001-05a Merlin Equipment and Accessories Catalogue 0810 - WEB 0311

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Transcript of 001-05a Merlin Equipment and Accessories Catalogue 0810 - WEB 0311

  • MERLIN DIESEL SYSTEMS LTD Units 189-191, Bradkirk Place

    Walton Summit Centre Preston, Lancashire PR5 8AJ. England

    Tel: +44 (0)1772 694180 Fax: +44 (0)1772 314565

    E-mail: [email protected] Website: www.merlindiesel.com

    08/10

    EQUIPMENT & ACCESSORIES CATALOGUE

    Manufacturers of Diesel Fuel Injection Test Equipment and Suppliers of Spare Parts

    CONTENTS SECTION

    COMMON RAIL TOOLS & ACCESSORIES A

    DRIVE COUPLINGS & PUMP MOUNTINGS B

    TEST INJECTORS, HP TEST PIPES & ADAPTORS C

    TOOLS & TOOL KITS D

    INJECTOR TOOLS & LAPS E

    PRODUCT CODE INDEX INDEX 1

    MERLIN PART No. INDEX INDEX 2

    ALTERNATIVE PART No. INDEX INDEX 3

  • Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.

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    SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT

    MDS TCA/0510

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    WORKING ON THE VEHICLE PULLERS & TIMING KITS FOR;- BOSCH SYSTEMS 3 DELPHI SYSTEMS 6 SIEMENS SYSTEMS 7 DELPHI DIAGNOSTIC EQUIPMENT 8 MISCELLANEOUS CR ELECTRICAL CONNECTORS 9 WORKSHOP TOOLS PUMP REPAIR TOOLS FOR:- BOSCH CR PUMPS 11 DELPHI CR PUMPS 15 SIEMENS CR PUMPS 15 GENERAL TOOLS 15 INJECTOR REPAIR TOOLS FOR:- BOSCH CR INJECTORS 17 SIEMENS CR INJECTORS 19 GENERAL TOOLS 20 PUMP & INJECTOR TESTING CR PUMPS 21 CR INJECTORS 22 TEST BENCH ACCESSORIES TEST COUPLINGS 24 BRACKETS FOR BOSCH TEST BENCH 25 BRACKETS FOR HARTRIDGE TEST BENCH 26 HIGH PRESSURE TEST PIPES 27 MERLIN CR TEST EQUIPMENT MERLIN S300-1 28 MERLIN S3000 29

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    BOSCH SYSTEMS T016-625 PULLER BMW CP1 T016-801 TIMING KIT FIAT/IVECO MULTIJET 1300-1900 T016-802 TIMING KIT RENAULT 2.2, 2.5 DCi T016-802N TIMING KIT (NEW TYPE) RENAULT 2.2, 2.5 DCi T016-803 TIMING KIT IVECO T016-805 MOUNTING TOOL FORD DURATORQ 2.0, 2.2, 2.4

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    BOSCH SYSTEMS T016-806 PUMP PULLER & STROKE HOLDING TOOL RENAULT 2.2 T021-035 INJECTOR EXTRACTOR IVECO TECTOR T021-036 INJECTOR EXTRACTOR MERCEDES 'A' T021-036A INJECTOR EXTRACTOR MERCEDES 'A' TWIN VERSION T021-038 INJECTOR EXTRACTOR ALFA 156, FIAT T021-048 INJECTOR EXTRACTOR MERCEDES 'A' & 'E'

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    BOSCH SYSTEMS T021-048A BOSCH ADAPTOR M27 X1 FOR T021-048 T021-917 INJECTOR PULLER MERCEDES SPRINTER T021-923 INJECTOR EXTRACTOR MERCEDES OM611, 612, 613 etc T021-932 INJECTOR REMOVAL 0 986 611 481 & ROTATING TOOL

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    DELPHI SYSTEMS T016-704 RAIL PLUG SOCKET 3 PIN DELPHI T016-705 DRIVE GEAR PULLER DELPHI KIA/HYUNDAI T016-807 TIMING KIT YDT201 ENGINE & CAMSHAFT PINS RENAULT K9 T016-808 TIMING KIT YDT202 CAMSHAFT BAR & ENGINE PIN FORD LYNX T016-809 TIMING/TOOL KIT YDT250 PEUGEOT/CITROEN SUZUKI T016-815 TIMING KIT YDT381 SSANGYONG

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    DELPHI & BOSCH SYSTEMS T016-804 TIMING KIT RENAULT, PEUGEOT, CITROEN T021-916 CYL HEAD REAMER KIT FOR DELPHI/BOSCH CR INJECTORS SIEMENS SYSTEMS T021-929 INJECTOR PULLER SIEMENS

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    GENERAL APPLICATIONS T016-816 FALSE ACTUATOR KIT YDT410 T021-200 SEALED RAIL DIAGNOSTIC KIT YDT278 T021-203 SEALED RAIL DIAGNOSTIC KIT YDT500 HEAVY DUTY VERSION

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    MISCELLANEOUS T031-3210 CONNECTOR SIEMENS/BOSCH T031-3211 CONNECTOR SIEMENS/BOSCH CP1 T031-3212 CONNECTOR BOSCH T031-3213 CONNECTOR BOSCH CP1H, CP3 & PIEZO T031-3214 CONNECTOR 2 POLE SUPER SEAL -MALE T031-3215 CONNECTOR 2 POLE SUPER SEAL -FEMALE

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    MISCELLANEOUS T031-3216 CONNECTOR KIT 9001-845 DELPHI EURO 3,4 2001 T031-3217 CONNECTOR KIT 9001-886 DELPHI EURO 5 PSA, FORD 2.0L TDCI

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    BOSCH PUMPS T016-626 TORX SOCKET T40 RENAULT CP2 T016-627 TORX SCREWDRIVER T40 RENAULT CP2 T016-675 TAPPET LIFTER KIT 0 986 612 427 CP3 T016-675L TAPPET LIFTER KIT FORD 110 DURAMAX CP3 T016-677 INSERT TOOL 0 986 612 200 LOW PRESSURE CONNECTION CP1 T016-678 INSERT TOOL 0 986 612 201 LOW PRESSURE CONNECTION IVECO CP1

    PUMP REPAIR

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    BOSCH PUMPS T016-679 INSERT TOOL 0 986 612 205 LOW PRESSURE CONNECTION RENAULT CP1 T016-680 SHAFT SEAL INSERTER 0 986 612 422 CP1 CP3 T016-681 TORX SOCKET FOR SUCTION VALVE CP3 T016-682 RE-BUSHING TOOL KIT CP3 T016-683 RE-BUSHING TOOL KIT CP1 T016-701 SOCKET 0 986 612 991 FOR INLET CONNECTORS CP3

    PUMP REPAIR

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    BOSCH PUMPS T016-702 DRIVE SEAL TOOL T016-709 DRV VALVE DISMANTLING TOOL CP1-H,CP3,CP4 T016-824 SERATED SOCKET 0 986 611 489 12 X 24 FOR LP CONNECTIONS CP3 T016-825 MOUNTING MANDREL 0 986 611 665 FOR GEAR PUMP USE WITH T016-826 CP1-H T016-826 MOUNTING MANDREL 0 986 611 675 FOR GEAR PUMP USE WITH T016-825 CP1-H T016-827 ASSEMBLY TOOL 0 986 612 911 FOR RETURN VALVE CP1-H T016-827NG AS ABOVE BUT NON-GENUINE VERSION

    PUMP REPAIR

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    BOSCH PUMPS T016-828 PRESS IN TOOL 0 986 612 970 CP1-H T016-829 FILTER EXTRACTOR TOOL 0 986 613 153 CP1-H T016-830 FILTER INSERT TOOL 0 986 613 154 CP1-H T016-831 ASSEMBLY TOOL 0 986 613 169 CPI-H T016-832 ASSEMBLY TOOL 0 986 613 161 CP1-H T016-833 PULLER TOOL 0 986 613 165 CP1-H

    PUMP REPAIR

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    BOSCH & SIEMENS T016-708 PRESSURE SENSOR ADAPTOR BOSCH SIEMENS DELPHI T016-703 BEARING/OILSEAL TOOL KIT DELPHI DFP1 GENERAL T016-202A SWIVEL VICE BASE T016-202B SWIVEL VICE FLANGE ATTACHMENT BOSCH CP1 T016-202C SWIVEL VICE FLANGE ATTACHMENT DELPHI T016-202D SWIVEL VICE FLANGE ATTACHMENT BOSCH CP3

    PUMP REPAIR

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

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    S E C T I O N

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    GENERAL

    T016-684 HIGH IMPACT TORX SOCKET SET

    PUMP REPAIR

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    BOSCH T021-921 PILOT VALVE TOOL 6.5MM T021-926 PILOT VALVE TOOL 7.5MM T021-928 NOZZLE ADAPTOR 17.5MM X 8 IVECO M/JET INJECTOR T021-951 NOZZLE ADAPTOR 16.0MM X 8 T021-931 WINDOW SOCKET 27 MM MAN T021-933 SOCKET 28MM BOSCH CRIN CUMMINS,IVECO,RENAULT T021-937 TORX SOCKET 0 986 613 632 10MM BOSCH T021-937A TORX SOCKET 0 986 613 631 12MM BOSCH T021-938 NOZZLE ADAPTOR KIT 14,15,17,19MM X 6

    INJECTOR REPAIR

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    BOSCH T021-939 SHIM KIT IDLE 5,50MM DIAMETER T021-940 SHIM KIT SOLENOID 4.50MM DIAMETER T021-941 WASHER KIT SOLENOID HEXAGONAL 22MM DIAMETER HOLE 19MM T021-942 WASHERS KIT SOLENOID 15.70MM DIAMETER HOLE 10.50MM T021-943 SPACERS KIT 5.90MM DIAMETER T021-944 SHIM KIT PHASE 2 2.25MM DIAMETER

    INJECTOR REPAIR

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    BOSCH T021-946 EXTRACTOR FOR FIBRE RING T021-947 BALLBEARING STROKE MEASURING TOOL T021-948 INJECTOR ASSEMBLY TOOL 0 986 613 613 M27 T021-952 FIBRE RING INSERT TOOL 0 986 613 640 SIEMENS T021-927 SOCKET SIEMENS 1.4/1.6 PSA FORD

    INJECTOR REPAIR

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    GENERAL T021-019 INJECTOR HOLDER C.RAIL 13, 15 MM T021-922 INJECTOR HOLDER 14, 16, 20MM FOR VOLVO. BMW, DUCATO T021-924 TOOL KIT FOR LAPPING CR INJECTORS T021-925 UNIVERSAL INJECTOR STRIPPING JIG 15, 17, 18, 22MM T021-930 FIBRE RING PULLER KIT

    INJECTOR REPAIR

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    BOSCH T016-693 FUEL CONNECTION KIT CP1-K T016-695 TRANSFER PRESSURE ADAPTOR CP3 T016-697 TRANSFER PRESSURE ADAPTOR CP1-H T016-822 ADAPTOR - DUMMY REGULATOR DENSO CP3 HP3 DELPHI T016-694 TRANSFER PRESSURE ADAPTOR DELPHI DENSO T016-699 TRANSFER PRESSURE ADAPTOR DENSO HP2 SIEMENS T016-698 TRANSFER PRESSURE ADAPTOR

    PUMP TESTING

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

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    S E C T I O N

    A

    BOSCH T021-027 INJECTOR TEST ADAPTOR MAN 464 DIAM 29 T021-202 BACKLEAK CONNECTORS BOSCH T021-205 BACKLEAK PIPE ASSY 0 986 612 922 BOSCH PIEZO T021-918N INJECTOR TEST ADAPTOR CUMMINS IVECO T021-920 INJECTOR TEST ADAPTOR RENAULT BUS 32MM T021-949 INJECTOR TEST ADAPTOR MAN 26MM

    INJECTOR TESTING

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

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    S E C T I O N

    A

    BOSCH T021-950 INJECTOR TEST ADAPTOR VOLVO DEUTZ 28MM DELPHI T021-201 BACKLEAK CONNECTORS YDT275 DELPHI DENSO T021-934 INJECTOR TEST ADAPTOR DENSO 095000-055* J.DEERE T021-935 INJECTOR TEST ADAPTOR DENSO 095000-5480/5050 T021-945 DENSO BACKLEAK CONNECTORS USE WITH T021-202

    INJECTOR TESTING

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

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    S E C T I O N

    A

    DRIVE COUPLINGS

    BOSCH T011-039 DRIVE COUPLING 1 686 430 026 25MM P SIZE 58MM LONG 12 CP3 T011-042 TANG DRIVE 9MM FIAT MULTIJET/SIEMENS DELPHI T011-040 DRIVE COUPLING ADC288 DELPHI DFP1 DENSO T011-043 TANG DRIVE 10MM FIAT MULTIJET FORD TRANSIT SIEMENS T011-041 TANG DRIVE 8MM MERCEDES/SIEMENS GENERAL T011-005 DRIVE COUPLING ADC95-1 20MM B SIZE

    TEST BENCH ACCESSORIES

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    MOUNTING FLANGES FOR BOSCH TEST BENCHES

    BOSCH PUMPS T012-040 MOUNTING FLANGE CP1-K T012-044 MOUNTING FLANGE 50MM BOSCH CP4 T012-204 MOUNTING FLANGE 50MM MERCEDES CP3 DELPHI PUMPS T012-039 MOUNTING FLANGE 68MM DELPHI T012-301 MOUNTING FLANGE 50MM DELPHI RENAULT 1.5 DCI SIEMENS PUMPS T012-300 MOUNTING FLANGE 50MM SIEMENS PSA V6

    TEST BENCH ACCESSORIES

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

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    S E C T I O N

    A

    MOUNTING PLATES FOR HARTRIDGE TEST BENCHES

    BOSCH PUMPS T012-004 MOUNTING PLATE 50MM FOR CP3 0 445 020 007 PUMP T012-302 MOUNTING PLATE 50MM MERCEDES TANG DRIVE T012-306 MOUNTING PLATE 50MM BOSCH CP4 DELPHI PUMPS T012-303 MOUNTING PLATE 50MM DELPHI RENAULT 1.5 DCI VARIOUS T012-305 MOUNTING PLATE 46, 50, 60, 68MM UNIVERSAL INC. DELPHI DFP1

    TEST BENCH ACCESSORIES

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    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

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    S E C T I O N

    A

    HIGH PRESSURE CR TEST PIPES T014-101 HP FLEXIBLE TEST PIPE 550X2.0 (14X14) T014-102 HP FLEXIBLE TEST PIPE 450X2.0 (12X14) T014-103 HP FLEXIBLE TEST PIPE 450X2.0 (14X14) T014-104 HP FLEXIBLE TEST PIPE 220X2.0 (12X14) T014-105 HP FLEXIBLE TEST PIPE 220X2.0 (14X14) T014-106 HP FLEXIBLE TEST PIPE 550X2.0 (12X14)

    TEST BENCH ACCESSORIES

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    Page 28

    SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT

    MDS TCA/0510

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    MERLIN S300-1 T021-300 MERLIN S300-1 COMMON RAIL TEST SYSTEM T021-301 ADAPTOR CABLE DELPHI FOR S300-1 T021-303 ADAPTOR CABLE BOSCH FOR S300-1 T021-304 ADAPTOR CABLE PIEZO FOR S300-1 T021-305 ADAPTOR CABLE UNIVERSAL FOR S300-1 T021-306 MAIN LEAD FOR S300-1 S300-1

    COMMON RAIL TEST EQUIPMENT

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    Page 29

    SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT

    MDS TCA/0510

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    A

    MERLIN S3000 T031-3000 MERLIN S3000 COMMON RAIL TEST KIT INCLUDES THE FOLLOWING:- ACCESSORIES CABINET SAFETY SCREEN

    EXAMPLES OF S3000 KIT MOUNTED ON VARIOUS TEST BENCHES

    COMMON RAIL TEST EQUIPMENT

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    Page 2

    MDS TCB/0510

    SECTION B: COUPLINGS & MOUNTING BRACKETS

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    B

    CONTENTS PAGE DRIVE COUPLINGS

    GENERAL 3

    CATERPILLAR 6

    PUMP MOUNTING BRACKETS

    BOSCH 9

    BOSCH 815 12

    HARTRIDGE 13

    MERLIN/BOSCH 13

    MERLIN/HARTRIDGE 14

    CATERPILLAR 16

    **RETURN TO CONTENTS**

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    Page 3

    MDS TCB/0510

    SECTION B: COUPLINGS & MOUNTING BRACKETS

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    B

    DRIVE COUPLINGS

    T011-000 SHIM FOR ANTI-BACKLASH COUPLING T011-001 & T011-002 T011-000A SQUARE SHIM FOR HARTRIDGE ADC63 ANTI-BACKLASH COUPLING T011-001 ANTI-BACKLASH BOSCH COUPLING T011-002 ANTI-BACKLASH COUPLING HARTRIDGE T011-003 DRIVE COUPLING 17MM A SIZE T011-005 DRIVE COUPLING 20MM B SIZE AND CR T011-007 DRIVE COUPLING 22MM C SIZE T011-008 DRIVE COUPLING 25MM Z SIZE T011-030 DRIVE COUPLING 20MM VE TRANSIT T011-004 DRIVE COUPLING 17MM A SIZE LONG T011-006 DRIVE COUPLING 20MM B SIZE LONG T011-009 DRIVE COUPLING 25MM P SIZE LONG T011-010 DRIVE COUPLING 30MM P SIZE LONG T011-011 DRIVE COUPLING 35MM P SIZE LONG T011-012 DRIVE COUPLING 35MM 1 686 430 040 (TD40 X L85MM) T011-013 DRIVE COUPLING 35MM 1 686 430 038 (TD30 X L58MM)

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    MDS TCB/0510

    SECTION B: COUPLINGS & MOUNTING BRACKETS

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    B

    T011-014 DRIVE COUPLING 40MM BOSCH R & H PUMPS T011-015 DRIVE COUPLING 1 686 432 022 MERC 190D T011-017 DRIVE COUPLING STANADYNE PERKINS T011-018 DRIVE COUPLING 3 BOLT FORD 2.5DI T011-019 DRIVE COUPLING 4 BOLT FORD 2.5DI T011-020 SPLIT COUPLING MERCEDES T011-021 SPLIT COUPLING OPEL 33MM T011-022 SPLIT COUPLING PEUGEOT 34.5MM T011-038 SPLIT COUPLING SOFIM 39.0MM T011-023 DRIVE COUPLING 45MM IVECO EUROTEC

    DRIVE COUPLINGS

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    Page 5

    MDS TCB/0510

    SECTION B: COUPLINGS & MOUNTING BRACKETS

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    B

    T011-024 DRIVE COUPLING MERCEDES SPRINTER T011-025 COUPLING STANADYNE TARGET T011-026 COUPLING PERKINS 4 HOLE DP200 T011-027 COUPLING DPC & VE VW 1.9, 3 HOLE T011-039 DRIVE COUPLING 1 686 430 026 25MM P SIZE 58MM LONG X 12MM ALSO BOSCH CP3 COMMON RAIL T011-040 DRIVE COUPLING ADC288 DELPHI DFP1 COMMON RAIL T011-041 TANG DRIVE 8MM MERCEDES COMMON RAIL T011-042 TANG DRIVE 9MM FIAT MULTIJET/SIEMENS COMMON RAIL T011-043 TANG DRIVE 10MM FIAT/FORD DENSO COMMON RAIL T011-050 DRIVE COUPLING BOSCH VP44

    DRIVE COUPLINGS

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    Page 6

    MDS TCB/0510

    SECTION B: COUPLINGS & MOUNTING BRACKETS

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    B

    CATERPILLAR COUPLINGS T011-016 DRIVE COUPLING CAT D5 T011-028 DRIVE COUPLING CAT 3304,3306,3208 T011-029 DRIVE COUPLING CAT 3406 T011-032 DRIVE COUPLING 11/4" TAPER CAT 3208 T011-033 DRIVE COUPLING CAT 3306B T011-034 DRIVE COUPLING CAT 3408 3412

    DRIVE COUPLINGS

    **RETURN TO CONTENTS**

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    Page 7

    MDS TCB/0510

    SECTION B: COUPLINGS & MOUNTING BRACKETS

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    B

    CATERPILLAR COUPLINGS T011-035 DRIVE COUPLING CAT 3406B 50T,10DEG T011-036 DRIVE COUPLING CAT 3406B 50T,15DEG T011-037 DRIVE COUPLING CAT 3406B 52T,15DEG MISCELLANEOUS COUPLINGS T011-051 SPRING LOADED JAWS

    DRIVE COUPLINGS

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    Page 8

    MDS TCB/0510

    SECTION B: COUPLINGS & MOUNTING BRACKETS

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    B

    BOSCH BRACKETS T012-015 UNIVERSAL MOUNTING 1 688 010 124 T012-016 MOUNTING FLANGE 1 685 720 219 FORD 1.8/2.5 VE/DPS 68MM T012-017 MOUNTING FLANGE 1 685 720 062 VA/VE 50MM T012-018 MOUNTING FLANGE 1 685 720 208 MERCEDES 190D 74MM T012-019 MOUNTING FLANGE 1 685 720 017 PES, A, & M 68/92MM T012-020 MOUNTING FLANGE 1 685 720 018 PES M 68MM

    PUMP MOUNTING BRACKETS

    **RETURN TO CONTENTS**

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    Page 9

    MDS TCB/0510

    SECTION B: COUPLINGS & MOUNTING BRACKETS

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    B

    PUMP MOUNTING BRACKETS

    BOSCH BRACKETS T012-020A MOUNTING FLANGE VE 68MM WITH THREADED HOLES T012-021 MOUNTING FLANGE 1 685 720 060 95MM T012-022 MOUNTING FLANGE 1 685 720 159 107MM T012-023 CENTRE CLAMP 1 688 120 022 T012-024 MOUNTING BLOCK 1 688 030 044 PE, A, T012-025 MOUNTING BLOCK 1 688 120 032 45MM

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    Page 10

    MDS TCB/0510

    SECTION B: COUPLINGS & MOUNTING BRACKETS

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    B

    BOSCH BRACKETS T012-025A REAR SUPPORT T012-026 7MM PACKING PLATE FOR T012-025 T012-027 MOUNTING BLOCK 1 688 030 095 PE P 56MM RADIUS T012-028 MOUNTING BLOCK 1 688 030 012 PE B T012-036 MOUNTING BLOCK H/R T012-037 MOUNTING FLANGE VP44 68MM

    PUMP MOUNTING BRACKETS

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    Page 11

    MDS TCB/0510

    SECTION B: COUPLINGS & MOUNTING BRACKETS

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    B

    BOSCH BRACKETS T012-038 MOUNTING FLANGE H PUMP 115MM T012-039 MOUNTING FLANGE DELPHI COMMON RAIL 68MM T012-040 MOUNTING FLANGE BOSCH CP1-K COMMON RAIL T012-044 MOUNTING FLANGE BOSCH CP4 COMMON RAIL 50MM T012-204 MOUNTING FLANGE BOSCH CP3 COMMON RAIL MERCEDES 50MM T012-300 MOUNTING FLANGE SIEMENS COMMON RAIL PSA V6

    PUMP MOUNTING BRACKETS

    **RETURN TO CONTENTS**

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    Page 12

    MDS TCB/0510

    SECTION B: COUPLINGS & MOUNTING BRACKETS

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    B

    BOSCH BRACKETS T012-301 MOUNTING FLANGE DELPHI COMMON RAIL RENAULT 1.5 DCI 50MM BOSCH 815 BRACKETS T012-029 UNIVERSAL MOUNTING 1 688 010 129 T012-030 MOUNTING BLOCK PE P 1 688 030 141 T012-034 REAR SUPPORT PES P 1 688 030 184 T012-035 MOUNTING BLOCK H/R 1 688 030 170 T012-031 M/BLOCK PE P RADIUS 56MM 1 688 030 153 T012-032 M/BLOCK PE A RADIUS 45MM 1 688 030 147 T012-033 M/PE MW RADIUS 50MM 1 688 030 150

    PUMP MOUNTING BRACKETS

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    Page 13

    MDS TCB/0510

    SECTION B: COUPLINGS & MOUNTING BRACKETS

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    B

    HARTRIDGE BRACKETS T012-055 5MM PACKING APB1-2 T012-056 12MM PACKING APB1-3 T012-057 Q/A CLAMP ASSY APB12 T012-062 IN-LINE BRACKET APB24-1 T012-063 IN-LINE CLAMP APB24-2 T012-064 UNIVERSAL MOUNTING BRACKET APB28-1 MERLIN /BOSCH BRACKETS T012-001 UNIVERSAL MOUNTING BRACKET

    PUMP MOUNTING BRACKETS

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    Page 14

    MDS TCB/0510

    SECTION B: COUPLINGS & MOUNTING BRACKETS

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    B

    HARTRIDGE / MERLIN MOUNTING PLATES T012-002 MOUNTING PLATE BOSCH PES M 68MM T012-003 MOUNTING PLATE BOSCH PES A 68MM T012-004 MOUNTING PLATE BOSCH VA/VE & CP3 COMMON RAIL 50MM T012-005 MOUNTING PLATE FORD 1.8/2.5 VE/DPS 68MM T012-006 MOUNTING PLATE MERCEDES 190D 74MM T012-007 MERLIN UNIVERSAL ROTARY DRIVE KIT

    PUMP MOUNTING BRACKETS

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    Page 15

    MDS TCB/0510

    SECTION B: COUPLINGS & MOUNTING BRACKETS

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    B

    HARTRIDGE / MERLIN MOUNTING PLATES T012-008 MOUNTING PLATE 107MM T012-009 MOUNTING PLATE FORD YORK PUMP T012-302 MOUNTING PLATE MERCEDES TANG DRIVE COMMON RAIL 50MM T012-303 MOUNTING PLATE DELPHI RENAULT 1.5 DCI COMMON RAIL 50MM T012-305 MOUNTING PLATE 46, 50, 60, 68MM UNIVERSAL & COMMON RAIL T012-306 MOUNTING PLATE BOSCH CP4 & DENSO HP2 COMMON RAIL 50MM

    PUMP MOUNTING BRACKETS

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    Page 16

    MDS TCB/0510

    SECTION B: COUPLINGS & MOUNTING BRACKETS

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    B

    CATERPILLAR BRACKETS (FOR HARTRIDGE & MERLIN TEST BENCHES) T012-116 MOUNTING FLANGE CAT 3208 T012-117 MOUNTING FLANGE CAT 3304,3306 T012-118 MOUNTING FLANGE CAT 3406 T012-119 MOUNTING PLATE CAT 3406 T012-120 LUBE PLATE CAT 3406 T012-122 LUBE PLATE CAT 3306B

    PUMP MOUNTING BRACKETS

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    Page 17

    MDS TCB/0510

    SECTION B: COUPLINGS & MOUNTING BRACKETS

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    B

    CATERPILLAR BRACKETS T012-123 MOUNTING FLANGE CAT 3408 3412 T012-124 MOUNTING FLANGE CAT 3306B T012-125 LUBE PLATE CAT 3408 3412 T012-126 MOUNTING FLANGE CAT 3406B T012-127 BLOCK PLATE CAT 3406B T012-128 LUBE PLATE CAT 3406B

    PUMP MOUNTING BRACKETS

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    Page 2

    SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS

    MDS TCC/0510

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    C

    CONTENTS PAGE

    TEST INJECTORS 3

    TEST INJECTOR PARTS

    TEST NOZZLES 5

    ORIFICE PLATES 5

    SPRINGS 5

    INLET STUDS 5

    SPACERS 6

    NOZZLE NUTS 6

    SPINDLES 6

    TEST INJECTOR HOLDER KITS AND PARTS 7

    TEST INJECTOR NOZZLE NUT ADAPTORS 8

    HIGH PRESSURE INJECTOR TEST PIPE

    RUBBER COVERED PIPES 9

    FLEXI-PIPES 9

    COMON RAIL HP PIPES 10

    CATERPILLAR HP TEST PIPES 10

    HP INJECTOR PIPE 10

    HOSE 10

    MARINE HP FLEXI-PIPE 10

    ADAPTORS

    DIESELFLEX ADAPTORS 11

    GENERAL ADAPTORS 11

    **RETURN TO CONTENTS**

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    Page 3

    SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS

    MDS TCC/0510

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    C

    TEST INJECTORS

    MERLIN P/N OEM P/N NOZZLE O/PLATE BAR T013-000 - 4010 - 172 STANDARD STYPE FOR MERLIN/HARTRIDGE T013-001 TYPE IV TEST INJECTOR 1 688 901 000 4010 - 147 0 681 343 009 4010 - 172 T013-002 TYPE I TEST INJECTOR 1 688 901 022 1510/992 - 130 T013-003 TYPE II ORIFICE PLATE TEST INJECTOR 1 688 901 023 991 0.4 172 1 688 901 025 991 0.5 172 1 688 901 027 991 0.5 250 T013-004 TYPE III ORIFICE PLATE TEST INJECTOR 1 688 901 015 999 0.4 207 1 688 901 016 999 0.5 207 1 688 901 017 999 0.6 207 1 688 901 018 999 0.7 207 1 688 901 019 999 0.8 207 1 688 901 020 999 0.6 172 T013-005 TYPE VII ORIFICE PLATE TEST INJECTOR 1 688 901 101 990 0.6 207 1 688 901 102 990 0.6 250 1 688 901 103 990 0.7 207 1 688 901 104 990 0.7 250 1 688 901 105 990 0.8 207 1 688 901 106 990 0.8 250 1 688 901 109 990 0.5 207 M

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    Page 4

    SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS

    MDS TCC/0510

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    C

    MERLIN P/N OEM P/N NOZZLE O/PLATE BAR T013-006 TYPE VIII TEST INJECTOR 1 688 901 111 988 - 147 1 688 901 112 988 - 172 1 688 901 113 988 - 207 T013-007 TYPE IX ORIFICE PLATE TEST INJECTOR 1 688 901 114 987 0.4 207 1 688 901 115 987 0.4 250 1 688 901 116 987 0.5 207 1 688 901 117 987 0.5 250 T013-008 T SIZE TEST INJECTOR T013-069 DPCN TEST INJECTOR DPCN YDB 285

    TEST INJECTORS

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    SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS

    MDS TCC/0510

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    C

    T013-068 TEST NOZZLE BDN8S2 T013-070 TEST NOZZLE FORD DI EPIC YDB251 T013-071 TEST NOZZLE DPCN/EPIC YDB281 T013-016 TEST NOZZLE ISO 4010 0 681 443 014 T013-017 TEST NOZZLE ISO 1510 1 688 901 992 T013-018 TEST NOZZLE T SIZE BDN4T4 DP200 TEST NOZZLES:- T013-042 TEST NOZZLE BDL0S6844CFE YDB286 T013-043 TEST NOZZLE BDL0S6889CFE YDB287 T013-011 TEST NOZZLE 1 688 901 987 T013-012 TEST NOZZLE 1 688 901 999 T013-013 TEST NOZZLE 1 688 901 991 T013-014 TEST NOZZLE 1 688 901 990 T013-015 TEST NOZZLE 1 688 901 988 T013-026 ORIFICE PLATE 0.4 1 688 103 094 T013-027 ORIFICE PLATE 0.5 1 688 103 095 T013-028 ORIFICE PLATE 0.6 1 688 103 096 T013-029 ORIFICE PLATE 0.7 1 688 103 097 T013-030 ORIFICE PLATE 0.8 1 688 103 098 T013-047 SPRING FOR TYPES III & IV T013-048 SPRING FOR TYPES I & II T013-049 SPRING FOR TYPES VII & VIII T013-050 SPRING FOR TYPE IX T013-033 INLET STUD LONG FOR TYPES III & IV T013-034 INLET STUD SHORT FOR TYPE VII T013-044 INLET STUD FOR DP200 YDB288 T013-051 INLET STUD FOR TYPE IX T013-052 INLET STUD FOR TYPE VIII T013-053 INLET STUD FOR TYPES I & II

    TEST INJECTOR PARTS

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    SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS

    MDS TCC/0510

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    C

    T013-054 SPACER FOR TYPE I T013-055 SPACER FOR TYPE II T013-056 SPACER FOR TYPE VII & VIII T013-057 SPACER FOR TYPE IX T013-066 SPACER FOR TYPE II T013-067 SPACER FOR TYPES IV, V & VII T013-058 NOZZLE NUT FOR TYPE I T013-059 NOZZLE NUT FOR TYPE II T013-060 NOZZLE NUT FOR TYPE III T013-061 NOZZLE NUT FOR TYPE VII, VIII & IX T013-062 SPINDLE FOR TYPE III & IV T013-063 SPINDLE FOR TYPE I & II T013-064 SPINDLE FOR TYPE VII & VIII T013-065 SPINDLE FOR TYPE IX T013-031 NOZZLE NUT ADAPTOR FOR TYPE IV T013-032 DIFFUSER 1 688 505 000

    TEST INJECTOR PARTS

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    Page 7

    SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS

    MDS TCC/0510

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    C

    T013-035 ISO INJ HOLDER KIT KDEP1140/K T013-035B INSERT FOR KDEP1140 FOR TYPE IX INJECTOR T013-036 FLEXIPIPE FOR T013-035 T013-041 20 X 1.5MM MALE FITTING FOR FLEXIPIPE T013-036 T013-046 20 X 1.5MM FEMALE FITTING FOR FLEXIPIPE T013-036

    TEST INJECTOR PARTS

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    Page 8

    SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS

    MDS TCC/0510

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    C

    T013-037 INJECTOR SPACER KIT (TYPE VII & VIII) T013-038 INJECTOR SPACER KIT (TYPE III) T013-038A INJECTOR SPACER KIT (TYPE IX) T013-039 20 X 1.5MM INJECTOR ADAPTOR AVM2 T013-040 20 X 1.5MM INJECTOR ADAPTOR EPS815

    TEST INJECTOR PARTS

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    Page 9

    SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS

    MDS TCC/0510

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    C

    TEST PIPES: RUBBER COVERED T014-051 TEST PIPE 6 X 2 X 600 14-14 1 680 750 008

    T014-052 TEST PIPE 6 X 2 X 600 12-14 1 680 750 014

    T014-053 TEST PIPE 6 X 3 X 600 14-14 1 680 750 015

    T014-054 TEST PIPE 6 X 2 X 840 12-14 1 680 750 017

    T014-055 TEST PIPE 6 X 3 X 600 14-18 1 680 750 026

    T014-056 TEST PIPE 6 X 2 X 450 12-14 1 680 750 073

    T014-057 TEST PIPE 8 X 3 X 1000 14-14 1 680 750 075

    T014-058 TEST PIPE 6 X 1.6 X 350 12-14 1 680 750 085

    T014-059 TEST PIPE 6 X 2.5 X 330 12-12 DPCN AHP114

    T014-060 TEST PIPE 6 X 1.5 X 710 12-14 DP200 AHP134

    T014-061 TEST PIPE 6 X 1.8 X 450 12-14 DP200 AHP133

    T014-062 TEST PIPE 6 X 2 X 845 12-14 AHP118

    T014-063 TEST PIPE 6 X 1.6 X 365 12-12 EPIC FORD AHP126

    T014-064 TEST PIPE 6 X 1.5 X 710 14-14 AHP134/2

    T014-065 TEST PIPE 6 X 2 X 845 14-14 VP -

    T014-073 TEST PIPE 6 X 1.6 X 600 14-14 -

    T014-075 TEST PIPE 8 X 4 X 1500 20-18 1 680 750 016

    T014-076 TEST PIPE 8 X 4 X 1500 18-18 1 680 750 027

    T014-077 TEST PIPE 8 X 2 X 840 14-14 1 680 750 028

    T014-078 TEST PIPE 8 X 4 X 1000 14-18 1 680 750 060

    T014-079 TEST PIPE 8 X 4 X 1000 16-18 1 680 750 061

    T014-080 TEST PIPE 6 X 3 X 1000 14-14 1 680 750 067

    T014-081 TEST PIPE 8 X 3 X 1000 16-14 1 680 750 074

    T014-082 TEST PIPE 6 X 3 X 600 16-18 1 680 793 010

    T014-083 TEST PIPE 8 X 3 X 600 14-14 1 680 750 089

    T014-084 TEST PIPE 8 X 4 X 1000 18-18 1 680 750 077

    T014-085 TEST PIPE 6 X 1.6 X 450 14-14 VP 1 680 750 101

    T014-086 TEST PIPE 8 X 3 X 1500 20-18 1 680 750 078

    T014-087 TEST PIPE 8 X 3 X 1000 18-14 1 680 750 079

    T014-088 TEST PIPE 6 X 3 X 600 16-14 -

    T014-089 TEST PIPE 8 X 3 X 1500 20-14 1 680 750 084

    T014-090 TEST PIPE 8 X 4 X 1500 18-18 1 680 750 069

    T014-091 TEST PIPE 6 X 1.6 X 365 12-14 -

    T014-092 TEST PIPE 6 X 1.6 X 330 12-14 -

    T014-093 TEST PIPE 8 X 3 X 600 14-14

    TEST PIPES: FLEXI-PIPES T014-056F TEST PIPE FLEXI 6 X 2.5 X 450 12-14 VP 1 680 750 103 (094)

    T014-085F TEST PIPE FLEXI-PIPE 6 X 1.6 X 450 14-14 VP 1 680 750 101(092)

    HP TEST PIPES

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    Page 10

    SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS

    MDS TCC/0510

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    C

    HP TEST PIPES & HOSE -

    COMMON RAIL HP TEST PIPES T014-101 HP FLEXIBLE TEST PIPE 550 X 2.0 (14X14)

    T014-102 HP FLEXIBLE TEST PIPE 450 X 2.0 (12X14)

    T014-103 HP FLEXIBLE TEST PIPE 450 X 2.0 (14X14)

    T014-104 HP FLEXIBLE TEST PIPE 220 X 2.0 (12X14)

    T014-105 HP FLEXIBLE TEST PIPE 220 X 2.0 (14X14)

    T014-106 HP FLEXIBLE TEST PIPE 550 X 2.0 (12X14)

    CATERPILLAR HP TEST PIPES T014-074 TEST PIPE 6 X 1.5 X 21" 14-14

    INJECTOR HP TEST PIPE (SOLD IN 3 METRE LENGTHS) T014-066 TEST PIPE 6 X 1.5 BORE

    T014-067 TEST PIPE 6 X 2.0 BORE

    T014-068 TEST PIPE 6 X 3.0 BORE

    T014-069 TEST PIPE 8 X 3.0 BORE

    T014-070 TEST PIPE 8 X 4.0 BORE

    T014-071 TEST PIPE 10 X 4.0 BORE

    T014-072 TEST PIPE 10 X 5.0 BORE

    HOSE T015-201 30" LONG X 3/8" BSP CLEAR NYLON BRAIDED

    T015-203 42" LONG X 3/8" BSP CLEAR NYLON BRAIDED

    T015-205 42" LONG X 3/8"/1/2" BSP CLEAR NYLON BRAIDED

    T015-204 42" LONG X 3/8" BSP STEEL BRAIDED HOSE

    MARINE HP TEST PIPE T014-150 HIGH PRESSURE FLEXIBLE MARINE TEST PIPE 14M X 14M ALTERNATIVE FITTINGS ARE AVAILABLE

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    Page 11

    SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS

    MDS TCC/0510

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    C

    T015-000 DIESELFLEX ADAPTOR ISUZU E120 12 X 1.5MM TO 12 X 1.5MM T015-001 DIESELFLEX ADAPTOR 14 X 1.5MM TO 12 X 1.5MM T015-005 ADAPTOR 12MM MALE TO 14MM FEMALE T015-006 ADAPTOR 14MM MALE TO 12MM FEMALE T015-007 ADAPTOR 1/2" MALE TO 12MM FEMALE T015-008 ADAPTOR 1/2" MALE TO 14MM FEMALE T015-009 ADAPTER 14MM MALE TO 12MM FEMALE WITH CONE SEAT T015-020 3/8" BSP X 8 X 1.5MM ADAPTOR A8053 T015-021 3/8" BSP TEE CONNECTOR T015-022 3/8" BSP FEMALE CONNECTOR T015-023 3/8" BSP MALE CONNECTOR T015-024 3/8" BSP X 22 X 1.5MM ADAPTOR 2551 T015-025 3/8" BSP X 18 X 1.5MM ADAPTOR 2301 T015-026 3/8" BSP X 14 X 1.5MM ADAPTOR 2300 T015-027 3/8" BSP X 1/2" UNF LONG 2372-5 T015-028 3/8" BSP X 7/16" UNF LONG A8226 T015-029 3/8" BSP X 12 X 1.5MM UNF LONG 2505 T015-032 3/8" BSP X 5/8" UNF ADAPTOR A8504 T015-033 3/8" BSP X 8 X 1.25MM ADAPTOR A8503 T015-034 3/8" BSP X 10 X 1.0MM ADAPTOR A8502 T015-035 3/8" BSP X 7/16" UNF ADAPTOR A8507 T015-036 3/8" BSP X 10 X 1.5MM ADAPTOR T015-037 3/8" BSP X 32 X 1.5MM ADAPTOR

    ADAPTORS

    T016-020 T016-025 T016-027

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    Page 12

    SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS

    MDS TCC/0510

    MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    C

    T015-038 3/8" BSP X 12MM BANJO A11470 T015-039 3/8" BSP X 14MM BANJO A11470/A T015-040 3/8" BSP X 12MM BANJO LONG M12X70X38 T015-041 3/8" BSP X 14MM BANJO LONG M14X70X38 T015-030 3/8" BSP X 5/16" UNF DPA 20A TRANSFER PRESSURE T015-031 3/8" BSP X 8 X 1.25MM 1804-442 DPC TRANSFER PRESSURE T015-031A 14M X 8 X 1.25MM DPC TRANSFER PRESSURE T015-051 1/4" BSP X 3/8" UNF A9036 T015-052 1/4" BSP X 10 X 1.5MM A9037 T015-053 1/4" BSP X 12 X 1.5MM A9038 T015-054 1/4" BSP X 14 X 1.5MM A9039 T015-055 1/4" BSP X 16 X 1.5MM A9040 T015-150 12 X 1.5MM 1 683 456 000 VE RETURN BANJO STUD

    ADAPTORS

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    Page 2

    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    D

    CONTENTS PAGE GENERAL EQUIPMENT 3

    SOCKETS 5

    WRENCHES/SPANNERS 12

    PULLERS/EXTRACTORS 15

    TAPPET LIFTERS 20

    ADVANCE GAUGES 21

    DIAL GAUGES/HOLDERS 23

    SETTING DEVICES 27

    TIMING TOOLS 32

    GENERAL TOOLS 36

    TOOL KITS 40

    OEM LIST OF OBSOLETE TOOLS 43

    IMPORTANT NOTE

    ADDITIONAL TOOLS SPECIFIC TO COMMON RAIL SYSTEMS CAN BE FOUND IN

    SECTION A OF THE MERLIN EQUIPMENT & ACCESSORIES CATALOGUE

    **RETURN TO CONTENTS**

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    Page 3

    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    D

    GENERAL EQUIPMENT T016-202 HYDRAULIC UNIVERSAL PUMP VICE SUPPLIED WITH A & B SIZE 6 CYL. PLATES T016-203 PUMP PLATE N AND NN SIZE USE WITH T016-202 T016-204 PUMP PLATE DPA USE WITH T016-202 T016-205 PUMP PLATE Z SIZE USE WITH T016-202 T016-206 PUMP PLATE 8 CYL USE WITH T016-202 T016-207 PUMP PLATE 1804-410/11 DPC/DPS USE WITH T016-202

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    Page 4

    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    D

    T016-210 PNEUMATIC GOVERNOR TESTER T016-212 BOOST TESTING KIT T016-213 PIPE BENDING JIG T016-214 NIPPLE FORMER S9 T016-214A 8 MM COLLETS FOR TO16-214

    GENERAL EQUIPMENT

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    Page 5

    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    D

    T016-003 SOCKET KDEP2968 GOVERNOR TORQUE RSV T016-004 SOCKET KDEP2998 GOVERNOR 4MM RSV T016-005 SOCKET KDEP2988 GOVERNOR 4MM RQV A T016-006 SOCKET KDEP2920 DELIVERY VALVE ZW T016-007 SOCKET KDEP2986 DELIVERY VALVE P T016-008 SOCKET KDEP1044 DELIVERY VALVE A, M

    SOCKETS

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    Page 6

    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    D

    T016-100 SOCKET 7044-660 DELIVERY VALVE N T016-101 SOCKET TS9 DELIVERY VALVE MINI-MECH T016-103 SOCKET 7244-125B CAM SCREW DPA T016-219 SOCKET 0 986 612 605 7.5MM VE EDC T016-220 SOCKET 6.2MM VE EDC T016-221 SOCKET ADVANCE SOLENOID 24MM DPCN T016-231 SOCKET YDT146A TORX 6.3MM X 2.8MM DP200 T016-232 SOCKET YDT146 TORX 4.3MM X 2MM DP200

    SOCKETS

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    Page 7

    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    D

    T016-233 SOCKET ADVANCE SOLENOID 26MM DPCN T016-234 SOCKET ADVANCE SOLENOID 27MM DPCN T016-238 SOCKET HEAD & ROTOR SCREW TORX T016-242 SOCKET 1804-624 TRIANGULAR 25MM DPCN T016-252 SOCKET RENAULT/VOLVO T016-273 SOCKET KDEP1080 VE

    SOCKETS

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    Page 8

    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    D

    T016-276 SOCKET KDEP1086 PRESSURE RELIEF VALVE VE T016-277 SOCKET KDEP1087 VE T016-287 SOCKET KDEP1181 GOVERNOR SHAFT 14MM VE T016-321 SOCKET KDEP2921 SQUARE DRIVE 1/2" T016-331 SOCKET KDEP2966 GOVERNOR RSUV T016-333 SOCKET KDEP2969 GOVERNOR 6MM RQ

    SOCKETS

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    Page 9

    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    D

    T016-334 SOCKET KDEP2970 CONTROL ROD BUSH T016-372 SOCKET 7244-573 CAM SCREW DPS T016-388 SOCKET 1804-401 CAM SCREW DPC T016-390 ALLEN KEY 7144-220 ROTOR PLUG T016-404 SOCKET 7144-261 ALLEN KEY DPA D/SHAFT T016-408 SOCKET 7044-889 ROTOR DPA

    SOCKETS

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    Page 10

    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    D

    T016-418 SOCKET 7244-401 DPA T016-513 SOCKET 7244-251 ALLEN KEY 6MM T016-621 SOCKET ST150 DELIVERY VALVE 5/8" MICRO-MECH T016-624 SOCKET TORX 8.3MM 3.5MM HOLE DP200 T016-659 SOCKET MERCEDES 250 COMBUSTION CHAMBER T016-662 SOCKET 0 986 612 819 VOLUME MAGNETIC VALVE VP30

    SOCKETS

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    Page 11

    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    D

    T016-663 SOCKET PENTAGONAL FOR ZEXEL PUMP T016-668 SOCKET 7244-584 SCREW ADJUSTER DPS/DP200 T016-669 SOCKET 7244-438 TORX T25 DPS, DP200 T016-842 SOCKET DPC SIDE COVER

    SOCKETS

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    Page 12

    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    D

    WRENCHES & SPANNERS T016-222 GEAR WRENCH 33.0MM MERCEDES T016-235 CRANKED SPANNER 13MM T016-237 POLYGONAL SOLENOID WRENCH 24MM VE T016-243 SOLENOID WRENCH 24MM DPC T016-341 DELIVERY VALVE SPANNER KDEP2997 BOSCH P T016-361 DRIVE PLATE SPANNER 7144-939 DP200

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    Page 13

    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    D

    T016-365 TORQUE KEY DPS T016-391 QUILL SHAFT SPANNER 7144-773 DPA T016-394 DRIVE PLATE SPANNER 7244-404 T016-399 MAX FUEL SPANNER 7144-511A DPA T016-527 COUPLING SPANNER KDEP2906 10MM T016-529 PIPE SPANNER TS36 3/8 X 7/16

    WRENCHES & SPANNERS

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    Page 14

    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    D

    T016-530 PIPE SPANNER TS36A 18 X 25MM T016-543 SPANNER ST133 DELIVERY VALVE MAJORMECH T016-622 TORX SCREWDRIVER 4.2MM 2MM HOLE DP200 T016-623 TORX SCREWDRIVER 8.3MM 3.5MM HOLE DP200

    IMPORTANT NOTE ADDITIONAL TOOLS SPECIFIC TO COMMON RAIL

    SYSTEMS CAN BE FOUND IN SECTION A OF THE MERLIN EQUIPMENT & ACCESSORIES CATALOGUE

    WRENCHES & SPANNERS

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    Page 15

    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    D

    T016-011 PULLER KDEP2886 20X1.5MM RQV A,M T016-012 PULLER KDEP2916 COUPLINGS 45X1.5MM T016-215 PULLER 3 BOLT DRIVE FORD 2.5 DI T016-216 PULLER 4 BOLT DRIVE FORD 2.5 DI T016-218 PULLER MERCEDES SPRINTER T016-241 PULLER GENERAL PURPOSE

    PULLERS / EXTRACTORS

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    Page 16

    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

    D

    T016-245 PULLER KDMZ6999 PULSE WHEEL M22 X 1 EDC P T016-246 EXTRACTOR GOVERNOR BUSH EDC P T016-248 PULLER EUROCARGO GEAR 50MM T016-251 EXTRACTOR RENAULT T016-253 EXTRACTOR KDAW9995/3/14 BUSH EDC P T016-256 PULLER KDEP1027 PRESSURE RELIEF VA/VE

    PULLERS / EXTRACTORS

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    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

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    T016-279 OIL SEAL EXTRACTOR KDEP1113 17MM T016-280 OIL SEAL EXTRACTOR KDEP1114 20MM VE T016-308 PULLER KDEP2872 24X1.5MM B,BV T016-319 PULLER KDEP2918 GOVERNOR 20/26/36X1.5M A,B,M,P T016-464 EXTRACTOR 7044-99 DELIVERY VALVE T016-470 EXTRACTOR 7044-716 DELIVERY VALVE 5MM A T016-519 PULLER EFML 11 BOSCH

    PULLERS / EXTRACTORS

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    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

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    S E C T I O N

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    T016-625 PULLER BMW CP1 T016-635 EXTRACTOR BMW TD PUMP PULLEY T016-647 EXTRACTOR ALFA ROMEO 75/33 T016-664 PULLER BMW 525 TDS T016-671 PULLER 28X1.5MM FIAT 690 T016-676 PULLERS UNIVERSAL SET FOR VP COUPLINGS

    PULLERS / EXTRACTORS

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    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

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    S E C T I O N

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    T016-685 PULLER KDEP1056 TAPPET PLUG MW T016-835 EXTRACTOR LONG HEATSHIELD WASHER LONG T016-836 EXTRACTOR SHORT HEATSHIELD WASHER SHORT T016-839 EXTRACTOR V BELT T016-840 PULLER BAR TYPE T016-845 EXTRACTOR FORD 1.6

    PULLERS / EXTRACTORS

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    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

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    S E C T I O N

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    T016-009 TAPPET LIFTER KDEP2912 A SIZE T016-257 TAPPET LIFTER KDEP1041 P SIZE T016-261 TAPPET LIFTER MW KDEP1051 T016-261A TAPPET LIFTER HIGH LIFT KDEP1068 MW T016-293 TAPPET LIFTER KDEP1553 P7000 T016-305 TAPPET LIFTER 0 986 612 482 P8500 T016-844 TAPPET LIFTER P SIZE

    TAPPET LIFTERS

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    Page 21

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    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

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    S E C T I O N

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    T016-102 ADVANCE PIN 7244-70 DPA T016-427 ADVANCE PIN LONG 7244-70A DPA T016-104 ADVANCE GAUGE 7244-590 UNIVERSAL DPA/DPC/DPS T016-105 ADVANCE GAUGE ADAPTOR DP200 T016-349 ADVANCE GAUGE 1 688 130 121 VA T016-351 ADVANCE GAUGE HIGH PRESSURE 1 688 130 227 VE T016-352 ADVANCE GAUGE 1 688 130 240 VE T016-353 SPARE GLASS FOR T016-352 1 688 130 240A

    ADVANCE GAUGES

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    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

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    S E C T I O N

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    T016-368 ADVANCE GAUGE 7244-447 DPS T016-369 ADVANCE ADAPTOR 7244-572 DPS T016-373 SPARE GLASS 7244-447/1 DPS T016-389 ADVANCE GAUGE 1804-811 DPC T016-402 ADVANCE GAUGE 7244-59 DPA T016-643 REDUCTION FOR ADV. PROBE DP200

    ADVANCE GAUGES

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    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

    If your requirement is not listed, please contact our technical department for assistance.

    S E C T I O N

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    T016-344 DIAL GAUGE 1 687 233 015 30MM FOR CRO DEVICE T016-633 DIAL GAUGE 5MM BOSCH/DELPHI T016-641 DIAL GAUGE 1 687 233 012 30MM WITH SPRING T016-653 DIAL GAUGE 1 687 233 011 10MM T016-846 DIAL GAUGE 0-50MM (0.1MM) USE WITH T016-847 T016-217 DIAL GAUGE HOLDER CRO DEVICE A,B,P SIZES

    DIAL GAUGES & HOLDERS

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    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

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    S E C T I O N

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    T016-239 DIAL GAUGE HOLDER VA/VE M8 X 1 T016-275 DIAL GAUGE HOLDER KDEP1085 VE T016-323 DIAL GAUGE HOLDER KDEP2940 12X1M VA T016-630 DIAL GAUGE HOLDER 1 688 130 030 PE P T016-634 DIAL GAUGE HOLDER LONG 8MM X 1MM VE GOLF T016-648 DIAL GAUGE HOLDER KDEP1880 10X1MM VE

    DIAL GAUGES & HOLDERS

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    SECTION D: SERVICE TOOLS & TOOL KITS

    MDS TCD/0510

    MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

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    S E C T I O N

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    T016-714 DIAL GAUGE HOLDER M-RSF MERCEDES T016-847 DIAL GAUGE HOLDER