006 Air Brake System on Lhb
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Transcript of 006 Air Brake System on Lhb
AIR BRAKE SYSTEMON
LHB COACHES
JUGAL KISHORE SE/LHB/NDLS
(Axle Mounted Disc Brake With Wheel Slide Protection Unit)
A Presentation
CONSTITUENTS OF BRAKE SYSTEM (POSITIONS & FUNCTIONS)
Mainly Brake Equipments are placed at four locations:Mainly Brake Equipments are placed at four locations:
Container frame (OnContainer frame (On Under frame Under frame):): Pressure tanks (Air reservoirs):Pressure tanks (Air reservoirs):
Main reservoirMain reservoir -One 125L for brake application -One 125L for brake application (Protected by check valve) (Protected by check valve) Auxiliary reservoirAuxiliary reservoir - One75L for toilets & brake - One75L for toilets & brake
(Capacity of Both125L and 75L available for brake application) (Capacity of Both125L and 75L available for brake application) Controlled reservoirControlled reservoir -One 6L for DV-One 6L for DV
Brake control panel (Brake control panel (Centralized control, On under frameCentralized control, On under frame):): Test fittings ( To Check Pressure) :Test fittings ( To Check Pressure) :
Feed Pipe pressureFeed Pipe pressure Brake Pipe pressureBrake Pipe pressure Control Reservoir pressureControl Reservoir pressure Brake Cylinder pressureBrake Cylinder pressure
Pressure switch to operate WSP (connected to BP):Pressure switch to operate WSP (connected to BP):At 1.3 Bar-OffAt 1.3 Bar-OffAt 1.8 Bar-OnAt 1.8 Bar-On
Filters for BP and FPFilters for BP and FP
Isolating cocks for:Isolating cocks for: Feed pipeFeed pipe ToiletToilet Bogie-1 and Bogie-2Bogie-1 and Bogie-2 No Isolating cock for emergency brake line.No Isolating cock for emergency brake line.
Screw in Choke -2mm in indicator line:Screw in Choke -2mm in indicator line: (Fitted in connection to the brake indicators to minimize the loss of (Fitted in connection to the brake indicators to minimize the loss of
brake cylinder pressure in the event of indicator failure)brake cylinder pressure in the event of indicator failure)
Distributor Valve with intermediate flange:Distributor Valve with intermediate flange:
Consists basic valve to which the Relay valve is directly Consists basic valve to which the Relay valve is directly mounted. mounted.
In the KE0 valve type-A chamber not incorporated at the In the KE0 valve type-A chamber not incorporated at the valve. valve.
It has a quick release device mounted to the valve body. It has a quick release device mounted to the valve body.
Equipment's on Bogies:Equipment's on Bogies: Hose connections:Hose connections:
4 Nos (To Connect BC line to each axle)4 Nos (To Connect BC line to each axle) 8 Nos (Bifurcates BC to each brake cylinder) 8 Nos (Bifurcates BC to each brake cylinder)
Brake calipers (Type UP10):Brake calipers (Type UP10): Qty required: 8 Nos (4 nos per bogie-2 LH and 2 RH)Qty required: 8 Nos (4 nos per bogie-2 LH and 2 RH) Suitable for fitting UIC type 200x2 square pads of thickness 35 mmSuitable for fitting UIC type 200x2 square pads of thickness 35 mm
Calipers shall give effective brake radius of 247mmCalipers shall give effective brake radius of 247mm Lever Ratio:Lever Ratio: 2.17 for all except 2.48 for ACCN/SG and 2.17 for all except 2.48 for ACCN/SG and
Power carPower car Brake cylinder (Type UP-10X):Brake cylinder (Type UP-10X):
Compact constructionCompact construction Auto slack adjusterAuto slack adjuster - Brake shoe clearance due to wear corrected - Brake shoe clearance due to wear corrected
automatically by single acting automatically by single acting slack adjustedslack adjusted
No manual adjustment to make after brake pad replacement.No manual adjustment to make after brake pad replacement.
Piston stroke: Piston stroke: 21 mm (max)21 mm (max) Slack capacity: Slack capacity: 160mm (min)160mm (min) Cylinder size:Cylinder size: 10 inches10 inches Max BC pressure: Max BC pressure: 3.8 kg/cm3.8 kg/cm22
Brake padsBrake pads -35mm thick and 200 Cm-35mm thick and 200 Cm2 2 (Composite type): (Composite type):
Quantity per coach:Quantity per coach: 32 Nos. (16 LH - 16 RH)32 Nos. (16 LH - 16 RH)(16 on each bogie-2 on each (16 on each bogie-2 on each
caliper)caliper) Wear limitWear limit -28mm max.-28mm max.
Brake Disc: Brake Disc: Quantity per coachQuantity per coach -8 Nos (two per axle)-8 Nos (two per axle) Disc dimensionsDisc dimensions -640X110-640X110 Material: Material: Grey cast ironGrey cast iron
Speed censor cable with pole wheel (80 teeth):Speed censor cable with pole wheel (80 teeth): 4 Nos.4 Nos. -One per axle)-One per axle) Gap between speed Gap between speed Sensor and pole wheel Sensor and pole wheel -0.7 to 1.1-0.7 to 1.1
Inside the coach: Inside the coach:
WSP micro processor (Electronic unit)WSP micro processor (Electronic unit)
Emergency Brake Pull BoxesEmergency Brake Pull Boxes(One in each toilet and and one in each cabin except power car & (One in each toilet and and one in each cabin except power car & Chair Car) Chair Car)
Emergency brake valve (in guard cabin) is directly connected to BP Emergency brake valve (in guard cabin) is directly connected to BP and vent it when being actuated (vent the pipe quickly).and vent it when being actuated (vent the pipe quickly).
In each coach emergency pull boxes are installed, which operates In each coach emergency pull boxes are installed, which operates through emergency brake valve.through emergency brake valve.
If handle of pull box moved then the brake valve exhaust the BP via a If handle of pull box moved then the brake valve exhaust the BP via a large orifice up to 2 bar after this it stop to vent.large orifice up to 2 bar after this it stop to vent.
Emergency brake light outside the coach will be activated by using the Emergency brake light outside the coach will be activated by using the pull box, which is equipped with an electrical switch.pull box, which is equipped with an electrical switch.
Equipment on car body:Equipment on car body:
Angle cocksAngle cocks 8 Nos.8 Nos.
(At coach ends on BP and FP Pipes-FP and BP bifurcated into two (At coach ends on BP and FP Pipes-FP and BP bifurcated into two branches to make coupling between two adjacent coaches)branches to make coupling between two adjacent coaches)
Brake and feed pipe couplingBrake and feed pipe coupling 8 Nos. (4BP and 4 FP)8 Nos. (4BP and 4 FP)
Brake application and release indicatorsBrake application and release indicators 4 Nos (2per Bogie-2 4 Nos (2per Bogie-2 on each side of the coach)on each side of the coach)
Antiskid valve ( Electro-valve )Antiskid valve ( Electro-valve ) 4 Nos4 Nos 2 per Bogie or One per Axle2 per Bogie or One per Axle
Terminal Box for speed sensor cableTerminal Box for speed sensor cable - 4 Nos - 4 Nos
Terminal Box for Antiskid valveTerminal Box for Antiskid valve - 4 Nos - 4 Nos
Emergency brake valve Emergency brake valve -1 Nos.-1 Nos.
Emergency Brake accelerator -1 Nos. Emergency Brake accelerator -1 Nos.
Mounted in brake pipe. If any fast pressure reduction in BP, equal Mounted in brake pipe. If any fast pressure reduction in BP, equal to emergency brake application it support this pressure reduction to emergency brake application it support this pressure reduction and vents the BP via a large orifice. This causes an equal BP and vents the BP via a large orifice. This causes an equal BP reduction speed over the whole train in BP, so the actuation speed reduction speed over the whole train in BP, so the actuation speed of the Brake cylinders at the end of a train will be as fast as in of the Brake cylinders at the end of a train will be as fast as in coaches near the actuation point.coaches near the actuation point.
Two 28mm pipes running through the coach for BP and FPTwo 28mm pipes running through the coach for BP and FP
BP is used to control the DV by pressure increase or reduction for BP is used to control the DV by pressure increase or reduction for brake application and release brake application and release
PIPES AND PIPE FITTINGSPIPES AND PIPE FITTINGS
No flange/threaded joints i.e. no threads required on No flange/threaded joints i.e. no threads required on pipe.pipe.
Metric Pipes (Seamless Precision Pipes):Metric Pipes (Seamless Precision Pipes):(Metric pipes described by O.D.)(Metric pipes described by O.D.) DIN2391C-DIN17456 Gr1.4301 (X5CrNi1810) NBK 3.1BDIN2391C-DIN17456 Gr1.4301 (X5CrNi1810) NBK 3.1B
C-quality grade (Precision steel tubes-geometry and surface of the C-quality grade (Precision steel tubes-geometry and surface of the tubes)tubes)
NBK-Normalized (annealed above the upper transformation point inNBK-Normalized (annealed above the upper transformation point in a controlled atmosphere or under vacuum)a controlled atmosphere or under vacuum) 3.1B- Supply condition 3.1B- Supply condition
Pipes used:Pipes used: 28mm for BP and FP28mm for BP and FP Thickness =1.5mmThickness =1.5mm 10mm for emergency10mm for emergency CDTS and pressure gaguges CDTS and pressure gaguges Thickness = 1mmThickness = 1mm 18mm for brake cylinder pipes (BC line)18mm for brake cylinder pipes (BC line) Thickness =1.5mmThickness =1.5mm
PIPE FITTINGS-BITE TYPE PIPE FITTINGS-BITE TYPE Cutting ring ensures sealed joint.Cutting ring ensures sealed joint. Designed for metric tubes i.e. OD of pipe is importantDesigned for metric tubes i.e. OD of pipe is important Proper assembly results is achieved by 1and 1/2 turns of the Proper assembly results is achieved by 1and 1/2 turns of the
nut onlynut only Nomenclature:Nomenclature:
GE12ZLR1/2EDA3CGE12ZLR1/2EDA3C
GE - Code for shape and styleGE - Code for shape and style 12 – Tube OD (in mm)12 – Tube OD (in mm) Z – DPR type (Progressive type)Z – DPR type (Progressive type) L – Light SeriesL – Light Series R1/2 – Thread type and SizeR1/2 – Thread type and Size ED - Seal TypeED - Seal Type A3C- Fitting Material /coatingA3C- Fitting Material /coating
Precautions:Precautions: Fittings are to be handled with care. Bite edge to be protectedFittings are to be handled with care. Bite edge to be protected Do not use hand cutters. Edge of should be straightDo not use hand cutters. Edge of should be straight Fix pipes line with clamps.Fix pipes line with clamps. Non standard materials or tolerances lead to incorrect fittings.Non standard materials or tolerances lead to incorrect fittings. The tools & lubricants recommended by EO ensure safe assemblyThe tools & lubricants recommended by EO ensure safe assembly ..
Advantages:Advantages: Sealing capabilitySealing capability High pressure resistanceHigh pressure resistance DurabilityDurability Bite controlBite control Assembly costAssembly cost Integrated preassembly toolIntegrated preassembly tool ReliabilityReliability Make-upMake-up No phantom leaksNo phantom leaks
ADDITIONAL EQUIPMENT FOR HAND BRAKEADDITIONAL EQUIPMENT FOR HAND BRAKE Hand brake indicatorsHand brake indicators 2 Nos (One on side of coach)2 Nos (One on side of coach) Cheek valveCheek valve 1 Nos. (In feed pipe)1 Nos. (In feed pipe) 6 Ltrs. Air cylinder-6 Ltrs. Air cylinder- 1 Nos.1 Nos. Roller lover value-Roller lover value- 1 Nos.1 Nos. Activating flexible balls-Activating flexible balls- 1 Nos.1 Nos. Pressure gauges-Pressure gauges- 3 Nos.3 Nos.
FPFP BPBP BCBC
Brake caliper units-Brake caliper units- 2 Nos. 2 Nos.
(of different (of different type suitable for type suitable for hand hand brake flexible connections)brake flexible connections)
Connecting part for flexible ball-Connecting part for flexible ball- 2 Nos.2 Nos.
Less thick stainless steel pipes (Metric pipes).Less thick stainless steel pipes (Metric pipes). No threads/Flange jointsNo threads/Flange joints -Bite Type fittings used. -Bite Type fittings used.
No brake riggingNo brake rigging Wheel slide protection unitWheel slide protection unit -Take cares wheel flattening -Take cares wheel flattening Centralized control Centralized control -Complete coach.-Complete coach. Braking on Axle mounted disc -No wheel wear due to braking.Braking on Axle mounted disc -No wheel wear due to braking. Brake acceleratorBrake accelerator -for sharp reduction of BP -for sharp reduction of BP
pressure in complete train set.pressure in complete train set. DV with relayDV with relay - Ensures brake application time - Ensures brake application time
and release.and release. All Pipes below under frameAll Pipes below under frame -Ease for maintenance.-Ease for maintenance. Release rodRelease rod -Improved design (Properly -Improved design (Properly
supportedsupported Brake IndicatorsBrake Indicators -RED means brake applied-RED means brake applied
-Green means brake released-Green means brake released
Feature of axle mounted disc brake system with WSP (compared with conventional brake system)
PROBLEM & SOLUTIONSPROBLEM & SOLUTIONS
ProblemsProblems SolutionsSolutions
Required dry & dust free air to the air Required dry & dust free air to the air brake systembrake system
To be provide dryers in all power cars To be provide dryers in all power cars in case of EOG trains & SLRs in case in case of EOG trains & SLRs in case of SG rakeof SG rake
Leakage of pressure from palm ends at Leakage of pressure from palm ends at curvescurves
Need design reviewNeed design review
Pipes of BP & FP crack at bendsPipes of BP & FP crack at bends
BP & FP steel pipes after T-Joint BP & FP steel pipes after T-Joint being damagebeing damage
Thickness of BP & FP steel pipe after Thickness of BP & FP steel pipe after T-Joints should increase 1.5 to 2.0 mm T-Joints should increase 1.5 to 2.0 mm & isolating cock to be provide& isolating cock to be provide
Shelling mark on the wheel treadShelling mark on the wheel tread Tolerances in BC pressure are much Tolerances in BC pressure are much higher to be reducehigher to be reduce
More nos. of PEASD in SG coaches More nos. of PEASD in SG coaches are difficult to attend ACPare difficult to attend ACP
Need design reviewNeed design review
PROBLEM & SOLUTIONSPROBLEM & SOLUTIONS
ProblemsProblems SolutionsSolutions
Coach isolation by R-charger Coach isolation by R-charger handle not possible in KE series handle not possible in KE series DVDV
Required change the position of Required change the position of NRVNRV
Provision of new brake pads 35mm Provision of new brake pads 35mm was not possible was not possible
SolvedSolved
Changing of bk. Pad in SG coaches Changing of bk. Pad in SG coaches much difficult due to less space for much difficult due to less space for spannersspanners
Design to be reviewed or spl. size Design to be reviewed or spl. size tools is requiredtools is required
WSP of each brand operated by WSP of each brand operated by different set of pressure linedifferent set of pressure line
Pressure switches should be Pressure switches should be operated by BP pressureoperated by BP pressure
SCHEDULE OF MAINTENANCESCHEDULE OF MAINTENANCE
S.No.S.No. ItemItem Prescribed periodicityPrescribed periodicity
11 Function Test of Bk. RiggingFunction Test of Bk. Rigging Regularly in every scheduleRegularly in every schedule
22 Air piped connection for air Air piped connection for air tightnesstightness
- do -- do -
33 Air pipe & connection Air pipe & connection tightness with testing mediumtightness with testing medium
Half yearly onward in all major Half yearly onward in all major schedulesschedules
44 Connecting pipe exchangeConnecting pipe exchange 4 yearly4 yearly
55 Check Brake rigging & brake Check Brake rigging & brake pads for damage & foreign pads for damage & foreign bodiesbodies
Regularly in every scheduleRegularly in every schedule
66 Check bk. Shoes & pads for Check bk. Shoes & pads for wearwear
- do -- do -
SCHEDULE OF MAINTENANCESCHEDULE OF MAINTENANCE
S.No.S.No. ItemItem Prescribed periodicityPrescribed periodicity
77 Check play of Brake shoe in Check play of Brake shoe in holderholder
Monthly and onwards in all Monthly and onwards in all major schedulemajor schedule
88 Check play between Brake pad Check play between Brake pad & disc& disc
Six monthlySix monthly
99 Check for tightness of bogie Check for tightness of bogie fixing air brake componentsfixing air brake components
- do -- do -
1010 Proper securing of all air pipes & Proper securing of all air pipes & connectionsconnections
- do -- do -
1111 Check ease of movement in the Check ease of movement in the brake riggingbrake rigging
Half yearly onward in all Half yearly onward in all major schedulesmajor schedules
1212 Lubricate all bearing & Lubricate all bearing & articulating pointsarticulating points
MonthlyMonthly
SCHEDULE OF MAINTENANCESCHEDULE OF MAINTENANCE
S.No.S.No. ItemItem Prescribed periodicityPrescribed periodicity
1313 Overhaul the brake unitOverhaul the brake unit 4 yearly4 yearly
1414 Visual check for wheel brake disc Visual check for wheel brake disc for fracture of cracksfor fracture of cracks
RegularlyRegularly
1515 Check brake disc for external Check brake disc for external damagedamage
Half yearly onward in all major Half yearly onward in all major schedulesschedules
1616 Check wheel brake disc for fractureCheck wheel brake disc for fracture Monthly & onwards in all Monthly & onwards in all schedulesschedules
1717 Check air coolers, scoops etc. for Check air coolers, scoops etc. for foreign bodiesforeign bodies
- do -- do -
1818 Check wear on bk. Disc check wear Check wear on bk. Disc check wear depth & take note of furrowing and depth & take note of furrowing and only cracking/splinteringonly cracking/splintering
YearlyYearly
SCHEDULE OF MAINTENANCESCHEDULE OF MAINTENANCE
S.No.S.No. ItemItem Prescribed periodicityPrescribed periodicity
1919 Check for proper tightness of bk. Check for proper tightness of bk. Disk & fixingDisk & fixing
Annually & onwards in all Annually & onwards in all schedulesschedules
2020 Clean individual components, Clean individual components, checking for damage & wear & checking for damage & wear & replace if necessaryreplace if necessary
- do -- do -
2121 Check operation of passenger Check operation of passenger emergency brakeemergency brake
All schedulesAll schedules
2222 Clean air filter & air line filterClean air filter & air line filter Half yearly onwards in all Half yearly onwards in all major schedulesmajor schedules
2323 Air line filter replacementAir line filter replacement YearlyYearly
2424 Safety valve check for correct Safety valve check for correct functionfunction
MonthlyMonthly
SCHEDULE OF MAINTENANCESCHEDULE OF MAINTENANCE
S.No.S.No. ItemItem Prescribed periodicityPrescribed periodicity
2525 Safety value overhaulSafety value overhaul YearlyYearly
2626 Pressure switches overhaulPressure switches overhaul YearlyYearly
2727 Shut off taps overhaulShut off taps overhaul YearlyYearly
2828 Magnet valve overhaulMagnet valve overhaul YearlyYearly
2929 Anti slip valve overhaulAnti slip valve overhaul YearlyYearly
3030 Pressure regular overhaulPressure regular overhaul YearlyYearly
3131 Drain air tanksDrain air tanks 6 Months6 Months
SCHEDULE OF MAINTENANCESCHEDULE OF MAINTENANCE
S.No.S.No. ItemItem Prescribed periodicityPrescribed periodicity ActualActual
11 Function Test of Bk. Function Test of Bk. RiggingRigging
Regularly in every Regularly in every scheduleschedule
DailyDaily
22 Air piped connection Air piped connection for air tightnessfor air tightness
- do -- do - DailyDaily
33 Air pipe & connection Air pipe & connection tightness with testing tightness with testing mediummedium
Half yearly onward in all Half yearly onward in all major schedulesmajor schedules
Not carried out Not carried out in open linein open line
44 Connecting pipe Connecting pipe exchangeexchange
4 yearly4 yearly - do -- do -
55 Check Brake rigging & Check Brake rigging & brake pads for damage brake pads for damage & foreign bodies& foreign bodies
Regularly in every Regularly in every scheduleschedule
DailyDaily
66 Check bk. Shoes & Check bk. Shoes & pads for wearpads for wear
- do -- do - DailyDaily
SCHEDULE OF MAINTENANCESCHEDULE OF MAINTENANCE
S.No.S.No. ItemItem Prescribed Prescribed periodicityperiodicity
ActualActual
77 Check play of Brake shoe Check play of Brake shoe in holderin holder
Monthly and onwards Monthly and onwards in all major schedulein all major schedule
Not carried out Not carried out (detailed procedure (detailed procedure required)required)
88 Check play between Check play between Brake pad & discBrake pad & disc
Six monthlySix monthly Only visual Only visual examinationexamination
99 Check for tightness of Check for tightness of bogie fixing air brake bogie fixing air brake componentscomponents
- do -- do - DailyDaily
1010 Proper securing of all air Proper securing of all air pipes & connectionspipes & connections
- do -- do - DailyDaily
1111 Check ease of movement Check ease of movement in the brake riggingin the brake rigging
Half yearly onward in Half yearly onward in all major schedulesall major schedules
Being doneBeing done
1212 Lubricate all bearing & Lubricate all bearing & articulating pointsarticulating points
MonthlyMonthly Lubricant not Lubricant not prescribedprescribed
SCHEDULE OF MAINTENANCESCHEDULE OF MAINTENANCE
S.No.S.No. ItemItem Prescribed periodicityPrescribed periodicity ActualActual
1313 Overhaul the brake unitOverhaul the brake unit 4 yearly4 yearly After 2 yrs. Brake After 2 yrs. Brake caliber jamming has caliber jamming has been reportedbeen reported
1414 Visual check for wheel brake Visual check for wheel brake disc for fracture of cracksdisc for fracture of cracks
RegularlyRegularly DailyDaily
1515 Check brake disc for external Check brake disc for external damagedamage
Half yearly onward in all Half yearly onward in all major schedulesmajor schedules
Weekly (only visual)Weekly (only visual)
1616 Check wheel brake disc for Check wheel brake disc for fracturefracture
Monthly & onwards in Monthly & onwards in all schedulesall schedules
Only daily visual Only daily visual examination with examination with
naked eyesnaked eyes
1717 Check air coolers, scoops Check air coolers, scoops etc. for foreign bodiesetc. for foreign bodies
- do -- do - WeeklyWeekly
1818 Check wear on bk. Disc Check wear on bk. Disc check wear depth & take check wear depth & take note of furrowing and only note of furrowing and only cracking/splinteringcracking/splintering
YearlyYearly Shop itemShop item
SCHEDULE OF MAINTENANCESCHEDULE OF MAINTENANCE
S.No.S.No. ItemItem Prescribed periodicityPrescribed periodicity ActualActual
1919 Check for proper tightness of Check for proper tightness of bk. Disk & fixingbk. Disk & fixing
Annually & onwards in Annually & onwards in all schedulesall schedules
Only visual Only visual examination daily examination daily (detailed procedure (detailed procedure requiredrequired
2020 Clean individual Clean individual components, checking for components, checking for damage & wear & replace if damage & wear & replace if necessarynecessary
- do -- do - Visual check carried Visual check carried out dailyout daily
2121 Check operation of Check operation of passenger emergency brakepassenger emergency brake
All schedulesAll schedules DailyDaily
2222 Clean air filter & air line Clean air filter & air line filterfilter
Half yearly onwards in Half yearly onwards in all major schedulesall major schedules
MonthlyMonthly
2323 Air line filter replacementAir line filter replacement YearlyYearly Not being replacedNot being replaced
2424 Safety valve check for Safety valve check for correct functioncorrect function
MonthlyMonthly Being checked dailyBeing checked daily
SCHEDULE OF MAINTENANCESCHEDULE OF MAINTENANCE
S.No.S.No. ItemItem Prescribed periodicityPrescribed periodicity ActualActual
2525 Safety value overhaulSafety value overhaul YearlyYearly Not being doneNot being done
2626 Pressure switches overhaulPressure switches overhaul YearlyYearly Not being doneNot being done
2727 Shut off taps overhaulShut off taps overhaul YearlyYearly Not being doneNot being done
2828 Magnet valve overhaulMagnet valve overhaul YearlyYearly Not being doneNot being done
2929 Anti slip valve overhaulAnti slip valve overhaul YearlyYearly Not being doneNot being done
3030 Pressure regular overhaulPressure regular overhaul YearlyYearly Not being doneNot being done
3131 Drain air tanksDrain air tanks 6 Months6 Months MonthlyMonthly
BRAKE CONTROL PANEL AND INDICATOR UNITBRAKE CONTROL PANEL AND INDICATOR UNIT
Brake indicatorBrake control panel
DV
Release Rod
Reservoir
Test fittingsIsolating cocks
SAB WABCO CONTROL PANELSAB WABCO CONTROL PANEL
Axle mounted brake disc
Brake calipers
Brake Cylinder
Brake Pads
BRAKE CYLINDER AND CALIPERSBRAKE CYLINDER AND CALIPERS
SPEED SENSOR CABLE WITH TERMINAL BOXSPEED SENSOR CABLE WITH TERMINAL BOX
Cable sensor
Terminal Box
Pole Wheel inside the cover
EMERGENCY PULL BOXEMERGENCY PULL BOX
Speed sensor with Pole wheel
BRAKE ACCELERATORBRAKE ACCELERATOR
WSP ELECTRONIC UNITWSP ELECTRONIC UNIT
Principle of Antiskid SystemPrinciple of Antiskid System
PRINCIPLE OF BITYE TYPE FITTINGPRINCIPLE OF BITYE TYPE FITTING
Tightening of the bite fittingTightening of the bite fitting
Electro valve-Pneumatic discharge assembly
Brake Cylinder pressure attained when Brake pipe Brake Cylinder pressure attained when Brake pipe pressure is reduced in steps (at least seven steps)pressure is reduced in steps (at least seven steps)
StepStep BP Pressure (Kg/cm2)BP Pressure (Kg/cm2) BC PressureBC Pressure
Kg/cm2Kg/cm2
Diff. In Diff. In presure presure Kg/cm2Kg/cm2
DROPDROP ATTAINED ATTAINED AT (Kg/cm2)AT (Kg/cm2)
11 0.40.4 4.64.6 0.3-1.000.3-1.00 0.70.7
22 0.60.6 4.44.4 1.00-1.501.00-1.50 0.50.5
33 0.80.8 4.24.2 1.50-2.001.50-2.00 0.50.5
44 1.01.0 4.04.0 2.00-2.702.00-2.70 0.70.7
55 1.21.2 3.83.8 2.70-3.202.70-3.20 0.50.5
66 1.41.4 3.63.6 3.20-3.703.20-3.70 0.50.5
77 1.61.6 3.43.4 3.70-3.903.70-3.90 0.20.2
Maximum brake cylinder pressure at full application 3.8Maximum brake cylinder pressure at full application 3.8++0.1 Kg/cm20.1 Kg/cm2
As per RDSO (Spec- C-K 209)As per RDSO (Spec- C-K 209)