006389 5 P F M SUSPENSION ASSY, A 16.0 HLR3 16K

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1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 A A B B C C D D E E F F G G H H BILL OF MATERIALS QTY DESCRIPTION PART NUMBER ITEM 2 PIVOT BOLT KIT, QUIK-ALIGN A-21116 1 4 AXLE U-BOLT KIT A-7195 2 12 WEAR PAD B-14495 3 2 AIR SPRING BOLT KIT 001358 4 2 .25" X3"X18" TAB. PLT 002519-319 (5) 1 3" C-CHANNEL X 41" 002948-19 (6) 4 PIVOT BOLT KIT 004543 7 3 AIR SPRING BOLT KIT 004685 8 3 AIR SPRING, RIDE 004828 9 2 AXLE STOP 005365 (10) 2 AXLE SEAT WELDMENT 006365 11 1 HANGER BRACKET WELD 006372-1 12 1 HANGER BRACKET WELD 006372-2 13 1 CROSS BRACE, INNER 006374 (14) 2 CROSS BRACE END WELD 006378 (15) 1 AIR SPRING BRACKET 006382 16 1 BEAM ASSY, HLR3 16K 006388-1 17 1 BEAM ASSY, HLR3 16K 006388-2 18 2 AIR SPRING (LIFT) 009189 19 DRAWN BY: CHECKED BY: APPROVED BY: ECN No. DATE: TITLE SIZE DRAWING No. SCALE This print remains the property of Hendrickson. All information contained therein is confidential. It is loaned, subject to return on demand and on the expressed condition it may not be copied or used for any other purpose than for which it was loaned. TOLERANCES ARE: X: +/-.1 XX: +/-.06 XXX: +/-.030 ANGULAR: +/-.5 TORQUE: +10%/-0% R PAGE OF MODIFIED BY: DATE: DIMENSIONS ADHERE TO ANSI Y14.5M-1982 WELDS CONFORM TO AWS D1.1 REVISION HOTTLE DANKOW 6/28/2005 10-0106 SUSPENSION ASSY, 16.0" HLR3 16K E .25=1.0 1 1 006389 MASSA 2/12/2010 5 DANKOW UNLESS OTHERWISE NOTED 4.250 (33.0) (14.5) NOTES: 1. SUSPENSION CAPACITY: 16,000 LBS. 2. WEIGHT AS SHOWN: 625 LBS. 3. IT IS THE RESPONSIBILITY OF THE INSTALLER TO ENSURE PROPER VEHICLE FRAME DESIGN IN THE AREA OF SUSPENSION ATTACHMENT 4. ITEMS (5) AND (6) ARE LISTED UNDER THE MODEL NUMBER 5. ITEMS (10), (14), AND (15) ARE IN PARTS BOX. PARTS BOX IS LISTED UNDER MODEL NUMBER 6. TORQUE FASTENERS PER HAES 9000-004 7. DENOTES AS INSTALLED DIMENSION 21.50 13.25 (6.0) .25 2X (16.7) (15) (15) (14) 12 13 11 16 9 1 (10) 7 4 8 2 (37.24) 3 REVISION HISTORY ZONE REV DESCRIPTION DATE ECO REV BY ALL 1 CROSSBRACE CONVERTED TO 4" TUBE 11/14/05 H3101 TWH D1,2 2 REVISED CROSS BRACE & LOCATION 3/3/2006 H3261 TWH A3 3 ADDED TORQUE DATA 11/2/2007 H4165 TWH E3 4 009189 A/S LIFT WAS 005360 2/20/09 09-0087 KDM F6 5 ADD WELD CALLOUT 2/12/2010 10-0106 SAM (37.2) (6.0) (2.5) 4.38 B / C / D / E 33.63 / 34.13 / 34.63 / 35.13 INSTALLATION PROCEDURES 1. POSITION AXLE AT RIDE HEIGHT PARALLEL TO VEHICLE FRAME RIDE HEIGHT MUST BE WITHIN 1/8" END TO END OF AXLE. 2. WELD AXLE TO BEAM ASSEMBLY PER FORM H620. 3. INSTALL U-BOLTS AND TORQUE TO 475 FT/LBS. 4. TO ALIGN AXLE MOVE THE BEAM ASSEMBLY FORE OR AFT AS REQUIRED. (SEE FORM 621 FOR ALXE ALIGNMENT PROCEDURE) CLEARANCE SPECIFICATIONS 1. 2.0 INCHES MINIMUM REQUIRED BETWEEN TOP OF TIRE AND TRUCK STRUCTURE WITH AXLE AT FULL JOUNCE/LIFT. 2. 2.0 INCHES MINIMUM REQUIRED BETWEEN INSIDE OF TIRE AND TRUCK STRUCTURE FOR LATERAL MOVMENT 3. 1.0 INCHES MINIMUM CLEARANCE MUST BE MAINTAINED ALL AROUND AIR SPRING WHEN IT IS AT MAX. DIAMETER 4. 1.0 INCHES MINIMUM CLEARANCE MUST BE MAINTAINED AROUND DRIVE SHAFT IN WORST CASE CONDITION (DRIVE AXLE IN FULL JOUNCE/LIFT) 5. CLEARANCE AROUND THE BRAKE IS THE CUSTOMER'S RESPONSIBILITY. HAUX IS NOT RESPONSIBLE FOR ANY INTERFERENCE IN THIS AREA. 1 1 1 2 (5) (6) 4 19 2X PER FORM H620 RIDE HGT / LIFT / REBOUND 14.0" 9.0" 5.0" 15.0" 10.0" 4.0" 16.0" 11.0" 3.0" 18 17 3 4X 4X 5 006389.idw, 10/30/2014 8:08:13 AM, Fit to Page

Transcript of 006389 5 P F M SUSPENSION ASSY, A 16.0 HLR3 16K

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BILL OF MATERIALSQTYDESCRIPTIONPART NUMBERITEM

2PIVOT BOLT KIT, QUIK-ALIGNA-2111614AXLE U-BOLT KIT A-71952

12WEAR PAD B-1449532AIR SPRING BOLT KIT00135842.25" X3"X18" TAB. PLT002519-319(5)13" C-CHANNEL X 41"002948-19(6)4PIVOT BOLT KIT00454373AIR SPRING BOLT KIT00468583AIR SPRING, RIDE00482892AXLE STOP005365(10)2AXLE SEAT WELDMENT006365111HANGER BRACKET WELD006372-1121HANGER BRACKET WELD006372-2131CROSS BRACE, INNER006374(14)2CROSS BRACE END WELD006378(15)1AIR SPRING BRACKET006382161BEAM ASSY, HLR3 16K006388-1171BEAM ASSY, HLR3 16K006388-2182AIR SPRING (LIFT)00918919

DRAWN BY:

CHECKED BY:

APPROVED BY: ECN No.

DATE:

TITLE

SIZE

DRAWING No.

SCALE

This print remains the property of Hendrickson. Allinformation contained therein is confidential. It isloaned, subject to return on demand and on the

expressed condition it may not be copied or usedfor any other purpose than for which it was loaned.

TOLERANCES ARE:X: +/-.1

XX: +/-.06XXX: +/-.030

ANGULAR: +/-.5TORQUE: +10%/-0%

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PAGE OF

MODIFIED BY: DATE:

DIMENSIONS ADHERE TO ANSI Y14.5M-1982 WELDS CONFORM TO AWS D1.1

REVISION

HOTTLE

DANKOW

6/28/2005

10-0106

SUSPENSION ASSY,16.0" HLR3 16K

E .25=1.0

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006389

MASSA 2/12/2010

5 DANKOW

UNLESS OTHERWISE NOTED

4.250

(33.0)

(14.5)

NOTES: 1. SUSPENSION CAPACITY: 16,000 LBS. 2. WEIGHT AS SHOWN: 625 LBS. 3. IT IS THE RESPONSIBILITY OF THE INSTALLER TO ENSURE PROPER VEHICLE FRAME DESIGN IN THE AREA OF SUSPENSION ATTACHMENT 4. ITEMS (5) AND (6) ARE LISTED UNDER THE MODEL NUMBER 5. ITEMS (10), (14), AND (15) ARE IN PARTS BOX. PARTS BOX IS LISTED UNDER MODEL NUMBER 6. TORQUE FASTENERS PER HAES 9000-004 7. DENOTES AS INSTALLED DIMENSION

21.50

13.25

(6.0)

.25 2X

(16.7)

(15) (15)(14)

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(10)

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(37.24)

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REVISION HISTORYZONE REV DESCRIPTION DATE ECO REV BYALL 1 CROSSBRACE CONVERTED TO 4" TUBE 11/14/05 H3101 TWHD1,2 2 REVISED CROSS BRACE & LOCATION 3/3/2006 H3261 TWHA3 3 ADDED TORQUE DATA 11/2/2007 H4165 TWHE3 4 009189 A/S LIFT WAS 005360 2/20/09 09-0087 KDMF6 5 ADD WELD CALLOUT 2/12/2010 10-0106 SAM

(37.2)

(6.0)

(2.5)

4.38

B / C / D / E33.63 / 34.13 / 34.63 / 35.13

INSTALLATION PROCEDURES1. POSITION AXLE AT RIDE HEIGHT PARALLEL TO VEHICLE FRAME RIDE HEIGHT MUST BE WITHIN 1/8" END TO END OF AXLE.2. WELD AXLE TO BEAM ASSEMBLY PER FORM H620.3. INSTALL U-BOLTS AND TORQUE TO 475 FT/LBS.4. TO ALIGN AXLE MOVE THE BEAM ASSEMBLY FORE OR AFT AS REQUIRED. (SEE FORM 621 FOR ALXE ALIGNMENT PROCEDURE)

CLEARANCE SPECIFICATIONS1. 2.0 INCHES MINIMUM REQUIRED BETWEEN TOP OF TIRE AND TRUCK STRUCTURE WITH AXLE AT FULL JOUNCE/LIFT.2. 2.0 INCHES MINIMUM REQUIRED BETWEEN INSIDE OF TIRE AND TRUCK STRUCTURE FOR LATERAL MOVMENT3. 1.0 INCHES MINIMUM CLEARANCE MUST BE MAINTAINED ALL AROUND AIR SPRING WHEN IT IS AT MAX. DIAMETER4. 1.0 INCHES MINIMUM CLEARANCE MUST BE MAINTAINED AROUND DRIVE SHAFT IN WORST CASE CONDITION (DRIVE AXLE IN FULL JOUNCE/LIFT)5. CLEARANCE AROUND THE BRAKE IS THE CUSTOMER'S RESPONSIBILITY. HAUX IS NOT RESPONSIBLE FOR ANY INTERFERENCE IN THIS AREA.

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