01 Atlas Copco Boltec Power Point
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Transcript of 01 Atlas Copco Boltec Power Point
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Boltec MC OperatorTraining
(Click here to play video)
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First Last and Always Every Body Home Safe and Healthy
Every Day!
Safety
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• The manuals contain warnings. • The warnings are in boxes and
contain a safety message preceded by a warning symbol and a signal word (danger, warning and caution).
Warning
Safety
Always read the safety information before operating the rig or beginning maintenance work!
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Risk Area of the Rig
Safety
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SafetyRisk Area of the Rig
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Warning Signals
Safety
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Emergency StopSafety
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Emergency ExitSafety
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Fire-FightingSafety
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Fire-Fighting-AnsulSafety
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SignsSafety
Prohibition sign
• No admittance
Prohibition sign
• Don't step here
Warning sign
• Stability
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SafetySigns Warning sign
• Danger of scalding and pressure
Warning sign
• Danger of air pressure
Warning sign
• Danger of moving and rotating parts
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SafetySigns Warning sign
• Danger of swinging and crushing parts
Warning sign
• Danger of tipping when moving rig
Warning sign
• Tipping risk during drilling
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SafetySigns
Warning sign
• High noise level
Warning sign
• Slip risk
Warning sign
• Stability
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SafetySigns Warning sign
• In the event of a breakdown or during service work the boom falls diagonally
Warning sign
• High tension
Warning sign
• Danger of crushing injuries
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SafetySigns Warning sign
• Maximum load for service platform.
Warning sign
• Refrigerants under pressure
Warning sign
• The rig's operating cycles are preprogrammed and can start automatically without the presence of an operator.
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SafetySigns
Regulatory sign
• Read the instructions
Regulatory sign
• Read the instructions• This rig is equipped with a battery switch.
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Rig Stability
Safety
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Component Location
BOLTEC
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Main ComponentsRight Side
Cabin
Screen HandlingArm
Screen jaws
MBU
Boom
Cable reeling unit
Front jacks
Rear jacks SwellexPump
Hydraulic oiltank
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Main ComponentsLeft Side
Hydraulic Pumps
MBU Electric motor
Compressortank
Screen HandlingArm
Boom
Rock drill lubricationoil container
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Main ComponentsDrill steel support
Turning device
Bolt carousel
Rock DrillBolt tool
Feed beamBolt jaw
Bolt jaw
MBU (Mechanical Bolting Unit)
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Main ComponentsMBU (Mechanical Bolting Unit)
Feed extensioncylinder
Lookout cylinder
Feed motor
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Main Components
Boom telescope
Feed holder
Stinger
Windshield Washer container
ANSUL Activator
Right Side
BHR30Feed
rotation unit
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Main ComponentsLeft Side
A40A50
Main switch S300
Batteries
RCS Backup batteries
Watermist pump
Power pack
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A10
Compressor
RadiatorMain Power connection
ANSUL Powder container
Main ComponentsRight Side
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Inspection points
Daily Inspection
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To ensure optimal utilization of the rig and its equipment, it is of utmost importance that daily maintenance is carried out in accordance with our recommendations.
The objective for the daily inspection of the rig is to:
• detect faults at an early stage• facilitate servicing• allow scheduled maintenance and planned reconditioning work to be performed
• prevent costly secondary damage• prevent breakdowns• prevent personal injury
Note:Do not operate the rig or the rig equipment until all faults have been rectified.
Daily Inspection
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Daily Inspection
• Always begin by making a proper work area or heading inspection.
• Check the overall condition of the equipment.
• Check safety devices• Check hoses and cables• Check oil levels• Check the lubrication points.• Keep your eyes open for possible leakage and wear.
• Pay attention to any faults in the function of the controls.
Checklist
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Daily InspectionBefore performing an equipment inspection it’s important to identify and correct any hazards in the area where the equipment is parked by completing an inspection of that area and recording the inspection on your 5 point card.
Think about these points:
• What is my work area?
• What is a heading?
• What hazards did I find?
• What did I do to correct those hazards?
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Daily InspectionOverall visual inspection of the carrier, boom,
screen handler, and bolt unit.
Is the unit clean?
Is there any newdamage?
Are there any obvious leaks?
Is it safe to continue withthe equipment
inspection?
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– To be able to see wear– To be able to see damages
Cleaning – Between shifts
Daily Inspection
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Left Side
While this cover is open you can :
– Check the condition of the A-40 box
– Check the hose reel gear box oil level
– Inspect the condition of the hoses
– Inspect the batteries
– Turn on the master switch
Daily Inspection
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Daily InspectionPull out the hose reel and inspect thevalves underneath it may be necessaryto wash out this area from time to time.
This is also where the “Y” trap for the water inlet is located.
Left Side
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– Water inlet strainer– Clean by opening blue
valve
Water System
Daily Inspection
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Back up Battery for RCS
Daily Inspection
A 40 high
voltage
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Daily Inspection
NOTE: The bolt rack is no longer attached to this unit.
From this location you can inspect :
– The tire, lug nuts, wheel, and final drive
– Inspect the A-50 low voltage electrical box and make sure the connectors on top are attached and locked
– Inspect the engine for leaks, fan belts, and motor mounts (when possible)
– Inspect the duct work for possible leaks and loose hardware.
Left Side
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– Engine oil level– Pull out the A-50
box to check the engine oil
Diesel Engine Oil Level
Daily Inspection
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– Hydraulic oil level– Top up if necessary
Hydraulic System
Daily Inspection
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Daily Inspection
Inspect the electric power pack for damage
Make sure all mounting bolts are tight
Inspect the 480 connector to ensure it is not Loose or damaged
Note: Do not grease the grease zirks on the electric motor. This is done during PM by the maintenance electrician
Left Side
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• Attached to the bottom of the powerpack is the;
Percussion Pump
Positioning and FeedPump
Rotation Pump
and Compressor Pump
• Check for leaks at each section
• Inspect all hoses and fittings
• Ensure all electrical connections areintact and not damaged
Daily InspectionLeft Side
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Checking Transmission Oil Level
Daily Inspection
NoteAllow the oil to reach
normal operating temperature (80-95 °C) before checking the level.
1. Check the oil with the dipstick (A) while the engine is idling, 800-850 rpm.
2. Top up as needed through the filler pipe (A) to the “full” mark on the dipstick.
Left Side
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Daily Inspection
Be sure to visually inspect articulation pins and steering cylinders for leaks, loose or missing bolts, and broken or damaged grease hoses.
Ensure that the articulation lock is available and in good repair.
Left Side
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Daily Inspection
Inspect the cab for damage that may have occurred during the last shift
Inspect the windows, hand holds, latches, hinges, and footsteps to ensure the safety of all persons entering or exiting the cab.
Also be sure to fill the ECL lubrication system (Rock Drill Oil)
Note: Operators have been using Gojo and Citrol to remove the acid from the windows. It is your responsibility to wash your equipment at least once per shift.
Left Side
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Daily InspectionAuto Lubber
–Auto lubber needs to be inspected once each shift
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Daily Inspection
1 Attachment plates
2 Rear boom cylinders
3 Telescope devices
4 Rotary actuator
5 Feed holder
6 Tilt cylinder
Boom Components that need to be Inspected and Greased Each Shift.
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Daily Inspection(A) Bolt carousel(B) Bolting arm 1(C) Bolting arm 2(D) Bolt tool (Driver)(E) Drill-steel support (Centralizer) (F) Intermediate drill-steel support
(Not Used)
(G) Three-position mechanism (drill-steel movement)
(H) Cartridge injection nozzle (Not Used)
(J) Stinger (K) Rock drill
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The feed chain, feed rails, feed motor, sensor cables, and hoses also need to be inspected once each shift to reduce downtime.
Note: The bolt unit should be washed once each time you load the carousel.
Daily Inspection
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– 7 lubrication points for bolt arm / jaw
– Wash down Bolting unit– Lubricate
Bolt Arm
Daily Inspection
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Daily Inspection
– Guide rails and slide pieces
– Check for wear on slide pieces and slide rails. Adjust if necessary
Feeder
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Daily Inspection
– Rock drill accumulator charge pressure
– Press in the pin on the test valve. If the accumulator is charged, the pin will stick out by 4.5 mm and give a firm resistance when pressed in
Feeder
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– 1 lubrication points to the front chain sprocket wheel
– Wash down Bolting unit
– Lubricate
Daily InspectionFeeder
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Daily Inspection
– 4 lubrication points on the chain tension cylinders
– 2 lubrication points to the rear chain sprocket wheels
– Wash down Bolting unit
– Lubricate
Feed Drive Unit
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– Machine cradle– If necessary, adjust the
cradle to the correct height and centre directly on the beam
Clearance 5-7 mm
Machine Cradle
Clearance 1 mm(Check clearance entire Length of the feed beam.)
Daily Inspection
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– 4 lubrication points– Bushing halves– Lubricate– Check for wear and
replace as necessary– Adjust the drill-steel
support central position as necessary
– Adjust the drill-steel support opening as necessary
Drill Steel Support
Daily Inspection(Click here to play video)
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Front boom lift
Rear boom lift
Boom telescope
Rear screen rotation
Front screen rotation
Screen tilt
Screen jaw
Boom swing
Inspect and grease the screen handler
Daily Inspection
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Daily Inspection•Inspect the swellex pump
•Inspect the cab for damage that may have occurred during the last shift
•Inspect the windows, hand holds, latches, hinges, and footsteps to ensure the safety of all persons entering or exiting the cab.
Right Side
•The tire, lug nuts, wheel, and final drives
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Daily Inspection
– Oil reservoir– Check the oil level
in the oil reservoir (See instruction on how to check)
Compressor
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– Coolant level– Check to see if the radiator is dirty– Top up if necessary– Call the lube truck. This is a sealed
radiator and needs to be bled when filling.
Diesel Engine Coolant Level
Daily Inspection
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– Nozzles/Hoses– Powder container– Check that nozzles
are clean and the protective caps are fitted and tight
– Check that there is no damage to the powder container
Fire Fighting System
Daily Inspection
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Daily Inspection– Inspect the fire extinguisher
– Wipe all areas of cabinto remove grease, oilmud and dust
NOTE: Do not wash out cab with water
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– Sweep floor areato include upperlevel in driverscompartment
– Blow out heater before sweeping
Daily Inspection
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RCS - Rig Control System
Overview
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What is RCS ?
Advanced Drill Control Man Machine Interface
OptionsSoftware
RCS – Rig Control System
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RCS - Rig Control SystemAccess Levels
There are several access levels to RCS:
This is to prevent inexperienced personnel from entering RCS and changing parameters and settings.
It also avoids unneeded site visits to restore settings accidentally changed.
Three access levels are built in:
Operator, local service staff, and Atlas Copco service staff.
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RCS (Rig Control System) is a control system that governs and monitors the rig. It is intended for the following use:
• Checking necessary and essential parameters
• Conveying necessary information to the operator
• Executing orders given from the operator panel
RCS - Rig Control System
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A. Left-hand leverB. Left button unit C. Emergency stop buttonD. Right button unitE. Drilling leverF. Right-hand leverG. Buttons for navigating
through the menu systemH. PC card holderI. Display screenJ. Buttons for direct
selection and screen settings
RCS - Rig Control SystemOperator Panel Overview
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A. Escape - Move one step to the right in the menu structure.
B. Left arrow - Move the cursor to the left of the display screen.
C. Up/down arrow - Move the cursor up/down on the display screen.
D. Right arrow - Move the cursor to the right of the display screen.
E. Enter - Confirm selected icon, cursor position and accept a value.
F1 Direct selection - Bolting/Drilling.F3 Direct selection - Parameters.G. Screen brightness - Brighter
screen.H. Screen brightness - Dimmer
screen
RCS - Rig Control SystemNavigation Buttons
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Controls
Operating Controls
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ControlsOverview Operators Cabin
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ControlsOverview Operators Cabin
Air conditioning control panel (option)
Hydraulic panel (A71) for reeling units, jacks, etc.
Electrical panel (A74) for work lights and interior lighting
Control panel (A70)
Panel (A76) for RCS system on/off and searchlight
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Drive Panel H200 Glow plug preheating indicator
lampH201 Battery
charging indicator lamp
H202 Diesel engine lubricating oil pressure
indicator lamp
H203 Hydraulic oil level indicator lamp
H204 Engine
temperature indicator
lamp
H205 Transmission temperature
indicator lamp
Controls
H206 Brakes, hydraulic pressure
indicator lamp
H208 Parking brake
indicator lamp
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Drive Panel
Controls
H207 Diesel engine air filter monitor indicator lamp
H209 Cable reeling unit indicator lamp
H219 Transmission hydraulic pressure
indicator lamp
H220 Diesel engine summation alarm
indicator lamp
H210 Coolant water level
indicator lamp
H101 High exhaust
back pressure indicator
lamp (Option)
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Drive Panel
ControlsP110 Hour meter P111 Fuel gauge
S137 Gear selectorS138 Parking brake
S139 Ignition switchS145 Windscreen wipers and windscreen
washers front
S146 Windscreen wipers and windscreen
washers rear
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Drive Panel
ControlsS178 Lamp test
S186 Horn
S307 Tramming lights switch (Roof)
S308 Tramming lights switch (Carrier)
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Hydraulic PanelControls
S133 Emergency stop S157
Test button, interlock chain
S248 Cable reeling
unit S249Water-hose reeling unit
S211 Jacks,
front right
S209 Jack, rear
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ControlsHydraulic Panel
S147 Step
LightingS210 Jacks, Front Left
S207 Outriggers
S141 Hydraulic Pressure
(Diesel engine hydraulic
pump)
S136 Cable Reeling
Unit Limit Switch Bypass
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ControlsElectrical Panel
S151 Working Lights
S152 Working Lights
S196 110V Cabin Light
S197 N/A Option
S150 110V Cabin Heater
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It is essential that the service brakes and park brake be properly maintained at all times.
Test the park/emergency and service brakes at the beginning of each shift, and before driving down ramps.
If the machine fails any part of the brake system tests, do not operate the machine until corrective action has been taken.
Inform your supervisor immediately if the machine fails a brake test.
WARNING!Brake Test
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Brake Test – Parking Brake
• Make sure that the parking brake is applied• Start the diesel engine and engage 2nd gear• Gradually increase engine rpm to maximum• Check the rig for movement. If the rig moves the brakes must
be adjusted without delay
– NoteDo not continue this check for longer than 4 seconds at most
Controls
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Controls
• Start the diesel engine• Depress the brake pedal and hold it down• Release the parking brake• Engage 2nd gear• Gradually increase engine rpm to maximum• Check the rig for movement. If the rig moves the brakes must
be adjusted without delay
– NoteDo not continue this check for longer than 4 seconds at most
Brake Test – Service brakes
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Controls
• Press the button to check the interlock chain.
The interlock chain senses the engine oilpressure, hydraulic pressure in the brakecircuit, the transmission oil pressure and thecable reeling unit limit switch.
• Pressing the button will apply the parkingbrake.
Test Button, Interlock Chain
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Boltec
Controls For Positioning
Controls
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Operating PanelControls
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Operating PanelControls
Activate and deactivate boom
1. Activate the boom by pressing button (26).
Note:Button (26) will light up to indicate the boom is active. When the boom is activated the hydraulic pump will also start, which isIndicated by the button (31) lighting up.
2. Inactivate the boom by pressing button (26)again.
Note:Button (26) will go out to indicate the boom has been inactivated.
Figure: Right button unit
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Operating PanelControls
Activate and deactivate boom
3. The hydraulic pump is turned off by pressing button (31).
NoteIf nothing is operated within 40 seconds after activation, the lever functions will be disengaged and the boom must then bereactivated before use.
Figure: Right button unit
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Operating PanelControls
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ControlsOperating Panel
Raising and slewing the boom
• The right lever with rocker switch “NOT” actuated is used for raising and slewing the boom.
Figure: Raising and slewing the boom
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Operating PanelControls
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ControlsOperating Panel
Rotation and feed extension
• The left lever with rocker switch “NOT” activated is used for rotation and feed extension.
• Feed extension is used to bring the feeder up to the rock face.
Figure: Rotation and feed extension
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ControlsOperating Panel Feed lookout cylinder and
boom telescope
The left lever is used for operating the feed lookout cylinder and boom telescope.
The upper or lower part of the rocker switch should be depressed and remain depressed throughout the lever movement.
The feed lookout cylinder is normally locked. Before it can be operated, the feed cylinder lock button (right-hand keypad) must be pressed in.
Figure: Feed lookout cylinder and boom telescope
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Drilling & bolting
Controls Drilling & Bolting
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Operating PanelControls
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Drilling & bolting
Left Side Right Side
Keypads
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Drilling & bolting
Bolt arm 1• 0=jaws closed• 1=jaws open
Left Side
Bolt arm 2• 0=jaws closed• 1=jaws open
Bolt arm 2• 0=arm in carousel
position• 1=arm in drill center
Bolt arm 1• 0=arm in carousel
position• 1=arm in drill centre
Bolt arm 1• 0=guide position inactivated• 1=guide position, condition:
jaw 1 must be closed
Bolt tool• 0=extended• 1=contracted
Bolt arm, bolt selection• 0=long bolt*• 1=short bolt*
Bolt arm 2• 0=guide position inactivated• 1=guide position, condition:
jaw 2 must be closed
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Drilling & boltingLeft Side
Carousel rotationanticlockwise• 0=inactivated• 1=activated
Carousel rotation clockwise• 0=rotation• 1=rotation
Auto and manual• 0=automatic• 1=manual
Bolting operation position• 0=inactivated• 1=activated
Drilling operation position• 0=inactivated• 1=activated
Injection operation position
“NOT USED”
Percussion and water• 0=inactivated• 1=activated
Manual air flushing• 0=inactivated• 1=activated
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Drilling & boltingLeft SideThree-position mechanism in bolting position• 0=inactivated• 1=bolting position
Three-position mechanism in drilling position• 0=inactivated• 1=drilling position
Three-position mechanism in injection position• 0=inactivated• 1=injection position
Three-position mechanism in injection position• 0=inactivated• 1=injection position
Locked collaring• 0=inactivated• 1=activated
Intermediate drill-steel support “NOT USED”
Drill-steel support• 0=closed• 1=open
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Operating PanelControls
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Drilling & boltingRight Side
Boom• 0=unallocated• 1=allocated
Pump stop• 0=pump turned on• 1=pump switched off
Network handling or charge cage is activated
Network manager• 0=network failsafe inactive• 1=network failsafe active
Direct menu for statistics
Extension drilling• 0=deactivated• 1=activated
The following buttons are not used;
30, 33, 34, 35, 36, 3738, 39, 40, 41
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Drilling & boltingBefore Drilling & Bolting
1. Turn on the power to the rig by setting the battery switch (S300) to position (1).
2. Connect the rig to the main power:
a) Connect the cable to the main power.
b) Make sure the trailing cable is firmly attached to the rib.
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Drilling & boltingBefore Drilling & Bolting
Turn on the electric cabinet:
• Start the power with the remote power button
• Check that the indicator lamps on the electric cabinet work
• Connect to water supplyNote:
Be sure to blow out hoses before connecting to machine.
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Drilling & boltingBefore Drilling & Bolting
Set Up
NoteIt is vital that the rig is correctly set up each time it is erected. See safety Rig stability.
1. Move the rig into position for drilling and bolting.
2. Set up the rig in such a way that the largest possible area of coverage is obtained from one position.
3. Set up the rig on its jacks:
a) Start with the front jacks and then the rear jacks.
b) Make sure the rig is level using the rig's spirit level.
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Drilling & boltingBefore Drilling & Bolting
Control system
1. Turn on the power to the control system:
a) Press button (1) on the computer switch located on the operator panel.
b) Make sure the control system starts properly
1 2
Panel (A76) for RCS system on/off and searchlight
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Drilling & boltingBefore Drilling & Bolting
Fill The Bolt Carousel
The bolt carousel holds a maximum of ten bolts. Each bolt must be placed in a separate slot.
1. Maneuver the bolting unit to a suitable working height for loading the bolt carousel.
Figure: Bolt carousel
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Drilling & boltingBefore Drilling & Bolting
Fill The Bolt Carousel
2. Turn knob (C) clockwise to move allocation out from the cab, this means that nobody in the cab can control the bolt carousel. Rotate the bolt carousel anticlockwise by pressing in button (A) until the first slot is in filling position.
Figure: (OLD) Button panel for rotation of bolt carousel
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Drilling & boltingBefore Drilling & Bolting
Fill The Bolt Carousel
2. Turn switch (A) to position (1) to move allocation out from the cab, this means that nobody in the cab can control the bolt carousel. Rotate the bolt carousel anticlockwise by pressing switch (B) down until the first slot is in filling position. The switch is a three position switch which returns to the neutral position when released.
Figure: (NEW) Button panel for rotation of bolt carousel
A
B
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Drilling & boltingBefore Drilling & Bolting
Fill The Bolt Carousel 3. Place the bolt in the carousel.
4. Rotate the carousel until slot two is in position for a bolt to be inserted.
5. Continue inserting bolts until the bolt carousel is full.
6. Then rotate the carousel anticlockwise (so that there will be room for the bolt gripper jaws beneath the bolts).
7. Turn knob (C) anticlockwise or place switch a in position (0) to move allocation back to the cab.Figure: Bolt in slot
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Operating PanelControls
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Drilling & boltingDrilling & Bolting
Selecting work mode
Before drilling can start, the “drilling” work mode must be selected with button (19) on the operator panel.
When switching from bolting to drilling, the control system will perform an automatic cradle change, which means that the rock drill is moved from parked position to drill center and the three-position mechanism places the drill steel into the drill-steel support.
The carousel will also rotate automatically so that a new bolt is fed into the bolt arm/arms.
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Drilling & boltingDrilling & Bolting
Adjusting the water mist
Knob (1) adjusts the quantity of water for drilling with water mist (water injection). The quantity of water in the flushing air should be sufficient to prevent dust during collaring and drilling. Normally, a larger quantity of water is required at the start of a hole.
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Operators panel
Drilling & boltingDrilling & Bolting
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Drilling & boltingDrilling & Bolting
Figure: Lever Sectors
Lever function when drilling
• Sector S7 – Rotation and flushing
• Sectors S1 and S4 – Collaring
• Sectors S10 and S13 – Reverse feed and rotation
• Sectors S2 and S5– Feed forward
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Drilling & boltingDrilling & Bolting
Figure: Lever Sectors
Lever function when drilling
• Sectors S11 and S14 – Reverse feed
• Sector S9 – Rotation right
• Sectors S3 and S6 – Feed forward and rotation right
• Sectors S12 and S15 – Reverse feed and rotation right
• Sector S8– Neutral
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Operating PanelControls
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Drilling & boltingDrilling & Bolting
Selecting work mode
Before bolting can start, the “bolting” work mode must be selected with button (15) on the operator panel. When switching from drilling or injection to bolting, there will be an automatic cradle change so that the bolting tool is moved to drill center and the three-position mechanism moves the drill steel away from the drill-steel support.
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Operators panel
Drilling & boltingDrilling & Bolting
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Drilling & boltingDrilling & Bolting
Lever function when bolting
• Sectors S2 and S5 – Feed forward for all types of bolt.
• Sectors S11 and S14– Reverse feed for all types of bolt
• Sector S7– Swellex chuck pressurized
• Sector S9– Swellex bolt pressurized
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Drilling & boltingDrilling & Bolting
If in drilling position and bolting has just been selected, all bolting unit movements will be stopped. Manual mode will be selected automatically after restarting the system and the button for the “bolting” work mode will flash.
Select first automatic mode with button (11) and then the “bolting” work mode with button (15). The system will then complete the sequence and move to the correct position to start bolting.
If the emergency stop is activatedduring a cradle change!
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Drilling Bolt Holes
1. Move the feeder to the rock face with lever (A).
2. Apply the stinger to the rock with lever (F).
3. Check that the settings in the Parameters menu are correct. The Parameters menu is described in more detail in operator's instructions Control system.
4. Select “drilling” work mode with button (19).The cradles will now be switched if the rock drill is not already in the drill center. Meanwhile, the carousel must also rotate so that a new bolt is positioned in the bolt arm/arms.
Drilling & bolting
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Drilling Bolt Holes
Drilling & bolting
5. Select long or short bolt with button (5) on the operator panel.
• Depressed button = short bolt.• Raised button = long bolt.
6. Check that automatic mode has been selected. The LED on button (11) must be off.
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Drilling Bolt Holes
Drilling & bolting
7. Carry out a careful and straight collaring by:
a. Moving lever (E) straight to the left, start of rotation and flushing.
b. Move the lever slowly forward, start of feed and low percussion.
c. Once the drill bit has got a grip, switch to full drilling by moving the lever further forward. After a short time, drilling will go to locked mode, whereupon the lever can be released.
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Drilling Bolt Holes
Drilling & bolting
NoteDrilling can be stopped at any time, even when in locked mode. With the lever in neutral, sector S8, all the drilling functions will be stopped if one of the thumb switches is pressed.
8. Once the rock drill has reached the desired hole depth according to the setting in the Parameters menu, drilling will stop. If auto air flushing has been selected the hole will be flushed clean.
The rock drill then reverses to the rear end position with or without air flushing depending on the settings that were made in the Parameters menu.
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Bolting
Drilling & bolting
1. After the hole has been drilled and the rock drill has reversed to the rear end position, select the “bolting” work mode with button (15) on the operator panel.
The cradles should now be switched automatically so that the bolt tool is in drill center.
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Bolting
Drilling & bolting
The cradles should now be switched automatically so that the bolt tool is in drill center.
If the Drilling menu is on the screen, it will change to the Bolting menu automatically. Installation of the bolt can be overseen from this menu.
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Bolting
Drilling & bolting
The Bolting menu shows symbols for the functions gripping (A), swelling (B) and drainage (C). The circle under each symbol indicates whether the function is active or not. The illustration below shows gripping (A) active while all the other functions are inactive.When switching to bolting, the gripper function must already be activated.
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Bolting
Drilling & bolting
Feed the bolt forward into the hole by moving lever (E) to sector S2/S5. As the bolt is being fed forward, the bolt arm/arms should be moved out of the way automatically.
Feed the bolt completely into the hole so that the bolt washer makes contact with the rock, but avoid pressing too hard with the bolt tool.
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Bolting
Drilling & bolting
Swell the bolt by moving lever (E) to sector S7. The circle under the symbol (B) is now highlighted in yellow and the lever can be released.
Check on the Swellex pressure gauge in the bolting menu that the right pressure (300 to 320 bar) has been attained.
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Bolting
Drilling & bolting
The pressure will be drained automatically once the bolt has finished swelling and the circle under symbol (C) will turn yellow. After draining, feed back the bolt tool by moving lever (E) to sector S13 or to any one of the other lever sectors that gives reverse feed.
Return the stinger with lever (F) and pull back the feeder with lever (A).
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Network Manager
1 Boom swing2 Front boom lift3 Rear boom lift4 Boom telescope5 Rear network rotation6 Front network rotation7 Network tilt
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Button 27 Network manager0=Inactivated network manager1=Activated network manager
Network ManagerThe network manager is operated with the left (A) and right (F) levers and activated with pushbuttons 28 and 33 on the right-hand keypad.
Button 32 Network gripper0=Network failsafe inactive1=Network failsafe active
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Network ManagerShaded arrow indicates the lever button must be pressed, open arrow controlled without lever button.
• Lever movement 1 = Boom swing to the left (anti-clockwise).
• Lever movement 2 = Boom swing to the right (clockwise).
• Lever movement 3 = Rear boom lift down.
• Lever movement 4 = Rear boom lift up.• Lever movement 5 = Network tilt (up/down).
• Lever movement 6 = Network tilt (down/up).
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Network Manager
• Lever movement 1 = Front boom lift down.
• Lever movement 2 = Front boom lift up.
• Lever movement 3 = Rear network rotation (anti-clockwise).
• Lever movement 4 = Rear network rotation (clockwise).
• Lever movement 5 = Boom telescope out.
• Lever movement 6 = Boom telescope in.
• Lever movement 7 = Front network rotation (anti-clockwise/clockwise).
• Lever movement 8 = Front network rotation (clockwise/anti-clockwise).