNET. RISING STEM. TO AR, 602

    SCROEOCKET WELD 800 LB. SOLID WEDGE, OS&Y, BOLTED BONNET. RISING STEM. TO API 602 15

    CARBON STEEL ASTM A21 6 GR- WCB, 31 6SS TRIM. SATEUITE SEATS

    600 LB RF, FLEXIBLE WEDGE. OS&Y. BOLTED BONNET, RISING STEM, TO API 600

    600LB RF, fLEXtBLE WEDGE. OS&Y, BOLTED BONNET. RISING STEM. TO API 6D

    CARBON STEEL ASTM A105, 316SS TRIM, SATELUTE SEATS

    SOCKET WELD 800 LB, LOOSE DISC. OS&Y. BOLTED BONNET. TO BS 5352

    CARBON STEEL ASTM A21 6 GR. WCB. 31 6 SS TRIM, SATELLITE SEATS

    600 LB RF. LOOSE DISC. OS&Y, BOLTED BONNET. TO BS 1873

    CARBON STEEL ASTM A105,316SS TRIM, SATELLITE SEATS

    SOCKET WELD 800 LB, PISTON TYPE, BOLTED CAP, TO BS 5352

    CARBON STEEL ASTM A21 6 GR. WCB. 316SS TRIM. SATELUTE SEATS

    600 LB RF. SWING TYPE, BOLTED COVER. TO BS 1868

    60- RF. SWING TYPE, BOLTED COVER. TO API 6D

    CARBON STEEL ASTM A21 6 GR. WCB, 30455 BALL AND TRIM PTFE SEATS

    600 L8 RF, FUU BORE. TO API 6D

    CARBON STEEL ASTM A216 GR, WCB. CARBON STEEL BALL. ELECTROLESS NICKEL PLATED TO API 60

    600 LB RF, fULL BORE TO API 6D

    CARBON STEEL ASTM A216 GR. WCB. 304SS BALL AND mM, ME+AL TO METAL SEATS

    600 tB RF, FUU BORE. TO AP16D

  • NOTES

    1 *

    3. 15. 16. 17.

    32.

    33.

    FOR OPERATING TEMPS. ABOVE 120C, SEAT RATINGS SHALL 8E CONFIRMED WITH THE APPROVED MANUFACTURER. USE AT INLET MANFOLD AND AS ISOLATION VALVES FOR UNES IN GAS AND VAPOUR SERVICE ONLY. USE FOR INSTRUMENTS. VENTS AND DRAINS ONLY. A U MATERIALS IN THIS CLASS SHALL COMPLY WITH AlTACHMENT 2 OF THJS SPECIFICATION. SPECTACLE WNDS SHALL BE USED UP TO A MAXIMUM WEIGHT OF 50KG. USE BLINDS AND SPACERS OVER THIS WHGHT. W A U THICKNESSES AT THESE SIZES SHALL BE CALCULATED FOR DESIGN CONDrrlONS OF JNDIVIDUAL LiNES. DlIVlENSlONS TO BE DETERMNED BY CONTRACTOR.

    QKOE- Engineering Grwg ' n Rev 3 Specification Number 01 5-W-1001 Date - * Sheet 25 of 50

  • PROCESS UOUfD

    QKK- I specif~catim Nwnber Ehgimerhg G w p 'n 01 5-LH-1001

    FLANGE RATING ..... 900LB ASME B1 6.5 FLANGE MATERIAL ........., C S ASTM A1 0 5 PIPE MATERIAL ..... CS APC5L Gr. B FLANGE FACJNG ......--.-.. RF (SMOOTH FINISH)

    GASKET MATERIAL 3045s SP WND ASBESTOS FJTTING MATERIAL .... CS ASTM A105 VALVE MATERIAL CS ASTM A105

    & ASTM A234 Gr. WPB & ASTM A21 6 Gr. WCB CORROSION ALLOWANCE 118" VALVE TRIM .-............. 13% CHROME

    Date Sheet

    3 I 21-10-MI 26 o f l o

    (BASED ON ASME B16.5 FLANGES)

    PIPE -

    K " - K " 314"- 1 K 2" - 2" 3" - 3" 4'- 16"

    18" AND ABOVE

    TEMPERATURE DEG-C

    PRESSURE BARG

    18" AND ABOVE

    FLANGES

    % " - I % " 2" - 24" 26" AND ABOVE

    BLMDS & SPACERS

    W "-24"

    * * f t * * * * * * * * * * * * * * * * * * i * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

    100

    139.1

    -29l38

    153.2

    26" AND ABOVE

    200

    131.5

    DESCRlPTlON NOTES

    CARBON STEEL API 5L Gr.B

    PLAW ENDS, SEAMLESS, SCH XXS PLAIN ENDS. SEAMLESS, SCH 160 BEVELLED ENDS. SEAMLESS, SCH 160 BEVELLED ENDS, SEAMLESS, SCH XXS BEVELLED ENDS, SEAMLESS, SCH 120

    CARBON STEEL API 5L Gr-B SAW

    BEVELLED ENDS. WELDED

    CARBON STEEL ASTM A1 0 5 SOCKET WELD 6000 LB. FORGED, TO ASME B16.11

    CARBON STEEL ASTM A234 GR. WPB

    BUTTWELD, SEAMLESS. TO ASME B16.9, WT TO MATCH PIPE

    CARBON STEEL ASTM A234 GR. WPB-W

    BUTTWELD, WELDED, TO ASME 81 6.9, WT TO MATCH PlPE

    CARBON STEEL ASTM A105

    SOCKET WELD 900LB, TO ASME B16.5. WT TO MATCH PIPE RAISED FACE SODLB, TO AS= B1 6.5, WT TO MATCH PIPE RAISED FACE 900LB,10 ASME B1 6-47 SERIES A. WT TO MATCH PlPE

    CARBON STEEL ASTM A51 5-70 17

    RAISED FACE 900LB TO ASME B1 6.5 IN ACCORDANCE WlTH API 590

    RAlSED FACE 900LB TO ASME B16.47 SERIES A 33 IN ACCORDANCE WlTH APT 590

  • Pff'E SIZE (INCHES)

    E~?gr*m=ng Gmp

    BOLTING

    A U SIZES

    GASKETS

    ALL SIZES

    GATE VALVES

    W - 1%

    ALLOY STEEL ASTM A193 GR. 87 BOLTS AND A194 GR. 2H NUTS

    Speciiication Number

    015-L.H-1001

    STUD BOLTS. THRD FULL LENGTH WITH TWO HEX NUTS

    304SS SPIRAL WOUND. ASBESTOS FILLER

    Rev

    3

    900 LB RF. 118" (3mm) THICK, TO Am601

    CARBON STEEL ASTM A105. F6 TRIM

    Date

    21-10-06

    SOCKET WELD 1500LB. SOUD WEDGE. OS&Y, BOLTED BONNET. RISING STEM. TO A H 6 0 2

    Sheet

    27 of 50

    SCRDJSOCKET WELD 1500 LB. SOUD WEDGE, OS&Y, BOLTED BONNET, RISING STEM. TO API 602

    SCREWED 1500 LB, SOUD WEDGE, OS&Y, BOLTED BONNET. RtSING STEM, TO A H 602

    CARBON STEEL ASTM A21 6 GR. WCB. F6 TRIM.

    900 LB RF, FLEXIBLE WEDGE, OS&Y. BOLTED BONNET, RISING STEM, TO API 600

    26" AND ABOVE 900 LB, RF, FLEXIBLE WEDGE. OS&Y, BOLTED BONNET, RISING STEM. TO API 6D

    GLOBE VALVES

    n--1 Yi-

    CARBON STEEL ASTM A 105, F6 TRIM.

    SOCKET WELD 1500LB. LOOSE DISC, OS&Y, BOLTED BONNET. TO BS 5352

    SCREWED 1500 LB. LOOSE DISC, OS&Y. BOLTED BONNET, TO BS 5352

    CARBON STEEL ASTM A21 6 GR. WCB, F6 TRIM

    2" AND ABOVE 900 LB RF, LOOSE DISC. OS&Y. BOLTED BONNET, TO BS 1873

    CHECK VALVES

    5 " - 1%"

    % " - I % "

    CARBON STEEL ASTM A105, F6 TRIM

    SOCKET WELD 1500 LB. PISTON TYPE. BOLTED CAP TO BS 5352

    SCREWED 1500 18, PISTON TYPE, BOLTED CAP. TO BS 5352

    CARBON STEEL ASTM A21 6 GR. WCB, F6 TRIM

    900 LB RF, SWNG TYPE, BOLTED COVER. TO 8 S 1868

    900 LB RF, SWING TYPE, BOLTED COVER, TO API 6D

    CARBON STEEL ASTM A21 6 GR. WCB, 304SS BALL AND TRIM METAL TO METAL SEATS

    900 LB RF. FULL BORE, TO API 6 0

    2" - 24"

    26" AND ABOVE

    BALL VALVES

    2" AND ABOVE

  • USE AT INLET MANFOLD ANO AS ISOLATION VALVES FOR UNES IN GAS AND VAPOUR SERWCE ONLY- USE FOR INSTRUMENTS, VENTS AND DRAINS ONLY. SPECTACLE BLfNDS S H A U BE USED UPTO A MAXIMUM WEIGHT OF 50KG. USE ELINDS AND SPACERS OVER THIS WEIGHT. USE SOCKET WELD VALVES IN GAS SERVICES ONLY. NOT TO 8E USED IN GAS SERVICES. WALL THKXNESSES AT THESE SfZES SHALL BE CALCULATED FOR DESIGN CONDITIONS OF INDIVIDUAL LINES. DIMENSIONS TO BE DETERMINED BY CONTRACTOR.

    ERgr'neetiw Grwp

    1

    Specification Number

    01 5-LH-1001

    Rev

    3

    Date

    21-10-06

    Sheet

    28 of 50

  • ***********************t****************e*********************************************s**

    SERVICES

    QKOC- Ew*necwling G m p ' n

    SOUR SERWCE HYDROCARBONS

    **************t****f***************k*************************t*****************k*********

    SYNOPSIS

    Specification Number

    015-LH-1001

    ..... FLANGE RATING 900LB ASME B16.5 FLANGE MATERIAL ..--..-.-. CS ASTM A105 ............ PIPE MATERIAL ..... CS APC5L Gr. B FLANGE FACING RF (SMOOTH FINISH)

    GASKET MATERIAL .......... 30455 SP WND ASBESTOS F I m G MATERIAL ..... CS ASTM A105 VALVE MATERIAL ........... CS ASTM A1 05

    & ASTM A234 Gr- WPB & ASTM A21 6 Gr. WCB CORROSION ALLOWANCE 118" VALVE TRIM ............... 3 1 6SS SATELLITE SEATS

    ............ ALL MATERIALS NOTE 16

    Date Sheet

    Rev 3 / 21-fO-06 / 21 01511

    * * * * * t * * * * * * t * * * * t t * * * * * * i * X * * * t * I * * * * t i * * * * * ~ e * * * * * * * * ~ * * * * * X * * * * * * * ~ ~ * * * * * * * * ~ * * * * * * * * *

    SERVICE UMffS

    (BASED ON ASME 81 6.5 FLANGES)

    TEMPERATURE DEG.C 1 t I

    PRESSURE BARG

    PIPE -

    X" - K" 314"- 1 W 2" - 2" 3" - 3" 4" - 16"

    18" AND ABOVE

    FITTINGS

    X " - 1%"

    18" AND ABOVE

    FLANGES

    X " - 1%" 2" - 24" 26" AND ABOVE

    BUNDS & SPACERS

    CARBON STEEL API 5L Gr.B

    PLAIN ENDS, SEAMLESS, SCH XXS PLAIN ENDS, SEAMLESS, SCH 160 BEVELLED ENDS. SEAMLESS. SCH 160 BEVELLED ENDS. SEAMLESS, SCH XXS BEVELLED ENDS, SEAMLESS. SCH 120

    CARBON STEEL AR 5L Gr.B SAW

    BEVELLED ENDS. WELDED

    CARBON STEEL ASTM A 105

    SOCKET WELD 6000 LB. FORGED. TO ASME 81 6.1 1

    CARBON STEEL ASTM A234 GR. WPB

    BUTTWELD. SEAMLESS, TO ASME 81 6.9, WT TO MATCH PlPE

    CARBON STEEL ASTM A234 GR. WPB-W

    BUTTWELD, WELDED. TO ASME 81 6.9. WT TO MATCH PlPE

    CARBON STEEL ASTM A105

    SOCKET WELD 900LB, TO ASME 81 6.5, Wf TO MATCH RPE RAISED FACE SOOCB. TO ASME 816.5. WT TO MATCH PlPE RAfSED FACE 900LB. TO ASME 816.47 SERIES A. WT TO MATCH PIPE

    CARBON STEEL ASTM A5 1570

    RAISED FACE 900LB TO ASME B16.5 IN ACCOROANCE WtTH API 590

    NOTES

  • RAtSED FACE 900LB TO ASME 816.47 SERiES A IN ACCORDANCE WITH AP1590

    QKK- m-Grwp 26" AND ABOVE

    BOLTING

    ALL SIZES

    GASKETS

    A U SIZES

    GATE VALVES

    w- in

    Specification Elumber Rev

    01 5-LH-100 1 3

    ALLOY STEEL ASTM A193 GR. B7 BOLTS AND A194 GR. 2H NUTS

    STUD BOLTS, THRD FULL LENGTH WITH TWO HEX NUTS

    304SS SPIRAL WOUND. ASBESTOS FILLER

    Oae I Sheet 21-10-06 30 of 50

    900 LB RF. 118" (3mml THICU. TO API 601

    CARBON STEEL ASTM A105.316SS TRIM, SATELLITE SEATS

    SOCKET WELD 1500LI3, SOUD WEDGE. OS&Y, BOLTED BONNET, RISING STEM. TO API 602

    SCRDISOCKET WELD 1500 LB, SOLD WEDGE. OS&Y. BOLTED BONNET RISING STEM, TO API 602

    CARBON STEEL ASTM A216 GR. WCB, 31655 TRIM. SATELLITE SEATS

    900 LB RF, FLEXIBLE WEDGE, OS&Y, BOLTED BONNET, RISING STEM. TO API 600

    26" AND ABOVE 900 LB. RF, FLEXIBLE WEDGE. OS&Y, BOLTED BONNET, RISING STEM, TO API 6D

    GLOBE VALVES

    5 " - 1 % "

    CARBON STEEL ASTM A105.316SS TRIM, SATELLITE SEATS

    SOCKET WELD 1500 LB. LOOSE DISC, OS&Y, BOLTED BONNET. TO BS 5352

    CARBON STEEL ASTM A21 6 GR. WCB. 3 16SS TRIM, SATELLITE SEATS

    2" AND ABOVE 900 lB RF. LOOSE DISC, OS&Y, BOLTED BONNET. TO BS 1873

    CARBON STEEL ASTM A105.316SS TRIM, SATELLITE SEATS CHECK VALVES

    K " - 1%" SOCKET WELD 1500 LB. PISTON TYPE, BOLTED CAP. TO BS 5352

    CARBON STEEL ASTM A216 GR. WCB. 316SS TRIM. SATELLITE SEATS

    900 LB RF, SWING TYPE, BOLTED COVER. TO BS 1868 2" - 24"

    26" AND ABOVE

    BALL VALVES

    900 LB RF. SWING TYPE. BOLTED COVER. TO API 6D

    CARBON STEEL ASTM A21 6 GR. WCB, 304SS BALL AND TRIM METAL TO METAL SEATS

    2" AND ABOVE 900 LB RF. FULL BORE, TO Apt 6D

    NOTES

    3. USE AT INLET MANFOLO AND AS ISOLATION VALVES FOR LINES IN GAS AND VAPOUR SERVICE ONLY. 15. USE FOR INSTRUMENTS. VENTS AND DRAJNS ONLY, 16. ALL MATERIALS IN THlS CLASS SHALL COMPLY WfTX ATTACHMENT 2 OF THIS SPHIIflCATtON. 17. SPECTACLE BLINDS SHALL BE USED UP TO A MAXlMUM WEiGHT OF 50KG. USE BLINDS AND SPACERS OVER

    THlS WEtGHT. 33. DIMENSIONS TO BE DETERMINED BY CONTRACTOR.

  • I Specification Number Date Sheet Engjnesarrnesarrng G m p Spe&&&n 015-LH-1001 I I 21-10-06 I 31 of50 PIPING CLASS CASA

    PROCESS LfQUlO

    ..... FLANGE RATING 1 500LB ASME B1 6.5 FLANGE MATERIAL .......... CS ASTM A1 0 5 ..... PIPE MATERIAL API 5L Gr.B FLANGE FACING ............ RF (SMOOTH FINISH)

    GASKET MATERIAL ......... 304SS SP WND ASBESTOS FITTING MATERiAL ..... CS ASTM A 105 VALVE MATERIAL ........... CS ASTM A105

    & ASTM A234 GR- WPB & ASTM A21 6 Gr. WCB CORROSION ALLOWANCE 1/8" VALVE TRIM ............... 13% CHROME

    *******************i*t*******f*********************f**~******~**********

    SERVICE UMms

    (BASED ON ASME B16.5 FLANGES)

    PRESSURE BARG

    PIPE SIZE (INCHES)

    PIPE -

    H"- 1%" 2" - 6" 8" - 8" 10" - 10" 12" - 12- 14"- 14" 16" - 16"

    18" - 24"

    FITTINGS

    % " - I % "

    18" AND ABOVE

    FLANGES

    W W - 1%" 2" - 24"

    BLINDS & SPACERS

    W "-24"

    CARBON STEEL API 5L Gr.B

    PLAIN ENDS, SEAMLESS. SCH XXS BEVELLED ENDS. SEAMLESS, SCH XXS BEVELLED ENDS. SEAMLESS. 1.00" WALL BEVULED ENDS, SEAMLESS 1.25" WALL BEVELLED ENDS. SEAMLESS 1 -50" WALL BEVELLED ENDS. SEAMLESS 1 -625" W A U BEVEUED ENDS, SEAMLESS 1.75" WALL

    CARBON STEEL API 5L Gr. B SAW

    BEVELLED MDS. WELDED

    CARBON STEEL ASTM A 105

    CARBON STEEL ASTM A234 GR. WPB

    BUTTWELD SEAMLESS, TO ASME B16.9. WT TO MATCH PIPE

    CARBON STEEL ASTM A234 GR. WPSW

    BUTTWELD WELRED, TO ASME B16.9, W J TO MATCH PIPE

    CARBON STEEL ASTM A 105

    SOCKET WELD 1500LB, TO ASME 01 6.5, WT TO MATCH PIPE RAISED FACE 1500LB. TO ASME B16.5, WT TO MATCH PIPE

    CARBON STEEL ASTM A5 35-70

    RAlSED FACE 1500LE TO ASME B1 6.5 IN ACCORDANCE WITH API 590

  • BOLTING

    ALL SIZES

    GASKETS

    A U SIZES

    GATE VALVES

    X"-1 X "

    QKOCSpeollcatM l%@mwhg Gmup

    GLOBE VALVES

    % " - 1 % "

    % " - I %

    2" - 24"

    CHECK VALVES

    K " - 1%"

    %"- 1%"

    specification Number

    01 5-LH-1001

    2" - 24"

    BALL VALVES

    ALLOY STEEL ASTM A193 GR- 87 BOLTS AND A194 GR. W NUTS

    3

    STUD BOLTS. THRD FULL LENGTH WirH TWO HEX NUTS

    Sheet

    32 of 50

    304SS SPIRAL WOUND, ASBESTOS FJLLER

    1500 LB RF, 118" (3 nun) THICK. TO AR 601

    CARBON STEEL ASTM A105, F6 TRlM

    SOCKET WELD 150CKB. SOU0 WEDGE, OS&Y BOLTED BONNET, RISING STEM TO API 602

    SCRDISOCKET WELD 1500 tB. SOLID WEDGE, OS&Y. BOLTED BONNET. RISING STEM. TO APT 602

    SCREWED 1500 LB, SOU0 WEDGE. OS&Y. BOLTED BONNET, RISING STEM, TO APT602

    CARBON STEEL ASTM A21 6 GR. WCB. F6 TRlM

    1500 LB RF, FLEXIBLE WEDGE. OS&Y, BOLTED BONNET, RISING STEM. TO AR 600

    CARBON STEEL ASTM A1 05, F6 TRIM

    SOCKET WELD 1500 LB. LOOSE DISC, OS&Y. BOLTED BONNET, TO BS 5352

    SCREWED 1500 LB, LOOSE DISC, OS&Y, BOLTED BONNET, TO BS 5352

    CARBON STEEL ASTM A21 6 GR. WCB, F6 TRIM

    1500 LB RF, LOOSE DISC. OS&Y. BOLTED BONNET, TO BS 1873

    CARBON STEEL ASTM A105. F6 TRlM

    SOCKET WELD 1500 LB, PISTON N P E , BOLTED CAP. TO BS 5352

    SCREWED 1500 tB. PETON TYPE. BOLTED CAP. TO BS 5352

    CARBON STEEL ASTM A216 GR. WCB, F6 TRlM

    1500 LB RF, SWING TYPE, BOLTED COVER, TO BS 1868

    CARBON STEEL ASTM A21 6 GR- WCB, 304SS BALL AND TRIM METAL TO METAL SEATS

    1500 LB RF, FULL BORE, TO API 6D

    NOTES

    NOTES

    3. USE AT MlLET MANFOLD AND AS ISOCAION VALVES FOR UNES IN GAS AND VAPOUR SERVICE ONLY. 15. USE FOR INSTRUMENTS. VENTS & DRAINS ONLY- 17. SPECTACLE BLINDS SHAU BE USED UPTO A MAXIMUM WEIGHT OF -KG. USE BLINDS AND SPACERS OVER

    THIS WEIGHT. 25. USE SOCKET WELD VALVES IN GAS SERVICES ONLY. 26. NOT TO BE USED M GAS SERVICES. 32. WALL MtCKNESSES AT THESE SIZES SHALL BE CALCULATED FOR DESIGN CONDITIONS OF INDIVIDUAL

    LINES.

  • RANGE RATING.. ... 1500L6 ASME 61 6.5 FLANGE MATERIAL ........... CS ASTM A 105 ..... PfPE MATERIAL API 5L Gr.8 FLANGE FACWG ............. RF (SMOOTH F1NISH1

    GASKEJ MATERIAL ........... 304SS SP WND ASBESTOS WTnNG MATERIAL ..... CS ASTM A105 VALVE MATERIAL ............ CS ASTM A 105

    & ASTM A234 Gr. WCB & ASTM A21 6 Gr. WCB CORROSION ALLOWANCE 118" VALVE TRIM ................ 31 6SS SATEWTE SEATS

    ALL MATERIALS ........... .. NOTE 16

    Engined~n~ng Gnw$l

    e ~ * ~ e t e e e ~ e i t ~ ~ t ~ ~ e i e ~ i f e e t t ~ e f ~ * t ~ ~ i ~ e f ~ e * ~ e ~ ~ ~ ~ * e ~ * e ~ e ~ e * * ~ e e ~ e ~ * ~ e e * * ~ ~ e e ~ ~ ~ e e e e * ~ ~ e e ~

    SERVICE UMms

    (BASED ON ASME B1 6.5 FLANGES)

    Specification Number

    TEMPERATURE DEG.C

    PRESSUREBARG

    Rev

    i 015-Lii-1001

    PIPE SIZE (INCHES)

    PIPE -

    % " - I % " 2" - 6" 8" - 8" 10" - 10" 12" - 12" 14" - 14" 16" - 16"

    3

    18" AND ABOVE

    FLANGES

    X " - 1%" 2- - 24'

    BLINDS & SPACERS

    K "-24"

    I Sheet 21-m-06 33 of 50

    CARBON STEEL API 5L Gr.B

    PLAIN ENDS, SEAMLESS. SCH XXS BEVEUED ENDS. SEAMLESS, SCH XXS BEVELLED ENDS, SEAMLESS, 1.00" WALL BEVEUED ENDS. SEAMLESS 1.25" WALL B E W E D ENDS. SEAMLESS 1.50" WALL BEVELLED ENDS. SEAMLESS 1.625" WALL BEVELLED ENDS, SEAMLESS 1.75" WALL

    CARBON STEEL API 5L Gr. B SAW

    BEVEUED ENDS, WELDED

    CARBON STEEL ASTM A 105

    SOCKET WELD 6000 L3. FORGED. TO ASME B1 6.1 1

    CARBON STEEL ASTM A234 GR. WPB

    BUTTWELD SEAMLESS, TO ASME B1 6.9, WT TO MATCH PlPE

    CARBON STEEL ASTM A234 GR. WPB-W

    BUTTWELD WELDED, TO ASME 81 6.9, WT TO MATCH PlPE

    CARBON STEEL ASTM A 105

    SOCKET WELD 1500LB. TO ASME B1 6.5, Wi TO MATCH PlPE RAISED FACE 1500LB, TO ASME 816.5. WT TO MATCH PIPE

    CARBON STEEL ASTM A51 5-70

    RASED FACE 1500LB TO ASME 81 6.5 IN ACCORDANCE NTH Am590

    NOTES

  • Specification Number Sheet @) KB = m p I 015-t-H-1001 34 of 50 BOLTING

    A U SEES

    GASKETS

    ALL SIZES

    GATE VALVES

    %"-I 35"

    GLOBE VALVES

    H" - 1%"

    2" - 24"

    CHECK VALVES

    35"- 1%"

    2' - 24"

    BALL VALVES

    DESCRJPTJON NOTES

    AUOY STEEL ASTM A193 GR. 87 BOLTS AND A194 GR. 2H NUTS

    STUD BOLTS. THRD FULL LENGTH WfTH TWO HEX NUTS

    304SS SPIRAL WOUND. ASBESTOS FILLER

    1500 LB RF, 118" (3 mm) TWCK, TO API 601

    CARBON STEEL ASTM A105.316SS TRIM. SATELLITE SEATS

    SOCKET WELD 1500LB. SOLID WEDGE. OStY BOLTED BONNET, RtSiNG STEM TO A B 602

    SCRDESOCKET WELD 1500 LB, SOLID WEDGE, OS&Y, BOLTED BONNET. RISING STEM. TO API 602

    CARBON STEEL ASTM A21 6 GR. WCB. 3 16SS TRIM. SATELUTE SEATS

    1500 LB RF. FLEXIBLE WEDGE, OS&Y, BOLTED BONNET, RiStNG STEM, TO API 600

    CARBON STEEL ASTM A105.3lSSS TRIM, SATELLITE SEATS

    SOCKET WELD 1500 LB. LOOSE DISC, OS&Y, BOLTED BONNET, TO BS 5352

    CARBON STEEL ASTM A216 GR. WCB. 31 6SS TRIM, SATELLITE SEATS

    1500 LB RF. LOOSE DISC, OS&Y, BOLTED BONNET,TO BS 1873

    CARBON STEEL ASTM A105.316SS TRIM. SATELLITE SEATS

    SOCKET WELD 1500 LB. PISTON TYPE, BOLTED CAP. TO BS 5352

    CARBON STEEL ASTM A21 6 GR. WCB. 3 16SS TRIM, SATELLITE SEATS

    1500 LB RF. SWING TYPE, BOLTED COVER. TO BS 1868

    CARBON STEEL ASTM A21 6 GR. WC8.304SS BALL AND TRIM METAL TO METAL SEATS

    1500 LB RF, FUU BORE. TO API 6D

    NOTES

    3. USE AT JNLET MANFOLD AND AS ISOLATION VALVES FOR LINES IN GAS AND VAPOUR SERVICE ONLY. 15. USE FOR INSTRUMENTS, VENTS AND DRAINS ONLY, 16. ALL MATERIALS IN THlS CLASS SHAU COMPLY WITH ATTACHMENT 2 O f THlS SPECIFICATION. 17. SPECTACLE BUNDS SHAUBE USED UP TO A MAXIMUM WEIGHT OF 50KG. USE BUNDS AND SPACERS OVER

    THlS WEIGHT. 32. WALL THICKNESSES AT THESE SIZES SHALL BE CALCULATED FOR DESIGN CONDITIONS OF INDIVIDUAL

    UNES.

  • I PlPlAlG CLASS FlOA

    * * * * i * t * * * * * * * * * * * i * * * * i * * * * * * * * * * * * * * * * * * * * * * * * * ~ * * * * * * * * * * * * * * * * * * * * *

    SERWCES

    Ehgi-*ng Group

    COOLING WATER TREATED WATER UTILITY WATER W E t t WATER (BRACKISH)

    OPEN DRAINS (OILY) OPEN DRAINS {WATER] OILY WATER WASH WATER

    Specification Number

    01 5-LH-1001

    FLANGE RATJNG---.- 150lJ3 ASME 816.5 FLANGE MATERIAL ..... RTR ASTM 04024 PIPE MATERIAL ..... REINFORCED THERMOSElTING RESIN FLANGE FACING ....... FF (FULL FACE)

    ASTM 02996 (NOTE 9) GASKET MATERIAL ... CAF FITTING MATERIAL .,. REINFORCED THERMOSETTING RESIN VALVE MATERIAL ...., NI-ALUMiNUM

    TO MANUFACTURERS STANDARD BRONZE ASTM CORROSION 0.0 M M A148 ALLOWANCE VALVE T R M .......... ALUMINUM

    BRONZEJALLOWANCE EPDMIMONEL

    * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

    SERVICE W I T S

    Rev

    3

    PIPE SUE (INCHES) DESCRIPTION NOTES I

    Date Sheet

    21-10-06 35 of 50

    PIPE -

    100

    10.0

    TEMPERATURE DEG,C

    PRESSURE BARG

    CARBON STEEL API-5L Gr. B GALVANIZED TO ASTM A53

    -29138

    10.0

    % " - 1% THREADED, SEAMLESS I FILAMENT WOUND REINFORCED THERMOSETTING RESIN PIPE TO ASTM 02996

    RUBBER SEAL LOCK SPIGOT ONE END, BELL (SOCKET) ONE END

    FITTINGS CARBON STEEL ASTM A105 GALVANIZED I THREADED 3000 LB. FORGED, TO ASME B1 6.1 1

    FILAMENT WOUND REINFORCED THERMOSETTING RESIN F lmNGS TO MANUFACTURERS STANDARD

    2" - 24" RUBBER SEAL LOCK SPIGOT ONE END. BELL (SOCKET) ONE END 18 I FLANGES CARBON STEEL ASTM A105 GALVANIZED I %"-2" THREADED 150LB FLAT FACED

    FILAMENT WOUND REJNFORCED THERMOSETTING RESIN FLANGES TO ASTM D4024

    2" - 24" INTEGRAL WiTH PIPESPOOLS, PRESSUREKEMPERATURE RATING AND BOLT DRILLING TO MATCH ASME B1 6.5 150 LB.

    BLINDS & SPACERS CARBON STEEL ASTM A51 5-70 EPOXY COATED

    FLAT FACE 150LB TO ASME B1 6.5 IN ACCORDANCE WJTH Apt590

  • PlPE SIZE (INCHES1

    BMTlNG

    ALL SIZES

    GASKETS

    ALL SIZES

    GATE VALVES

    % " - 1%"

    2" - 2"

    GLOBE VALVES

    K " - 1 % "

    @Kg- I Specification Number Ewineen'w G m p ' n 01 5-LH-1001

    CHECK VALVES

    H"- 1%"

    2" - 24"

    BUTTERFLY VALVES

    3" - 24"

    Rev

    3

    DESCRIPTIUN NOTES

    O* I Sheet 21-10-06 36 of 50 ALLOY STEEL ASTM A193 GR. B7 BOLTS AND A194 GR. 2H NUTS

    STUD BOLTS, THRD FULL LENGTH WITH TWO HEX NUTS

    COMPRESSED ASBESTOS 1 /I 6"(1.5mm) THICK

    150 LB FULL FACE TYPE. TO ASME 816.21

    BRONZE ASTM B62, BRONZE TRlM

    THREADED 150LB. SOLID WEDGE, INTEGRAL SEATS, SCREWED BONNET, RISING STEM, TO MSS-SP-80

    150LB FF, FLANGED, SOLID WEDGE. INTEGRAL SEATS, SCREWED BONNET. RISING STEM TO MSS SP-80

    BRONZE ASTM B62. BRONZE TRfM

    THREADED 150LB. PLUG DISC. INTEGRAL SEATS, SCREWED BONNET. TO MSS-SP-80

    BRONZE ASTM 862, BRONZE TRlM

    THREADED 150LB. PISTON TYPE, SCREWED CAP, RENEWABLE SEATS, TO MSS-SP-80

    NI-ALUMINUM BRONZE BODY & DISC. ASTM A 148 UNS C95500, TEFLON SEAT. MONEL HINGE F'iN, ROLL PIN AND SPRING

    150LB. FF. FU\NGED. WAFER LUGGED TYPE, TO API 594

    CARBON STEEL BODY, EPDM LtNER & SEATS. MONEL SHAFT & DISC

    150 LB, FF, LUGGED TYPE, FIRE SAFE DEStGN TO AP1609

    NOTES

    9. MATERIAL SUITABLE FOR THESE SERVICES SHALL CONFORM TO ATTACHMENT 1 OF THIS SPECtflCATION. 11. FOR FIELD ADJUSTMENT. ADHESIVE-TYPE JOINTS MAY BE USED BUT USE OF THIS TYPE OF JOINT S H A U

    BE KEPT TO A MINIMUM. 12. DO NOT USE GASKETS WITH UNED BUTERFLY VALVES. 17. SPECTACLE BLINDS SHALL BE USED UP TO A MAXIMUM WEIGHT OF 5 0 KG. USE BLINDS AND SPACERS

    OVER THE WEIGHT. 18. PTPE SPOOLS MAY BE SHOP FABRICATED UStNG ADHESIVE TYPE JOINTS OR WITH INTEGRAUY WOUND

    FIWNGS. 27. THE APPROVED MANUFACTURERTO SPECIFY MECHANICAL ALLOWANCE TO BE INCLUDED IN OVERALL WALL

    THICKNESS.

  • -f1~8tion Number Rev Date Sheet WineeringG-

    01 5-LH-1001 3 21-10-06 37 of 50

    PIPWG CLASS F30A

    WASH WATER WELL WATER (BRACKISH)

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    SYNOPSIS

    FLANGE RAT1 NG..... 30018 ASME 81 6.5 FLANGE MATERIAL ..... RfR ASTM 04024 PIPE MATERIAL ...-. REINFORCED THERMOSETTJNG RESIN FLANGE FACING ....... FF (FULL FACE)

    ASTM D2996 (NOTE 91 GASKET MATERIAL ... CAF FITTING MATERIAL .... REINFORCED THERMOSETTING RESIN VALVE MATERIAL.. .... Ni- ALUMINUM

    TO MANUFACTURERS STANDARD BRONZE ASTM CORROSION 0.0 M M A148 ALLOWANCE VALVE TRIM .........- AFUMINUM BRONZE/

    EPDMMONEL ***I*************************************************************I************~**********

    SERWCE w r r s

    TEMPERATURE DEG.C

    PRESSURE BARG

    PlPE SlZE (MCHES)

    PIPE -

    54"- 1 %

    2" - 24"

    FLANGES

    W" - 2"

    BLINDS & SPACERS

    CARBON STEEL API-!X Gr. B GALVANIZED TO ASTM A53

    THREADED. SEAMLESS

    FILAMENT WOUND REINFORCED THERMOSETTING RESIN PIPE TO ASTM 02996

    RUBBER SEAL LOCK SPIGOT ONE END, BEU (SOCKET) ONE END

    CARBON STEEL ASTM A105 GALVANIZED

    THREADED 3000 LB. FORGED, TO ASME B16.11

    FILAMENT WOUND REINFORCED MERMOSETRNG RESIN FITTINGS TO MANUFACTURERS STANDARD

    RUBBER SEAL. LOCK SPIGOT ONE END. BEU (SOCKET) ONE END

    CARBON STEEL ASTM A105 GALVANIZED

    THREADED 300LB FLAT FACED

    FILAMENT WOUND RBNFORCED THERMOSETRNG RESIN FLANGES TO ASTM 04024

    tNTEGRAL WITH PIPESPOOG, PRESSUREfrEMPERATURE RATING AND BOLT DRIUING TO MATCH ASME 81 6.5 300LB.

    CARBON STEEL ASTM A51570 EPOXY COATED

    FLAT FACE 300tB TO A S M B16.5 IN ACCORDANCE W H A H 590

    NOTES

  • PIPE SUE (INCHES)

    BOLTING

    A U SIZES

    GASKETS

    ALL SUES

    GATE VALVES

    X"- 1%"

    2- - 2"

    GLOBE VALVES

    % " - 1%"

    CHECK VALVES

    H" - 1%"

    2" - 24"

    BUTTERFLY VALVES

    DESCRIPTION NOTES

    ALLOY STEEL ASTM A193 GR. 87 BOLTS AND A194 GR. 2H NUTS

    STUD BOLTS, THRD FULL LENGTH WITH TWO HEX NUTS

    COMPRESSED ASBESTOS In 6"(1.5mm) THKK

    300 LB F U U FACE TYPE, TO ASME B1 6.21

    BRONZE ASTM 862. BRONZE TRIM

    THREADED 3OOL8, SOLID WEDGE, INTEGRAL SEATS, SCREWED BONNET. RISING STEM. TO MSS-SP-80

    300LB ff, RANGED. SOU0 WEDGE. INTEGRAL SEATS. SCREWED BONNET, RISING STEM TO MSS SP-80

    BRONZE ASTM 862. BRONZE TRIM

    THREADED 30018. PLUG DISC, INTEGRAL SEATS, SCREWED BONNET. TO MSS-SP-80

    BRONZE ASTM 862, BRONZE TRIM

    THREADED 300LB. HSTON TYPE. SCREWED CAP, RENEWABLE SEATS, TO MSS-SP-80

    Nl-ALUMINUM BRONZE BODY & DISC. ASTM A148 UNS C95500, TEFLON SEAT. MONEL HINGE PIN. ROLL PIN AND SPRING

    300LB, FF, RANGED, WAFER LUGGED TYPE, TO Af'l594

    CARBON STEEL BODY. EPDM LINER & SEATS. MONEL SHAFT & DISC

    300LB. FF, LUGGED TYPE. FIRE SAFE DESIGN TO API 609

    NOTES

    9. MATERIAL SUITABLE FOR THESE SERVICES S H A U CONFORM TO AlTACHMENT 1 OF THIS SPECIRCATION. 1 1. FOR FEU) ADJUSTMENT, ADHESIVE-TYPE JOiNTS MAY BE USED BUT USE OF THIS TYPE OF JOINT SHALL

    BE KEPT TO A MINtMUM. 12. DO NOT USE GASKETS WITH UNEO BUTTERFLY VALVES. 17. SPECTACLE BLINDS SHALL BE USED UP TO A MAXIMUM WEiGHT OF 50 KG. USE BLINDS AND SPACERS

    OVER THIS WEIGHT. 18. PIPE SPOOLS MAY BE SHOP FABRICATED USJNG ADHESIVE TYPE JOINTS OR WITH INTEGRALLY WOUND

    Fl1TINGS. 27. THE APPROVEDMANUFACTURER TO SPECIFY MECHANICAL ALLOWANCE TO BE INCLUDED 1N OVERALL WALL

    THiCKNESS.

  • PIPING CLASS Q15A

    t

    FOAM FIRE WATER (ABOVE & BELOW GROUND)

    Eng&heehgGnwp

    OILY WATER PROCESS CONDENSATE PRODUCED WATER

    -cation Number Date Sheet

    015-LH-1001

    * * * * * t * * * * * * * * * * * * * * * f * * f i * * * * * i * * * * k * * t * k k * * * * ~ * k * k * * * * * k ~ k * * * * * * * * * * * * * * * * * k * * * * * * * * k

    SYNOPSIS

    FLANGE RATING ..... 150LB ASME 816.5 FLANGE MATERIA L.... CS ASTM A105 PfPE MATERIAL ..... CS API 5L Gr. b (GALVOREPOXY LINED)

    (EPOXY LINED OR GALVANISED) FLANGE FACING ....... FF (FULL FACE) FrrrtNG MATERIAL .... CS ASTM A 105 {GALVANISED) GASKET MATERfAL .... CAF

    ASTM A234 Gr-WPB (GALVANlSED) VALVE MATERfAL..-.. CS ASTM A105 & Ni- CORROSION 118" AL-BRONZE ASTM 148 AUOWANCE VALVE TRIM .......... BRONZE

    EPDM & MONEL

    * * * * k l * * * * * * k * * * * * * * * * k t * * * * * t f * * t * * * t * * * k k * k * * * * * * * k * k * * * * * k k * * * k k * * * * * * * * * k * * * * k * * * * * * *

    SERVICE UMlTS

    (BASED ON ASME 81 6.5 FLANGES)

    TEMPERATURE 5EG.C

    1 PRESSURE BARG 1 19.6 1 17.7 1

    P~PE s m ~INCHES) DESCRlPTlON MOTES

    PlPE -

    CARBON STEEL API-5L Gr. 8 GALVANIZED TO ASTM A53

    %"- 1%" THREADED. SEAMLESS, XXS WT

    2" - 16"

    18" - 24"

    FLANGES

    %'- 1%"

    CARBON STEEL API-5L Gr.8. EPOXY LINED

    BEVELLED ENDS. SEAMLESS. SCH XS BEVELLED ENDS, SEAMLESS, ST0 WT WELLED ENDS. SEAMLESS. SCH 20

    CARBON STEEL Apt-5L Gr. 8 SAW EPOXY LINED

    BEVELLED ENDS. WELDED. SCH 20

    CARBON STEEL ASTM A t 0 5 GALVANIZED

    THREADED 3000 LB. FORGED. TO ASME 81 6.1 1

    CARBON STEEL ASTM A234 GR. WPB EPOXY UNED

    BUTTWELD SEAMLESS. TO ASME B16.9. WT TO MATCH PIPE

    CARBON STEEL ASTM A234 GR. WP&W EPOXY UNED

    BUTTWELD. WELDED. TO ASME 81 6-3. WT TO MATCH PlPE

    CARBON STEEL ASTM A 105 GALVANlPD

    THREADED 150 LB RF. WT TO MATCH PlPE

  • 2' - 24"

    WNDS & SPACERS

    X "-24"

    QKOC- E n g W G ~ P ' n

    BOLTING

    A U SIZES

    GASKETS

    A U SIZES

    GATE VALVES

    %" - 1%"

    GLOBE VALVES

    #" - 1%"

    spedfication Number Rev

    01 5-U4-1001 3

    % " - I % "

    CHECK VALVES

    # " - 1%"

    I Sheet 21-10-06 40 of 50

    3' - 24"

    BWTERFLY VALVES

    DESCRIPTION

    CARBON STEEL ASTM A105. FLANGE SURFACE EPOXY LINED

    RAISED FACE 1 SOLE, TO ASME B16.5, M TO MATCH PIPE

    CARBON STEEL ASTM A51 5 7 0 EPOXY COATED

    RASED FACE 150LB TO ASME B1 6.5 IN ACCORDANCE WlTH API 590

    ALLOY STEEL ASTM A193 GR. 87 BOLTS AND A194 GR. 2H NUTS

    STUD BOLTS, THRD F U U LENGTH WlTH TWO HEX NUTS

    COMPRESSED ASBESTOS 111 6"(1.5mm) THEK

    150 LB RF, RING TYPE. TO ASME 816.21

    BRONZE ASTM 862. BRONZE TRIM

    THREADED 150LB. SOLID WEDGE. INTEGRAL SEATS. SCREWED BONNET, RISING STEM. TO MSS-SP-80

    150 LB RF. SOLID WEDGE, INTEGRAL SEATS. BOLTED BONNET, RISING STEM. TO MSS SP-80

    CARBON STEEL ASTM A105. F6 TRlM %' CORROSION ALLOWANCE

    THREADED 800LB SOU0 WEDGE OS&Y. BOLTED BONNET RISING STEM TO API 602.

    CARBON STEEL ASTM A21 6 GR. WCB, F6 TRIM EPOXY LINED

    150LB RF, FLEXIBLE WEDGE, OS&Y BOLTED BONNET, RISiNG STEM TO AR 600

    BRONZE ASTM 862, BRONZE TRIM

    THREADED 150LB. PLUG DISC, INTEGRAL SEATS, SCREWED BONNET. TO MSS-SP-80

    CARBON STEEL ASTM AlOS. F6 TRlM W " CORROSION ALLOWANCE

    THREADED 800LB LOOSE DISC. OS&Y, BOLTED BONNET TO 835352.

    BRONZE ASTM 862, BRONZE TRlM

    THREADED 150LB. PISTON TYPE. SCREWED CAP, INTEGRAL SEATS, TO MSS-SP-80

    MI-ALUMINIUM BRONZE ASTM A148 UNS C95500 BODY AND DISC. TEFLON SEATS, MONEL HINGE P1N.ROU PIN & SPRING

    150 LB FLANGED, WAFER CHECK. TO AP1594

    CARBON STEEL ASTM A216, GR WCB EPOXY LINED MONEL SHAFT AND DISC

    150t.B RANGED. WAFER CHECK TO AP1594.

    CARBON STEEL BODY. BUNA N UNER & SEATS. MONEL SHAFT AND DISC

    NOTES

    8

    17

  • PIPE SIZE fINCHES1 DESCRtPTiON NOTES

    @KK- Engineer#" Gmup ' n b

    3" - 24" 150 LB RF. WAFER TYPE. FIRE SAFE DESIGN, TO API 609 19

    Nt-ALUMlNiUM BRONZE ASTM A1 48 UNS C95500 BODY & DISC, MONEL SHAFT. METAL TO METAL SEATS

    Specification Number

    0 1 5-LH-100 1

    150 LB FF, LUGGED TYPE, DOUBLE OFFSET DISC TYPE, RRE SAFE DESIGN, TO Apt 609

    BALL VALVES BRONZE. TO MANUFACTURERS STANDARD 30

    2" - 6" 15(KB RF. FULL BORE. TO MANUFACTURERS STANDARD

    Rev

    3

    NOTES

    8. EPOXY LINING TO BE ADDED TO FABRICATED SPOOLS. 17. SPECTACLE BLINDS SHALL BE USED UPTO A MAXIMUM WEIGHT OF 50KG. USE BLINDS AND SPACERS OVER

    MIS WEIGHT- 19. NOT FOR USE IN PRODUCED WATER SERVICE. 20, USE FOR PRODUCED WATER SERVICE. 22. BRONZE VALVES S H A U BE UMTTED TO THE PRESSUREfEMPERATURE RATINGS LISTED IN MSS SP-80. 29. USE IF PRESSUREKEMPERATURE RATINGS PER MSS SP-80 ARE EXCEEDED. 30. FIRE HYDRANT VALVES ONLY.

    Date

    21-10-06 Sect

    41 of 50

  • QKK- Specification Number Date Ensidng G v Sheet 015-LH-1001 21-1m 42 of 50 PIPING CLASS Q35A

    FOAM RRE WATER (ABOVE & BELOW GROUND)

    OILY WATER PROCESS CONDENSATE PRODUCED WATER

    FLANGE RATING..-.. 300LB ASME 816.5 FLANGE MATERIAL ...- CS ASTM A105 PtPE MATERIAL..-.. CS API 5L Gr. b (GALVOREPOXY LINED1

    (EPOXY UNED OR GALVANISED) FLANGE FACING .-..... RF (STANDARD FINISH) FITTING MATERIAL.-.. CS ASTM A 105 (GALVANSED) GASKET MATERIAL..-. CAF

    ASTM A234 Gr.WP% (GALVANJSED) VALVE MATERIAL ..... CS ASTM A105 & Ni CORROSlON 118" AL-BRONZE ASTM 148 ALLOWANCE VALVE TRIM ...-...... BRONZE

    EPDM & MONEL

    * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

    SERVICE UMITS

    (BASED ON ASME B16.5 FLANGES)

    TEMPERATURE 0EG.C -29138

    PRESSURE BARG 51.1

    PiPE SIZE (NYCHESI

    PlPE -

    %"- 1%"

    18" - 24"

    FITTINGS

    54"- 1%'

    DESCRIPTION NOTES

    CARBON STEEL Am-5L Gr. B GALVANIZED TO ASTM A53

    THREADED SEAMLESS. SCH XXS

    CARBON STEEL APC5L GI-B, EPOXY LINED

    BEVELLED ENDS. SEAMLESS. SCH XS

    CARBON STEEL AW5L Gr. B SAW

    BEVELLED WDS, WELDED, SCH 40 EPOXY LINED

    CARBON STEEL ASTM A105 GALVANIZED

    THREADED 3000 LB. FORGED. TO ASME B1 6.1 1

    CARBON STEEL ASTM A234 GR. WPB EPOXY LINED

    BUTTWELD SEAMLESS, TO ASME 91 6.9. WT TO MATCH PWE

    CARBON STEEL ASTM A234 GR- WPB-W EPOXY LINED

    BUTTWELD. WELDED, TO ANSI B16.9, WT TO MATCH PlPE

    CARBON STEEL ASTM A 105 GALVANIZED

    THREADED 300 LB RF, Wf TO MATCH PlPE

    CARBON STEEL ASTM A105. FLANGE SURFACE EPOXY LtNED

    RAtSED FACE 300LB. TO ASME B16.5. WT TO MATCH PIP

  • - -

    @KK- Specific&on Number Rev Dae Sheet mi--w G w ' n 01 5-LH-1001 3 / 2l-lY(B I 11 0150 BLINDS & SPACERS

    %"-24"

    BOLTING

    ALL SEES

    GASKETS

    A U SIZES

    GATE VALVES

    %" - 1%'

    GLOBE VALVES

    54"- 1%"

    X w - 1%"

    CHECK VALVES

    % " - 1%"

    3" - 24"

    BUITERFLY VALVES

    3" - 24"

    DESCRIPTION

    CARBON STEEL ASTM A51 5 7 0 EPOXY COATED

    RAISED FACE 3 W B TO ASME B1 6.5 IN ACCORDANCE WITH API 590

    ALLOY STEEL ASTM A193 GR. B7 BOLTS AND A194 GR. 2H NUTS

    STUD BOLTS. THRD FULL LENGTH WITH TWO HEX NUTS

    COMPRESSED ASBESTOS 111 6"(1.5mrn) THICK

    300 LB RF. RING TYPE, TO ASME 816.21

    BRONZE ASTM B62, BRONZE TRlM

    THREADED 300LB. SOUD WEDGE. INTEGRAL SEATS. SCREWED BONNET, RISING STEM, TO MSS-SP-80

    300 LB. RF, SOLID WEDGE, INTEGRAL SEATS BOLTED BONNET, RISING STEM. TO MSS SP-80

    CARBON STEEL ASTM 8105. F6 TRIM %" CORROSION AUOWANCE

    THREADED 80016 SOLID WEDGE, OS&Y, BOLTED BONNET RJStNG STEM TO AP1602.

    CARBON STEEL ASTM A21 6 GR. WCB,F6 TRIM. EPOXY UNED

    300LB RF, FLEXIBLE WEDGE, OS&Y, BOLTED BONNET, RISING STEM, TO AP1600

    BRONZE ASTM 862. BRONZE TRlM

    THREADED 300LB. PLUG DISC, INTEGRAL SEATS, SCREWED BONNET. TO MSS-SP-80

    CARSON STEEL ASTM A105, F6 TRIM YI " CORROSION AUOWANCE

    T HREADEO 800LB LOOSE DISC, OS&Y, BOLTED BONNET TO 855352.

    BRONZE ASTM 862, BRONZE TRlM

    THREADED 300LB. PISTON TYPE, SCREWED CAP, INTEGRAL SEATS, TO MSS-SP-80

    NCALUMiNIUM BRONZE ASTM A1 48 UNS C95500 BODY AND DISC. TEFLON SEATS, MONEL HINGE PIN.ROU PIN & SPRING

    300 LB FLANGED. WAFER CHECK. TO API 594

    CARBON STEEL ASTM A21 6 GR. WCB EPOXY UNED MONEL SHAlT AND DISC

    300LB FLANGED WAFER CHECK TO API 594.

    CARBON STEEL BODY, BUNA N LINER & SEATS. MONEL SHAFT & DISC

    300 LB RF. WAFER TYPE, RRE SAFE DESIGN, TO APt 609

    NI-ALUMNtUM BRONZE ASTM A1 48 UNS C95500 BODY & DISC. MONEL SHAR; METAL TO METAL SEATS

    300 LB FF. LUGGED WPE, DOUBLE OFFSET DlSC TYPE. FIRE SAFE DESIGN. TO API 609

    NOTES

    17

  • Specification Number

    01 5-LH-1001

    PIP SIZES (If'dCHESI DESCRIPTICW

    B A U VALVES BRONZE, TO MANUFACTURERS STANDARD

    2" - 6" 300LB RF. FULL BORE, TO MANUFACTURERS STANDARD

    Rev

    3

    NOTES

    30

    Date Sheet

    21-10-06 44 of 50

    NOTES

    8. EPOXY UNfNG TO BE ADDED TO FABRICATED SPOOLS. 17. SPECTACLE BLINDS S H A U BE USED UP TO A M A X W M WEIGHT OF 50KG. USE BLINDS AND SPACERS OVER

    THE WEGHT- 19. NOT FOR USE IN PRODUCED WATER SERVICE. 20. USE FOR PRODUCED WATER SERVICE. 22. BRONZE VALVES SHAU BE UMlTED TO THE PRESSURUEMPERATURE RATINGS LISTED IN MSS SP-80. 29. USE IF PRESSUREfIEhAPERATURE RATINGS PER MSS SP-80 ARE EXCEEDED. 30. FIRE HYDRANT VALVES ONLY-

  • - - SeWHXS

    PROCESS CONDENSATE fCORROStM) iz6if~m OtL- PROCESS CHEIWCALS LUeE Oil SEAL OIL WET PROCESS GAS

    trma-rOR FLAkaE m0N-r CONMNSATE FLARE SYSTEM

    t ~ . ~ * . * ~ . * = l * * * * * * * * * t * * * t t * * t * * * * f 1 * ~ * * ~ * * * * * * * ~ * * * * * * * * * * 8 * * * ' * * * * ~ * * * * * * * * ~ * * * * * * * * * * *

    SYNOPSIS

    flANGE RATfNG----. 1- ASME B16.5 FLAMGE MATERtAL-..... SS WTM 418t F31@ @ PtPE MA- dL.... SS ASTAA A312 TP316L FLANGE FACING-.-.--. RF (STAWARD FWSHj Fll7lNG MAfERIAL. sSS ASTM A182 F316L GASKET MATERfAL .-....- CAF

    I& AS334 A403 Gr. VALVE MATERIAL---.-. SS ASTM A > g J 3 l g CORROSfOEI AUOWANCE 0.0 M I W (t ASTM A351 GR-CF8

    VALVE TRMIL ,---.--..-- 316L sTAI&ESS STEEL & --

    (BASED ON ASME 616-5 FLANGES)

    fMPERATUREDEGC -40138 100 150 200

    PRESSURE BARG 19.0

    2' - 6'

    FLANGES

    X"- 1%' 2" - 6"

    BUNUS & SPACERS

    X '-6-

    DESCRlPTtON NOTES

    PLAIN ENDS, SEAMLESS.SCH 40S BEVELED ENDS. WELDED. SCH 405 B M W D ENDS, WEtDEO. SCH IOS

    STAIE#ESS STEEL ASTM A182 53F3lfiL -

    SOCKET WEU) 3000 LB. FORGED, TO ASME 81 6-1 1

    STAINLESS STEEL ASTLI A403 GR. 'WPJ Ia -

    WE-. TO ASME B16.9. WT TO MATCH PtPE

    STAINLESS STEEL ASTM A1 82 F316L ---- a SOCKET WEU) 150LB. TO ASME 81 6-5. WT TO MATCH PlPE RAJSEO FACE 15W. TO ASME 31 6-5. WT TO MATCH PIPE

    RAISED FACE 150LB TO ASME 816-5 iff ACCORDANCE WITH APO 530

    ALLOY STEEL ASTM A193 GR- 87 BOLTS AND A194 GR. 2H W S 34

    SRa, BOLTS. THRO FULL LENGTH WlTH TWO HEX NUTS

    ALLOY STER ASTM A320 GRL7 BOCTS AND A 194 GR.4 W S

    STUO f3OLTS. THUD FULL W G T H WrrW TWO HEX ?#TS

  • GASKETS COMPRESSED ASBESTOS I l l G"(I.5mmf T W K

    -ng- f Spedficatkvlhlumber

    015LH-1001

    A U S@ES 150 LB RF. RING TYPE. TO ASME 316-21

    GATE VALVES STNNLESS STEEL ASTM A182 F336L, 3 1 B S S TRtM - @ SCRO/SOGKET WELD 800 L8. SOLlD WEDGE. OS&Yr BOLTED BONNET. RfSING ST= TO API 602

    Rev

    3

    1- AF. S- WEDGE, OS&Y, BOLTED BONNET, R- STEM. TO m 600

    -.

    Data Skeet

    21-10-06 46 of 50

    GLOBE VALVES STNNLESSSELL*STUA182F31&31855TR(M -

    SCREWED 800 L8. LOOSE DiSC, OS&Y. BOLTED BONNET, TO BS 5352

    2' - 6' 150 LB RF. LOOSE WSC, OS&Y, BOLTED BONNET. TO BS 1873

    CHECK VALES STAINLESS STEEL ASTM A182 F316t. 316LSS TRJM -

    SCfEWED 800 LB, PISTON TYPE. BOLTED CAP. TO BS 5352

    STNNNLESS STEEL ASW A351 Gr. C ~ M . 316LSS TRIM -

    2- - 6' i 50 tS RF, SWING TYPE. BOLTED COVER. TO BS 1868

    17. SPECTAClE BUNDS SHAU BE USED UP TO A MAXIMUM WEIGHT OF 50KG- USE BUNDS. AND SPACERS OVER THE WEIGHT-

    31- IN GENERAL WSE SCREWED VALVES. ONLY USE SCREWEOlSOCKET WEU) VALVES FOR INSTRUMENT IsoLAnw AND AS HEADER SOLA AT ION VALVE FOR SMALL BORE BRANCH cmNEcnoNs.

    34. BOLTING MATERIALS ARE SUf3ECT TO THE LOW CONDtliONS: - ASTM A 193 GR B-7 USE ABOVE -30C- - ASN ~ 3 2 0 GR L-7 USE FOR -3m AND BELOW.

  • BASED ON ASME 81 6.5 FLANGES)

    PRESSWE BARG 49.6

    BOLTING

    ALL SIZES

    GASKETS

    A U SIZES

    WELDED. TO ASME 816.9. WT TO MATCH PfPE

    STAWLESS STEEL ASTM A1 82 .F3l6L

    SOCKET WEU) 300LB, TO ASME 61 6.5.WT TO MATCH PfPE RAtSED FACE 3OOLB. TO AS= 8t6.5.WT TO MATCH PLPE

    RAISED FACE 3OOL3 TO AS= 616-5 W ACCORDANCE WfTH Af f 590

    AUOY STEEL ASTM A193 GR- 87 BOLTS A W A194 GR. 2H NUTS

    STUD BOLTS, THRD fUU tENGTH WFTH TWO HEX NUTS

    300 LB RF, RWG TYPE, TO ASME 836-21

  • GATE VALVES

    %'- 1%'

    STAlNtESS STEEL ASTM A182 1F3ifX. 3t6tSS TRIM -------a SCRD/!S

  • PROCESS CHEMICALS WWBrrOR WET PROCESS GAS PROCESS CONOWSATE (CORROSJVE

    lSASW ON ASME 616.5 FLANGES)

    2" - 24"

    RANGES

    L'- 1%' 2' - 24'

    BLWDS & SPACERS

    Yi '-24'

    BOLnNG

    AU slzs

    GASKETS

    ALL SIZES

    BEVEUEDENDs,WEU)w

    STAfhKESS STEEL ASTM A182 fF3le

    SoCKET WELD 3000 LB. FORGED. TO ASME 81 6-1 1

    STAINLESS STEEL ASTM A403 GR. WP3lfjL ------ a WELDED. 10 ASME 8 1 6.9. WT TO MATCH PlPE

    STAINLESS STEEL A S W A182 ~ 3 %

    SOCKET MU) tWM3, TO ASME 8165.W TO MATCH PIPE RAISED FACE aKKB. TO ASME 816-5.W TO MATCH PIPE

    STAaUffSS S l E L ASTM ~ 2 4 0 . 3 1 ~ ------------ a R A 6 W FACE 600LB TO A S W 816.5 IN ACCORDANCE WITH AP1590

    AUOY STEEt ASTM A133 G R B7 tWLTS AND A194 GR 2H M S

    304 SS SPfRAL WOUND. ASBESTOS RLLER

    600 LEi RF, 118' (3mrnl THKX TO Ail 601

  • QKOCSpeoTahion -- Speciricationlyumber R e v M e Sheet

    015-Ui-1001 3 21-10-06 50 of 50 1

    ~ G S I Z E W C H E S I DExFtlpnON NOTES

    SCRDeOCKET WELO 809 ta, S W D WEDGE, m y Y BOLTED BONNET. C#SmG SJElbt. TO API 602

    800 LB. SOU0 WEDGE. OS&Y. 8OLm BOU?ET. RISU STEM. TO A l l 602

    STAINLESS STEEL ASTM A351 GR- CF8M. 3i6LSS T@M

    T - 24' 600LB Rf, SOUD WEOGE. OS&Y, BOLTED BONNET, RE% STEM, TO API 600

    GLOBE VALVES STMtWESS STEEL ASThR A182 F316t. 316iSS=--------

    SCREWED 800 CB. LOOSE DISC. OSSY. BOLTED BOtWEJ, TO BS 5352 -

    STAINLESS STEEL ASTM A351 GR-Cf8M. 13iGtSs TRM -

    2- - 24" 600 lB RF. LOOSE W C . OSIY. BOLTED BONNET. TO BS 1873

    CHECK VALVES STAWLESS STEEL ASTM A1 82 @6L. 316LSS f R i M

    SCRONED 800 LB. PISTON TYPE. BOLTED CAP. TO BS 5352

    STAINLESS STEEL ASTM A351 GR- CF8M. 33-S -m-IM ------ a 2" - 24' 600 LF3 RF, S W G TYPE, BOLTED COVER. TO 6S 1868

    17- SPECTACLE BUNOS ARE TO BE USED UP TO A MAXIMUM WaGHT OF 50KG- USE BUNOS AND SPACERS OVER TtfiS WEIGHT.

    31. W GENERAL USE SCRONED VALVES- ONLY USE S C R N V U ) ~ WELO VALVES FOR IESSTRUMENT ISOLATION AN0 AS HEADEa BOLATfON VALVE FOR SMAU-BORE BRANCH CONEIECTIONS.

    32. WAU THICKNESSES AT THESE SIZES SHAU BE CALCULATED FOR MSJGN CONOITtOW OF WDIV1DUAL UNES.

  • Specification Number Et@mring Grwp Rev Attachment 1 1 1 8-1 0-94 1 of 23 01 5-LH-1001

    ATTACHMENT 1 TO PIPING MATERIAL CLASSES 0 1 5-LH-1001

    REINFORCED THERMOSETTING RESIN PLASTIC (RTRP) PIPE. FITTINGS AND JOINTS

  • CONTENTS

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I 1.0 SCOPE 18 I

    Sheet

    2 of 23

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I 2.0 PRESSURE DESIGN 18 I

    Date

    18-1 0-94 Eng/&ng Grwp SpeMCathn

    . . . . . . . . . . . . . . . . . . . I 3.0 PIPING COMPONENTS AND JOINING 19 I 4.0 MANUFACTURING PROCESS AND

    PRODUCT REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . 20

    Specification Number

    Attachment 1 . 01 5-LH-1001

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0 BASE MATERIALS 21 5.1 Epoxy Resin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 5.2 Glass-Fibre Reinforcement. Fillers and Pigments . . . . . . . . . 21 5.3 Lining Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4 Adhesives 22 . . . . . . . . . . . . . . . . . . . . . . . . . 5.5 Rubber Sealing Rings 22

    5.6 Fixation Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - 2 2

    Rev

    1

    6.0 PHYSICAL PROPERTIES AND TESTS . . . . . . . . . . . . . . . . . . . 22 6.1 Test for Design and Qualification . . . . . . . . . . . . . . . . . . . 23 6.2 Tests for Raw Materials . . . . . . . . . . . . . . . . . . . . . . . . . 25 6.3 Production Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

    7.0 INSPECTION AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . . 28 7.1 lnspection and Testing at the Approved Pipe Manufacturer . 28 7.2 Inspection and Testing on Site . . . . . . . . . . . . . . . . . . . . 29

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I 8 .0 DOCUMENTATION 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . I 9.0 MARKING AND PACKING 3 2 I

  • Specification Number

    Attachment 1 01 5-LH-1001

    Rev Date Sheet

    1 18-1 0-94 3 of 23

    1.0 SCOPE

    This specification defines Company requirements for the materials, properties, design calculations, manufacture, inspection and testing of RTRP and fittings for the process piping in hydrocarbon and other than potable water service. This specification is not applicable under the following circumstances:

    1 .I Where the operating temperature is outside the range - l o 0 (14OF) to + 1 10C (230F).

    1.2 Where the product of the design pressure (in bar) and the nominal diameter (in mm) is more than 11 000. (See Appendix 1 to Attachment 1).

    1.3 Where the pipes may be subject to some applied external pressure other than that due to soil loading or vacuum.

    2.0 PRESSURE DESIGN

    2.1 The system shall be designed to ASME-B31.3 code. The required thickness of straight sections of pipe for internal pressure shall be determined by the following equations:

    Where: t, + Minimum required thickness including mechanical, corrosion and erosion allowances.

    Pressure design thickness as calculated from equation (2) above for internal pressure.

    The sum of mechanical allowances (thread or groove depth) plus corrosion and erosion allowances. For machined surfaces or grooves where the tolerance is not specified, the tolerance shall be assumed to be 0.02 inch (0.5 mm) in addition to the specified depth of the cut.

    Service (design) factor ( = 1 for cyclic HDBS).

    Internal design gauge pressure.

    Outside diameter of pipe.

  • Specification Number Rev Date Sheet

    Attachment 1 1 18-1 0-94 4o f 23 01 5-LH-1001

    S = Design stress = HDB, x service factor.

    HDB, = Hydrostatic Design Basis, Cyclic. The hydrostatic Design Basis, cyclic shall be determined as per ASTM-D2992 procedure A.

    All pipes, fittings and joints shall be designed to the maximum continuous pressure rating under the most severe combination of all loads due to the following:

    2.2.1 Internal pressure or vacuum.

    2.2.2 Test pressure requirement.

    2.2.3 Bending loads from pipe and contents.

    2.2.4 Earth loading.

    2.2.5 Design temperature change and consequent thermal expansion or contraction.

    2.2.6 Bending moments due to applied external loads.

    2.2.7 Vibration.

    2.2.8 All anchor loads.

    Special care shall be given to underground installations. The manufacturer recommendations and ASTM D3839 recommend practice should be followed those installations.

    Wall thickness (excluding internal lining and external coating) shall be based on a 6: l safety factor in both the hoop and axial directions; when considering the maximum continuous design pressure in combination with loads referenced in section 2.2. and compared to the pipe's short-term properties determined as per ASTM-D-1599 with unrestrained ends.

    3.0 PIPING COMPONENTS AND JOINING

    3.1 Branch connections, bends, flanges, reducers, blanks and other components shall be designed taking into considerations the requirements and limitation of Chapter VII of the ASME-B31.3 Code.

    3.2 The Contractor shall provide design and stress calculations including but not limited to pressure calculations including possible surge, external loading, deflection, ring bending, combined loading, buckling, flexibility analysis, etc. These calculations shall be submitted along with the basis of calculations for Company review.

  • 3.3 The following joining systems are acceptable to the Company: 3.3.1 Adhesive bonded joints such as:

    a. The matched taper bell and spigot.

    b. The socket joint.

    c. The interface fit joint. 3.3.2 Mechanical joints such as:

    Thrust resistant with mechanical lock.

    3.3.3 Flanged joints. 3.3.4 Butt and wrap joint. 3.3.5 Threaded joint.

    3.4 The Contractor, in consultation with the Approved Manufacturer, shall select the proper joining systemls suitable for the pressure, temperature and service conditions considering the requirements of section 4.6.

    4.0 MANUFACTURING PROCESS AND PRODUCT REQUIREMENTS

    Fibreglass reinforced pipes and fittings shall be made by the filament winding process using glass fiber reinforced epoxy resin suitable for design temperature of 230F. The material designation as per ASTM- D2310 and D2996 shall be RTRP-11 FE.

    The reinforced wall thickness of the pipe or fitting shall be sufficient to withstand the pressure, temperature and service conditions of the intended application. The pipe and fitting reinforced wall thickness shall not be less than 1.8 mm and 2.2 mm respectively.

    A minimum of 0.5 lining shall be provided for pipes,