003-298-001

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© 2012 DRESSER-RAND GROUP INC. This document contains Dresser-Rand confidential and proprietary information and is provided in reliance upon the user’s agreement to maintain it in confidence, use it only for the purpose intended, and not use to the detriment of Dresser-Rand. Piping API STD 614 Latest Edition / API STD 617 Latest Edition Document ID: 003-298-001 Dept. Owner: Package Engineering & Drafting Revision No. 09 Approved By: J. V. Bowen Date: 18DEC12 Prepared By: D. L. Sklener Control No: 2 It is the responsibility of the users to confirm that they use the current revision of this document. D-R personnel confirm via the company intranet. Users outside of D-R are to confirm via their D-R contact. Printed copies of this document are considered “UNCONTROLLED - FOR REFERENCE ONLY” if the document is posted and maintained on the company intranet. User access does not constitute user authority to distribute this document. Page 1 of 16 CONTROL #2 This document has no restrictions inside D-R, some restrictions outside D-R. Refer to 004-034-541 and 004034541A2 for additional information on control numbers. TABLE OF CONTENTS 1. OBJECTIVE 2. SCOPE 3. APPLICABLE DOCUMENTS 4. OIL, STEAM, PROCESS AIR AND GAS PIPING 5. OIL, STEAM, PROCESS AIR AND GAS, INSTRUMENT AND VALVE OIL ACTUATOR HEAD PIPING 6. OIL, STEAM, PROCESS AIR AND GAS, MAJOR COMPONENTS, VENT AND DRAIN PIPING 7. OIL, STEAM, PROCESS AIR AND GAS, LEVEL SWITCH AND LEVEL GAGE PIPING 8. OIL, STEAM, PROCESS AIR AND GAS, LEVEL INSTRUMENT SUPPORT TUBE PIPING 9. COMPRESSOR PIPING 10. INSTRUMENT AIR PIPING 11. WATER PIPING 12. FIRE AGENT DISCHARGE PIPING 13. ATMOSPHERIC OIL DRAIN LINES 14. ATMOSPHERIC OIL DRAIN LINES 15. HAND VALVES 16. DRAIN FLOW GLASSES 17. PIPE CONNECTIONS 18. BOTLING FOR ALL SIZES 19. GASKETS FOR ALL SIZES 20. GENERAL 21. MATERIALS FOR PIPE, PIPE FITTINGS, FLANGES AND TUBING 22. MATERIALS FOR GASKETS 23. REVISION RECORD 1. OBJECTIVE This procedure is to define the Dresser-Rand (D-R) standard piping requirements in accordance with API 614 and 617 latest editions. 2. SCOPE 2.1 The purpose of this specification is to define the Dresser-Rand standard piping requirements in accordance with API STD 614 "Lubrication, Shaft-Sealing, and Control Oil Systems for Special-Purpose Applications" Latest Edition and API STD 617 "Centrifugal Compressors for General Refinery Services" Latest Edition. 2.2 This specification covers all auxiliary piping external to the main equipment casings; it does not cover case connections up to and including the first flange.

description

pipe specification

Transcript of 003-298-001

  • 2012 DRESSER-RAND GROUP INC.This document contains Dresser-Rand confidential and proprietary information and is provided in

    reliance upon the users agreement to maintain it in confidence, use it only for the purposeintended, and not use to the detriment of Dresser-Rand.

    Piping API STD 614Latest Edition / API STD 617 Latest Edition Document ID: 003-298-001

    Dept. Owner: Package Engineering & Drafting Revision No. 09Approved By: J. V. Bowen Date: 18DEC12Prepared By: D. L. Sklener Control No: 2

    It is the responsibility of the users to confirm that they use the current revision of this document. D-R personnel confirm via thecompany intranet. Users outside of D-R are to confirm via their D-R contact. Printed copies of this document are considered

    UNCONTROLLED - FOR REFERENCE ONLY if the document is posted and maintained on the company intranet.User access does not constitute user authority to distribute this document.

    Page 1 of 16

    CONTROL #2This document has no restrictions inside D-R, some restrictions outside D-R. Refer to004-034-541 and 004034541A2 for additional information on control numbers.

    TABLE OF CONTENTS1. OBJECTIVE2. SCOPE3. APPLICABLE DOCUMENTS4. OIL, STEAM, PROCESS AIR AND GAS PIPING5. OIL, STEAM, PROCESS AIR AND GAS, INSTRUMENT AND VALVE OIL ACTUATOR

    HEAD PIPING6. OIL, STEAM, PROCESS AIR AND GAS, MAJOR COMPONENTS, VENT AND DRAIN

    PIPING7. OIL, STEAM, PROCESS AIR AND GAS, LEVEL SWITCH AND LEVEL GAGE PIPING8. OIL, STEAM, PROCESS AIR AND GAS, LEVEL INSTRUMENT SUPPORT TUBE

    PIPING9. COMPRESSOR PIPING10. INSTRUMENT AIR PIPING11. WATER PIPING12. FIRE AGENT DISCHARGE PIPING13. ATMOSPHERIC OIL DRAIN LINES14. ATMOSPHERIC OIL DRAIN LINES15. HAND VALVES16. DRAIN FLOW GLASSES17. PIPE CONNECTIONS18. BOTLING FOR ALL SIZES19. GASKETS FOR ALL SIZES20. GENERAL21. MATERIALS FOR PIPE, PIPE FITTINGS, FLANGES AND TUBING22. MATERIALS FOR GASKETS23. REVISION RECORD

    1. OBJECTIVE

    This procedure is to define the Dresser-Rand (D-R) standard piping requirements inaccordance with API 614 and 617 latest editions.

    2. SCOPE

    2.1 The purpose of this specification is to define the Dresser-Rand standard pipingrequirements in accordance with API STD 614 "Lubrication, Shaft-Sealing, and Control OilSystems for Special-Purpose Applications" Latest Edition and API STD 617 "CentrifugalCompressors for General Refinery Services" Latest Edition.

    2.2 This specification covers all auxiliary piping external to the main equipment casings;it does not cover case connections up to and including the first flange.

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    3. APPLICABLE DOCUMENTS

    3.1 Internal

    000-194-190, Purchased Part Number for Thread Lubricant003-096-001, Piping Fabrication, Cleaning and Hydrostatic Test Pressure Requirements003-144-001, Spot Radiographic Requirements for Butt Welds in Piping Systems003-171-001, Preparation for Shipment and Short-Term Storage015-001-004, Process Specification for Fusion Welding090-751, Seamless Carbon Steel Pipe, ASME SA106, Grade B091-014, Sealing Compound, Thinner, Catalyst and Fiber091-723, Wrought Welded Stainless Steel Fittings, WP 304/304L WX091-725, Wrought Seamless Stainless Steel Fittings, WP 304/304LS091-738, Stainless Steel Forged Flanges and Fittings ASME SA182, Grade F304/F304L091-741, Carbon Steel Forged Flanges and Fittings ASME SA105091-793, Seamless Austenitic Stainless Steel Pipe and Tubing ASME SA312 and ASTM

    A269, Grade TP 304/304L091-831, Nitrile Based Compressed Sheet Gasketing Material091-833, EPDM Rubber Based Compressed sheet Gasketing Material095-327, Wrought Welded Stainless Steel Fittings, WP 316/316L WX with Country of

    Origin Requirements095-328, Wrought Seamless Stainless Steel Fittings, WP 316/316LS with Country of

    Origin Requirements095-329, Stainless Steel Forged Flanges and Fittings ASME SA182, Grade F316/F316L

    with Country of Origin Requirements095-330, Seamless Austenitic Stainless Steel Pipe and Tubing, ASME SA312 and ASTM

    A269, Grade TP 316/316L, with Country of Origin Requirements

    3.2 External

    ASME B1.1, ASME B1.20.1, ASME B16.5, ASME B16.9, ASME 16.11, ASME B16.20,ASME B16.21, ASME B18.2.2, ASME B31.1, ASME B31.3

    ASME BPVC, Section IXASTM A105, ASTM A106, ASTM A179, ASTM A182, ASTM A192, ASTM A193,

    ASTM A194, ASTM A234, ASTM A269, ASTM A307, ASTM A312, ASTM A320,ASTM A404

    API 594, API 601, API 614, API 617

    4. OIL, STEAM, PROCESS AIR AND GAS PIPING

    4.1 Pipe for oil, process air and gas piping shall be stainless steel, schedule 80Sminimum for 1" NPS and smaller; and schedule 40S minimum for 1-1/2" NPS and larger.Fittings shall be stainless steel butt weld with stainless steel weld neck flanges.

    4.2 Pipe for steam service shall be carbon steel, schedule 80 minimum for 3/4", 1",and 1-1/2" NPS; and schedule 40 minimum for 2" NPS and larger. Fittings shall be carbon steelbutt weld with carbon steel slip-on flanges for Classes 150 through 600 (except that carbonsteel weld neck flanges shall be used for Classes 300 and 600 in sizes 1 NPS and smaller).Carbon steel weld neck flanges shall be used for Class 900 and greater.

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    5. OIL, STEAM, PROCESS AIR AND GAS, INSTRUMENT AND VALVE OIL ACTUATORHEAD PIPING

    5.1 Sensing line piping at the point of take-off shall be a 3/4" NPS pipe section (as shortas possible) with a 3/4" gate root valve. This short pipe section shall be as follows:

    5.1.1 For take-offs from carbon steel piping, the 3/4" NPS pipe section shall beschedule 80 carbon steel for pressures up to 3150 PSIG @ 200 Deg. F.

    5.1.2 For take-offs from stainless steel piping, the 3/4" NPS pipe section shall beschedule 80S stainless steel for pressures up to 3150 PSIG @ 200 Deg. F.

    5.2 Sensing line piping from the 3/4" root valve to an instrument or valve oil actuator headand piping for atmospheric oil bleed lines returning to the reservoir from a valve oil actuatorhead and from instruments shall be Type 316/316L stainless steel (ASTM A269) seamlesstubing with Type 316 stainless steel fittings. Tubing shall be 0.500" O.D., 0.065" wall, forpressures up to 4700 PSIG @ 200 Deg. F.

    6. OIL, STEAM, PROCESS AIR AND GAS, MAJOR COMPONENTS, VENT AND DRAINPIPING

    Unless otherwise specified, vents and drains on coolers, filters, tanks, and other majorcomponents shall be a 3/4" NPS pipe section (as short as possible) with a 3/4" threaded gatevalve. This short pipe section shall be as follows:

    6.1.1 For carbon steel components and carbon steel valves, the 3/4" NPS pipe sectionshall be schedule 80 carbon steel for pressures up to 3150 PSIG @ 200 Deg. F.

    6.1.2 For stainless steel components and/or stainless steel valves, the 3/4" NPS pipesection shall be schedule 80S stainless steel for pressures up to 3150 PSIG @ 200 Deg. F.

    7. OIL, STEAM, PROCESS AIR AND GAS, LEVEL SWITCH AND LEVEL GAGE PIPING

    3/4" and 1" NPS piping to a level switch or level gage shall be as follows:

    7.1 Where tank, level instrument and block valve bodies are all carbon steel, the pipeshall be carbon steel, schedule 80, for pressures up to 3150 PSIG @ 200 Deg. F. Carbonsteel butt weld fittings and carbon steel slip-on flanges shall be used. Carbon steel weld neckflanges shall be used where gasketing (spiral wound) does not allow slip-on flanges (1" andsmaller).

    7.2 When any one of the tank assembly components (which includes the tank, levelinstruments, or block valve bodies) is stainless steel, the pipe shall be stainless steel,schedule 80S, for pressures up to 3150 PSIG @200 Deg. F. Stainless steel butt weld fittingsand stainless steel slip-on flanges shall be used. Stainless steel weld neck flanges shall beused where gasketing (spiral wound) does not allow slip-on flanges (sizes 1" and smaller).

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    7.3 Pipe size to a level switch shall be 1" NPS.

    7.4 Pipe size to a level gage shall be contingent upon adjacent component connectionsizes.

    8. OIL, STEAM, PROCESS AIR AND GAS, LEVEL INSTRUMENT SUPPORT TUBEPIPING

    The level instrument support tube used on accumulators, seal oil overhead tanks, lube oilrundown tanks, etc., shall be the same size and schedule as the attaching tank connectionnozzle size and schedule. The support tube material shall be as follows:

    8.1 Where tank, level instruments and block valve bodies are all carbon steel, the tubeshall be carbon steel. Carbon steel butt weld fittings and carbon steel slip-on flanges shall beused. Carbon steel weld neck flanges shall be used where gasketing (spiral wound) does notallow slip-on flanges (sizes 1" and smaller).

    8.2 When any one of the tank assembly components (which includes the tank, levelinstruments, or block valve bodies) is stainless steel, the tube shall be stainless steel.Stainless steel butt weld fittings and stainless steel slip-on flanges shall be used. Stainlesssteel weld neck flanges shall be used where gasketing (spiral wound) does not allow slip-onflanges (sizes 1 and smaller).

    9. COMPRESSOR PIPING

    9.1 Compressor casing drain piping shall be either 3/4" NPS or equal to the drain valvesize, whichever is greater. Flanges shall be the same ANSI rating as the compressor drainconnection flanges for 3/4" and 1" NPS:

    MATERIAL FLANGE RATING(ANSI CLASS)PIPE

    (SEAMLESS)FITTINGS

    (BUTT WELD)Stainless

    Steel150 thru 1500 Sch 80S Sch 80S

    2500 Sch 160 Sch 160CarbonSteel

    150 thru 1500 Sch 80 Sch 802500 Sch 160 Sch 160

    Notes:1. If piping must be threaded in Class 1500 and 2500 systems, the next greater schedule pipe should be

    selected.2. Pipe threading should be avoided in corrosive service.3. Carbon steel pipe used in Class 1500 and 2500 systems in corrosive service shall use the next greater

    schedule pipe.4. For greater than Class 2500 casing drain piping shall be double extra-strong for pressures up to 8300

    psig for carbon steel and 11,000 psig for stainless steel at 200 Deg. F. Pipe shall be fabricated withoutany bending or threading. All pipe, valves and fittings shall be joined by full penetration buttweld orflange.

    9.2 Driver and compressor lube and seal oil piping shall incorporate provision forbypassing the bearings and seals during oil system flushing operations.

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    10. INSTRUMENT AIR PIPING

    10.1 Instrument and pneumatic control air tubing shall be Type 316/316L seamlessstainless steel tubing (ASTM A269) with Type 316 stainless steel fittings.

    10.2 Tubing sizes shall be 0.250" to 1.000" O.D.

    10.3 Pneumatic control air tubing shall be 0.250" O.D. with 0.035" wall thickness, unlessotherwise specified.

    11. WATER PIPING

    11.1 3/4" NPS and Under

    11.1.1 Tubing shall be seamless Type 316/316L stainless steel (ASTM A269) withType 316 stainless steel fittings.

    11.1.2 Tubing sizes shall be 0.375" to 1.000" O.D.

    11.2 1" NPS and Over - Pipe shall be carbon steel, schedule 80 for 1" and 1-1/2" NPSand schedule 40 for 2" NPS and over, with carbon steel butt weld fittings and carbon steelslip-on flanges. Carbon steel weld neck flanges shall be used where gasketing (spiralwound) does not allow slip-on flanges (sizes 1" and smaller).

    12. FIRE AGENT DISCHARGE PIPING

    12.1 Fire agent nozzles must be metal and must be electrically grounded.

    12.2 All on-skid tubing shall be Type 316/316L stainless steel with Type 316 stainlesssteel tube fittings.

    12.3 Where pipe is used, electrically conductive lubricant (000-194-190) must be appliedto threaded joints.

    12.4 Use of pipe dope of any kind on either pipe or tubing is prohibited.

    12.5 The discharge side of the relief valve on fire agent bottles must be piped to an areawhere it will not create a hazard to personnel.

    13. ATMOSPHERIC OIL DRAIN LINES

    Guidelines for installing temperature gages in atmospheric drain lines.

    13.1 The length of the coupling and "X" dimension has been calculated to set thetemperature gage to the proper depth dimension.

    13.2 See TABLE 1 for sizes and dimensions, FIGURE 1 for configuration, andCOUPLING PART LIST for coupling part numbers.

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    TABLE 1

    PIPESIZE

    PIPESCHEDULE

    TEMP. PROBESTEM LENGTH

    "X"DIM.

    HALFCOUPLING

    LENGTH1.50 40 2.5 3/4 1.251.50 80 2.5 3/4 1.252.00 40 4 1-13/16 2.252.00 80 4 1-7/8 2.253.00 40 4 7/8 1.254.00 10s to 40 6 2 2.256.00 10s to 40 6 5/16 0.758.00 10s to 40 9 1-1/2 2.25

    10.00 10s to 40 9 5/16 0.7512.00 10s to 40 12 13/16 1.25

    Figure 1

    14. PIPING FOR ALL SERVICES

    14.1 Pipe shall be 3/4" NPS minimum.

    14.2 Butt weld fittings shall be of the same grade material as the pipe system in whichthey are used.

    14.3 Pressure and temperature rating of piping, flanges and fittings shall be designed inaccordance with ASME B31.3, ASME B16.5 and ASME B16.11.

    14.4 Pipe sizes of 1-1/4", 2-1/2", 3-1/2", 5", 7", and 9" NPS shall not be used.

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    14.5 All flanges shall be raised face or ring joint, conforming to ASME B16.5, except thatClass 150 steel flat face flanges shall be used when mating to Class 125 flat face cast ironcasing flanges.

    14.6 Pipe flanges or connections other than those covered by ASME shall be suppliedwith a mating flange or connection

    14.7 For cast iron casing connections, Class 150 steel flat face flanges shall be mated toClass 125 cast iron flat face flanges and Class 300 steel raised face flanges shall be matedto Class 250 cast iron raised face flanges.

    14.8 Pipe threads shall be taper threads in accordance with ASME B1.20.1.

    14.9 Threaded connections shall be held to a minimum and shall be seal welded forflammable or toxic gas, steam, and oil service. Threaded connections shall NOT be sealwelded on cast iron or to instruments or where welding would damage the part.

    14.10 Threaded steel joints that are to be seal welded shall be fitted dry, without the useof thread lubricant or compound. The seal weld shall cover all exposed threads and shallconsist of at least two passes, with the throat of the finished weld being a maximum of 0.375"thick. No undercutting shall be permitted.

    14.11 Tapped openings not connected to piping shall be plugged with solid steel, roundshank plugs for piping and hex head plugs for instrumentation furnished in accordance withASME B16.11. These plugs shall not exceed 1-1/2" NPT. Plugs that may require futureremoval shall be of stainless steel.

    14.12 The following shall NOT be used: backup rings, pipe bushings, pipe unions, pipecouplings. Also, butt welding branch outlet fittings over 3" NPS outlet size shall NOT beused.

    14.13 When socket welding, a 0.063" gap shall be left between the pipe end and thebottom of the socket.

    14.14 Blind flanges shall be as follows:

    14.14.1 Class 150 carbon steel raised face flanges shall use carbon steel blindflanges.

    14.14.2 Class 300 and above carbon steel raised face flanges installed on carbonsteel pipe shall use carbon steel blind flanges.

    14.14.3 Class 300 and above carbon steel raised face flanges installed on stainlesssteel pipe shall use stainless steel blind flanges.

    14.14.4 Stainless steel raised face flanges installed on stainless steel pipe shall usestainless steel blind flanges.

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    14.15 Threaded joints that are not to be seal welded shall be fitted using Formula-8 jointand thread TFE paste sealer (Dresser-Rand 091-014-025) by Fluoramics, Inc. Teflon tapeshall NOT be utilized for any reason.

    14.16 Steam lines to gageboard mounted instruments should contain no traps whichcould allow condensate to collect.

    14.17 Unless otherwise specified, the following tubing design criteria shall be followed.

    TABLE 2 - TYPE 316/316L STAINLESS STEEL TUBINGSIZE (OD)(INCHES)

    WALL THICKNESS(INCHES)

    MAX. PRESSURE@ 200 DEG. F (PSIG)

    1/4 0.035 51003/8 0.035 33001/2 0.065 47003/4 0.095 46001 0.109 3900

    14.18 Unless otherwise specified, the following piping design criteria shall be followed:

    TABLE 3

    PIPE MATERIAL NOMINAL PIPE SIZE (IN.) MINIMUM WALL THICKNESS(SCHEDULE)Carbon Steel (1 ) 80Carbon Steel (2 to 8) 40Carbon Steel (8) 20

    Stainless Steel (1) 80SStainless Steel ( 1 to 3) 40sStainless Steel (4) 10s

    15. HAND VALVES

    15.1 Oil, Steam, Process Air and Gas

    15.1.1 Hand valves in piping shall be carbon steel body with bolted bonnet and gland,OS&Y, with stainless steel trim.

    15.1.2 Valves with an ASME primary pressure rating of 900 PSI and above shall haveeither welded or integral bonnets.

    15.1.3 Valves in piping runs shall be socket weld; an exception, however, is thatthreaded valves shall be used in oil piping downstream of filters to equipment bearings, seals,controls, etc., in open ended vents and drains, and for all root valves connecting to tubing.

    15.1.4 Valves 3" NPS and larger for Class 600 and smaller shall have flanged endconnections.

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    15.1.5 Instrument isolation valves.

    a. In protected areas such as gage boards shall be 1/2" threaded instrument type,carbon steel with stainless steel trim.

    b. Shall be constructed to prevent accidental disassembly.c. A 3/4" block valve shall be used upstream of any 1/2" instrument valve (except

    on gas seal skids).d. A 1/2" bleeder valve shall be used between instruments and their isolation

    valves.

    15.2 Water

    15.2.1 Valves of sizes 1/2", 3/4", 1" and 1-1/2" NPS shall be brass or bronze withunion gland and union bonnet with threaded connections.

    15.2.2 Valves 2" NPS and larger shall be iron with bolted gland, OS&Y, and boltedbonnet with threaded or flanged connections.

    15.3 Instrument Air - All valves shall be 1/4" NPT minimum of stainless steel with uniongland (inside threaded stem) and threaded connections.

    16. DRAIN FLOW GLASSES

    Atmospheric oil drain line sight flow glasses shall be flanged for all sizes.

    17. PIPE CONNECTIONS

    17.1 All customer interconnecting piping between packages for air, water, steam andother utility services to a package shall terminate with flanged connections at the edge of thebase. Tubing connections shall terminate with national pipe thread (NPT) connections orbulkhead tubing fittings.

    17.2 All customer connection points shall be tagged and identified with 0.500" wide metaltags. These tags shall correspond to the customer connection points on the models or pipingdrawings.

    17.3 All customer connections shall have a tolerance of +/- 0.500" maximum in anydirection.

    18. BOLTING FOR ALL SIZES

    Bolting shall conform to ASME B31.3 and shall be as follows:

    18.1 Stud bolts shall be used for all flanges.

    18.2 Clearance shall be provided at bolting locations to permit the use of socket or boxtype wrenches.

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    18.3 All bolts for steel pipe flanges for temperatures below minus 150 Deg. F. shall beASTM A320 Grade B8, Class 2 (solution annealed and strain hardened). Nuts shall beASTM A194 Grade 8.

    18.4 All bolts for steel pipe flanges for temperatures minus 150 Deg. F. to minus 20 Deg.F. shall be ASTM A320 Grade L7. Nuts shall be ASTM A194 Grade 4. These bolts and nutsshall be zinc plated with a chromate conversion coating per Dresser-Rand Standard 015-009-013.

    18.5 All bolts for steel pipe flanges for temperatures minus 20 Deg. F. to plus 500 Deg.F. shall be ASTM A193 Grade B7. Nuts shall be ASTM A194 Grade 2H. These bolts andnuts shall be zinc plated with a chromate conversion coating per Dresser-Rand Standard015-009-013.

    18.6 Bolts for steel to cast iron flanged joints and for cast iron flanges Class 250 andunder shall be ASTM A307 Grade B, and nuts shall be ASTM A194 Grade 2H. These boltsand nuts shall be zinc plated with a chromate conversion coating per Dresser-RandStandard 015-009-013.

    18.7 Nuts shall be heavy hex per ASME B18.2.2 for all temperatures and pressures.

    18.8 Stud bolts 1.000" and under for all temperatures and all pressures shall be(ASME B1.1) coarse thread Class 2A, and nuts Class 2B.

    18.9 Stud bolts 1.125" and larger for all temperatures and all pressures shall have (ASMEB1.1) 8 thread series Class 2A, and nuts Class 2B.

    19. GASKETS FOR ALL SIZES

    Gaskets shall conform to ASME B16.21, ASME B16.20, API 601, and shall be as follows:

    19.1 Class 150 raised face flanges and above shall use spiral wound gaskets (seeSection 22.1 for material).

    19.2 Class 150 flat face steel to Class 125 flat face cast iron flanged joints shall use spiralwound gaskets (see Section 22.1 for material).

    19.3 Class 300 raised face steel to Class 250 raised face cast iron flanged joints shalluse spiral wound gaskets (see Section 22.1 for material).

    19.4 Blind flanges for Class 150 and above raised face flanges shall use spiral woundgaskets (see Section 22.1 for material).

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    20. GENERAL

    20.1 All piping shall be located within the confines of the base area.

    20.2 All piping shall terminate at flange connections at the edge of the base.Interconnecting piping between bases shall be by the customer.

    20.3 All piping, including pump suction and discharge piping, shall be rigidly supportedfrom the base using vibration dampening clamps consisting of a T-bracket, U-bolt, and a pipesaddle such as manufactured by the Behringer Sales Corporation (SU series), the StauffCorporation (RJK series), or equal. Nuts are to be secured using lockwashers and Loctite orequal compound.

    20.3.1 Any piping that has been terminated by using a blind flange (or by othermeans) and is now "free standing" (cantilevered), shall be securely supported by adjacentpiping or securely braced to the base, so as to minimize pipe vibration.

    20.3.2 Major concentrated loads such as produced by valves, pipe risers, branches,etc. should be at or near a point of support (do not support from a valve itself, rather, installsupports on either side of the valve). All pipe connections at the edge of the baseplate shallbe supported at the edge of the baseplate. This includes customer connection points andalso interconnecting piping between matching baseplates.

    20.4 System components shall be piped, valved, and installed with clearances andaccessibility adequate to permit operation, maintenance, cleaning, and replacement duringoperation.

    20.5 Relief valves shall be piped separately back to the reservoir. Relief valve dischargepiping shall use Class 150 flanges with the size to be the greater of the inlet pipe size or thedischarge relief valve connection size.

    20.6 Atmospheric or pressurized drain lines shall slope continuously downward in thedirection of flow at the minimum rate of 1/2" inch per foot. Laterals (not more than one in anytransverse plane) should enter the drain header at a 45 degree angle in the direction of flow,if possible. Lateral installation shall be stub-in pipe except line to line size, which shall be buttweld lateral fittings.

    20.7 Oil drains shall be 1-1/2" NPS minimum, except for compressor inner seal oil drainsthat may be 1" NPS.

    20.8 All pumps shall be installed with flooded suctions. Suction piping of pumps taking oildirectly from the reservoir shall be arranged to avoid pockets in which air can accumulate orbecome trapped.

    20.9 Pipe Support Spacing

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    20.9.1 Suggested pipe support spacing per ASME B31.1 is as follows:

    TABLE 4NOMINALPIPE SIZE

    (INCH)

    MAXIMUMSPAN(FEET)

    1 72 103 124 146 178 19

    12 23

    General Notes for Table 4:(a) Suggested maximum spacing between pipe supports for horizontal straight runs of standard and

    heavier pipe at maximum operating temperature of 750 Deg. F(400 Deg. C).

    (b) Does not apply where span calculations are made or where there are concentrated loads betweensupports, such as flanges, valves, specialties, etc.

    (c) The spacing is based on a fixed beam support with a bending stress not exceeding 2300 psi (15.86M pa) and insulated pipe filled with water or the equivalent weight of steel pipe for steam, gas, or airservice, and the pitch of the line is such that a sag of 0.1 in. (2.5 mm) between supports ispermissible.

    On long runs of pipe the clamp spacings should be varied by approximately 15% tobreak-up and change vibration frequency.

    20.9.2 Pipe Frequencies

    TABLE 5 FOR REFERENCE ONLYNominal Pipe Size (inch) 1 2 3 4 6 8 12Pipe Length (Feet) 6 10 12 14 17 19 23

    Pipe Schedule 40Frequency cpm 1st Mode 200 135 139 132 133 140 142

    2nd Mode 802 540 554 528 533 558 566

    Pipe Schedule 80Frequency cpm 1st Mode 195 131 135 129 130 137 138

    2nd Mode 780 526 541 517 521 547 554

    Pipe Schedule 160Frequency cpm 1st Mode 184 125 130 124 125 131 132

    2nd Mode 737 500 521 496 500 522 529Notes:Pipes are assumed to be simply supportedE = 30,000,000 psiDensity = 0.283 lb/in^3

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    20.10 The piping arrangement for temporary strainers in pump suctions, if used, shall besuch that strainer removal will not disturb pump alignment. Where temporary strainers aresupplied between flanges at other than customer connection points, a stainless steel spacerring of the same thickness shall be supplied and wired to the piping near the strainer forshipment. The I.D. of the ring is to match the pipe I.D. and the O.D. of the ring should besuch that it will self-center within the flange bolts. The ring will replace the temporary strainerin the field to maintain the same flange face to face separation, reducing pipe stresses.

    20.11 All pumps and drivers are to be aligned before piping and rechecked afterwards inorder to insure that alignment is still within the accepted limits. NOTE: HOLD-DOWNBOLTS MUST BE CENTERED IN HOLES AND SLOTS TO FACILITATE FIELDALIGNMENT.

    20.12 The orifice in an air bleed line from a centrifugal pump discharge shall be located atan elevation above the top of the oil reservoir. If more than one pump air bleed line is usedon a console, then they shall be piped completely separate back to the reservoir and theyshall not be combined with instrument bleed orifices.

    20.13 A 3/4" NPT pressure tap shall be located, for console test purposes, in thecommon pump discharge piping downstream of the pump discharge check valves.

    20.14 The physical location and the piping arrangement of accumulators shall prevent theexistence of pockets in which foreign materials or air could accumulate.

    20.15 Oil cooler piping shall include 3/4 NPS flanged connections for valved vents anddrains on the oil side. Water piping, if supplied, shall include 3/4 NPS flanged vent and drainconnections.

    20.16 Oil by-passed to the reservoir from downstream of the filters requires a 30 secondminimum residence time in the by-pass piping to allow for dissipation of potential electricalcharges before the oil enters the reservoir.

    20.17 Coupling filters, if used, shall include a valved manual by-pass line with pipingarranged so as to prevent the accumulation of foreign materials.

    20.18 Piping shall include high point vents for the elimination of air pockets and low pointdrains to facilitate complete drainage without disassembly of the piping. The high point ventsand low point drains shall consist of a 3/4 NPS pipe section (as short as possible) with aplugged 3/4 NPT gate valve. The short pipe section shall be schedule 80 for either carbonsteel or stainless steel for pressures up to 3150 PSIG at 200 Deg. F.

    20.19 All piping shall be hydrostatically tested at 1-1/2 times the design pressure,adjusted for temperature by multiplying by the ratio of the allowable stress at 100 Deg. F tothe allowable stress at design temperature. Hydrostatic tests shall be maintained for aminimum duration of 30 minutes.

    20.20 All piping, excluding valves, shall be cleaned, pickled, and treated in accordancewith Dresser-Rand Standard Specification 003-096-001 and 003-171-001.

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    20.21 Piping design, joint fabrication, examination and inspection shall be in accordancewith ASME B31.3.

    20.21.1 Welding shall be per Dresser-Rand Standard 015-001-004, Class B.

    20.21.2 Welder qualifications and procedures shall be in accordance with Section IX,ASME Boiler and Pressure Vessel Code.

    20.21.3 The root pass of all butt welds or stainless steel pipe shall be made bytungsten inert gas arc welding. Filler passes may be made by tungsten inert gas arc weldingor the shielded metal arc process.

    20.21.4 Examination and inspection shall be such that a minimum of 5% of thecircumferential butt welds are to be fully examined by random radiography per Dresser-RandStandard Specification 003-144-001.

    20.22 Positive displacement pumps installed vertically inside the oil reservoir shall bemounted in such a manner as to insure that the pump coupling end bearing is located aminimum of 1.000" above the oil runback level.

    20.23 When an orifice is used to meter flow, there should be a minimum of 20 pipediameters of straight pipe upstream of the orifice and 8 pipe diameters of straight pipedownstream of the orifice.

    21. MATERIALS FOR PIPE, PIPE FITTINGS, FLANGES AND TUBING

    21.1 Carbon Steel

    a. Pipe - ASME SA106, Grade B seamless (090-751)b. Fittings-Butt Weld - ASME SA234, Grade WPB-S seamless. (091-798).

    Dimensions to ASME B16.9.c. Fittings-Socket Weld - ASME SA105 (091-741).d. Flanges - ASME SA105 (091-741).e. Tubing - ASTM SA269, Grade TP 316/316L, seamless (095-330).

    21.2 304/304L Stainless Steel

    a. Pipe - ASME SA312, Grade TP304/304L, seamless (091-793).b. Fittings-Butt Weld

    1. Pipe sizes 4" NPS and under - ASTM A403 Class WP-S seamless, Grade304/304L (091-725).2. Pipe sizes over 4" NPS - ASTM A403 Class WP-WX or WP-S, Grade 304/304L,welded construction (with all welds 100% RT) or seamless (091-723). NOTE: 091-725 may be substituted, if required. Dimensions shall conform to ASME B16.9.

    c. Fittings-Socket Weld ASME SA182, Grade F304/F304L (091-738).d. Flanges - ASME SA182, Grade F304/F304L (091-738).e. Tubing - ASTM SA269, Grade TP 316/316L, seamless (095-330).

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    21.3 316/316L Stainless Steel

    a. Pipe - ASME SA312, Grade TP316/316L, seamless (095-330).b. Fittings-Butt Weld

    1. Pipe sizes 4" NPS and under - ASTM A403 Class WP-S seamless, Grade316/316L (095-328).2. Pipe sizes over 4" NPS - ASTM A403 Class WP-WX or WP-S, Grade 316/316L,welded construction (with all welds 100% RT) or seamless (095-327). NOTE: 095-328 may be substituted, if required. Dimensions shall conform to ASME B16.9.

    c. Fittings-Socket Weld ASME SA182, Grade F316/F316L (095-329).d. Flanges - ASME SA182, Grade F316/F316L (095-329).e. Tubing - ASTM SA269, Grade TP 316/316L, seamless (095-330).

    22. MATERIALS FOR GASKETS

    22.1 Spiral Wound

    22.1.1 Petroleum oils, water, ethylene glycol water solutions, process gas, processgas/oil mixtures, and phosphate ester type synthetic oils shall have a carbon steel centeringring, stainless steel windings and inner ring (of material type to match pipe 304 or 316 SS),and polytetrafluoroethylene (PTFE - Teflon) filler material.

    22.1.2 Steam over 400 PSIG or 400 Deg. F up to a maximum temp. of 900 Deg. F,shall have a carbon steel centering ring, Type 304 stainless steel windings, and FlexibleGraphite (Flexicarb or equal) material.

    22.2 Ring Joint

    a. Carbon Steel Flanges - For all services, oval style gaskets of soft iron (90 Brinell orless) material shall be used. NOTE: Cadmium plating is not allowed.

    b. Stainless Steel Flanges - For all services, oval style gaskets of Type 316L stainlesssteel (160 Brinell or less) material shall be used.

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    23. REVISION RECORD

    REV 09, D. L. Sklener, 18DEC123.1 and 21.3: Replaced 091-724 with 095-327 to include country of origin requirements.

    Replaced 091-726 with 095-328 to include country of origin requirements.Replaced 091-739 with 095-329 to include country of origin requirements.

    REV 08, D. L. Sklener, 08NOV123.1 Removed 090-707, 090-728, 090-733. No longer referenced in body of spec.3.1 Removed 091-799, replaced with 095-330 to include country of origin requirements.3.1 Removed 091-831, 091-833. Sheet gaskets will no longer be used.19 Removed references to sheet gaskets. Renumbered sections.21.1.e Replaced 090-727 with 095-330 to include country of origin requirements.21.2.e Replaced 090-727 with 095-330 to include country of origin requirements.21.3.a Replaced 091-799 with 095-330 to include country of origin requirements.21.3.e Replaced 090-727 with 095-330 to include country of origin requirements.22.1 Removed section for compressed sheet gaskets. Spiral Wound will be used as thestandard for gaskets. Renumbered later sections.22.1.1 Updated material call out for windings and inner ring material to match material ofpipe.Throughout spec: Changed 316 for tubing and pipe to 316/316L.

    REV. 07, D. L. Sklener, 05SEP123 Added material specs for 316/316L. Removed paint specs.4 Rewrote to call for all stainless steel weld neck flanges. Combined sections for differentpaint specs.5.2, 10.1, 11.1.1, 12.2 Removed Parker A-lok14.3 Removed section for carbon steel slip on flanges on stainless steel pipe. Renumberedremaining sections.21.3 Added section for 316/316L.

    REV. 06, J. V. Bowen, 11FEB11Result of Timed Review.Reformatted as per 004-034-516.Added Objective.Review of Adding Revision Levels to API Standards (by J. Bowen) Resulting in Using

    Latest Editions Instead.

    REV. 05, D. Haynes/D. J. Wagner, 14MAR06Title, Para. 1.2 and 2.1 - Removed edition levels from API 614 & 617 and replaced with"Latest Editions"Para. 21.2b - Replaced "Mica-Graphite" with Flexible Graphite. Material not available pervendor. Added Max. Temp. range for Flexible Graphite.

    For prior revision details, contact Enabling Technologies.